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Sumamry Sep
Sumamry Sep
Sumamry Sep
Remarks
1 NBKP DUMP
221-AG-
BKP CHEST-AG-TMX- OFF
002
1000
2 Significant Impacting
Found in Agetator NDE
221-AG- LBKP REFINER
BKP Minor Bearing.Lubricate NDE
003 CHE-AG-TMX-1000
Bearing.Under
Observation.
3 2XLF Found in Spectra of
equipment which shows
221-AG- NBKP REFINER
BKP Minor soft foot.Remove soft foot
004 CHE-AG-TMX-1000
& Tight all foundation
bolts.
4 221-PP-
BKP PULPER PMP OFF
001
5 Significant Impacting
found in pump NDE
221-PP- LBKP DUMP CHEST Moderat
BKP bearing.Inspect
002 PUMP e
Lubrication Status of
Pump Bearing.
6 221-PP- NBKP DUMP CHEST
BKP OFF
003 PUMP
7 221-PP- LBKP REFINER
BKP OFF
004 CHEST PUMP
8 221-PP- NBKP REFINER
BKP OFF
005 CHEST PUMP
9 221-MM-
BKP BKP PULPER OFF
002
10 DUMP CHEST
224-AG-
ONP AGITATOR Normal
001
TMX1000
11 HOLE SCREEN
224-AG- Lubricate agitator NDE
ONP CHEST AGI TMX Minor
002 Bearing.
800
12 STORAGES CHEST
224-AG-
ONP CHEST AGITMX Normal
003
1000
13 224-PP- DUMP CHEST
ONP OFF
001 PUMP
14 224-PP- DUMP CHEST
ONP Normal
002 PUMP
15 224-PP- HOLE SCREEN
ONP Normal
003 CHEST PUMP
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
16 Misalignement symptoms
found in spectra of
224-PP- PRIMARY CELL Moderat
ONP equipment.Inspect
004 FEEDING PUMP e
Coupling Elements & Do
Precise alignement.
17 224-PP-
ONP FOAM TANK PUMP Normal
008
18 224-PP- 1ST L.D CLEANER
ONP Normal
010 PUUMP
19 224-PP- 2ND L.D
ONP Normal
011 CLEANER PUMP
20 224-PP- 3RD L.D CLEANER
ONP Normal
012 PUMP
21 224-PP- STORAGE CHEST
ONP Normal
015 PUMP
22 Looseness symptoms
found in motor
THICKENER
224-PP- Moderat bearings.Lubricate motor
ONP W.WATER TK PUMP
016 e bearings.Lubricate motor
1
Bearings.Keep under
Observation.
23 Significant Impacting
THICKENER Found in Pump
224-PP- Moderat
ONP W.WATER TK PUMP bearings.Insepect
017 e
2 Lubrication status of
Pump Bearings.
24 THICKENER
224-PP-
ONP W.WATER TK PUMP OFF
018
3
25 THICKENER
224-
ONP W.WATER TK OFF
PP018N
PMP3NEW
26 ONP PULPER
224-
ONP FEEDING OFF
MM001M
CONVEYOR
27 Significant Impacting
found in
224-
ONP ONP PULPER Minor bearings.Lubricate Driver
MM002M
Pulley Side Bearings of
the equipment.
28 Gs 1.4 found in motor DE
Bearing which shows
224-
ONP ONP 2ND PULPER Critical wear in motor DE
MM003M
Bearing.Replace Motor
Bearings.
29 SOP 222-AG- DUMP CHEST AG- Minor Significant Impacting
001 TMX1000 Found in Agetator NDE
Bearing.Lubricate NDE
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
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Bearing.
30 222-AG- HOLE SCREEN
SOP OFF
002 CHEST AG-TMX800
31 Significant Impacting
222-AG- THICKNER CHEST Found in Agetator
SOP Minor
003 AG-TMX800 Bearings.Lubricate both
Agitator Bearing.
32 222-AG- STORAGE CHEST
SOP Normal
005 AG-TMX1000
33 222-PP-
SOP 2ND PULPER PMP OFF
001
34 222-PP- DUMP CHEST PMP
SOP Normal
002 PUMP
35 222-PP- HOLE SCREEN
SOP Normal
003 CHEST PUMP
36 Looseness symptoms
found In Pump
bearings.Inspect
222-PP- PRIMARY CELL Moderat
SOP Lubrication Status Pump
004 FEEDING PUMP e
Bearings & Keep under
observation pump
Bearings.
37 222-PP- Tight foundation bolts of
SOP FOAM TANK PMP Minor
008 equipment.
38 222-PP- 1ST L.D CLEANER
SOP Normal
010 PMP
39 222-PP- 2ND L.D CLEANER
SOP Normal
011 PMP
40 Significant Impacting
222-PP- 3RD L.D CLEANER Found in motor DE
SOP Minor
012 PMP Bearing.Lubricate DE
Bearing.
41 222-PP- THICKNER
SOP Normal
015 W.WATER TK-1
42 2XLF Found in Spectra of
equipment which shows
222-PP- THICKNER Moderat
SOP soft foot.Remove soft foot
016 W.WATER TK-2 e
& Tight all foundation
bolts.
Cavitation Problem Found
43 222-PP- THICKNER Moderat in Equipment.Check flow
SOP
017 W.WATER e Parameters.Under
Observation.
44 222-PP- THICKNER CHEST
SOP Normal
018 PMP
45 222-PP- STORAGE CHEST
SOP Normal
020 PMP1
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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002
59 Looseness symptoms
found In Pump
223-PP-
MW PULPER PUMP Minor bearings.Inspect
001
Lubrication Status Pump
Bearings.
60 223-PP-
MW DUMP CHEST PMP Normal
002
61 223-PP- 1ST HOLE SCREEN
MW OFF
003 PMP
62 Structure Vibration In
223-PP- 2ND HOLE SCREEN Equipment.Tight
MW Minor
004 PUMP foundation bolts of
equipment.
Looseness symptoms
63 found in Pump NDE
223-PP- 3RD HOLE SCREEN Moderat Bearing.Inspect
MW
005 PUMP e Lubrication Status.Keep
Pump Bearring Under
Observation.
64 223-PP- HOLE SCREEN
MW Normal
006 CHEST PUMP
65 Cavitation Problem Found
in Equipment.Check flow
Parameters.Significant
223-PP- 1ST L.D CLEANER Moderat
MW Impacting found In pump
007 PUMP e
NDE Bearing.Lubricate
Pump NDE Bearing.Under
observation.
66 Looseness symptoms
found in motor
bearings.Lubricate motor
223-PP- 2ND L.D CLEANER
MW Minor bearings.Under
008 PUMP
Observation.Tight
foundation bolts of the
equipment.
67 Early Impacting found in
Spectra of motor DE
Bearing.Lubricate motor
223-PP- 3RD L.D CLEANER
MW Minor DE Bearing.Under
009 PUMP
Observation.Tight
foundation bolts of the
equipment
68 Significant Impacting
found in pump
223-PP- 4TH L.D CLEANER Moderat
MW bearings.Inspect
010 PUMP e
Lubrication Status of
Pump Bearings.
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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69 Looseness symptoms
found in Motor DE
bearing.Replace motor
223-PP- THICKENER CHEST
MW Critical DE Bearing.Looseness
013 PUMP
found in Pump NDE
Bearing.Keep Under
Observation .
70 223-PP- THICKNER W.W
MW Normal
014 TANK PMP 1
71 223-PP- STORAGE CHEST
MW OFF
015 PUMP
72 Vane Pass Frequency
Found in Spectra of
223-PP- STORAGE CHEST
MW Minor equipment.Inspect Pump
016 PMP
Impeller for any damage
or wear.
73 MW PULPER
223-MM-
MW FEEDING OFF
001
CONVEYOR
74 Structure vibration
223MM0 MW PULP OIL present in Spectra of
MW Minor
02M1 PUMP equipment.Tight Bolts of
equipment.
75 Looseness Symptoms
found in Pulper NDE
Bearing.Cheeck for any
pitting.Lubricate DE
223- Moderat
MW MW 2ND PULPER Bearing.Significant
MM004M e
impacting also found in
motor DE bearing
.Lubricate Motor DE
Bearing.
76 223- 2ND HOLE
MW OFF
PP004B SCREEN PUMP
77 223- 3RD HOLE
MW OFF
PP005B SCREEN PUMP
78 REJE 230-PP- BM REJECT TANK
OFF
CT 001 PUMP
79 REJE 230-PP- FFLOTATION CELL
OFF
CT 002 REJECT TK P1
80 Lubricate motor both
REJE 230-MM- # 5 FINAL REJECT
Minor bearings & Top Off oil
CT 006 CONVEYOR
level of gear box.
81 REJE 230-MM- # 4 MW REJECT
OFF
CT 005 CONVEYOR
82 REJE 230-MM- # 3 ONP REJECT
OFF
CT 004 CONVEYOR
83 REJE 230-MM- # 2 SOP REJECT OFF
Corporate Head Quarter:
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CT 003 CONVEYOR
84 Looseness symptoms
REJE 230-MM- # 1 MAIN REJECT Moderat found in Spectra of motor
CT 002 CONVEYOR e Bearings.Replace motor
NDE Bearing.
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Recommendation
Sr # Equipm Stat
Area Description
ent us Remarks
TOP LAYER
1 BM 7 226-MM- 2ND Mino Significant Impacting found in
METER 006 MACHINE r motor DE Bearing.Lubricate
SCREEN motor DE Bearing.
2 U/TOP LAYER Significant Impacting found in
BM 7 227-MM- Mino
1 MACHINE Screen DE Bearing.Lubricate
METER 001 r
SCREEN Screen DE Bearing.
3 U/TOP LAYER Significant Impacting found in
BM 7 227-MM- Mino
2 MACHINE Screen DE Bearing.Lubricate
METER 002 r
SCREEN Screen DE Bearing.
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Rout BM 7 Meter
Observations
Nil
Analysis
228-MM-003 FILLER 3RD MACHINE
Looseness symptoms found in Screen DE bearing.
Recommendation
228-MM-003 FILLER 3RD MACHINE
Lubricate Screen DE Bearing.Keep Under Observation.
Signature
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Sr # Equipm Descripti
Area Status
ent on Remarks
SP M/C
Spp- 058-PP-
1 SEALING Minor Tight Equipment Bolts with
7M 003
PUMP proper torque.
Structure vibration Present in
2 Spectra of equipment.Tight All
Spp- 221-MM- LBKP H.D holding Bolts .Significant
Minor
7M 003 CLEANER Impacting Found in Motor DE
Bearing.Lubricate Motor DE
Bearing.
SP M/C
Spp- 058-
3 SEALING OFF
7M PP003B
PUMP1
LBKP
4 221- DEFLAKE
Spp-
MM004 R NBKP OFF
7M
M H.D
CLNER
G's value 6.5 & 12.5 found in
5 Deflaker DE & NDE bearing
which show high wear rate in
LBKP
Spp- 221-MM- Critica Deflaker Both Bearings.Replace
DEFLAKE
7M 005 l Deflaker Bearings As Soon As
R
Possible.Impacting Also Found In
Motor Bearings.Keep Under
Observation Motor Bearings.
6 LBKP
Spp- 221-MM-
DEFLAKE OFF
7M 006
R
7 LBKP
Spp- 221-MM- Norma
CONICAL
7M 007 l
REFINER
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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2ND SLOT
Spp- 224-PP- Norma
36 SCREEN
7M 013 l
PMP,
Spp- 224-PP- 3RD SLOT
37 Minor Tight Equipment Bolts with
7M 014 SCREEN.
proper torque.
BLEACHIN
Spp- 222-AG-
38 G TOWER OFF
7M 004
AGITATOR
BLEACHIN
39 Spp- 222-AG- G TOWER
OFF
7M 04M AGITATOR
,,
Belt Loosesness Found In
SOM
40 Spp- 222 Spectra of equipment.Adjust
DRUM Minor
7M -MM-04 belt tension & Lubrcate Screen
SCREEN
bearings.
MW
Spp- 223 Norma
41 DRUM
7M -MM-05 l
SCREEN
ONP
Spp- 224
42 DUMP OFF
7M -MM-04
SCREEN
IST FLOAT Significant Impacting found in
43 Spp- 222-PP- CELL Moder Pump Bearings.Inspect
14M 005 CIRCULATI ate Lurication Status of Pump
ON P Bearings.Under Observation
1ST
44 FLOAT
Spp- 222-PP-
CELL Minor
14M 006
CIRCULATI Inspect Lubrication Status of
ON P Pump Bearings.
2ND
45 FLOATATI
SPP- 222-PP-
ON Minor Significant Impacting Found in
14M 007
CIRCULATI Pump NDE Bearing.Lubricate
ON P Pump Bearings.
2ND
46 FLOATATI
SPP- 222-PP- Norma
ON
14M 009 l
CIRCULATI
ON P
Significant Impacting Found in
1ST
47 Pump bearing.Inspect
FLOAT
SPP- 224-PP- Moder Lubrication Status of Pump
CELL
14M 005 ate Bearings.Inspect Coupling
CIRULATI
Elements & Tight All holding
ON P1
bolts.
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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1ST
48 FLOAT
SPP- 224-PP- Norma
CELL
14M 006 l
CIRULATI
ON P2
1ST
49 FLOAT Significant Impacting Found in
SPP- 224-PP- Moder
CELL Pump bearingS.Inspect
14M 007 ate
CIRULATI Lubrication Status of Pump
ON P3 Bearings. Tight All holding bolts.
2ND
50 FLOATATI
SPP- 224-PP- Norma
ON
14M 009 l
CIRCULATI
ON
looseness Found in T3 & T6 DE
HD PRESS
51 SPP- 223- Moder Side.Check Bearing Looseness &
TOP WIRE
14M MM21T ate Loct Nut,Lubricate T5 & T6 NDE
ROLL
Side Bearing.
Significant impacting Found In
52 Motor NDE Bearing.Lubricate
HD PRESS
Motor bearing.Under
SPP- 223- BOTTOM Moder
Observation.Lubricate T1,T2 &
14M MM021B WIRE ate
T5 Both Bearings. Looseness
ROLL
Found in NDE T3 Bearing.Check
Bearing Clearance & lock Nut.
53 SHREDDI
NG
SPP- 223-MM-
SCREW Minor
14M 22M
CONVEYE
R M1 Check gear box Oil Condition.
54 INCLINED
Not
SPP- 223MM2 CONVEYO
Acces
14M 2M2 R MW
s
DISPERS
Significant Impacting Found in
55 Gear Box.Check gear box Oil
SPP- 223-MM- 223-MM- Moder Condition. Impacting found in
14M 024 M1 024M1 ate Driven Side Bearing of NDE Of
shaft.Lubricate bearing and
Retake data.
56 SPP- 223-MM- 223-MM- Norma
14M 023 023 l
57 SPP- 223-MM- DISPERSE Lubricate motor DE bearing &
Minor
14M 24M R MOTOR Disperser DE bearing.
SPP- 224MM0 L.D Moder Significant Impacting Found in
58 14M 18M2 THICKNER ate Gear box bearings.Inspect
WASHING Lubrication Status of gear
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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SHOWER
box.Under Observation.
Minor Impacting found in
L.D
59 Spectra of gear box Shaft 3
SPP- 224MM0 THICKNER
Minor Bearings.Inspect Lubrication
14M 18M MAIN
Status.Keep Equipment Under
DRIVE
Observtion.
L.D
60 THICKNER
SPP- 225MM0 Norma
WASHING
14M 06M1 l
SHOWER
O
L.D Significant Impacting Found in
61 SPP- 225MM0 THICKNER Gear box bearings.Inspect
Minor
14M 06M MAIN Lubrication Status of gear box
DRIVE bearings.
L.D
62 THICKNER
SPP- 222MM0
WASHING Minor Significant Impacting Found in
14M 18M2
SHOWOS Motor bearings.Under
H Observation.
63 L.D
SPP- 222MM0 THICKNER Norma
14M 18M MAIN l
DRIVE
HD PRESS
SPP- 222- Norma
64 TOP WIRE Motor & Gear Box Inspected
14M MM019T l
ROLL only.
HD PRESS
65 SPP- 222- BOTTOM
Minor
14M MM019B WIRE Siginificant Impacting On Motor
ROLL1 bearings.Under Observation.
SHREDDI
66 SPP- 222MM0 NG SCRE Significant Impacting found in
Minor
14M 20M1 CONVEYE Disc bearings.Lubricate Disc
R M1 bearings.
SOP Significsnt Impacting found in
67 DISPERSE Motor NDE Bearing.G's value
SPP- 222MM0 Moder
R 1.Lubricate Motor NDE
14M 20M2 ate
INCLINED Bearing.Keep Under
CONVE Observation.
68 SPP- 222-MM- PRE Norma
14M 021 HEATER l
G's Value 1.5& 1.2 in Disperser
69 222- DE & NDE Bearing Which shows
SPP- DISPERSE Moder
MM022 wear in bearings. Lubricare
14M R MOTOR ate
M Disprser bearings & Retake
data.Under Observation.
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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Recommendation
222-MM-022m2 (10-Sep-16)
OVERALL LEVEL 1K-20kHz
M1H - Motor Outboard Horizontal 3.602 mm/Sec 1.111 G-s
M1P - Motor Outboard Horz Peakvue .921 G-s
M1V - Motor Outboard Vertical 5.040 mm/Sec .854 G-s
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Sr Equip Statu
Area Description
# ment s Remarks
Both Bearings.Under
Observation.
2 Significant Impacting found
BM- TOP WIRE DRIVE
T2 Minor in Roll DE Bearing.Lubricate
Rolls ROLL
Roll DE Bearing.
3 BM- TOP WIRE DRIVE Norm
T3
Rolls ROLL. al
4 BM- TOP WIRE Norm
T4
Rolls LIFTING ROLL al
5 NEUMATIC
BM- Norm
T5 STRETCHER
Rolls al
ROLL
6 Significant impacting found
BM- in roll NDE
T6 GUIDE ROLL Minor
Rolls Bearing.Lubricate roll NDE
bearing.
7 Significant Impacting found
BM- in Roll Both
U1 BREAST ROLL. Minor
Rolls Bearings.Lubricate Roll
Both Bearings.
8 Significant impacting found
BM- U/TOP WIRE in roll DE Bearing.Lubricate
U2 Minor
Rolls DRIVE ROLL roll DE bearing.Under
obseervation.
9 BM- U/TOP WIRE Norm
U4
Rolls LIFTING ROLL al
10 BM- U/TOP COACH Norm
U3
Rolls ON ROLL.. al
11 Significant Impacting found
NEUMATIC
BM- in Roll Both
U5 STRETCHER Minor
Rolls Bearings.Lubricate Roll
ROLL.
Both Bearings.
12 BM- AUTO GUIDE Norm
U6
Rolls ROLL al
13 Significant Impacting found
in Roll DE Bearing &
BM- looseness symptoms found
F1 BREAST ROLL.1 Minor
Rolls NDE Bearing.Under
Observation.Lubricate Roll
Both Bearings.
14 BM- FILLER COUCH Norm
F2
Rolls ON ROLL al
15 BM- FILLER WIRE Norm
F3
Rolls DRIVE ROLL al
16 BM- NEUMATIC Norm
F4
Rolls STRECHER ROLL al
17 BM- FILLER WIRE Norm
F5
Rolls LIFTING ROLL al
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Observations
Nil
Analysis
T1 BREAST ROLL
Significant Impacting found in Roll Both Bearings.
2PT4 FELT PRESS TURNING ROLL
Significant Impacting found in Roll Both Bearings.
2PB3 FELT TURNING ROLL
Looseness Symptoms found in Roll DE Bearing.
2PB5 TEACHER ROLL
Looseness symtoms in NDE Bearing.
3PB6 FELT TURNING ROLL
Looseness symtoms in NDE Bearing.Fault frequencies found in Spectra of
Bearing.
Recommendation
T1 BREAST ROLL
Lubricate Roll Both Bearings.Under Observation.
2PT4 FELT PRESS TURNING ROLL
Lubricate Roll Both Bearings.Under Observation.
2PB3 FELT TURNING ROLL
Inspect Clearance or lock nut.
2PB5 TEACHER ROLL
inspect Clearance or lock nut.
3PB6 FELT TURNING ROLL
Fault frequencies found in Spectra of Bearing.Replace Bearing.
Signature
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Database: PM-7-CPBM.rbm
Area: Dryers & Rolls BM-7 METER
Route No. 3: ROLLS
Report Date: 26-Sep-16 16:24
Sr # Equipm Descripti
Area Status
ent on Remarks
Coater
CANVAS CANVAS
1 & Guide Normal
R-1 ROLL 1
Rolls
Coater
CANVAS CANVAS
2 & Guide Normal
R-2 ROLL 2
Rolls
Coater
CANVAS CANVAS
3 & Guide Normal
R-3 ROLL 3
Rolls
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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Coater
CANVAS CANVAS
4 & Guide Normal
R-4 ROLL 4
Rolls
Coater
CANVAS CANVAS
5 & Guide Normal
R-5 ROLL 5
Rolls
Looseness symptoms
Coater
6 CANVAS CANVAS found In Roll Both
& Guide Moderate
R-6 ROLL 6 Bearings.Inspect
Rolls
Clearnace or lock Nut.
Coater
CANVAS CANVAS
7 & Guide Normal
R-7 ROLL 7
Rolls
Coater
CANVAS CANVAS
8 & Guide Normal
R-8 ROLL 8
Rolls
BSF & BPFO Fault
9 Coater Frequencies are in Roll
CANVAS CANVAS
& Guide Moderate NDE Bearing.Lubricate Roll
R-9 ROLL 9
Rolls NDE Bearing.Under
Observation.
Coater
CANVAS CANVAS
10 & Guide Normal
R10 ROLL 10
Rolls
Bearing Faults symptoms
11 found in Roll NDE Bearing
Coater
CANVAS CANVAS in auto correlate.Lubricate
& Guide Minor
R11 ROLL 11 Roll NDE Bearing.Vibration
Rolls
trend same.Under
Observation.
Coater
CANVAS CANVAS Not
12 & Guide
R12 ROLL 12 Access
Rolls
Bearing Faults symptoms
13 Coater found in Roll NDE Bearing
CANVAS CANVAS
& Guide Minor in auto correlate.Lubricate
R13 ROLL 13
Rolls Roll NDE Bearing.Under
Observation.
Looseness symptoms
Coater
14 CANVAS CANVAS found In Roll DE
& Guide Moderate
R14 ROLL 14 Bearing.Inspect Clearnace
Rolls
or lock Nut.
Siginificant Impacting
Coater
15 CANVAS CANVAS found in Roll DE
& Guide Minor
R15 ROLL 15 bearing.Lubricate Roll DE
Rolls
Bearing.
16 Coater CANVAS CANVAS Normal
& Guide R16 ROLL 16
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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Rolls
17 Looseness symptoms
Coater
CANVAS CANVAS found In Roll DE
& Guide Moderate
R17 ROLL 17 Bearing.Inspect Clearnace
Rolls
or lock Nut.
18 Coater
CANVAS CANVAS
& Guide Normal
R18 ROLL 18
Rolls
19 Coater
CANVAS CANVAS
& Guide Normal
R19 ROLL 19
Rolls
20 Coater
CANVAS CANVAS
& Guide Normal
R20 ROLL 20
Rolls
21 Coater
CANVAS CANVAS
& Guide Normal
R21 ROLL 21
Rolls
22 Coater
CANVAS CANVAS
& Guide Normal
R22 ROLL 22
Rolls
23 Coater
CANVAS CANVAS Not
& Guide
R23 ROLL 23 Access
Rolls
24 Siginificant Impacting
Coater
CANVAS CANVAS found in Roll
& Guide Minor
R24 ROLL 24 bearings.Lubricate Roll
Rolls
Bearings.
25 Looseness symptoms
found In Roll DE
Coater Bearing.Inspect Clearnace
CANVAS CANVAS
& Guide Moderate or lock Nut.Vibration Trend
R25 ROLL 25
Rolls & Gs Trend
Increased.Lubricate Roll
DE Bearing & Retake data.
26 Coater
CANVAS CANVAS
& Guide Normal
R26 ROLL 26
Rolls
27 Coater
CANVAS CANVAS
& Guide Normal
R27 ROLL 27
Rolls
28 Coater
CANVAS CANVAS
& Guide Normal
R28 ROLL 28
Rolls
29 Coater
CANVAS CANVAS
& Guide Normal
R29 ROLL 29
Rolls
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
30 Coater
CANVAS CANVAS
& Guide Normal
R30 ROLL 30
Rolls
31 Coater
CANVAS CANVAS
& Guide Normal
R31 ROLL 31
Rolls
32 Coater
CANVAS CANVAS
& Guide Normal
R32 ROLL 32
Rolls
33 Siginificant Impacting
Coater
CANVAS CANVAS found in Roll
& Guide Minor
R33 ROLL 33 bearings.Lubricate Roll
Rolls
Bearings.
34 Coater
CANVAS CANVAS
& Guide Normal
R34 ROLL 34
Rolls
35 Coater
CANVAS CANVAS
& Guide Normal
R35 ROLL 35
Rolls
36 Siginificant Impacting
Coater
CANVAS CANVAS found in Roll
& Guide Minor
R36 ROLL 36 bearings.Lubricate Roll
Rolls
Bearings.
37 Coater
CANVAS CANVAS
& Guide Normal
R37 ROLL 37
Rolls
38 Coater
CANVAS CANVAS
& Guide Normal
R38 ROLL 38
Rolls
39 Siginificant Impacting
Coater
CANVAS CANVAS found in Roll
& Guide Minor
R39 ROLL 39 bearings.Lubricate Roll
Rolls
Bearings.
40 Siginificant Impacting
Coater
CANVAS CANVAS found in Roll
& Guide Minor
R40 ROLL 40 bearings.Lubricate Roll
Rolls
Bearings.
41 Looseness symptoms
Coater
CANVAS CANVAS found In Roll DE
& Guide Minor
R41 ROLL 41 Bearings.Inspect
Rolls
Clearnace or lock Nut.
42 Coater
CANVAS CANVAS
& Guide Normal
R42 ROLL 42
Rolls
43 Strucutyre vibration
Coater
CANVAS CANVAS present in Speectra of
& Guide Moderate
R43 ROLL 43 equipment.Tight
Rolls
Equipment Bolts.
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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44 Coater
CANVAS CANVAS
& Guide Normal
R44 ROLL 44
Rolls
45 Coater NO.1
508 DM
& Guide CALENDER Normal
035
Rolls TOP ROLL
46 NO.1
Coater
508 DM CALENDER
& Guide Normal
036 BOTTOM
Rolls
ROLL
47 Coater COATER
508 DM
& Guide ROLL NO. Normal
041
Rolls 6W
48 Significant Impacting
Coater NO.4 found in roll NDE
508 DM
& Guide BACKING Moderate Bearing.Check For
043
Rolls ROLL Clearance & Lubricate Roll
NDE Bearing.
49 Siginificant Impacting
Coater NO.4 found in motor NDE
508 DM
& Guide BACKING Minor Bearing.Lubricate NDE
044
Rolls ROLL1 bearing.Under
Observation.
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Observations
Nil
Analysis
CANVAS ROLL 6
Looseness symptoms found In Roll Both Bearings.
CANVAS ROLL 9
BSF & BPFO Fault Frequencies are in Roll NDE Bearing.
CANVAS ROLL 14
Looseness symptoms found In Roll DE Bearing.
CANVAS ROLL 17
Looseness symptoms found In Roll DE Bearing.
CANVAS ROLL 25
Looseness symptoms found In Roll DE Bearin.Vibration Trend & Gs Trend
Increased.
CANVAS ROLL 43
Strucutyre vibration present in Spectra of equipment.
Recommendation
CANVAS ROLL 6
Inspect Bearing Clearnace or lock Nut.
CANVAS ROLL 9
Lubricate Roll NDE Bearing.Under Observation.
CANVAS ROLL 14
Inspect Bearing Clearnace or lock Nut.
CANVAS ROLL 17
Inspect Bearing Clearnace or lock Nut.
CANVAS ROLL 25
Inspect Clearnace or lock Nut.Vibration Trend & Gs Trend
Increased.Lubricate Roll DE Bearing & Retake data.
CANVAS ROLL 43
Tight All Equipment Bolts.
Prepared By Review by Approved By
Technical Services Engr. Sr. Technical Service Engr. G.M. Operation
Signature
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Sr # Equipm Descripti
Area Status
ent on Remarks
NO.1
1 Coater & 508 DM Norma
CALENDER
Guide Rolls 035 l
TOP ROLL
NO.1
2 Coater & 508 DM CALENDER Norma
Guide Rolls 036 BOTTOM l
ROLL
COATER
Coater & 508 DM Norma
3 ROLL NO. 6
Guide Rolls 041 l
W
Significant Impacting
4 NO.4 found in roll NDE
Coater & 508 DM Moder
BACKING Bearing.Check For
Guide Rolls 043 ate
ROLL Clearance & Lubricate Roll
NDE Bearing.
Siginificant Impacting
5 NO.4 found in motor NDE
Coater & 508 DM
BACKING Minor Bearing.Lubricate NDE
Guide Rolls 044
ROLL1 bearing.Under
Observation.
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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NO.3
Coater & 508 DM Norma
6 BACKING
Guide Rolls 060 l
ROLL
Significant Impacting
7 NO.2 found in Motor Bearings
Coater & 508 DM
APPLICATO Minor .Lubricate it.Keep Under
Guide Rolls 062
R ROLL Observation till next
Inspection.
Siginificant Impacting
8 found in Gear box.Inspect
NO.2 Lubrication status of gear
Coater & 508 DM
BACKING Minor box.Significant impacting
Guide Rolls 068
ROLL found in Roll DE
Bearing.Lubricate Roll DE
Bearing.
Significant Impacting
9 found in Gear box.Inspect
NO.4 Lubrication status of gear
Coater & 508 DM Moder
APPLICATO box.Looseness symptoms
Guide Rolls 069 ate
R ROLL found in Roll Both
bearings.Check Bearing
Clearances & Lock Nut.
Significant Impacting
10 NO.1 found in Motor Bearings
Coater & 508 DM Moder
BACKING .Lubricate it.Keep Under
Guide Rolls 080 ate
ROLL Observation till next
Inspection.
NO.1
Coater & 508 DM Norma
11 APPLICATO
Guide Rolls 081 l
R ROLL
(DRIVING
12 Coater & 508 DM DRY Norma
Guide Rolls 091 #D62&63D l
)
Significant Impacting
13 NO.2 found in Motor Bearings
Coater & 508 DM
CALENDER Minor .Lubricate it.Keep Under
Guide Rolls 095
TOP ROLL Observation till next
Inspection.
GMF Found inspectra of
14 Gear box.Inspect tooth
condition.Inspect
NO.2
Lubrication status.Under
Coater & 508 DM CALENDER Moder
Observation.Loosesness
Guide Rolls 096 BOTTOM ate
symptoms found in Roll
ROLL
Both Bearings.Check
Bearinf Clearance & Lock
Nut.
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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Loosesness symtopms
15 found in Roll DE
Coater & 508 DM 508 DM Moder
Bearing.Check bearing
Guide Rolls 097 097 ate
Clearance & Lock NUT DE
Side.
16 PAPER
Coater & 508 DM ROLL Norma
Guide Rolls 033 AFTER 5TH l
GROUP
Strucutre Looseness
17 symptoms found in
equipment.Tight All
COATER
Coater & 508 DM Moder holding bolts of
GUIDE
Guide Rolls 039 ate equipment.Significant
ROLL 3
impacting found in motor
NDE Bearing.Under
Observation.
Significant Impacting
COATER
18 Coater & 508 DM Moder found in gear box.Inspect
GUIDE
Guide Rolls 040 ate lubrication Status of gear
ROLL 4
box.Under Observation.
Strucutre Looseness
19 COATER symptoms found in
Coater & 508 DM
GUIDE Minor equipment.Tight All
Guide Rolls 045
ROLL 7 holding bolts of
equipment.
Significant Impacting
20 COATER found in Motor Bearings
Coater & 508 DM
GUIDE Minor .Lubricate it.Keep Under
Guide Rolls 046
ROLL 8 Observation till next
Inspection.
COATER
Coater & 508 DM Norma
21 GUIDE
Guide Rolls 047 l
ROLL 9
COATER
Coater & 508 DM Norma
22 GUIDE
Guide Rolls 048 l
ROLL 10
Significant Impacting
23 Coater & 508 DM 508 DM Moder found in gear box .Inspect
Guide Rolls 049 049 ate lubrication Status of gear
box.Under Observation.
Significant Impacting
6TH
24 found in Motor Bearings
Coater & 508 DM GROUP Moder
.Lubricate it.Keep Under
Guide Rolls 051 DRYER ate
Observation till next
DRIVE
Inspection.
Coater & 508 DM CARRIER Norma
25 Guide Rolls 052 ROPE l
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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DRIVE 1
26 COATER
Coater & 508 DM Norma
GUIDE
Guide Rolls 053 l
ROLL 13
GMF Found inspectra of
27 COATER Gear box.Inspect tooth
Coater & 508 DM
GUIDE Critial condition.Bearing Faults
Guide Rolls 054
ROLL 14 Are also found in Gear
Box.Over haul Gear box.
28 COATER
Coater & 508 DM Norma
GUIDE
Guide Rolls 055 l
ROLL 15
Siginificant Impacting
29 COATER found in motor
Coater & 508 DM
GUIDE Minor Bearing.Lubricate
Guide Rolls 056
ROLL 16 bearings.Under
Observation.
GMF Found inspectra of
COATER
30 Coater & 508 DM Gear box.Inspect Gear box
GUIDE Critial
Guide Rolls 057 DE Side Gear box.Over
ROLL 17
haul Gear box.
COATER
Coater & 508 DM Norma
31 GUIDE
Guide Rolls 058 l
ROLL 18
COATER
Coater & 508 DM Norma
32 GUIDE
Guide Rolls 059 l
ROLL 19
Loosesness symtopms
33 Coater & 508 DM APPLICATO Moder found in motor DE
Guide Rolls 061 R ROLL 2 ate Bearing.check bearing
Clearance.
COATER
Coater & 508 DM Norma
34 GUIDE
Guide Rolls 063 l
ROLL 21
Significant Impacting
COATER
35 Coater & 508 DM Moder found in gear box.Inspect
GUIDE
Guide Rolls 065 ate lubrication Status of gear
ROLL 22
box.Under Observation.
Minor Impacting found in
COATER
36 Coater & 508 DM Gear Box NDE
GUIDE Minor
Guide Rolls 066 Bearing.under
ROLL 24
Observation.
Minor Impacting found in
37 COATER Gear Box NDE
Coater & 508 DM
GUIDE Minor Bearing.Inspect
Guide Rolls 067
ROLL 25 Lubrication status og gear
box.under Observation.
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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COATER
Coater & 508 DM Norma
38 GUIDE
Guide Rolls 071 l
ROLL 27
Siginificant Impacting
COATER
39 Coater & 508 DM found in Gear box.Inspect
GUIDE Minor
Guide Rolls 078 Lubrication status of gear
ROLL 34
box.
COATER
Coater & 508 DM Norma
40 GUIDE
Guide Rolls 079 l
ROLL 35
Strucutre Vibration
41 COATER present in spectra of
Coater & 508 DM Moder
GUIDE equipment.Reinforce
Guide Rolls 083 ate
ROLL 37 structure.Vibration Trend
same.Under Observation.
Strucutre Vibration
COATER
42 Coater & 508 DM present in spectra of
GUIDE Minor
Guide Rolls 084 equipment.Tight All
ROLL 38
holding bolts.
43 COATER
Coater & 508 DM Norma
GUIDE
Guide Rolls 085 l
ROLL 39
Significant Impacting
44 found in gear box.Inspect
COATER lubrication Status of gear
Coater & 508 DM
GUIDE Minor box.Vibration Trend
Guide Rolls 087
ROLL 41 same.Under Observation.
Tight All holding bolts of
equipment.
Strcuture looseness
COATER
45 Coater & 508 DM symptoms found. Tight all
GUIDE Minor
Guide Rolls 088 holding bolts of
ROLL 42
equipment.
COATER
Coater & 508 DM Norma
46 GUIDE
Guide Rolls 089 l
ROLL 43
Strcuture looseness
COATER
47 Coater & 508 DM symptoms found. Tight all
GUIDE Minor
Guide Rolls 090 holding bolts of
ROLL 44
equipment.
CARRIER
Coater & 508 DM Norma
48 ROPE
Guide Rolls 092 l
DRIVE 2
Coater & 508 DM REEL Norma
49
Guide Rolls 099 DRUM l
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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Analysis
508 DM 043 NO.4 BACKING ROLL
Significant Impacting found in Roll NDE Bearing.
508 DM 069 NO.4 APPLICATOR ROLL
Significant Impacting found in Gear box. Looseness symptoms found in Roll
Both bearing.
508 DM 080 NO.1 BACKING ROLL
Significant Impacting found in Motor Bearings .
508 DM 096 NO.2 CALENDER BOTTOM ROLL
GMF Found inspectra of Gear box.Loosesness symptoms found in Roll Both
Bearings.
508 DM 097
Loosesness symtopms found in Roll DE Bearing.
508 DM 039 COATER GUIDE ROLL 3
Strucutre Looseness symptoms found in equipment.Significant impacting
found in Motor NDE Bearing.
508 DM 040 COATER GUIDE ROLL 4
Significant Impacting found in gear box.
508 DM 049
Significant Impacting found in gear box .
508 DM 051 6TH GROUP DRYER DRIVE
Significant Impacting found in Motor Bearings .
508 DM 054 COATER GUIDE ROLL 14
GMF Found inspectra of Gear box.Bearing Faults Are also found in Gear Box.
508 DM 057 COATER GUIDE ROLL 17
GMF Found inspectra of Gear box.
508 DM 061 APPLICATOR ROLL 2
Loosesness symtopms found in motor DE Bearing.
508 DM 065 APPLICATOR ROLL 22
Significant Impacting found in gear box.
508 DM 083 COATER GUIDE ROLL 37
Strucutre Vibration present in spectra of equipment.Vibration Trend same.
508 DM 102 WINDER DRUM ROLL 2
Significant Impacting found in gear box teeths & Bearings. G's value found
2.3 & 2.1 At 1st Shaft Bearings And 3.8 & 1.1 At 2nd shaft bearing which
shows wear in bearings.
Recommendation
508 DM 043 NO.4 BACKING ROLL
Check For Clearance & Lubricate Roll NDE Bearing.
508 DM 069 NO.4 APPLICATOR ROLL
Inspect Lubrication status of gear box.Check Bearing Clearances & Lock
Nut.
508 DM 080 NO.1 BACKING ROLL
Lubricate it.Keep Under Observation till next Inspection.
508 DM 096 NO.2 CALENDER BOTTOM ROLL
Corporate Head Quarter:
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1 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 1 al
1
2 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 2 al
2
3 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 3 al
3
4 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 4 al
4
5 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 5 al
5
6 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 6 al
6
7 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 7 al
7
8 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 8 al
8
9 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 9 al
9
10 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 10 al
10
11 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 11 al
11
12 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 12 al
12
13 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 13 al
13
14 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 14 al
14
Corporate Head Quarter:
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31 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 31 al
31
32 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 32 al
32
33 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 33 al
33
34 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 34 al
34
35 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 35 al
35
36 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 36 al
36
37 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 37 al
37
38 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 38 al
38
39 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 39 al
39
40 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 40 al
40
41 DRYER Inspect lubrication status of
Dryers Dryer.C.
CYLINDER. Minor DE Bearing.under
Cylinders 41
41 observation.
42 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 42 al
42
43 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 43 al
43
44 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 44 al
44
45 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 45 al
45
46 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 46 al
46
Corporate Head Quarter:
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47 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 47 al
47
48 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 48 al
48
49 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 49 al
49
50 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 50 al
50
51 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 51 al
51
52 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 52 al
52
53 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 53 al
53
54 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 54 al
54
55 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 55 al
55
56 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 56 al
56
57 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 57 al
57
58 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 58 al
58
59 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 59 al
59
60 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 60 al
60
61 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 61 al
61
62 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 62 al
62
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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63 DRYER
Dryers Dryer.C. Norm
CYLINDER.
Cylinders 63 al
63
Rout PM-7-Dryers
Observations
Nil
Analysis
Nil
Recommendation
Nil
Signature
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
*************************
Sr Equipm
Area Description Status
# ent Remarks
Blowers
3 Significant Impacting found
Vaccum
109-FA- VACUUM in Fan Bearings and Gs
Fans & Minor
003 FANS-3 Value upto 2.1 .Lubricate
Blowers
fan Bearings & Retake data.
4 Vaccum Perform Alignement OF
102-EM- Moder
Fans & MIST FAN-1 Machine & Adjust Belt
040 ate
Blowers tension According to load.
5 Structure Looseness
Vaccum
102-EM- Symptoms found in Spectra
Fans & MIST FAN-2 Minor
041 of Both Fan & Motor. Tight
Blowers
Foundation Bolts.
6 Misalignement & strucutre
looseness symptoms found
Vaccum
102-EM- Moder in Spectra.Perform
Fans & MIST FAN-3
042 ate Alignement & Check daming
Blowers
Pads condition & Tight All
holding bolts.
7 Perform Alignement OF
HOOD Machine & Adjust Belt
Vaccum
111 SUPPLY FAN Moder tension According to load.
Fans &
MM001M 1(PRE ate Cavitation symptoms found
Blowers
DRYER) in equipment.Check flow
parameters.
8 HOOD
Vaccum
111 EXHAUST Norma
Fans &
MM002M FAN 1(PRE l
Blowers
DRYER
9 Belt Looseness Symptoms
HOOD found in Spectra of
Vaccum
111 SUPPLY FAN Equipment.Adjust Belt
Fans & Minor
MM005M 2(PRE tension Of the equipment &
Blowers
DRYER) Lubricate motor DE
Beaaring.
10 HOOD Belt Looseness Symptoms
Vaccum
111 EXHAUST found in Spectra of
Fans & Minor
MM006M FAN 2(PRE Equipment.Adjust Belt
Blowers
DRYER tension Of the equipment.
11 Misalignement & strucutre
HOOD
Vaccum looseness symptoms found
111 EXHAUST
Fans & Minor in Spectra.Perform
MM013M FAN 4(AFTR
Blowers Alignement & Tight All
DRYE
holding bolts.
12 HOOD
Vaccum Looseness Sypmtoms Found
111 SUPPLY FAN Moder
Fans & in Fan NDE Bearing.check
MM009M 3(PRE ate
Blowers Clearance & Lock Nut.
DRYER)
Corporate Head Quarter:
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13 HOOD
Vaccum
111 EXHAUST Adjust belt tension of
Fans & Minor
MM010M FAN 3(PRE equipment.
Blowers
DRYER
14 Vaccum COATER
106 EM
Fans & HOT AIR OFF
007
Blowers D.E.F-1
15 Resonance In System
Vaccum COATER
106 EM Moder Found.Inspect Daming Pads
Fans & HOT AIR
008 ate Condition.Tight All Holding
Blowers D.E.F-2
Bolts of Equipment.
16 Vaccum COATER
106 EM
Fans & HOT AIR OFF
009
Blowers D.E.F-3
17 Vaccum COATER
106 EM
Fans & HOT AIR OFF
010
Blowers D.E.F-4
18 Resonance In System
Vaccum COATER
106 EM Found.Inspect Daming Pads
Fans & HOT AIR Minor
011 Condition.Tight All Holding
Blowers D.E.F-5
Bolts of Equipment.
19 Resonance In System
Vaccum COATER
106 EM Moder Found.Inspect Daming Pads
Fans & HOT AIR
012 ate Condition.Tight All Holding
Blowers D.E.F-6
Bolts of Equipment.
20 Vaccum
106 EM
Fans & COATER IR Minor Lubricate Fan DE bearing.
019
Blowers
21 Vaccum PRE COATER Tight Foundation Bolts of
106 EM Moder
Fans & IR EXHASUT equipment & Replace worn
020 ate
Blowers FAN belts.
22 MIDDEL
Vaccum
106 EM COATER IR Lubricate Fan bearings &
Fans & Minor
021 EXHASUT Reake data.
Blowers
FAN
Significant Impacting found
23 in Fan DE Bearing.Lubricate
Vaccum TOP COATER Fan DE Bearing.Tight
106 EM Moder
Fans & IR EXHASUT Foundation Bolts of
022 ate
Blowers FA1 equipment.Remove
imbalace Factor from
fan.Perform Fan balancing.
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Analysis
109-FA-001VACUUM FANS-1
Significant Impacting found in Fan Bearings and Gs Value upto 2.5
102-EM-040MIST FAN-1
Misalignement & belt looseness found in Spectra of equipment.
102-EM-042MIST FAN-3
Perform Alignement & Check daming Pads condition & Tight All holding
bolts.
111 MM001M HOOD SUPPLY FAN 1(PRE DRYER)
Cavitation symptoms found in equipment & Misalignement & belt
looseness found in Spectra of equipment.
111 MM009M HOOD SUPPLY FAN 3(PRE DRYER)
Looseness Sypmtoms Found in Fan NDE Bearing.
106 EM 008 COATER HOT AIR D.E.F-2
Resonance In System Found.
106 EM 01 COATER HOT AIR D.E.F-6
Resonance In System Found.
106 EM 020 PRE COATER IR EXHASUT FAN
Strucuture looseness & belt looseness symptoms found in spectra.
106 EM 022TOP COATER IR EXHASUT FA1
Significant Impacting found in Fan DE Bearing & Imbalance factor found.
Recommendation
109-FA-001VACUUM FANS-1
Lubricate fan Bearings & Retake data.
102-EM-040MIST FAN-1
Perform Alignement OF Machine & Adjust Belt tension According to load.
102-EM-042MIST FAN-3
Perform Alignement & Check daming Pads condition & Tight All holding
bolts.
111 MM001M HOOD SUPPLY FAN 1(PRE DRYER)
Perform Alignement OF Machine & Adjust Belt tension According to load.
Cavitation symptoms found in equipment.Check flow parameters.
111 MM009M HOOD SUPPLY FAN 3(PRE DRYER)
Check Fan DE Bearing Clearance & Lock Nut.
106 EM 008 COATER HOT AIR D.E.F-2
Resonance In System Found.Inspect Daming Pads Condition.Tight All
Holding Bolts of Equipment.
106 EM 01 COATER HOT AIR D.E.F-6
Inspect Daming Pads Condition.Tight All Holding Bolts of Equipment.
106 EM 020 PRE COATER IR EXHASUT FAN
Tight Foundation Bolts of equipment & Replace worn belts.
106 EM 022TOP COATER IR EXHASUT FA1
Lubricate Fan DE Bearing.Tight Foundation Bolts of equipment.Remove
imbalace Factor from fan.Perform Fan balancing.
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
1 BM- Not
1GT1 1GT1
Rolls Access
2 Significant Impacting found in Roll
BM-
1GT2 1GT2 Minor DE bearing.inspect Lubrication
Rolls
status.under observation.
3 BM- 1GT3 STRECH Not
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
ER
Rolls Access
ROLL,
4 BM- GUIDE Not
1GT4
Rolls ROLL,, Access
5 BM- Norma DE Not Inspected Due to safety
2G-T1 2G-T1
Rolls l hazards.
6 BM- Norma
2G-T2 2G-T2
Rolls l
7 BM- Norma
2G-T3 2G-T3
Rolls l
8 BM- Norma DE Not Inspected Due to safety
2G-T4 2G-T4
Rolls l hazards.
9 BM- Norma
2G-T5 2G-T5
Rolls l
10 Significant Impacting found in Roll
BM-
2G-T6 2G-T6 Minor NDE bearing.inspect Lubrication
Rolls
status.under observation.
11 STRECH
BM- Not
2G-T7 ER
Rolls Access
ROLL,,
12 BM- Not
2G-T8 2G-T8
Rolls Access
13 BM- GUIDE Not
2G-T9
Rolls ROLL 1, Access
14 BM- Not
2G-T10 2G-T10
Rolls Access
15 BM- Norma
2G-B1 2G-B1
Rolls l
16 Minor Impacting found in roll DE
BM-
2G-B2 2G-B2 Minor Side bearing.Inspect Lubrication
Rolls
Status.Under Observation.
17 Looseness symptoms found in Roll
BM- Moder DE Side Bearing.Bearing fault
2G-B3 2G-B3
Rolls ate Frequencies also matches.Check
Bearing Clearance & lock Nut.
18 Minor Impacting found in roll DE
BM-
2G-B4 2G-B4 Minor Side bearing.Inspect Lubrication
Rolls
Status.Under Observation.
19 BM- Norma
2G-B5 2G-B5
Rolls l
20 BM- Norma
2G-B6 2G-B6
Rolls l
21 BM- Norma
2G-B7 2G-B7
Rolls l
22 Looseness symptoms found in Roll
BM- Moder NDE Side Bearing.Bearing fault
2G-B8 2G-B8
Rolls ate Frequencies also matches.Check
Bearing Clearance & lock Nut.
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
23 BM- Norma
2G-B9 2G-B9
Rolls l
24 BM- Norma
2G-B10 2G-B10
Rolls l
25 BM- Norma
2G-B11 2G-B11
Rolls l
26 BM- Norma
3G-T1 3G-T1
Rolls l
27 BM- Norma
3G-T2 3G-T2
Rolls l
28 BM- Norma
3G-T3 3G-T3
Rolls l
29 BM- Norma
3G-T4 3G-T4
Rolls l
30 BM- Norma
3G-T5 3G-T5
Rolls l
31 BM- Norma
3G-T6 3G-T6
Rolls l
32 BM- Norma
3G-T7 3G-T7
Rolls l
33 BM- Norma
3G-T8 3G-T8
Rolls l
34 BM- Not
3G-T9 3G-T9
Rolls Access
35 STRECH
BM- Not
3G-T10 ER
Rolls Access
ROLL-
36 BM- Not
3G-T11 3G-T11
Rolls Access
37 BM- GUIDE Not
3G-T12
Rolls ROLL- Access
38 BM- Not
3G-T13 3G-T13
Rolls Access
39 BM- Not
3G-T14 3G-T14
Rolls Access
40 Significant Impacting found in roll
BM-
3G-B1 3G-B1 Minor Both bearings.inspect Lubrication
Rolls
status.under observation.
41 BM- Norma
3G-B2 3G-B2
Rolls l
42 BM- Norma
3G-B3 3G-B3
Rolls l
43 BM- Norma
3G-B4 3G-B4
Rolls l
44 BM- Norma
3G-B5 3G-B5
Rolls l
45 BM- Norma
3G-B6 3G-B6
Rolls l
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
46 BM- Norma
3G-B7 3G-B7
Rolls l
47 BM- Norma
3G-B8 3G-B8
Rolls l
48 BM- Norma
3G-B9 3G-B9
Rolls l
49 BM- Norma
3G-B10 3G-B10
Rolls l
50 BM- Norma
3G-B11 3G-B11
Rolls l
51 Looseness symptoms found in Roll
BM- Moder DE Side Bearing.Bearing fault
3G-B12 3G-B12
Rolls ate Frequencies also matches.Check
Bearing Clearance & lock Nut.
52 BM- Norma
3G-B13 3G-B13
Rolls l
53 BM- Norma
3G-B14 3G-B14
Rolls l
54 BM- Norma
4G-T1 4G-T1
Rolls l
55 BM- Norma
4G-T2 4G-T2
Rolls l
56 BM- Norma
4G-T3 4G-T3
Rolls l
57 Looseness symptoms found in Roll
BM- Moder NDE Side Bearing.Bearing fault
4G-T4 4G-T4
Rolls ate Frequencies also matches.Check
Bearing Clearance & lock Nut.
58 Looseness symptoms found in Roll
BM- DE Side Bearing.Bearing fault
4G-T5 4G-T5 Minor
Rolls Frequencies also matches.Check
Bearing Clearance & lock Nut.
59 BM- Norma
4G-T6 4G-T6
Rolls l
60 Significant Impacting found in Roll
BM-
4G-T7 4G-T7 Minor DE bearing.inspect Lubrication
Rolls
status.under observation.
61 BM- Not
4G-T8 4G-T8
Rolls Access
62 STRECH
BM- ER Not
4G-T9
Rolls ROLL Access
4G-T9
63 BM- Not
4G-T10 4G-T10
Rolls Access
64 GUIDE
BM- Not
4G-T11 ROLL
Rolls Access
4G-T11
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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65 BM- Not
4G-T12 4G-T12
Rolls Access
66 BM- Not
4G-T13 4G-T13
Rolls Access
67 BM- Not
4G-T14 4G-T14
Rolls Access
68 Significant Impacting found in Roll
BM-
4G-B1 4G-B1 Minor DE bearing.inspect Lubrication
Rolls
status.under observation.
69 BM- Norma
4G-B2 4G-B2
Rolls l
70 BM- Norma
4G-B3 4G-B3
Rolls l
71 BM- Norma
4G-B4 4G-B4
Rolls l
72 BM- Norma
4G-B5 4G-B5
Rolls l
73 Significant Impacting found in Roll
BM-
4G-B6 4G-B6 Minor DE bearing.inspect Lubrication
Rolls
status.under observation.
74 BM- Norma
4G-B7 4G-B7
Rolls l
75 BM- Norma
4G-B8 4G-B8
Rolls l
76 BM- Norma
4G-B9 4G-B9
Rolls l
77 BM- Norma
4G-B10 4G-B10
Rolls l
78 Significant Impacting found in Roll
BM-
4G-B11 4G-B11 Minor NDE bearing.inspect Lubrication
Rolls
status.under observation.
79 BM- Norma
4G-B12 4G-B12
Rolls l
80 BM- Norma
5G-T1 5G-T1
Rolls l
81 BM- Norma
5G-T2 5G-T2
Rolls l
82 BM- Norma
5G-T3 5G-T3
Rolls l
83 BM- Norma
5G-T4 5G-T4
Rolls l
84 BM- Norma
5G-T5 5G-T5
Rolls l
85 BM- Norma
5G-T6 5G-T6
Rolls l
86 BM- Norma
5G-T7 5G-T7
Rolls l
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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Rolls l
104 BM- Norma
5G-B11 5G-B11
Rolls l
105 BM- Norma
5G-B12 5G-B12
Rolls l
106 BM- Norma
5G-B13 5G-B13
Rolls l
107 BM- Norma
5G-B14 5G-B14
Rolls l
108 BM- Norma
7G-T1 7G-T1
Rolls l
109 BM- Norma
7G-T2 7G-T2
Rolls l
110 7G- 7G- Looseness symptoms found in Roll
BM- Moder
PAPER PAPER DE Side Bearing.Check Bearing
Rolls ate
R ROLL Clearance & lock Nut.
111 BM- Not
7G-T3 7G-T3
Rolls Access
112 Significant Impacting found in Roll
BM-
7G-T4 7G-T4 Minor DE bearing.inspect Lubrication
Rolls
status.under observation.
113 BM- Norma
7G-T5 7G-T5
Rolls l
114 Looseness symptoms found in Roll
BM-
7G-T6 7G-T6 Minor DE Side Bearing.Check Bearing
Rolls
Clearance & lock Nut.
115 BM- Norma
7G-B1 7G-B1
Rolls l
116 BM- Norma
7G-B2 7G-B2
Rolls l
117 BM- Norma
7G-B3 7G-B3
Rolls l
118 BM- Norma
7G-B4 7G-B4
Rolls l
119 BM- Norma
7G-B5 7G-B5
Rolls l
120 7G-
BM- 7G- Norma
Guide
Rolls Guide l
Roll
Corporate Head Quarter:
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
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Observations
Nil
Analysis
BM-Rolls 2G-B3
Looseness symptoms found in Roll DE Side Bearing.Bearing fault
Frequencies also matches.
BM-Rolls 2G-B8
Looseness symptoms found in Roll NDE Side Bearing.Bearing fault
Frequencies also matches.
BM-Rolls 3G-B12
Looseness symptoms found in Roll DE Side Bearing.Bearing fault
Frequencies also matches.
BM-Rolls 4G-T4
Looseness symptoms found in Roll NDE Side Bearing.Bearing fault
Frequencies also matches.
BM-Rolls 5G-PAPER R
Looseness symptoms found in Roll DE Side Bearing.Bearing fault
Frequencies also matches.
BM-Rolls 5G-B5
Looseness symptoms found in Roll DE Side Bearing.Bearing fault
Frequencies also matches. BM-Rolls 7G-PAPER ROLL
Looseness symptoms found in Roll DE Side Bearing.
Recommendation
BM-Rolls 2G-B3
Check Bearing Clearance & lock Nut.
BM-Rolls 2G-B8
Check Bearing Clearance & lock Nut.
BM-Rolls 3G-B12
Check Bearing Clearance & lock Nut.
BM-Rolls 4G-T4
Check Bearing Clearance & lock Nut.
BM-Rolls 5G-PAPER R
Check Bearing Clearance & lock Nut.
BM-Rolls 5G-B5
Check Bearing Clearance & lock Nut.Under observation.
BM-Rolls 7G-PAPER ROLL
Check Bearing Clearance & lock Nut.
Prepared By Review by Approved By
Technical Services Engr. Sr. Technical Service Engr. G.M. Operation
Signature
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
12.1 Inspection Area 07 (PM-7 Wire & Press Part Drives) Over view
Sr Equipm Statu
Area Description
# ent s Remarks
Part ROLL
Wire & UNDER TOP
508-DM-
3 Press LAYER WIRE
003 Normal
Part DRIVE ROLL
Wire &
508-DM- FILLER LAYER
4 Press
007 COUCH ROLL Normal
Part
Wire & BACK LAYER GMF found in Spectra of gear
508-DM-
5 Press WIRE DRIVE Minor box.Inspect Lubrication Status of
010
Part ROLL gear box.
Wire & D-FORMER
508-DM-
6 Press WIRE DRIVE
008 Normal
Part ROLL
Significant Impacting found in
Wire &
7 508-DM- TOP LAYER motor NDE Bearing.Lubricate
Press Minor
002 COUCH LAYER motor NDE bearing.Under
Part
observation
Significant impacting found in
Wire & FILLER LAYER
8 508-DM- Spectra of gear box.Inspect gear
Press WIRE DRIVE Moderat
005 Box tooth condition & Lubrication
Part ROLL e Status of gear box.
Wire & FILLER LAYER
508-DM-
9 Press WIRE HELPER
006 Normal
Part ROLL
Wire & BACK LAYER Significant impacting found in
508-DM-
10 Press NO.2 WIRE Minor Spectra of gear box.Lubrication
011
Part HELPER ROLL Status of gear box.
Wire & BACK LAYER 2
508-DM-
11 Press WIRE WIRE
012 Normal
Part HELPER ROLL
Significant impacting found in
12 Spectra of gear box.Looseness
Wire & GEAR REDUCER
508-DM- Symptoms in shaft 3 DE
Press ASS'Y FOR Moderat
014 Bearing.Inspect gear Box tooth
Part SUNCTION e condition & Lubrication Status of
gear box.
Wire &
508-DM- GEAR REDUCER
13 Press
015 ASS'Y FOR NO 1 Normal
Part
Wire & Looseness symptoms found in
508-DM- GEAR REDUCER
14 Press Minor motor Bearings.Lubricate motor
016 ASS'Y FOR NO 2
Part bearings.under observation.
Wire & GEAR REDUCER
508-DM- Norm
15 Press ASS'Y FOR NO
017 al
Part '2
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185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
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Observations
Nil
Analysis
508-DM-005 FILLER LAYER WIRE DRIVE ROLL
Significant impacting found in Spectra of gear box.
508-DM-014 GEAR REDUCER ASS'Y FOR SUNCTION
Significant impacting found in Spectra of gear box.Looseness Symptoms in shaft 3 DE
Bearing.
508-DM-009BACK SUCTION COACH ROLL
GMF found in Spectra of gear box at shaft 3rd.
Recommendation
508-DM-005 FILLER LAYER WIRE DRIVE ROLL
Inspect gear Box tooth condition & Lubrication Status of gear box.
508-DM-014 GEAR REDUCER ASS'Y FOR SUNCTION
Inspect gear Box tooth condition & Lubrication Status of gear box.
508-DM-009BACK SUCTION COACH ROLL
Inspect Tooth condition.Inspect Lubrication Status of gear box.
Signature
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
info@sumico.com.pk | www.sumico.com.pk
Sr Equipm Statu
# Area Description
ent s Remarks
1 DRIVING
Driving 508 DM
DRYER # D1)
Dryer M 023 Normal
1G-1D
2 DRIVING DRY
Driving 508 DM
#D4&D5)1G-
Dryer M 024 Normal
2D
3 DRIVING DRY
Driving 508 DM
#D10&D11)2
Dryer M 025 Normal
G-1D
Significant Impacting
4 found in Gear BOX Shaft 3
NDE Bearing.Inspect
Lubrication status of gear
DRIVING DRY box.Under
Driving 508 DM
#D14&D15)2 Modera Observation.Significant
Dryer M 026
G-2D te Impacting Also found in
intermediate gear & GS
value up to 1.37 .Inspect
Lubrication status of gear
& Bearings.
Significant Impacting
5 DRIVING DRY found in motor NDE
Driving 508 DM
#D22&D23)3 Minor Bearing.Lubricate motor
Dryer M 027
G-1D3 NDE bearing.Under
observation
6 DRIVING DRY
Driving 508 DM
#D28&D29)3
Dryer M 028 Normal
G-2D
Driving 508 DM DRIVING DRY Minor Significant Impacting
7 Dryer M 029 #D&D)4G-1D found in motor NDE
Bearing.Lubricate motor
Corporate Head Quarter:
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NDE bearing.Under
observation
8 DRIVING DRY
Driving 508 DM
#D42&43D)4
Dryer M 030 Normal
G-2D
9 DRIVING DRY
Driving 508 DM
#D50&51D)5
Dryer M 031 Normal
G-1D
10 DRIVING DRY
Driving 508 DM
#D56&57D)5
Dryer M 032 Normal
G-2D
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Observations
Nil
Analysis
Driving Dryer M 508 DM 026
Significant Impacting found in Gear BOX Shaft 3 NDE Bearing.Significant
Impacting Also found in intermediate gear & GS value up to 1.37.
Recommendation
Driving Dryer M 508 DM 026
Inspect Lubrication status of gear box.Under Observation.Inspect
Lubrication status of gear & Bearings.
Signature
Corporate Head Quarter:
SUMICO Technologies (Pvt.) Ltd.
185/J-1, M.A Johar Town, Lahore, Pakistan Ph:
042-5315541-43F: 042-5315540
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