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Part 1 DURAFLO Product Specification Manual 2016
Part 1 DURAFLO Product Specification Manual 2016
Part 1 DURAFLO Product Specification Manual 2016
4. DURAFLO DESIGN
4.1 INTRODUCTION 18
4.2 SYSTEM SELECTION CRITERIA 18
4.3 VALVE SELECTION CRITERIA 19
4.4 PIPE DESIGN CRITERIA 20
4.5 PRESSURE TEMPERATURE DERATING 21
4.6 FLOW CALCULATION FOR LIQUIDS 22
4.7 THERMAL EXPANSION 24
4.8 DESIGNING FOR PIPE EXPANSION 25
4.9 PIPE ROUTE PLANNING 25
4.10 EXPANSION LOOPS 26
4.11 EXPANSION COMPENSATOR 27
DURAFLO Systems
CONTENTS
1
1. INTRODUCTION
2
2. ABS PRESSURE PIPING SYSTEM
3
3. ABS MATERIAL CHARACTERISTIC
4
4. DURAFLO DESIGN
5
5. ABS INSTALLATION
6
6. DURAFLO PIPES & FITTINGS DIMENSION
7
7. FLOW NOMOGRAMS
Introduction
CONTENTS Page No.
1.1 SCOPE 1
1
1.2 DURAFLO 1
1 The Eurapipe ABS Pressure Pipe Systems catalogue has been designed to assist designers, installers and end users to gain the
maximum available benets when using the Eurapipe ABS Pipe Systems.
Many piping applications are subject to special operating conditions, which may fall outside the scope of catalogues such as this.
It is strongly recommended in these instances that qualied engineers experienced in thermoplastic pipe system design should be
consulted.
Note: Technical data contained in this catalogue supersedes all previously published data by Euratech Industries Sdn. Bhd.
The product specification manual covered ABS material characteristic, pipeline design criteria, installation, testing and product dimension.
Euratech Industriess products, DURAFLO range offers products in both inches and metric sizes. Inches size range is offered from
1/2 to 6 while metric sizes is offered from 225mm to 826mm.
The detail dimension is nominated in AS/NZS 3518:2004 Series 1 range.
EURAPIPE DURAFLO 1
Introduction
1.3 MANUFACTURING STANDARDS
All products manufactured by Euratech Industries comply
with AS/NZS3518:2004.
1
Products not covered by these standards are manufactured
to Euratech Quality Plans, drawings and manufacturing
VSHFLFDWLRQV
.
Contact Euratech Industries for further information regarding
fabrication of manifolds, headers, non-standard bends and other
customized products and assemblies.
EURAPIPE DURAFLO 2
Introduction
1.5 QUALITY ASSURANCE/ TECHNICAL SUPPORT 1.6 LIMITATIONS OF LIABILITY
EURAPIPE DURAFLO 3
ABS Pipe Systems
CONTENTS Page No.
4
2
A. ENVIRONMENTAL ADVANTAGE
B. IMPACT STRENGTH 4
C. CHEMICAL RESISTANCE 4
D. ABRASION RESISTANCE 4
E. WEATHER RESISTANCE 4
I. TEMPERATURE RANGE 5
J. LIGHT WEIGHT 5
K. JOINING SYSTEMS 5
ABS Pipe Systems
2.1 ABS INTRODUCTION
ABS (Acrylonitrile - Butadiene - Styrene) is a modern
thermoplastic polymer found in everyday applications such as
construction site safety helmets.
With piping systems manufactured from this polymer display
outstanding properties, this makes $%6SLSLQJDVWKHUVW
choice for many of the most demanding piping applications.
2
Typical application of ABS Piping:
a. Portable water
b. Chilled water
c. Condensate water
d. Demineralised water
e. Waste water
f. Sewage water
g. Vacuum system
h. Industrial chemical dosing/ transport
D. ABRASION RESISTANCE
DURAFLO ABS offers outstanding resistance to abrasion
and erosion from aggressive slurries, which can rapidly
damage steel or other traditional pipe materials.
E. WEATHER RESISTANCE
DURAFLO ABS is one of the most weather resistant polymers
available today. Successful field tests have been completed on
piping systems having been exposed to weathering for over 30 years.
Consult Euratech for track records over 30 years.
EURAPIPE DURAFLO 4
ABS Pipe Systems
F. NON-TOXIC/TAINT FREE I. TEMPERATURE RANGE
The ABS formulation contains no harmful metallic stabilizers A great advantage of DURAFLO ABS over other plastic
and it has been widely used for many years in piping systems systems is its ability to perform over a wide temperature
for high purity water, medical preparations, food products and range from -30C to +60C. This makes DURAFLO ABS
soft drinks. very versatile and capable of handling a wide variety of
DURAFLO ABS system is ideal for portable cold water. It XLGV from refrigerants to moderately hot corrosive liquids.
conforms to World Health Organisation, E.E.C. and AS 4020 ABS piping system has very good pressure resistance at low
requirements for potable water reticulation.
temperature. 2
J. LIGHT WEIGHT
ABS is one - sixth the weight of steel systems, making
DURAFLO piping system easy to handle and install.
This reduces the cost of installation, handling and transport .
ABS has low specific weight of 1.04 g/cm3.
K. JOINING SYSTEMS
DURAFLOs size range also utilizes the proven traditional
method of joining ABS pipes (cold solvent cement welding)
which provides an homogenous bond between pipes and
G. EXCEPTIONALLY SMOOTH BORE WWLQJV6:-7KHMRLQLQJFDQEHHDVLO\GRQHE\VLWHFRQWUDFWRU
DURAFLO ABS does not suffer from internal and external
corrosion. It provides a smooth bore for the entire life of the
piping system. L. ELECTRICAL CHARACTERISTICS
The smooth bore does not support the formation of scale and
slime as do cement based lined products. Surface roughness ABS is a non conductive, therefore the system will remain free
=0.03 from electrolytic corrosion.
EURAPIPE DURAFLO 5
ABS Material Characteristic
CONTENTS Page No.
3.1 INTRODUCTION 6
3.9 WEATHERING 10
EURAPIPE DURAFLO 6
ABS Material Characteristic
3.3 MATERIALS PROPERTIES
The formulation used by Euratech Industries has been developed
in conjunction with polymer manufacturers to optimise
performance in respect to tensile strength, chemical
resistance, ductility, resistance to weathering, heat stability,
low toxicity, taint free and ease of processing from raw material
WRQLVKHGSURGXFW
ABS is tough and strong over the recommended temperature
range of -30C to +60C.
The outstanding properties of ABS are:
High impact strength and ductility, which combine to give
Non toxic and non-taint properties.
exceptional toughness.
Good chemical resistance.
Withstands aggressive ground waters. 3
High strain tolerance for buried applications.
Abrasion resistance.
Good resistance to ultraviolet light.
High strength solvent weld jointing which allows efcient
system assembly and modication. Lower celerity and extreme tolerance to water hammer
surges.
EURAPIPE DURAFLO 7
ABS Material Characteristic
3.4 IMPACT STRENGTH
ABS is a relatively ductile thermoplastic, which exhibits very
high impact strength compared to other thermoplastics such
as uPVC particularly at low temperatures. It is for this reason
ABS is used in demanding applications requiring exceptionally
high impact strength material such as construction site safety
helmets.
As part of the Eurapipe Quality Assurance programme, sample
OHQJWKVRISLSHDUHURXWLQHO\LPSDFWWHVWHGDW&DVUHTXLUHG
by AS/ NZS 3518:2004.
ABS is unique in retaining high levels of impact strength at sub
zero temperatures and is signicantly superior to most other
3 thermoplastics used in pipe systems.
The graph shows the relatively small reduction in impact
strength of ABS between 20C and 0C compared with
another thermoplastic pipe systems.
EURAPIPE DURAFLO 8
ABS Material
3.7 TOXICITY AND TAINT
ABS is free from heavy metal stabilisers such as lead which are
often used in the processing of other thermoplastic materials.
Therefore, there is no possibility of any toxic heavy metals
substances being leached from the ABS pipe material into the
XLGEHLQJFRQYH\HGE\WKHSLSH.
Eurapipe ABS conforms to AS4020 and has been safely used
for many years with potable water, grade I distilled water
for medical use, renal dialysis uid and many foods and
beverages.
ABS is regarded as taint free and has been used for conveying
potable water, beer, soft drinks, caramel, wines, sauces,
chocolate, custard cream and other similar products. It is
recommended that food and drink manufacturers test for taste
3
tainting on their own product before installation commences.
EURAPIPE DURAFLO 9
ABS Material Characteristic
3.9 WEATHERING
Eurapipe ABS piping systems are suitable for external
installation under extreme conditions without additional surface
protection.
When ABS products are exposed to the weather, they will
suffer some minor degradation of the exposed surface. The
degradation results in a reduction of surface gloss, and shift in
surface colour to light grey. 7KHGHJUDGDWLRQLVFRQQHGWRWKH
exposed surface only.
The effect of long-term exposure to sunlight over prolonged 3.10 ABRASION RESISTANCE
periods has minimal effect on the physical properties of ABS
ABS piping systems have long been successfully employed
systems.
in applications where abrasion resistance is the prime
3 Because of the relatively high exural modulus of ABS, the
stresses induced in a component whilst in service result
consideration. The conveying of slurries in the mining, food,
power generation and waste water industries is a typical
in smaller strains, therefore minimising the possibility of
example where ABS has been demonstrated to outlast steel
environmental stress cracking of the exposed surface.
and stainless steel pipes previously employed.
The chemical resistance of ABS combined with impact
resistance makes it an ideal choice for such corrosive and
erosive environments.
It is these conditions which lead to reduced life of metal pipe
systems.
The rubber-like butadiene phase in ABS provides this piping
material with outstanding resistance to abrasive media.
Eurapipe sales engineers have the experience to advise on
the suitability of ABS pipe for slurry or abrasive applications.
)RUJUDYLW\RZV\VWHPVWKHORQJWHUPORZVXUIDFHURXJKQHVV
enables less steep slopes to be used. Lower slopes can mean
This resistance to failure is further improved by the inherently reduced building heights which has a great effect on capital
high impact strength of ABS, particularly at low temperatures, costs. Additionally, lower slopes reduce transport velocity,
and the ability of the polymer to withstand long term heat which in turn reduces the wearing of the piping material.
exposure with little change to physical properties.
EURAPIPE DURAFLO 10
ABS Material Characteristic
3.11 CHEMICAL RESISTANCE QUICK REFERENCE CHEMICAL RESISTANCE
The information given on the following pages is based on the Chemical Resistance
recommendations of the manufacturers of the polymers, eld Weak acids Good resistance
experience and subsequent tests by Euratech Industries. Strong acids Limited resistance
The chemical resistance information has been obtained from
Weak alkalis Good resistance
numerous sources and it is primarily based on plastic material
Strong alkalis Good resistance
test specimens that have been immersed in the chemical (not
combination of chemicals) and on eld experience. Under no Aggressive soils Excellent resistance
circumstances is to be assumed that a mixture of individually Metal salts Good resistance
acceptable chemicals may be safely used with ABS or any Sea water Excellent resistance
other product. Aromatic hydrocarbons Poor resistance
Organic solvents Poor resistance
Unless stated, all concentrations are 100% or saturated 3
aqueous solution. Reference to saturated solutions is at 20C.
1. RESISTANT=Little or no attack
EURAPIPE DURAFLO 11
ABS Material Characteristic
Working
Chemical or Agent Formula Concentration (%W/V) temperature
20C 50C
Acetamide CH3CONH2 % 1
Up to 10 1 1
Acetic Acid CH3COOH 10-20 2
Over 20 (including Glacial) 3 3
Acetone CH3COCH3 3 3
Alcohols:
Allyl CH2=CHCH2OH 3 3
3 Amyl CH3(CH2)3CH2OH 3 3
Benzyl C6H5CH2OH 3 3
Aromatic Hydrocarbons 3 3
Barium Bromide BaBr2 1 1
Barium Carbonate BaCO3 1 1
Carbon Monoxide CO 1 1
Carbon Tetrachloride CCI4 3 3
Castor Oil 1 1
Chlorine Gas Dry CI2 2 3
Chlorine Wet 3 3
Up to 3% free chlorine 1 1
Chlorine Aqueous Solution Over 3% free chlorine 4 4
Chlorobenzene C6H5CI 3 3
Chloroform CHCI3 3 3
Chromic Acid CrO3+H2O 10% 2 3
25% 3 3
Citric Acid HOC(COOH)(CH2COOH)2H2O 1 1
Cresols C6H4(OH)CH3 3 3
Copper Chloride CuCI2 1 1
Copper Fluoride CuF2 1 1
Copper Sulphate CuSO4 1 1
EURAPIPE DURAFLO 13
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ABS Material Characteristic
Working
Chemical or Agent Formula Concentration (%W/V) temperature
20C 50C
Creosote 3 3
Cyclohexane C6H12 3 3
Detergents 4 4
Dextrose C6H12O6H12 1 1
Dichloroethane CH2CICH2CI 3 3
Dichloromethane CHCI2 3 3
Diethylamine (C2H5)2NH 3 3
Glycerine HOCH2-CHOH-CH2OH 1 1
0-10% 1 1
HCI
Hydrochloric 10-30% 1 1
HCI
Acid 30%-37% 1 3
HCI
>37% 3 3
+\GURXRULF HF 0-10% 1 2
Acid HF >10% 3 3
+\GURXRURVLOLFLF Acid H2SiF6 3 3
Hydrogen H2 1 3
1% 1 1
3% 1 2
Hydrogen Peroxide H2O2
5% 1 3
10% (30 vol) 3 3
EURAPIPE DURAFLO 14
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ABS Material Characteristic
Working
Chemical or Agent Formula Concentration (%W/V) temperature
20C 50C
Iodine Solution in KI I2 1 3
Kerosene 3 3
Ketones 3 3
Lanolin 1 1
Lead Acetate Pb(CH3OO)2 1 1
Linseed Oil 1 3
Refer to respsective sodium
Magnesium Compounds
compound
Mesityl Oxide (CH3)2C=CHCOCH3 3 3
3
Methane CH4 1 3
Methoxyethanol CH3OCH2CH2OH 3 3
1% 1 3
Nitric Acid HNO3 5% 2 3
Nitrogen N2 3 1 1
Oxygen O2 1 1
20PPM Solution 1 1
Ozone O3 Saturated Solution 3 3
Gaseous 3 3
EURAPIPE DURAFLO 15
ABS Material Characteristic
Chemical or Agent Formula Concentration (%W/V) Working
temperature
20C 50C
Petrol 3 3
Phenol C6H5OH 3 3
Potassium Compounds
Refer to respective
Sodium compounds
Propane C3H8 1 1
EURAPIPE DURAFLO 16
ABS Material Characteristic
Chemical or Agent Formula Concentration (%W/V) Working
temperature
20C 50C
Sodium Sulphate Na2SO4 1 1
Trichlorobenzene C6H3CI3 3 3
Trichloroethylene CI2C=CHCI3 3 3
Triethanolamine N(CH2CH2OH)3 1 3
Turpentine 3 3
Uric Acid CO(NH)2COC2CO(NH)2 1 2
Urine 1 1
Vegetable Oils 1 2
Vinegar 1 2
Water 1 1
Chlorinated 1 1
Deionized 1 1
Distilled H2O 1 1
Fresh 1 1
Sea 1 1
Wines 1 2
Xylene C6H4(CH3)4 3 3
EURAPIPE DURAFLO 17
DURAFLO Design
CONTENTS Page No. Page No.
4 Route details
EURAPIPE DURAFLO 18
DURAFLO Design
4.3 VALVE SELECTION CRITERIA
The table below will assist with the selection of suitable
thermoplastic valves.
EURAPIPE DURAFLO 19
DURAFLO Design
4.4 PIPE DESIGN CRITERIA Long Term Hydrostatic Strength ( LCL )
Eurapipes pipe design is in accordance with the requirements 7KLVLVWKHORZHUFRQGHQFHOLPLWYDOXHRIKRRSVWUHVV
set out in AS/ NZS 3518: 2004. continuouslyDSSOLHGDWDVSHFLHGWHPSHUDWXUHWKDWWKHSLSH
wall material can support for a specied time. This value
Design Factor of Safety (F)
is calculated using the statistical procedures detailed in the
This factor is applied to the minimum ultimate strength of standard extrapolation method of ISO/TR 9080.
material to establish safe (conservative) working loads.
; Minimum Required Strength (MRS)
Eurapipe has designed its standard range of pipes using a
minimum design safety factor of 1.6. This degree of safety This is the minimum value of LCL for a temperature of 20C
margin in the design of pipes means that the standard and for the conventional period of 50 years. The ABS material
DURAFLO range of pipes are suitable for application in used to manufacture DURAFLO has an MRS of 16MPa.
critical services such as permanent urban water supply
applications and where high security is required for the PN Value
transport of hazardous chemicals. This is the nominal working pressure at 20C, in bar
Design Basis (10 bar = 1 MPa).
EURAPIPE DURAFLO 20
DURAFLO Design
4.5 PRESSURE/TEMPERATURE DERATING
All thermoplastic piping system pressure ratings apply at the
standard mid-wall temperature of 20C. Where systems are
required to operate at higher continuous mid-wall temperatures,
pressure ratings must be adjusted in accordance with the
following graph. The pressure values from 10 C XSWR&
DUHIRU\HDUVGHVLJQOLIHZKHUHDVIRU&DUHIRU\HDUV
design life.
20
19
18 PN15
17
16
15
4
PN12
14
13
OPERATING PRESSURE (bar)
12
11 PN9
10
9
8
7 PN6
6
5
PN4.5
4
3
2
1
0
-30& 10& 20& 30& 40& 50& 60C
PIPE MID-WALL TEMPERATURE (C)
EURAPIPE DURAFLO 21
DURAFLO Design
4.6 FLOW CALCULATIONSFOR LIQUIDS ABS FITTINGS CONSTANTS
The extreme smoothness of the Eurapipe pipe wall and the Fittings F
chemical resistance of the material prevent internal corrosion. Elbow 90 0.017
Consequently, the hydraulic characteristics of an ABS Elbow 45 0.009
DURAFLO pipe generally remain constant for the life Bend 90 Short Radius 0.004
of the system . Eurapipe ABS DURAFLO pipe does not Bend 45 Short Radius 0.002
need to be over-sized in the design stage
- to allow for
future performance losses due to corrossion. Bend 90 Long Radius 0.002
Bend 45 Long Radius 0.001
For gravity pipe systems where the ow regime may be Tee Through 0.011
partially full, the engineer should refer to the procedure in AS Tee Branch 0.042
2200 - Design charts for water supply and sewerage.
ALTERNATIVE PROCEDURE
The aforementioned method will provide a conservative =density, Kg / m3
selection of pipe diameter and class for an application. A more =dynamic viscosity, Kg / m s
rigorous approach will derive signicant savings in the design
of a pipe system. =absolute roughness, mm
EURAPIPE DURAFLO 22
DURAFLO Design
/DPLQDURZ,QWKLVW\SHRIRZRe<2000 and the Darcy
COEFICIENT OF FRICTION FOR FITTINGS, Kf
factor yields :
T\SHRIWWLQJ Kf
Elbows
90 1.2
TXUEXOHQWRZ The friction factor for Re >2000 is calculated 45 0.35
using the Colebrook White equation : Bends Sweep
90 0.5
45 0.2
22 0.1
Tees
Flow through 0.6
+HDGORVVLQWWLQJV
Flow to branch 1.8
Flow from branch 1.5
Entries
Square 0.65
where
Protruding 0.75
Slightly rounded 0.21
Bellmouth 0.06
where
Kf =FRHIFLHQWRIIULFWLRQIRUHDFKW\SHRItting, shown in Outlets (all) 1.0 4
the adjacent table Sudden enlargements
N =QXPEHURIWWLQJVRIHDFKW\SH Inlet to outlet ratio 4:5 0.15
Inlet to outlet ratio 3:5 0.4
Total head loss Inlet to outlet ratio 1.2 0.6
Using the head loss calculations above, the pressure drop in Inlet to outlet ratio 2:5 0.75
the pipeline is calculated using the formula : Inlet to outlet ratio 1:5 0.9
Sudden contractions
Inlet to outlet ratio 4:5 0.45
Notes :
Inlet to outlet ratio 3:5 0.38
The Reynolds number range between 2000 and 4000 is
called the critical zone. Flow in this zone is unstable, and this Inlet to outlet ratio 1.2 0.35
must be taken into account. Inlet to outlet ratio 2:5 0.28
The methods shown above can be used with various types Inlet to outlet ratio 1:5 0.15
RIQHZWRQLDQXLGV Valves fully open
Gate 0.2
%XWWHU\ 0.3
Ball 0.5
Swing check 1.3
Diaphragm 2.4
EURAPIPE DURAFLO 23
DURAFLO Design
4.7 THERMAL EXPANSION The variation in pipe wall temperature can be calculated as :
EURAPIPE DURAFLO 24
DURAFLO Design
4.8 DESIGNING FOR PIPE EXPANSION
4.9 PIPE ROUTE PLANNING An inappropriate installation is shown in fig.2. The pipe run
LV[HGDWRQHQG$DQGFRQVWUDLQHGDWWKHRWKHU% As the
In the vast majority of cases, effective route planning can
temperature increases the pipe will try to expand but will have
eliminate the requirement of expansion loops, or expansion
nowhere to go as the ends are constrained by clip (B). Thus
bellows etc with consequent nancial savings.
the pipe will snake between supports as indicated.
EURAPIPE DURAFLO 25
DURAFLO Design
Calculate the expansion
Expansion loop leg length, H (mm)
Establish an anchor point midway along the straight length of
Pipe Expansion /J LJPP
pipe to control the direction of any movement.
Size 25 50 75 100 150 200
-Position pipe supports away from change of direction to allow
DN
required movement.
15 650 920 1130 1300 1595 1840
-The extent of movement to be accommodated at each end
from the neutral position will be +/- 25% of the total expansion. 20 730 1030 1265 1460 1785 2065
Example, if total calculated expansion is 100mm, 50mm of this 25 815 1155 1415 1635 2000 2310
is to be accommodated at each end, which is +/- 25mm from the 32 915 1300 1590 1835 2250 2595
neutral position, see fig. 5. 40 980 1390 1700 1960 2400 2775
50 1095 1550 1900 2200 2690 3105
65 1225 1735 2125 2450 3005 3470
80 1330 1885 2310 2665 3260 3765
100 1510 2135 2615 3020 3700 4270
125 1675 2365 2900 3345 4100 4730
150 1835 2590 3175 3665 4490 5185
200 2120 3000 3675 4240 5195 6000
225 2500 3535 4330 4995 6120 7065
4 250 2645 3740 4580 5290 6475 7480
300 2805 3965 4860 5610 6870 7930
350 2980 4210 5155 5955 7290 8420
375 3160 4470 5475 6320 7740 8940
EURAPIPE DURAFLO 26
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DURAFLO Design
4.11 EXPANSION COMPENSATORS
Where space does not permit a exible route, or the use of
expansion loops, rubber bellows should be considered.
EURAPIPE DURAFLO 27
DURAFLO Design
4.14 PIPE SUPPORT
The basic principle of correct pipe supporting is to allow
controlled axial movement of the pipe while providing lateral
restraint and adequate support for the pipe.
The hanger type support does not provide lateral restraint to
the pipe and therefore encourages snaking and so should
be avoided except where located adjacent to the changes in
GLUHFWLRQZKHUHH[LELOLW\PD\EHUHTXLUHG
Thus pipe supports should:
Be rigid in construction to adequately support pipe
(fabricated mild steel angle being ideal).
Have a wide bearing area, to allow pipe to move easily over
Pipe diameter Minimum clearance
support.
Up to DN150 2 mm
5HVLVWGHHFWLRQWKXVWUDQVIHUULQJORDGVWRWKHVWUXFWXUH DN200 - DN450 5 mm
Be free from sharp burrs or edges to avoid cutting or DN500 - DN750 10 mm
damaging pipe wall.
EURAPIPE DURAFLO 28
DURAFLO Design
4.16 PIPE ANCHORS
Pipe anchors should be provided in systems where thermal
expansion occurs.
Anchors ensure that pipe movement occurs in a controlled and
predictable manner.
In addition, pipe anchors will absorb axial pipe pressure thrust
in those systems tted with expansion joints.
:KHUHSRVVLEOHDDQJHGSLSHFRQQHFWLRQPD\EHXVHGDVDQ
anchor point by the use of a valve support in lieu of one of the
EDFNLQJULQJV5HIHUWRJ
:KHUHVXLWDEOHDQJHFRQQHFWLRQVDUHQRWFRQYHQLHQWSLSH
anchors may be constructed by solvent cementing split ttings
WRSLSHDVVKRZQLQJ
An alternative method for pipe diameters up to 50mm is shown
LQJ
Anchor points located at mid length of a straight section
need not be as robust as those associated with expansion
compensators which must be able to withstand the total
pressure thrust plus frictional resistance to movement. 4
Note: Under no circumstances should a tightened pipe clip be
used as an anchor.
The action of tightening the clip imposes a crushing load on
the pipe which may damage the pipe and affect its structural
stability.
EURAPIPE DURAFLO 29
DURAFLO Design
4.17 SUPPORT OF HEAVY PIPE LINE ACCESSORIES PIPE SIZE Support centers (m)
DN based on PN15 pipe
VDOYHVOWHUVRURWKHUKHDY\LWHPVVKRXOGDOZD\VEH
independently supported or anchored to prevent undue loading Average pipe wall temperature
and stress being applied to the pipe. Eurapipe valve support 20 C 40 C
plates can be used in place of ange backing rings to provide 15 0.80 0.60
necessary support. 20 0.90 0.70
Equipment Connections 25 1.00 0.75
Pressure
PN6 PN9 PN12 PN15 PN18 PN20
rating
Correction
0.71 0.88 0.92 1 1.05 1.07
factors
EURAPIPE DURAFLO 30
DURAFLO Design
4.19 DEFLECTING PIPES ON A CURVE
7KHH[LELOLW\RI ABS pipes can often be used to an advantage
when installing pipe work where a curve is required. The
following table gives minimum bending radii without undue
stress being placed on a pipe.
It is possible for pipes to be curved to a lesser radius than in
the table below depending on the design pressure/temperature
relationship. Contact Euratech Industries for further information.
4
ABS PIPE MINIMUM BEND RADIUS (m)
DN Up to 65 80 100 125 150 175 200 225 300 350 375 400 500 575
RADIUS 6.5 10 12 15 18 21 28 32 37 43 50 53 56 74
ANGLE
53 34 29 23 19 16 12 11 9 8 7 6 6 6
OVER 6M
EURAPIPE DURAFLO 31
DURAFLO Design
4.21 COLLAPSE RESISTANCE Variation of long term Modulus of
Elasticity with temperature
Critical collapse pressure (differential pressure) for above
ground pipelines may be calculated using the following Temperature(C) Modulus(MPa)
formula: 20 1580
30 Contact Euratech
40 Contact Euratech
50 Contact Euratech
!!!!!! :
where 60 Contact Euratech
E = Modulus, MPa
D = Outside diameter of the pipe, mm
t = Pipe wall thickness, mm
= Poissons ratio, dimensionless
= 0.35 for ABS
EURAPIPE DURAFLO 32
ABS Installation
CONTENT Page No.
5.1 INTRODUCTION 33
EURAPIPE DURAFLO 33
ABS Installation
5.3 JOINING SYSTEMS
being strapped in packs, they shall be supported with
75mm wide horizontal timber supports at 1.5 m spacing. 3LSHVDQGWWLQJVPD\EHMRLQHGE\WKHIROORZLQJ
methods:
p Unpacked pipes shall not be stacked higher than 1.8m
without vertical support. A 6RFNHWVFROGVROYHQWFHPHQWZHOGHG6:-
q When stacking pipes with solvent cement welded B Stub flanges or full face flanges
VRFNHWVWWHGWRRQHHQGDOWHUQDWHDQGVWDJJHUWKHSLSH
end to end so that the sockets do not bear upon each C Shoulder style coupling (e.g. Victaulic)
other.
D Threaded adaptors
r Duraflo ABS pipes need not to be stored under cover
except when storage period is likely to exceed 6 months. Tapping saddles
E
When extended storage period are expected, pipes shall
be covered with a light colour screening, which allows
airflow between layers. F Unions
s Fittings shall be stored in the original packaging until G Mechanical couplings (e.g. Gibaults, Straub, Wang etc.)
ready for use.
Branch connections
The preferred branch connection is by use of tees.
Tapping saddles, which permit branch connections to be made
without removing a section of the main pipe are useful where
additions are required to an existing installation.
Contact Euratech for further details regarding the use and
installation of ABS tapping saddles.
EURAPIPE DURAFLO 34
ABS Installation
Connecting ABS to other pipe systems Tools Required
There are several recommended methods of connecting other a Coarse file or other tools suitable for
pipe systems directly to ABS pipe. chamfering the pipe
b Sand Paper.
a Composite unions
c Marker Pen.
b Flanges
d Tape Measure.
c Threaded adaptors
d Shouldered end style couplings e Cutting tools e.g. pipe cutters, hack sawQHWRRWK
wood saw or circular saw with tungsten tipped blade.
All fittings are designed with taper dimension (mouth and roof) g Eurapipe ABS solvent cement and MEK cleaner.
which will give a minimum interference fit of 20% and maximum The recommended brush size for ease of use is shown in the
interference of 80%. following table:
The cold solvent cement welding of ABS is a welding
process and not a glueing process where it acts by Pipe diameter Brush Size
temporarily disolves the two surfaces to be welded.
Up to DN50 20 mm
When they are brought together, the two surfaces
DN 50 - DN 200 50 - 80 mm
reconstitute into a single homogenous solid mass as the
DN200 and above 100 mm
solvent quickly evaporates.
A continue force on the tting is required to form a h Mechanical device for joining pipe sizes above
satisfactory joint. 150NB e.g. hand operated lever winch, two fabric lifting slings
EURAPIPE DURAFLO 35
ABS Installation
Safety precautions
The following requirements are in addition to any government
safety legislation or established company work practices:
1. Read safety precautions on ABS cement and MEK
cleaner tins.
5
VHOHR
EURAPIPE DURAFLO 36
ABS Installation
5.5 COLD SOLVENT CEMENT WELDING
PROCEDURE
1. Preparation Steps
-RLQLQJ6WHSV
3. Cleaning Steps
J
'U\WWKHMRLQWZLWKRXWIRUFLQJWKHSLSHLQWRWKH
VRFNHWJ,IWKHSLSHFDQQRWEHHQWHUHGLQWRWKHVRFNHWRU
does not bind up before reaching the end of the socket, do not
continue with the joint.
Refer to the Training and Accreditation Program for Installation
of ABS Pipelines. Alternatively, contact Euratech for further
information.
EURAPIPE DURAFLO 37
ABS Installation
8. Abrade and clean joining surface of the pipe (g.4),
QRIXUWKHUWKDQWKHUVWZLWQHVVPDUNXVLQJHPHU\SDSHr.
This will help absorption of MEK into the wall.
J
J
5
11. Immediately before joining, thoroughly wipe the
abraded surfaces with a clean rag moistened with MEK to
J initiate the chemical reaction (g.7).
EURAPIPE DURAFLO 38
ABS Installation
Joining Steps 15. For sizes under 150mm only one person is
required for the welding process. Apply one coat to the pipe
12. Stir solvent cement before use. VXUIDFHUVWWKHQRQHFRDWWRWKHVRFNHWDQGWKHQDSSO\D
13. Using a clean brush, apply solvent cement to the second coat to the pipe (when required-see table below).
SLSHJDQGWKHVRFNHWJ
J J
EURAPIPE DURAFLO 39
ABS Installation
18. Without delay, push the pipe in a smooth even motion, 24. Excess solvent cement must be removed
until the end of the socket reaches the rst witness mark Do not use MEK to clean up excess solvent
J11). cement.
Ensure that the joining process is completed as quick
as possible, while the solvent cement surface is still wet.
Do not attempt to make the joint if the solven
cement has dried.
19. The second witness mark shall be 100 mm from the
end of the socket.
J
Holding Steps
J
EURAPIPE DURAFLO 40
ABS Installation
Important notes on cold solvent cement welding Ensure there is no contamination to the solvent
cement joint from dirt, dust and oil.
Work in a well ventilated area clear of hazards.
Solvent cement may be removed from your hands
Use only Eurapipe ABS solvent cement and MEK with soap and water or industrial hand cleaning soaps.
cleaner.
Do not use MEK for removing ABS solvent
PVC solvent cement and primer are not suitable cement from your skin.
for use with Eurapipe $%6SLSHDQGWWLQJV
Treat ABS cement and MEK cleaner with care, as
WKH\DUHYRODWLOHDPPDEOHOLTXLGV5HSODFHOLGVWLJKWO\
after use.
An indication of the number of joints likely to be
made with Eurapipe ABS Solvent cement when following the
recommended procedure is as follows:
SOLVENT CEMENT USAGE*
SIZE SOLVENT WELD
JOINTS PER LITRE**
DN 50 S1 135
DN 80 S1 45 7KHNH\WRIDVWHIFLHQWMRLQLQJSDUWLFXODUO\ZLWKODUJH
DN 100 S1 35 pipe diameters is preparation.
DN 125 S1 20 Solvent cement joining must be completed as quickly
DN 150 S1 20 as practicable, typically within 2 minutes of applying the rst
DN 200 S1 10 coat of cement.
5 DN 225 S1 4
Pipe and socket must be dry for effective joining.
DN 300 S1 4
Use only clean cotton rags and clean brushes.
DN 350 S1 3
DN 375 S1 2 &KHFNDOLJQPHQWRIWWLQJVEHIRUHPDNLQJWKHMRLQW
DN 400 S1 1 When using a lever winch, have everything ready
DN 450 S1 1 before applying solvent cement.
DN 500 S1 0.5
:KHQLQVWDOOLQJWWLQJVHQVXUHWKDWZLQFKLQJ
DN 575 S1 0.5
operations do not bear on branches of tees.
DN 650 S1 0.3
A canopy over the joining area is desirable when
DN 750 S1 0.3
working in full sun.
* The usage of MEK is approximately 50% that of ABS cement
** A socket counts as 2 joints, a tee as 3 joints etc. In hot conditions shading of joining areas of pipefor a
minimum of 1 hour before joining will enable easier joining.
The usage of MEK is approximately 50% that of ABS
cement In hot or wet conditions a canopy over the joining
area to prevent direct sunlight or precipitation on the joining
ABS cement shall be stirred before use.
process will enable easier joining. Ensure adequate ventilation.
If solvent cement becomes thickened through
Where a lever winch is used, leave it connected
evaporation of solvents or becomes contaminated dispose
applying the axial load until the joint sets.
cement safely and use a fresh tin.
Do not thin cement with MEK. It is good practice to leave the tension on the winch
EURAPIPE DURAFLO 41
ABS Installation
The take-off branch is a plain socket. Reduced or
WKUHDGHGEUDQFKFRQJXUDWLRQVPD\EHIRUPHGE\XVLQJWKH
DSSURSULDWH(XUDSLSHWWLQJ
Ensure that all take-off pipes are aligned and free to
H[ZLWKH[SDQVLRQWRDYRLGXQGXHVWUHVVRQWKHVDGGOH
Ensure that any instrument connected by this
method is independently supported and not presenting any
concentrated load to the main pipe.
Preparation
Pipe: Inspect pipe for surface defects, which may affect
performance or function of the pipe in service.
Scratches, gouges or dents shall be less than 10% of the pipe
wall thickness. The spigot end of the pipe shall be cut square,
chamfered, free from chips and cracks and all burrs removed.
J
Socket: If rubber ring gasket is pre-WWHGUHPRYHDQG
inspect both gasket and socket housing to ensure the surfaces
until it is needed for the next joint (g. 14).
Full rated pressure shall not be applied for 48
hours after joining.
5.6 INSTALLATION OF BOLT ON SADDLES are clean and free from dirt, oils or any foreign matter.
Where cleaning is required a dry brush is a suitable method of
Assemble clean elastomeric seal carefully into band, removing dust followed with the use of a clean lint free cloth
making sure no dirt is in the tapping band groove. and water to remove all dirt and contaminants from the sealing
([WUDFDUHPXVWEHWDNHQZKHQWWLQJFXUYHG(-lips. surfaces.
Match any positioning lug into the mating notch in Trench: A bedding layer of a minimum thickness (refer
the band groove to ensure they are aligned correctly. AS2566-1) shall be laid in the bottom of the trench, compacted
Position band on a clean section of pipe, tighten according to the required specications and graded to
bolts until band is secure. Over tightening is not necessary and continuously support the pipe.
could cause the stainless steel nuts to gall. Where the socket will lay on the trench bottom, scallop out a
bell hole in the bedding. The bell hole shall be twice the length
Tap the pipe trough the band being careful not to of the socket to allow sufcient room for joining.
damage the band or force swarf under the seal. It is good $IWHUMRLQLQJOODQGFRPSDFWWKHEHOOKROHHQVXULQJWKDWSLSH
practice to mark the pipe so that if the band is removed it may and socket are fully supported.
be replaced exactly and centrally over the tapped hole.
EURAPIPE DURAFLO 42
ABS Installation
Joining
Reduce the diameter of the rubber ring gasket by
folding in the form of a heart shape and insert into the socket
ring groove. Ensure it is the right way round with the bulb
LQVHUWHGUVWDQGWKHWDSHUVHFWLRQIDFLQJWRZDUGVWKHVRFNHW
mouth. Check the rubber ring gasket is correctly positioned
with the external groove located on the retaining bead in the
socket.
Add two witness marks to the spigot end of the pipe
using a pencil or felt tipped marking pen:
-UVWZLWQHVVPDUNVRFNHWGHSWKOHVVPP
socket face. In this position clearance is automatically allowed
- second witness mark: socket depth. for expansion.
Lower the pipe into the trench and support in The socket of the joint being made should be
accordance with the procedures on Handling. Check the pipe restrained to prevent backward movement, which would close
is aligned correctly and able to enter the socket freely. up joints already made.
Use only lubricant supplied by Eurapipe
5.8 FLANGED JOINTS
$SSO\DWKLQOPRIOXEULFDQWWRWKHLQVLGHVXUIDFHRI
the rubber ring gasket Euratech manufacture twRVW\OHVRIDQJHGMRLQLQJV\VWHPV.
Full face DQJHV available in sizes 15mm to 150mm.
$SSO\DWKLQOPRQWRWKHRXWVLGHVXUIDFHRIWKH
spigot, especially the chamfer, for a minimum distance of 6WXEDQJHVDYDLODEOHLQVL]HV'1WR'1
100mm from the spigot end.
5 Lubricant can be applied using a glove, rag or brush,
Realign the pipe and enter the spigot carefully into
the socket until it makes contact with the gasket. 6WXEDQJHVDUHWKHSUHIHUUHGVW\OHDVWKH\Rffer a more
Using approved means of providing mechanical assistance HFRQRPLFDOWWLQJDQGDUHHDVLHUWRLQVWDOOWKDQWKHIXOOIDFH
and maintaining a straight line push the spigot into the socket VW\OH6WXEDQJHDVVHPEOLHVKDYHWKHVDPHSUHVVXUHUDWLQJ
XQWLOWKHUVWZLWQHVVPDUNUHPDLQVMXVWYLVLEOHush with the DVIXOOIDFHDQJHVDVVHPEOLHV
socket face. Backing rings must be used with both full face and stub
DQJHVDQGDUHDYDLODEOHLQDOOVWDQGDUGGULOOLQJFRQgurations.
Do not push the pipe to the bottom of the socket. If
Gaskets must be used with anges.
the pipe is inserted too far, withdraw immediately until the two
$%6VWXEDQJHDQGIXOOIDFHDQJHDVVHPEOLHVPD\EHEROWHG
witness marks are visible again, the UVWEHLQJXVKZLWKWKH
EURAPIPE DURAFLO 43
ABS Installation
RECOMMENDED BOLT TORQUES AND BOLT SIZES
FOR AS 2129 TABLE E FLANGES(ABS TO ABS
FLANGES)
PIPE SIZE BOLT SIZE TORQUE BOLTS/FLANGE
(N/m)
DN 15 S1 M12 X 50 7 4
DN 20 S1 M12 X 50 10 4
DN 25 S1 M12 X 50 14 4
DN 32 S1 M12 X 50 13 4
DN 40 S1 M12 X 50 16 4
DN 50 S1 M16 X 65 22 4
GLUHFWO\WRRWKHUDQJHGSLSHV\VWHPVRIWKHVDPHange DN 65 S1 M16 X 65 25 4
drilling i.e. ANSI 150, AS 2129 etc. DN 80 S1 M16 X 70 33 4
Flange bolt torque values for ABS pipes will not be as high as DN 100 S1 M16 X 80 25 8
those commonly used on steel pipe systems. DN 125 S1 M16 X 90 34 8
The recommended torque values are suitable for the maximum DN 150 S1 M20 X 90 42 8
pressure rating of ABS pipe systems. DN 200 S1 M20 X 100 63 8
DN 225 S1 M20 X 130 80 12
DN 250 S1 M20 X 150 108 12
DN 300 S1 M20 X 150 108 12
DN 350 S1 M24 X 160 133 12
DN 375 S1 M24 X 170 163 12
DN 400 S1 M24 X 180 157 16
DN 450 S1 M24 X 190 185 16 5
DN 500 S1 M27 X 230 191 16
DN 575 S1 M27 X 240 190 16
DN 650 S1 M27 X 280 200 20
Higher torque values may result in distortion of the ange face. DN 750 S1 M33 X 300 200 20
6WDQGDUGEXWWHU\YDOYHVPD\EHSODFHGEHWZHHQ ABS stub *Torque values ar ebased upon the use of lubricated bolts complying with
DQJHRUIXOOIDFHDQJHDVVHPEOLHVZLWKRXWPRGLcation. the relevant standards. Care should be taken with galvanized bolts as
increased friction may be encountered
Valves should be checked for full and free movement prior to
FRQJXUDWLRQVWR'1DUHUHFRPPHQGHGIRUMRLQLQJ ABS pipe
QDOWLJKWHQLQJRIDQJHEROWV
to metal threads particularly in systems subject to thermal
Care needs to be exercised as the valve disc
cycling.
may interfere with the bore of the pipe.
Tightening shall only be done by hand with a maximum of
Spacers or special stub anges can be provided.
an extra quarter turn with a pipe wrench. There is often a
5.9 THREADED CONNECTIONS tendency to over-tighten threads however this only causes
distortion and leaks.
Euratech manufactures a range of threaded ttings up to If a threaded connection is leaking disassemble the thread
DN 100 (4). and if not damaged remake the connection taking care not to
$OOWKUHDGHGWWLQJVDUHUDWHGN3DDW& overtighten.
For high-pressure installations it is preferable to use adaptors PTFE tape is the recommended thread sealant.
RUWWLQJVZLWKPDOH ABS threads in preference to female ABS Do not use liquid thread sealants, e.g. Loctite or
WKUHDGHGWWLQJV PTFE paste, as they contain chemicals which may attack
Composite unions, available in male and female threaded plastic materials.
EURAPIPE DURAFLO 44
ABS Installation
5.10 BURIED PIPELINES Joining in trench
This method is appropriate for all joining methods and for all
Trench preparation sizes of pipe.
Trenches shall be excavated in accordance with AS2566 - The pipes shall be laid in the trench so that the socketed end
BuriedH[LEOHSLSHOLQHV- Installation and the specied design of the pipe is facing in the direction of laying.
and relevant installation codes. The next pipe is then placed in the trench and inserted into the
The bottom of the trench shall be even and stable and socket.
prepared in accordance with the prescribed pipeline gradient Pipes can be supplied with one joining socket tted to one end
and depth. and the other end chamfered. Where this is not the case, or
A bedding layer of a minimum thickness as determined by the the pipe is cut to a specic length, a chamfer shall be formed
code shall be laid in the bottom of the trench. (see procedure for cutting) and a socket shall be welded to
Ensure that the bedding is free from hard objects or sharp one end of the pipe above ground before laying in trench.
projections. Where it is necessary to t a joining socket to a pipe in a
The bedding shall be graded to continuously support the pipe. trench, the trench will need to have sufcient room around the
The bedding shall be compacted according to the required end of the pipe to perform joining.
VSHFLFDWLRQV When solvent cement welding in trenches, ensure that any
:KHUHWKHMRLQLQJWWLQJZLOOOD\RQWKHWUHQFKERWWRPVFDOORS spillage of solvent cement or MEK is completely removed
out a bell hole in the bedding. The bell hole shall be twice the immediately.
length of the socket joiner to allow sufcient room for joining.
Thrust blocks
After joining, the bell hole shall be lled and compacted.
Ensure that after joining has been completed joining sockets Thrust blocks are not required for solvent cement jointed
are neither unsupported nor on points of concentrated load. buried pipelines at changes of direction, terminations, changes
in pipe diameter or tees.
Pre-assembly of cold solvent cement welded Thrust blocks may be required where elastomeric seal joints,
5 pipes and laying valves or other equipment is positioned in the pipeline and are
-RLQLQJDERYHJURXQGDQGsnaking into the trench is suitable not independently supported.
for solvent cement welded pipes in sizes up to 200NB.
%DFNOOLQJDQGTamping
With this method, the pipes are joined together in a continuous
length of several hundred metres alongside the trench. %DFNOOLQJDQGFRPSDFWLRQRIHPEHGPHQWPDWHULDORYHUOD\
Care must be taken not to strain the pipe or pipe joints. DQGEDFNOOVKDOOEHLQDFFRUGDQFHZLWK AS 2566.
If this method is to be considered, refer to Eurapipe.
EURAPIPE DURAFLO 45
ABS Installation
5.11 REPAIR OF DAMAGED PIPES
Above ground
For above ground repairs, the recommended method is to
remove the damaged section of pipe and replace with a new
section.
Sockets, anges, socket unions, or shoulder style joints are all
suitable methods to rejoin the pipe. Metal couplings are also
suitable where pipe has adequate restraint against axial thrust. TEE OFF-TAKE LEAK
Below ground Flanged Off-Take Clamp
Where damage to the pipe is minimal (less than 25-30% of A anged offtake clamp is designed to provide a ange
circumference of pipe) a repair saddle may be used. These are connection off a new or existing pipeline. This clamp is ideal
available from Euratech. A temporary repair may be quickly for tapping pipelines under pressure, or for repairing a leaking
prepared on site from a sectioned ABS socket with the centre branch of a tee on existing pipes. This can be achieved by
stop removed. A repair saddle properly tted will restore the completely removing (cut ush with tee body) the branch and
pipe to its maximum rated working pressure. tting the offtake clamp over the tee body.
Where the damage is more extensive, the damaged section of
pipe must be replaced. The joining method may be selected
from the following table.
REPAIR METHOD
METHOD SIZE AXIAL RESTRAINT
SLIP COUPLING DN225 - DN750 NO
SHOULDER
STYLE COUPLING
DN50 - DN450 NO 5
Material : 316 Stainless Steel Skin, Nitrrile Rubber Gasket,
MECHANICAL 316 Stainless Steel Fasteners
DN15 - DN750 NO
COUPLING Certication : StandardsMark Lic No. QAS1785
*Temporary restrain may be required
PIPE LEAK
SOCKET LEAK
Stainless Steel Repair Clamp
Socket Repair Clamp A fast, permanent and economical repair to most damaged
Socket Repair Clamp provides a fast and economical means pipes, with pinholes, cracks and full circumferential damage.
of sealing leaks in socket- spigot joints. Advantages: Clamp OD range means that clamp has multi-pipe repair
! No loss of service because the socket repair clamp capabilities.
can be installed under normal working pressure. Material : 316 Stainless Steel Skin, Nitrile Rubber Gasket, 316
EURAPIPE DURAFLO 46
ABS Installation
Rubber ring coupling repair procedure Positioning the new pipe section
Preparation and removing the damaged section $SSO\DWKLQOPRIWKH55-OXEULFDQWWRWKHLQVLGHVXUIDFHRI
Note: All dimensions in this section are for pipe DN 500. The the $%655-VOLSFRXSOLQJULQJVDQGWRWKHRXWVLGHVXUIDFHRI
repair kits, which are available for all sizes, contain detailed each end of the replacement pipe for a distance of 400mm.
method and procedure. Please contact Eurapipe for other Fit $%655-VOLSFRXSOLQJVWRHDFKHQGDQGXVLQJD
sizes. mechanical device (come-a-long etc) slide to the length of the
The length of the trench should be extended by 2 metres at coupling, as shown on the drawing below, (a).
each end from where the damaged section is to be removed; Position the new section of pipe in the trench, using the
WKLVLVWRDOORZVXIFLHQWSLSHOHQJWKIRUDWWDFKLQJWKH $%655- marking pen place a witness mark 200mm back from the ends
slip couplings and Thrust Restraint Collars (if needed). of the existing pipe and apply lubricant to chamfer and pipe
Cut out the damaged section using the tungsten tipped circular ends.
saw. Slide the slip-couplings over the existing pipe ends back to
It will be necessary to remove a minimum pipe length of these marks as shown on the drawing below, (b).
1200 mm to effect the correct installation of the $%655-VOLS
Important
coupling.
Inspect the existing pipe for surface defects, which may affect If needed, a detailed procedure of installing Thrust Restraint
performance of the rubber rings. Ensure the pipe is free of any Collars is provided with the repair kit. The Thrust Restraint
dirt and debris and clean the surface using rags dampened Collars require a minimum curing time before recommissioning
with water. Do not use the MEK cleaner. the line. Contact Eurapipe for the recommended time required
The following chamfers need to be applied (approximate only): for each application.
Repairs made with repair sockets or metal couplings may be
-On the existing pipe, a chamfer of 15 x 15mm back
returned to service immediately.
along the pipe.
Repairs made using shoulder ends may be returned to service
-On the new section, a chamfer of 15 x 30mm back immediately for gravity lines, or after the recommended solvent
5 along the pipe. cement drying time for pressure lines.
Measure the old section of pipe that has been removed and $IWHUSUHVVXUHWHVWLQJEDFNOOH[FDYDWLRQHQVXULQJSLSHLV
cut the new section to be installed 100 mm shorter, this is to suitably bedded and tamped.
ensure there is no interference of the new and existing pipe
sections and for ease of installation.
EURAPIPE DURAFLO 47
ABS Installation
5.12 HYDROSTATIC PRESSURE TESTING pressure at any point in the pipeline shall be
(a) not less than the design pressure; and
The test procedure outlined in AS2566 should be followed (b) not more than 25% above the rated pressure of any
where installations must be pressure tested. Alternatively, the pipeline component.
following procedure may be employed. Note: The design pressure includes the short-term surge
pressure (water hammer) as determined by analysis.
Note: Testing must not be carried out until the following times The test section shall then be allowed to stand under pressure
have elapsed since completion of the last joint:
without make-up for at least 15min or for the time necessary to
inspect all joints in the completed section (12 h maximum).
Sizes DN 15 DN200 48 hours
MAXIMUM TEST PRESSURE ALLOWED
Sizes DN225 DN375 72 hours
TEST PN rating
Sizes DN400 DN750 96 hours TEMPERATURE 4.5 6 9 12 15
20C 5.7 7.5 11.3 15.0 18.8
25C 5.4 7.2 10.7 14.3 17.8
For hot and humid conditions the following curring times are 30C 5.1 6.8 10.1 13.5 16.9
recommended: 35C 4.8 6.4 9.6 12.8 15.9
Sizes DN 10 DN200 3 days 40C 4.5 6.0 9.0 12.0 15.0
Sizes DN225 DN350 4 days Note: If extended times are required to achieve the test
Sizes DN400 DN575 5 days pressure either leakage is occurring or there is air trapped in
Sizes up to DN750 7 days the system. Inspect for leakage and if none apparent, reduce
Similarly, allow adequate time for any concrete encased x- the pressure and check for trapped air which must be removed
WXUHVWRFXUHHJSXGGOHDQJHVVHWLQYDOYHSLWFRQFUHWHZDOOV before the test can continue.
1 For large installations split the system into sections for A second consequence of pipe pressure class selection is
testing limiting the duration of commissioning time. In any single 5
2 Fill section with clean ambient temperature water
attempt the maximum period allowed is 24 hours if the system
pressure is at the maximum operating pressure.
(20C is ideal). Do not pressurise.
3 Ensure no air is trapped in the system.
Note: There can be subsequent or repeated commissioning
attempts as long as the pipe system has been stress relieved
4 Inspect system for air leaks. (release pressure in the system) for a minimum of 24 hours
EURAPIPE DURAFLO 48
DURAFLOOPipes
Pipesand
andFittings
Fittings
DURAFLO ABS PRESSURE PLAIN SOCKET PLAIN/ THREAD SOCKET VALVE ADAPTOR/ REDUCING BUSH
PIPE SERIES 1 HEXAGON NIPPLE
CODE PAGE 51 & 52 CODE 100 PAGE 54 CODE 101 PAGE 55 CODE 107 PAGE 56 CODE 109 PAGE 57
O O O
REDUCING SOCKET ELBOW 90 FAUCET ELBOW 90 ELBOW 45 REDUCING TEE
SPIGOT (FABRICATE)
CODE 114 PAGE 58 CODE 115 PAGE 59 CODE 116 PAGE 60 CODE 119 PAGE 61 CODE 120 PAGE 62
TEE THREADED OFF TAKE EQUAL TEE REDUCING TEE TAPPING SADDLE Y PIECE
SOCKET (FABRICATE)
CODE 121 PAGE 63 CODE 122 PAGE 64 CODE 124 PAGE 65 CODE 127 PAGE 66 CODE 128 PAGE 67
ANCHOR FLANGE END CAP SADDLE STRIPS VALVE SOCKET/ FAUCET ADAPTOR/
MALE ADAPTOR FEMALE ADAPTOR
CODE 137 PAGE 73 CODE 140 PAGE 74 CODE 146 PAGE 75 CODE 151 PAGE 76 CODE 153 PAGE 77
THREADED PLUG SOCKET UNION ANCHOR SLEEVE BEND 90 R=1.2D BEND 45 R=1.2D
(Sp-Sp) (Sp-Sp)
CODE 155 PAGE 78 CODE 205 PAGE 79 CODE 272 PAGE 80 CODE 301 PAGE 81 CODE 302 PAGE 82
EURAPIPE DURAFLO 49
DURAFLO Pipes and Fittings
BEND 45 R=1.2D BEND 90 R=1.2D BEND 90 R=2.5D BEND 45 R=2.5D BEND 90 R=5D
(So-So) (So-So) (Sp-Sp) (Sp-Sp) (Sp-Sp)
CODE 304 PAGE 83 CODE 305 PAGE 84 CODE 308 PAGE 85 CODE 312 PAGE 86 CODE 309 PAGE 87
BEND 45 R=5D BEND 45 R=5D BEND 90 R=5D GASKET (FULL FACE STYLE ) BACKING RING
(Sp-Sp) (So-So) (So-So) CODE 409, 410,426 CODE 415,416.425.413
CODE 310 PAGE 88 CODE 295 PAGE 89 CODE 297 PAGE 90 PAGE 91 PAGE 92
GASKET PIPE CLIP BLIND ABS LINER BALL CHECK VALVE SINGLE BALL VALVE DOUBLE
(STUB FLANGE STYLE) UNION UNION
CODE 431 PAGE 96 CODE 434 PAGE 97 CODE 727 PAGE 98 CODE 836 PAGE 99 CODE 880 PAGE 100
6
SHOULDER END ABS SOLVENT CEMENT MEK CLEANER/ PRIMER
CODE 954 PAGE 101 CODE 461 PAGE 102 CODE 463 PAGE 102
EURAPIPE DURAFLO 50
DURAFLOOPipes
Pipesand
andFittings
Fittings
DURAFLO ABS PRESSURE PIPE SERIES 1
Size/Pressure Rating Type Compound Product Code Pressure OD Mean Wall Mean ID Mean
&ODVVLFDWLRQ (bar) (mm) (mm) (mm)
EURAPIPE DURAFLO 51
DURAFLO Pipes and Fittings
DURAFLO ABS PRESSURE PIPE SERIES 1
Size/Pressure Rating Type Compound Product Code Pressure OD Mean Wall Mean ID Mean
&ODVVLFDWLRQ (bar) (mm) (mm) (mm)
EURAPIPE DURAFLO 52
DURAFLO Pipes and Fittings
DURAFLO ABS PRESSURE PIPE SERIES 2
Size/Pressure Rating Type Compound Product Code Pressure OD Mean Wall Mean ID Mean
&ODVVLFDWLRQ (bar) (mm) (mm) (mm)
EURAPIPE DURAFLO 53
DURAFLOOPipes
Pipesand
andFittings
Fittings
CONTENT Page No. Page No.
EURAPIPE DURAFLO
DURAFLO Pipes and Fittings
PLAIN SOCKET
SIZE CODE ID A B Z PN
(mm) (mm) (mm) (mm) RATING
DN 15 S1 R 01.100.015 21 27 43 3 20
DN 20 S1 R 01.100.020 27 33 47 3 18
DN 25 S1 R 01.100.025 34 41 53 3 18
DN 32 S1 R 01.100.032 42 52 61 3 15
DN 40 S1 R 01.100.040 48 59 67 3 15
DN 50 S1 R 01.100.050 60 74 77 3 15
DN 65 S1 R 01.100.065 75 93 91 3 15
DN 80 S1 R 01.100.080 89 111 112 6 15
DN 100 S1 R 01.100.100 114 141 141 6 15
DN 125 S1 R 01.100.125 140 168 165 12 15
DN 150 S1 R 01.100.150 168 204 192 6 15
DN 200 S1 R 11.100.225 225 250 246 8 12
DN 225 S1 R 11.100.250 250 280 271 9 12 6
DN 300 S1 R 11.100.315 315 355 337 9 12
DN 350 S1 R 11.100.355 355 400 377 9 12
DN 375 S1 R 11.100.400 400 450 423 11 12
DN 400 S1 R 11.100.450 450 500 476 14 12
DN 450 S1 R 11.100.500 500 560 527 15 12
DN 500 S1 R 11.100.560 560 667 555 15 12
DN 575 S1 R 11.100.630 630 708 590 20 12
DN 650 S1 R 11.100.710 710 808 630 20 9
DN 750 S2 R 11.100.826 826 922 675 15 9
EURAPIPE DURAFLO 54
DURAFLOOPipes
Pipesand
andFittings
Fittings
EURAPIPE DURAFLO 55
DURAFLOOPipes
Pipesand
andFittings
Fittings
DN 15 S1 1/2 - R01.107.015 27 41 15 - 21 - 21 15
DN 20 S1 3/4 DN 15 S1 R01.107.020 36 46 17 21 27 26 24 15
DN 25 S1 1 DN 20 S1 R01.107.025 43 51 19 27 34 29 26 15
DN 32 S1 1 1/4 DN 25 S1 R01.107.032 52 59 22 34 42 34 30 15
DN 40 S1 1 1/2 - R01.107.040 59 62 22 - 48 - 31 15
DN 50 S1 2 DN 40 S1 R01.107.050 74 73 26 48 60 36 36 15
DN 20 S1 1/2 DN 15 S1 R01.107.020015 27 43 15 21 27 19 21 15
DN 25 S1 1/2 DN 20 S1 R01.107.025015 27 47 15 27 34 25 22 15 6
DN 25 S1 3/4 DN 20 S1 R01.107.025020 36 49 17 27 34 27 24 15
DN 32 S1 1 DN 25 S1 R01.107.032025 43 55 19 34 42 30 26 15
DN 40 S1 1 - R01.107.040025 43 58 19 - 48 - 27 15
DN 40 S1 1 1/4 - R01.107.040032 52 61 22 - 48 - 30 15
DN 50 S1 1 DN 25 S1 R01.107.050025 43 64 19 48 60 33 27 15
DN 50 S1 1 1/2 DN 40 S1 R01.107.050040 59 68 22 48 60 27 31 15
EURAPIPE DURAFLO 56
DURAFLO Pipes and Fittings
REDUCING BUSH
SIZE CODE ID A B Z PN
(mm) (mm) (mm) (mm) RATING
DN 20 - DN 15 S1 R01.109.020015 21 27 22 2 15
DN 25 - DN 15 S1 R01.109.025015 21 34 25 5 15
DN 25 - DN 20 S1 R01.109.025020 27 34 25 3 15
DN 32 - DN 15 S1 R01.109.032015 21 42 29 9 15
DN 32 - DN 20 S1 R01.109.032020 27 42 29 7 15
DN 32 - DN 25 S1 R01.109.032025 34 42 29 4 15
DN 40 - DN 15 S1 R01.109.040015 21 48 31 11 15
DN 40 - DN 20 S1 R01.109.040020 27 48 31 9 15
DN 40 - DN 25 S1 R01.109.040025 34 48 31 6 15
DN 40 - DN 32 S1 R01.109.040032 42 48 31 2 15
DN 50 - DN 25 S1 R01.109.050025 34 60 37 12 15
DN 50 - DN 32 S1 R01.109.050032 42 60 37 8 15
DN 50 - DN 40 S1 R01.109.050040 48 60 37 6 15
DN 65 - DN 50 S1 R01.109.065050 60 75 44 8 15
DN 80 - DN 20 S1 R01.109.080020 27 89 52 30 15
DN 80 - DN 40 S1 R01.109.080040 48 89 52 21 15
DN 80 - DN 50 S1
DN 80 - DN 65 S1
R01.109.080050
R01.109.080065
60
75
89
89
52
52
15
6
15
15
6
DN 100 - DN 50 S1 R01.109.100050 60 114 64 28 15
DN 100 - DN 80 S1 R01.109.100080 89 114 64 13 15
DN 125 - DN 100 S1 R01.109.125100 114 140 83 20 15
DN 150 - DN 100 S1 R01.109.150100 114 168 92 27 15
DN 150 - DN 125 S1 R01.109.150125 140 168 92 7 15
DN 200 - DN 150 S1 R11.109.225150 168 225 120 29 15
DN 225 - DN 200 S1 R11.109.250225 225 250 131 12 15
DN 300 - DN 225 S1 R11.109.315250 250 315 164 33 15
DN 350 - DN 300 S1 R11.109.355315 315 355 184 20 15
DN 375 - DN 350 S1 R11.109.400355 355 400 206 22 15
DN 400 - DN 375 S1 R11.109.450400 400 450 231 25 15
DN 450 - DN 400 S1 R11.109.500450 450 500 256 25 15
DN 500 - DN 450 S1 R11.109.560500 500 560 270 14 15
DN 575 - DN 500 S1 R11.109.630560 560 630 285 15 15
DN 650 - DN 575 S1 R11.109.710630 630 710 305 20 15
DN 750 - DN 650 S2/S1 R11.109.826710 710 826 330 20 15
COMPLIES WITH AS/NZS3518:2004
EURAPIPE DURAFLO 57
DURAFLOOPipes
Pipesand
andFittings
Fittings
REDUCING SOCKET
SIZE CODE A A1 B ID ID1 L L1 Z TYPE PN
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) RATING
DN 20 - DN 15 S1 R01.114.020015 34 27 46 27 21 22 20 4 M 15
DN 25 - DN 15 S1 R01.114.025015 42 27 52 34 21 25 20 7 M 15
DN 25 - DN 20 S1 R01.114.025020 42 34 52 34 27 25 22 5 M 15
DN 32 - DN 25 S1 R01.114.032025 52 43 64 42 34 29 25 10 M 15
DN 40 - DN 25 S1 R01.114.040025 59 43 71 48 34 31 25 15 M 15
DN 40 - DN 32 S1 R01.114.040032 59 52 68 48 42 31 29 8 M 15
DN 50 - DN 40 S1 R01.114.050040 74 62 81 60 48 37 31 13 M 15
DN 65 - DN 50 S1 R01.114.065050 93 94 94 75 60 44 37 9 F 15
DN 80 - DN 50 S1 R01.114.080050 110 74 112 89 60 53 37 23 M 15
DN 80 - DN 65 S1 R01.114.080065 110 112 112 89 75 53 44 17 F 15
DN 100 - DN 80 S1 R01.114.100080 134 108 133 114 89 65 53 29 M 15
DN 125 - DN 100 S1 R01.114.125100 173 165 165 140 114 76 65 32 F 15
DN 150 - DN 100 S1 R01.114.150100 204 141 204 168 114 92 65 51 M 15
6 DN 150 - DN 125 S1 R01.114.150125 204 192 192 168 140 92 76 19 F 15
DN 200 - DN 150 S1 R11.114.225150 250 - 246 225 168 119 92 35 F 12
DN 200 - DN 195 S1 R11.114.225195 250 - 246 225 219 119 116 20 F 12
DN 225 - DN 200 S1 R11.114.250225 280 - 271 250 225 131 119 21 F 12
DN 300 - DN 225 S1 R11.114.315250 355 337 315 250 164 131 42 F 12
DN 350 - DN 300 S1 R11.114.355315 400 - 377 355 315 184 164 29 F 12
DN 375 - DN 350 S1 R11.114.400355 450 - 423 400 355 206 184 33 F 12
DN 400 - DN 375 S1 R11.114.450400 500 - 476 450 400 231 206 39 F 12
DN 450 - DN 400 S1 R11.114.500450 560 - 527 500 450 256 231 40 F 12
DN 500 - DN 450 S1 R11.114.560500 665 - 555 560 500 270 256 29 F 12
DN 575 - DN 500 S1 R11.114.630560 708 - 590 630 560 285 270 35 F 12
DN 650 - DN 575 S1 R11.114.710630 808 - 630 710 630 305 285 40 F 9
DN 750 - DN 650 S2/S1 R11.114.826710 922 - 675 826 710 330 305 35 F 9
EURAPIPE DURAFLO 58
DURAFLOOPipes
Pipesand
andFittings
Fittings
ELBOW 90
SIZE CODE ID B Z PN
DN 15 S1 R01.115.015 21 31 11 15
DN 20 S1 R01.115.020 27 36 14 15
DN 25 S1 R01.115.025 34 43 18 15
DN 32 S1 R01.115.032 42 51 22 15
DN 40 S1 R01.115.040 48 56 25 15
DN 50 S1 R01.115.050 60 69 32 15
DN 65 S1 R01.115.065 75 83 39 15
DN 80 S1 R01.115.080 89 102 50 15
DN 100 S1 R01.115.100 114 129 64 15
DN 125 S1 R01.115.125 140 180 96 15
DN 150 S1 R01.115.150 168 180 88 15
DN 200 S1 R11.115.225 225 235 116 12
DN 225 S1 R11.115.250V 250 258 127 12 6
DN 300 S1 R11.115.315V 315 322 190 12
DN 350 S1 R11.115.355D 355 500 190 12
DN 375 S1 R11.115.400V 400 500 295 9
DN 400 S1 R11.115.450 450 625 295 9
COMPLIES WITH AS/NZS 3518:2004
ELBOW DN350/DN400 IS MANUFACTURED FROM ELBOW DN300 / DN400 FITTED WITH ADAPTOR TO ACHIEVE
DN350
FOR DN200 AND ABOVE, ELBOWS WITH HIGHER PRESSURE RATINGS ARE AVAILABLE.
THEY ARE MANUFACTURED FROM ABS LAYERED WITH GLASS REINFORCED EPOXY AND ARE
DESIGNED AND MANUFACTURED IN ACCORDANCE TO EURAPIPE INTERNAL QUALITY AND MANUFAC-
TURING PROCEDURES AND SPECIFICATIONS AND TYPE TESTED AT 3.2 TIMES THE DESIGN PRESSURE.
EURAPIPE DURAFLO 59
DURAFLO Pipes and Fittings
EURAPIPE DURAFLO 60
DURAFLO Pipes and Fittings
ELBOW 45
SIZE CODE ID B Z PN
(mm) (mm) (mm) RATING
DN 15 S1 R01.119.015 21 27 7 15
DN 20 S1 R01.119.020 27 30 8 15
DN 25 S1 R01.119.025 34 35 10 15
DN 32 S1 R01.119.032 42 42 13 15
DN 40 S1 R01.119.040 48 45 14 15
DN 50 S1 R01.119.050 60 54 17 15
DN 65 S1 R01.119.065 75 61 17 15
DN 80 S1 R01.119.080 89 74 21 15
DN 100 S1 R01.119.100 114 94 28 15
DN 125 S1 R01.119.125 140 107 31 15
DN 150 S1 R01.119.150 168 132 40 15
DN 200 S1 R11.119.225V 225 171 52 12
DN 225 S1 R11.119.250V 250 190 58 12
6 DN 300 S1 R11.119.315V 315 232 68 12
DN 350 S1 R11.119.355D 355 410- 68 12
DN 375 S1 R11.119.400V 400 294 87 9
DN 400 S1 R01.119.450 450 519 87 9
COMPLIES WITH AS/NZS 3518:2004
FOR DN200 AND ABOVE, ELBOWS WITH HIGHER PRESSURE RATINGS ARE AVAILABLE.
THEY ARE MANUFACTURED FROM ABS LAYERED WITH GLASS REINFORCED EPOXY AND ARE
DESIGNED AND MANUFACTURED IN ACCORDANCE TO EURAPIPE INTERNAL QUALITY AND MANUFAC-
TURING PROCEDURES AND SPECIFICATIONS AND TYPE TESTED AT 3.2 TIMES THE DESIGN PRESSURE.
B DIMENSION AS REFERENCE
EURAPIPE DURAFLO 61
DURAFLO Pipes and Fittings
EURAPIPE DURAFLO 62
DURAFLOOPipes
Pipesand
andFittings
Fittings
EURAPIPE DURAFLO 63
DURAFLOOPipes
Pipesand
andFittings
Fittings
EQUAL TEE
SIZE CODE ID A B L Z TYPE PN
(mm) (mm) (mm) (mm) (mm) RATING
DN 15 S1 R01.122.015 21 63 31 20 11 M 15
DN 20 S1 R01.122.020 27 72 36 22 14 M 15
DN 25 S1 R01.122.025 34 85 43 25 18 M 15
DN 32 S1 R01.122.032 42 102 51 29 22 M 15
DN 40 S1 R01.122.040 48 112 56 31 25 M 15
DN 50 S1 R01.122.050 60 137 69 37 32 M 15
DN 65 S1 R01.122.065 75 166 83 44 39 M 15
DN 80 S1 R01.122.080 89 204 102 53 49 M 15
DN 100 S1 R01.122.100 114 258 129 65 64 M 15
DN 125 S1 R01.122.125 140 298 149 76 73 F 15
DN 150 S1 R01.122.150 168 360 180 92 88 M 15
DN 200 S1 R11.122.225V 225 463 232 119 113 M 12
DN 225 S1
DN 300 S1
R11.122.250V
R11.122.315V
250
315
526
644
263
322
131
164
132
158
M
M
12
12 6
DN 350 S1 R11.122.355D 355 1044 521 164 158 F 12
DN 375 S1 R11.122.400V 400 840 420 206 214 M 6
TEE DN350/DN400 IS MANUFACTURED FROM TEE DN300/ DN375 FITTED WITH ADAPTOR
EURAPIPE DURAFLO 64
DURAFLOOPipes
Pipesand
andFittings
Fittings
EURAPIPE DURAFLO 65
DURAFLOOPipes
Pipesand
andFittings
Fittings
TAPPING SADDLES
SIZE SIZE CODE A B ID1 ID2 C D L PN
MAIN OFFTAKE (mm) (mm) (mm) (mm) (mm) (mm) (mm) RATING
EURAPIPE DURAFLO 66
DURAFLOOPipes
Pipesand
andFittings
Fittings
Y PIECE
SIZE CODE ID B C Z1 Z2 Z3 TYPE* PN
(mm) (mm) (mm) (mm) (mm) (mm) RATING
DN 20 S1 R01.128.020 27 68 43 34 26 6 M 15
DN 25 S1 R01.128.025 34 81 52 55 29 7 M 15
DN 32 S1 R01.128.032 42 98 65 52 42 9 M 15
DN 40 S1 R01.128.040 48 117 77 65 51 11 M 15
DN 50 S1 R01.128.050 60 140 95 78 63 12 M 15
DN 80 S1 R01.128.080 89 290 203 189 152 27 F 15
DN 100 S1 R01.128.100 114 596 373 469 310 170 F 15
DN 150 S1 R01.128.150 168 814 495 634 405 229 F 15
EURAPIPE DURAFLO 67
DURAFLOOPipes
Pipesand
andFittings
Fittings
DN 15 S1 R01.129.015 21 95 21 10 30 3 15
DN 20 S1 R01.129.020 27 100 25 10 35 3 15
DN 25 S1 R01.129.025 34 115 28 10 43 3 15
DN 32 S1 R01.129.032 42 140 32 10 52 3 15
DN 40 S1 R01.129.040 48 150 34 10 62 3 15
DN 50 S1 R01.129.050 60 165 40 10 74 3 15
DN 80 S1 R01.129.080 89 200 57 12 108 5 15
DN 100 S1 R01.129.100 114 220 70 17 134 5 15
DN 150 S1 R01.129.150 168 285 100 22 192 8 15
CODE 129- UNDRILLED FULL FACE FLANGE.
CODE 130 - DRILLED TABLE E AS 2129:2000.
CODE 317 - DRILLED TABLE D AS 2129:2000.
CODE 319 - DRILLED BS4504 PN16
CODE 320 - DRILLED BS4504 PN10
6
CODE 322 - DRILLED ANSI 150
&2'('5,//('-,6.
CODE 330- DRILLED -,6.
EURAPIPE DURAFLO 68
DURAFLO Pipes and Fittings
DN 15 S1 R01.131.015 95 13
DN 20 S1 R01.131.020 100 13
DN 25 S1 R01.131.025 115 13
DN 32 S1 R01.131.032 140 13
DN 40 S1 R01.131.040 150 13
DN 50 S1 R01.131.050 165 13
DN 80 S1 R01.131.080 184 19
DN 100 S1 R01.131.100 220 19
DN 150 S1 R01.131.150 285 25
DN 200 S1 R01.131.225 343 25
DN 225 S1 R01.131.250 410 32
DN 300 S1 R01.131.315 480 32
DN 350 S1 R01.131.355 535 43 6
EURAPIPE DURAFLO 69
DURAFLO Pipes and Fittings
STUB FLANGE
SIZE CODE ID A B C D Z PN
(mm) (mm) (mm) (mm) (mm) (mm) RATING
DN 50 S1 R01.135.050 60 96 40 14 74 3 15
DN 65 S1 R01.135.065 75 106 50 15 90 3 15
DN 80 S1 R01.135.080 89 127 57 18 108 5 15
DN 100 S1 R01.135.100 114 159 70 20 134 5 15
DN 125 S1 R01.135.125 140 187 84 12 163 5 15
DN 150 S1 R01.135.150 168 214 100 24 192 8 15
DN 200 S1 R11.135.225 225 270 126 25 253 6 12
DN 225 S1 R11.135.250 250 334 138 30 305 6 12
DN 300 S1 R11.135.315 315 376 171 35 362 6 12
DN 350 S1 R11.135.355 355 440 191 35 415 6 12
EURAPIPE DURAFLO 70
DURAFLO Pipes and Fittings
STUB FLANGE
SIZE CODE ID A B C D Z PN
(mm) (mm) (mm) (mm) (mm) (mm) RATING
EURAPIPE DURAFLO 71
DURAFLOOPipes
Pipesand
andFittings
Fittings
EURAPIPE DURAFLO 72
DURAFLO Pipes and Fittings
ANCHOR FLANGE
SIZE CODE ID A B C D
(mm) (mm) (mm) (mm) (mm)
DN 50 S1 R01.137.050 61 96 40 14 74
DN 65 S1 R01.137.065 76 106 47 10 90
DN 80 S1 R01.137.080 90 127 57 18 118
DN 100 S1 R01.137.100 115 159 70 20 134
DN 125 S1 R01.137.125 141 187 84 14 165
DN 150 S1 R01.137.150 169 214 100 24 192
DN 200 S1 R11.137.225 226 271 144 35 247
DN 225 S1 R11.137.250 251 334 191 70 305
DN 300 S1 R11.137.315 317 376 224 70 362
DN 350 S1 R11.137.355 357 440 244 70 415
DN 375 S1 R11.137.400 402 488 306 110 450
DN 400 S1 R11.137.450 452 548 331 110 506
DN 450 S1
DN 500 S1
R11.137.500
R11.137.560
502
562
613
665
356
282
110
50
561
615 6
DN 575 S1 R11.137.630 632 708 340 65 669
DN 650 S1 R11.137.710 715 808 325 70 770
DN 750 S2 R11.137.826 804 922 430 110 870
EURAPIPE DURAFLO 73
DURAFLO Pipes and Fittings
FABRICATED MOULDED
CAP
SIZE CODE ID A B C TYPE PN
(mm) (mm) (mm) (mm) RATING
DN 15 S1 R01.140.015 21 27 9 29 M 15
DN 20 S1 R01.140.020 27 33 11 33 M 15
DN 25 S1 R01.140.025 34 41 14 39 M 15
DN 32 S1 R01.140.032 42 52 17 46 M 15
DN 40 S1 R01.140.040 48 59 20 51 M 15
DN 50 S1 R01.140.050 60 74 24 61 M 15
DN 65 S1 R01.140.065 75 90 28 79 F* 12
DN 80 S1 R01.140.080 89 106 28 79 M 12
DN 100 S1 R01.140.100 114 132 33 95 M 12
DN 125 S1 R01.140.125 140 168 61 130 F* 12
DN 150 S1 R01.140.150 168 192 42 130 M 12
DN 200 S1 R11.140.225 225 262 30 150 F 9
6 DN 225 S1
DN 300 S1
R11.140.250
R11.140.315
250
315
280
355
35
35
166
199
F
F
9
9
EURAPIPE DURAFLO 74
DURAFLO Pipes and Fittings
SADDLE STRIPS
SIZE CODE A B*
() (mm)
EURAPIPE DURAFLO 75
DURAFLOOPipes
Pipesand
andFittings
Fittings
EURAPIPE DURAFLO 76
DURAFLO Pipes and Fittings
EURAPIPE DURAFLO 77
DURAFLO Pipes and Fittings
THREADED PLUG
SIZE SIZE CODE A B C PN
THREAD (mm) (mm) (mm) RATING
EURAPIPE DURAFLO 78
DURAFLO Pipes and Fittings
SOCKET UNION
SIZE CODE A B ID Z PN
(mm) (mm) (mm) (mm) RATING
DN 15 S1 R01.205.015K 35 43 21 10 15
DN 20 S1 R01.205.020K 43 47 27 12 15
DN 25 S1 R01.205.025K 60 59 34 12 15
DN 32 S1 R01.205.032K 74 70 42 12 15
DN 40 S1 R01.205.040K 83 73 48 12 15
DN 50 S1 R01.205.050K 103 86 60 12 15
DN 80 S1 R01.205.080K 158 114 89 12 15
DN 100 S1 R01.205.100K 182 142 114 14 15
EURAPIPE DURAFLO 79