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Grabulov - Current Approach To Weldability
Grabulov - Current Approach To Weldability
V. Grabulov
Institute for Material Testing, Bulevar Vojvode Misica 43, 11000 Belgrade, Serbia
E-mail: venciaiv@eunet.rs
Properties of base metal steel NN 70 energy, -103C in drop weight test, ASTM E208), signifi-
cant crack initiation energy and resistance to crack
Experimental investigations of static and impact properties propagation for all testing temperatures. This combination
have been performed with high strength (HSLA) steel NN70 of strength and toughness is favorable for pressurized
of nominal yield strength 700 MPa, designed for pressurized equipment application. Due to the low sulphur content, steel
equipment. It is Q&T, low alloy, Ni-Cr-Mo steel (Table 1), NN-70 is classified as A class (guaranteed without cracks).
produced in electric furnace and subsequently slab-rolled to 18 The applied CaSi treatment resulted in globular MnS shape,
mm thick plates. After hot rolling, the steel was quenched in without MnS inclusion types responsible for lamellar
water from 890oC and tempered at 660oC. Properties (Tables 2 tearing. Based on the earlier studies performed on this steel,
and 3) are obtained combining classic quenching and tempe- sufficient data regarding the chemical composition and
ring with grain refinement, microalloying and suitable preci- purity of steels, transition temperatures, failure analysis
pitation. The chemical composition and mechanical properties diagram and fracture mechanics parameters were available
of NN70 steel are shown in Tables 1 and 2, respectively; for this study [1],[9].
Charpy V energies at different temperatures are given in Table
3.
Welded samples and welding procedure
TABLE 1: CHEMICAL COMPOSITION OF NN 70 STEEL, %
All experiments related to weldability evolutions were
C Si Mn P S performed by Shield Metal Arc Welding (SMAW) process.
0.1 0.2 0.23 0.009 0.018 The main reason for using this procedure was the possibility
Cr Ni Mo V Al for working with different electrode diameters (different
current and voltage of welding current) and various welding
1.24 3.1 0.29 0.05 0.08
speed due to the change of linear welding energy and some
metallurgical-welding factors (dimensions and shape of butt
TABLE 2: MECHANICAL PROPERTIES OF NN 70 STEEL welded joint, amount of base metal in weld metal,
Specimen Yield Tensile Elonga- Contrac- microstructures in butt welded joint). Laboratory equipment
orientation stress strength tion tion was sufficient to carry on all required tests.
R0.2, Rm, MPa , % Z, % Welding technology and regime were chosen in accordance to
MPa properties and basic microstructure of NN70 steel. The welded
Parallel to 780 820 19 66 joint shape is designed in a way to simulate the best stress
rolling distribution in real structure. Two plates of NN 70 steel, 18
Perpendicular 770 810 20 74 mm thick, prepared for an asymmetric 2/3 X welded joint by
edge machining (Fig. 1), had been welded with a 2mm gap.
The high strength of NN-70 steel is accompanied by good The chemical composition and mechanical properties of the
impact toughness in both orientations (total impact energy applied electrode commercial mark EVB 75 (classification
more than 65 J up to -80C), (Table 3) and low nil-ductility according to EN 757 as E 69 4 Mn2NiCrMo B 42) are shown
transition temperature (bellow -120C for 50% Charpy V in Tables 4 and 5, respectively.
After experimental analysis, three different levels of heat instrumented Charpy V notched specimen tests of weld
input were applied and the analysis of HAZ width and metal and heat affected zone in the temperature interval +20
microstructure were obtained. As a result it was possible to to 1400C. The structural properties were determined by the
define proper Welding Procedure Specification (WPS) and macro and micro metallographic analyses of welded joints.
produce defect free welded joints.Welding was performed in
six passes (fig.1). During welding, following parameters
were recorded, V - Arc voltage, I - Current and v - Welding
speed. Heat input was calculated using following formula:
E = U*I / v (1)
The results of guided bend tests according to EN 910 are acceptable, significant scatter of results required detailed
(Welded butt joints in metallic materials - Bend test), are analysis of the effect of microstructure. Coarse grains
given in Table 7 as bending angle and fracture initiation regions (Fig.8) contributed to reduced impact toughness for
location. They have shown limited deformation capacity of some specimens in Fig.4. Due to the effect of multi-pass
the welded joints. Cracks occurred at the fusion line and in welding, the regions of lower impact toughness are formed
WM for specimens bent around face side (that is the side of as narrow segments in HAZ. They are surrounded by the
pass 6, Fig. 1). Better results are obtained for specimens metal of higher toughness, in which crack growth will be
bend around weld root, since the weld face side was wider arrested. In this way effect of low toughness is localized
and did not contain HAZ critical region of dominant coarse [10].
grain microstructure, close to fusion line. Figure 3 shows
the hardness distribution along the cross section of the
welded joint. As anticipated, significant increase of Susceptibility of crack appearance
hardness was recorded in HAZ close to fusion line as a
result of the martensite formation Cracking susceptibility of high strength steels can be a
serious problem in application [11], and therefore requires
the consideration of the risks of cracking during fabrication
and the failure during service. Sensitivity of WM and HAZ
to any type of cracking during or after welding is important
aspect of weldability. Susceptibility of cracks appearance
were tested for hot, cold (including delayed), lamellar and
reheat cracks. Influence of chemical composition and some
other influencing parameters were evaluated using formulas
for estimating weldability indices of C-Mn and low alloyed
steels, based on empirical investigation. These formulas
were used for mathematical calculations of material
behaviour according all types of cracks [6] before
experimental work with technological tests basis.
For experimental work the following technological tests
were chosen: FISCO TEST for hot cracks, Controlled
Figure 3: Hardness distribution along the cross section Thermal Severity (CTS) and Y Takken test for cold
cracks, Chabelka-Million test for delayed cracks, Window
test for lamellar tearing cracks and Tanaka test for reheat
cracks susceptibility [2].
Susceptibility of hot cracks - Fisco test results
Hot Cracking Sensitivity (HCS) factor was calculated using
empirical formula (value of 2.91 was calculated for NN 70
steel).
Si Ni
Cx( S + P + + ) x1000
HCS = 25 100 (2)
3 xMn + Cr + Mo + V
According reference [13] possibility for hot cracks to occur
is becoming significant if HSC factor is greater than 2 for
Figure 4: Charpy absorbed energy testing (total absorbed steels with strength above 700MPA. Due to this fact the
energy, crack initiation and propagation energy) Fisco test was performed [3].
Extended instrumented Charpy V notched specimens tests For investigation of susceptibility to hot cracks, 24 plates of
of WM and HAZ were performed according to ASTM E23- dimensions 200x100x18 mm were prepared. "I" shape were
86 at different temperatures. The position of V notch in the prepared in the zone of welding, in the sheets. The oxide
specimen is presented in Fig. 2. The results given in Fig. 4 layer was removed by grinding in the area for welding, in
present the total impact energy and the parts for crack 10mm width. Basic dried electrode EVB 75 with diameter
initiation and propagation. Maximum load is accepted for of 3.25 and 4 mm ware used for welding. The properties of
the calculation of crack initiation energy. electrode of all weld metal are given in tables in this
Comparison with the results for BM (Table 3) has shown chapter. Sheets were stiffed in tool, and they were welded
lower impact energy of WM at all temperature, with higher on three places. Each weld was 50 mm long, and distance
transition temperature. Although the energy values for HAZ between them was 10-12mm. During testing, the gap varied
tima09 5
between 0 and 3 mm. For each gap, the same procedure was where Ce is carbon equivalent, H contents of diffusion
applied on three samples. hydrogen (ml/100gr) and K geometric coefficient, for butt
weld 66 x thickness Contents of 2ml diffusion hydrogen
After cooling, specimens were taken out of tool and
per 100gr weld metal was measured by glycerin test for
fractured on welded butt, after bending on special
EVB 75 electrodes, dried for one hour at 4000C. As a result
equipment. The length of detected hot cracks and overall
value of Pp = 0.37 was calculated and preheating
length of weldment were measured. After measuring the
temperature of min 1400C was determined. Based on these
length of revealed hot cracks on Fisco test samples, a part
results cold cracks might occur, therefore for the
(percentage) of cracks in overall length of weldments was
experimental testing two methods were chosen: Controlled
calculated. The results are shown in Figure 5. Results shown
Thermal Severity (CTS) and Y test [2].
that weldments of NN 70 steel, fabricated by properly
chosen welding technology has satisfactory resistance to hot CST test was proposed for evaluating the susceptibility of
cracks because percentage of cracks is max 9%. In Figure 6, carbon and alloy steels to under-bead cracking in the
hot cracks, developed as intercrystalline between dendrites hardened base metal in the heat-affected zone. It is design in
in cast structure of WM, is presented. such a way that under the same welding parameters is
possible to obtain different thermal welding cycles and
therefore different microstructure. Based on the
metallographic analyses the cracks were not found in
bithermal neither threethermal welds.
Y-Tanaka is the tests design by Japanese Welding Society.
It is very rigorous test from the cold crack susceptibility in
the HAZ, point of view. In the experiments with NN-70
steel, preheating temperature was changed. The effect of
the preheating temperature on the hardness in the welded
joint of Y-test is shown in Figure 7. The cold cracks in HAZ
and at the fusion line are found in the several samples which
were not preheated or were exposed to the preheating
process below 130C (Fig.8).
Charpy V specimens were tested at different temperatures in Figure 11: The scheme for explosion bulge test
the instrumented impact test. Parent plate specimens were cut
in the rolling (L) and in transverse direction (C) with notches
normal to these directions. The notches in weldment specimens
were positioned in WM and in HAZ. Typical results for base
metal are presented in Table 3, and for weldments specimens
on Fig. 4. Brittle transition temperature for 50% upper shelf
impact energy were determined.
Nill ductility transition temperatures were determined by
drop weight test (DWT). The drop-weight test was devised
for testing relatively heavy structural sections, and is not
recommended for base metal pieces less than 12.5 mm
thick. A complete description of the standard method for
conducting the NRL Drop-Weight Test is presented in
ASTM E 208 [7], [20]. This test was performed on base
metal and weld metal specimens (machined notch has been
placed on weld metal). Nill-ductility-transition
temperatures, determination for 50% upper shelf impact
energy and from explosion test, are listed in Table 9 [20].
TABLE 9: BRITTLE TRANSITION TEMPERATURES, C Figure 12: Typical results of explosion bulge test, expressed
by reduction of thickness R and bulge development B vs.
BM WM HAZ number of explosions indicated specimens (L- notch in
50% Charpy-V impact energy
-138 -100 -52 -94 cross-rolling direction, C- notch in rolling direction, WM-
DWT, Nill ductility transition weld metal)
-103 -80
temperatures
Explosive bulge test was used to investigate the welded Discussion and Conclusions
joint resistance to fracture for extremely load conditions [8].
The explosion bulge test, which is developed in the U.S. Results of mechanical and technological characterization of
Naval Research Laboratory (NRL) to study the problem of welded joints made of steel NN70 have shown, generally
brittle fracture in structural steels used in welded ship hulls, speaking, optimal combination of strength, plasticity and
is presented in Figure 11. Die support (rig) with the base toughness. Resistance to crack initiation during welding has
allows bulging of properly positioned test plate (specimen). been thoroughly tested. It has been found that welded joints
Cast explosive charge of specified mass and power should made of steel NN70 using welding specification as
be applied at properly determined distance, obtained by described are not sensitive to hot cracking, re-heat cracking
cardboard box over the test plate (Test assembly during shot and lamellar tearing. The length of hot cracks registered by
is presented on the right). The high rate of explosion loading Fisco test verifies this conclusion.
contributes to brittle fracture of test plate. Results of cold cracking test have indicated possibility of
Explosion bulge test specimens were 500x500 mm. Brittle cracking in some joints, in HAZ, along fusion line, probably
bead was welded in the rolling direction of base metal (BM) initiated in the microstructure of the maximum strength.
and direction of tested weldment (WM), and the notch as Anyhow, cold cracking sensitivity can be minimized by
crack starter was normal to the bead direction. Test results using suitable welding procedure specification, including
are given in Figure 12, expressed by bulge development B pre-heating, optimal heat input and electrode drying.
and thinning R with explosions number.
8 tima09
Brittle fracture testing, i.e. the transition temperature welded joint constituents, proving that the applied welding
evaluation, besides for the base metal, has been done for procedure specification produces welded joints suitable for
welded joint constituents. Fracture mechanics methods have exploitation even in extreme conditions like high impact rate
been used for the static testing, whereas the instrumented and/or low temperature.
pendulum and drop weight test have been used for the
impact testing. Finally, the bulge explosion test has been
used for the high rate impact testing. References
The base metal has satisfying toughness, including the ratio [1] Radovic A., Markovic D.,"Development of high strength shipbuilding
between initiation and propagation energy in both testing steel NIONIKRAL 70", technical report, Military Institute of
direction and the whole temperature interval. The weld Technology, Belgrade, 1984, pp.64-78. (in Serbian)
[2] Hrivnjak I., "Weldability of steels", Gradjevinska knjiga , Belgrade,
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[4] Server W.L., " Instrumented Charpy Test Review and Application to
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Present Impact Testing, D. Francois and A. Pineau (Eds.), Elsevier
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reduction and bulge development depth are similar for the [6] Hbner G., Push G., " Correlation between Charpy energy and crack
base metal and welded joints (after sixth explosion thickness initiation parameters of the J integral concept", in Charpy Centenary
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[7] ASTM E 208, Standard Test Method for Nil Ductulity Temperature
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[9] Grabulov V., Blacic I., Mac Gillivray H.J., Sedmak S., "Dynamic J-R
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Anyhow, this testing also indicated the largest scatter of impact properties of high stength steels welded joint'', Internatinal
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[12] Hrivnjak I.,"Relations between steel developments and welding
By comparing all the results of the brittle fracture resistance technology", WELDER-Journal of YU welding association, 1978,
one can notice that the weld metal is the weakest link, Vol 24 (3), pp.145-152
whereas the comparison between the base metal and HAZ is [13] Granjon H., " Informations sur les essais de fissuration", Doc IIW-IX-
somewhat confusing. Namely, the impact testing indicated 93-62.
[14] Ito Y., Besszo K., " Weldability Formula of Hihg Strength Strength
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mechanics testing indicated the HAZ to be more resistance [15] Kanazava S.,"On the Assessment of the Lamellar Tearing
than the base metal. The case of crack along fusion line at Susceptibility of steels plate", Doc-IIW-IX-840-73
the HAZ side (Fig. 11b) also indicates the HAZ as the most [16] Tanaka J.,"Decrease in residual stress, change in mechanical
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determination of KIC, critical CTOD and critical J values of metallic
regions through which the fracture develops. The change of materials, BSI, 1991
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04.01. p.651
Finally, one can conclude generally, that steel NN70 has [19] ASTM E 1290-89: Standard Test Method for Crack-Tip Opening
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Book of ASTM Standards 1989, Vol 04.01
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optimal combination of strength, plasticity and toughness, effect on fracture strength of HSLA steel welded joints", Welding and
while welded joints have high resistance to both crack Material Testing, vol. XVIII, No 1, 2009, ISSN 1453-0392, pp.29-36
initiation and propagation. Resistance to brittle cracking is
satisfying and the transition temperature low enough for all