Views 2008 No.1

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Views 2008 No.

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CONTENTS

KOMATSU HIGHLIGHTS
2 MINExpo 2008
An Outstanding Platform for Komatsus Message
of Tradition, Technology, Teamwork

CUSTOMERS IN FOCUS
4 Newfoundland Company Specializing in
Wilderness Construction Builds a Road through
Labrador

6 Over 100 Komatsu Machines Help Indias


Diversified Conglomerate Keep Growing

8 Komatsu Equipment Serves Malaysian Logging


Company Well

9 PC200 Operating at a High Altitude at Bhutanese


Limestone Job Site

10 Altcom and Komatsu Get Ready for EURO 2012

CUSTOMER SUPPORT
12 Modular Mining Systems Unveils the Latest
in Mining Technology

CURRENT TOPICS
14 Breaking Ground for Komatsus Assembly Plant
in Russia
MINExpo 2008
15 Komatsu PC26MR-3 Receives Top Honor
from ERA An Outstanding Platform for
16 Royal Treatment at Newly Opened Plant
in Thailand of Tradition, Technology,
By Bob Post, Komatsu America Corp.

U
pbeat excitement is a phrase that best
describes the feeling of the over 44,000
attendees of MINExpo International 2008
held at the Las Vegas Convention Center in
Nevada, in the United States, on September 22 to
2008
No. 4 24. Miners from all corners of the world con-
verged on Las Vegas to see the latest in mining
Product photos in this magazine may show optional equipment. technology. Komatsu displayed the massive 960E
Product specifications are subject to change without notice. and 860E dump trucks, a D475ASD bulldozer, a
Available models may vary by region or country. WA1200 wheel loader and a PC5500 hydraulic
Models shown in this magazine may be positioned for photographic excavator, the largest machine ever displayed
purposes, with the bucket up. For safety reasons, please leave the indoors at MINExpo. An expansive 3,716 m2
equipment in a secure position.
(40,000 ft2) of floor space was needed to ade-
All rights reserved. No part of this magazine may be reproduced
without the prior written permission of Komatsu Ltd. quately showcase Komatsu equipment, which also
The comments expressed in this magazine are those of the included that of Komatsus wholly owned subsid-
contributors, and are not necessarily endorsed by Komatsu Ltd. iary, Modular Mining Systems, Inc. (Modular), as
well as separate display areas for Service, Parts,
We welcome any comments from Views readers Training, Green Initiative and VHMS (Vehicle
via email (views@komatsu.com). Health Monitoring System).
The overwhelming size of the Komatsu
display was astounding, but even more impressive
was the message of Tradition, Technology,
Teamwork, and how it related directly to the cus-
tomer and the relationship between the customer,
Views is a PR magazine published by Komatsu Ltd. distributors and Komatsu. The message was com-
Construction & Mining Equipment Marketing Division municated in many ways throughout the display,
2-3-6, Akasaka, Minato-ku, Tokyo 107-8414, Japan including a highly visible stage presentation,
http://www.komatsu.com
E-mail: views@komatsu.com
walked by this striking display helped maintain
a steady flow of traffic around the Komatsu booth.
To drive home Komatsus message, a video pre-
sentation with a live speaker followed, featuring
interviews with actual customers recounting their
experiences working with Komatsu and its distrib-
utors around the world. The message was very
impactful when heard in the customers words and
voice, expressing how dealing with Komatsu
means less downtime, more production, more
success and fewer headaches.
Modular displayed cutting-edge products to
WA1200 wheel loader and 960E dump truck on display maximize production and efficiency of mining
operations. Each unit of Komatsu equipment in the
booth had a Modular monitor in the cab displaying
a different Modular product. If a customer did not
know about the Modular products upon entering
one of the Komatsu cabs, the customers interest
would be peaked by the monitor screen and then
visit the Modular display in the booth to get more
information from Modular staff.
The enthusiasm of mining customers was
amazing. The consensus seemed to be that the
global mining business would continue at its cur-
Komatsus Message rent accelerated pace and that, typically, customers
had production, expansion and/or buying plans for
Teamwork the next three, five and even seven years. The
Komatsu booth demonstrated the unique products
and services available from Komatsu to the mining
which featured a 9 m x 3 m (30 ft x 10 ft) video industry. As the global mining industry grows,
screen, helping to attract a large crowd of custom- Komatsu is uniquely positioned through
ers. The presentation opened with innovative Tradition, Technology, Teamwork to be the
satellite imagery simulating a flight around the favored solution provider to mines from small
world and showed close-up images taken from quarry operations to giant multinational mining
space of surface mines on five continents. concerns. MINExpo 2008 showed the mining
Grabbing the attention of customers as they world that Komatsu is second to none in
technology, service, up-time and production.

* See page 12 for information on Modular products.

The Komatsu booth maintained a steady flow


of visitors (above); the massive PC5500
hydraulic excavator was the largest
machine ever displayed indoors at MINExpo
(right).

Views 2008 No.4 3


Labrador
Goose Bay
CANADA
Newfoundland

Vancouver
Customers in Focus Montreal Pasadena

Toronto

Newfoundland Company
Specializing in Wilderness
Construction Builds a Road
through Labrador
By Mari Aoyagi, Komatsu America Corp.
Mr. Brian Johnson and his wife, Maxine, who serves as
controller of Johnsons Construction LTD.
uilding a road through Labrador in Canada is

B no small feat due to the rugged, heavily for-


ested land. The remoteness of the region also
means any sign of civilization is often more than Although Labrador will likely always be
200 km (124 mi) away. rural in nature, the provincial government of
Despite the obstacles, Johnsons Construction Newfoundland and Labrador is taking steps to
LTD., a heavy civil firm based in Pasadena, make it more accessible to the outside world by
Newfoundland, has been building roads through funding construction of the Trans-Labrador
untouched Labradorian wilderness since 2000. To Highway (TLH). When completed, the TLH will
date, Mr. Brian Johnson, president of Johnsons be the first road connecting Labradors seaside
Construction, estimates the company has com- communities on the east to the North American
pleted more than 350 km (217 mi) of such highway network. Today, such a trip requires a
pioneering road work in Labrador. multi-day ferry ride.
We are capable of doing pretty much
anything construction related from all types of
excavation and road-building work to building Komatsu Fleet Delivers Strong Performance
bridges and structures, said Mr. Johnson. But I Every Step of the Way
would definitely say our greatest strength as a Johnsons Construction relies on a large fleet of
company is that we can do all that in very difficult Komatsu equipment to do its wilderness-style
environments out in the wild. construction work in a productive and efficient
Labrador is situated on the eastern edge of manner. The company has about 65 units of
Canada. About 294,000 km2 (113,514 mi2), its Komatsu equipment, including hydraulic excava-
population is less than 30,000 residents. Despite tors, bulldozers, wheel loaders, rigid and articulated
the fact that it was discovered by Europeans dump trucks, and most recently, motor graders.
more than 1,000 years ago, little development has The fleet includes D155 bulldozers, HD325 rigid
occurred in the region. dump trucks, HM350 articulated dump trucks and

4 Views 2008 No.4


Johnsons Construction
operator uses a 363-kW
(487-HP) Komatsu PC800LC
hydraulic excavator to load
a 36-tonne (40-U.S.-ton)
HD325 rigid dump truck.

hydraulic excavators ranging from PC220s


to PC800s.
Today, Komatsu represents the vast majority Komatsu D155 bulldozer spreading material on a section of the Trans-Labrador Highway
of our heavy equipment fleet, said Mr. Johnson. that Johnsons Construction is upgrading
We believe the machines themselves are
excellentas good as anything in the industry
and we have been pleased with the way both SMS Reliable Support Builds Mutual Trust and
Equipment Inc. and Komatsu have stood behind Success Today and Tomorrow
the products. We have grown substantially since we started
We have a longtime bulldozer operator who doing business with SMS, and they have grown
had always operated another brand, and although with us, said Mr. Johnson. They now have a
we had new Komatsu D155s, he wanted his previ- parts outlet and a technician in Pasadena, and a
ous machine, so we kept one of those just for him. facility and personnel in Goose Bay. They also
Well, when he came back to work for us this year, have consignment parts available at each of our
his bulldozer was broken down, so he started using work sites in Labrador. Overall, we believe
the D155. It turned out he liked its performance Mr. Robert Borgne, Construction and Utility
and comfort so much that when his bulldozer was Division manager of SMS, and Mr. John Mercer,
fixed, he no longer wanted to go back to it. He is who heads up sales and operations for SMS in
still on the D155 today. Newfoundland and Labrador, along with every-
Mr. Perry Anthony, site superintendent, said, body at SMS are doing a superb job of meeting
The bottom line for me is that we are building the equipment and support needs of Johnsons
more roads since we started using Komatsu, and Construction.
that is what it is all about. Mr. Robert McGinn, general manager of
Mr. Johnson says he turned to Komatsu and Johnsons Construction, puts it this way. It has to
Komatsu distributor SMS after having issues with work for both sides; Brian is a very loyal individ-
other brands and dealers. Komatsu has a reputa- ual and he has been loyal to SMS. In return, they
tion as an excellent manufacturer, but when we have provided quality equipment, and have deliv-
first started buying their equipment, there wasnt ered the support we need to be successful. I think
a lot of Komatsu product in Newfoundland and there is a lot of trust on both sides, and that is why
Labrador, so it was a leap of faith for us. As is we are on board with them.
typical with heavy equipment, there have been As he looks back at the growth of his
some issues. What is important to us is that SMS company, built largely on its ability to tame the
and Komatsu have been there for us every step of Labradorian wilderness, Mr. Johnson says he is
the way. We definitely appreciate the effort and extremely proud of what his team has accomplished.
commitment they have demonstrated to Johnsons This isnt easy work. Other companies have come
Construction. and gone, but we are still here and we plan to be
here for the long term. Down the road, we think the
construction outlook is positive, not just here in
Labrador but also in Newfoundland, so at Johnsons
Construction, we are definitely optimistic about
what the future holds.

Approximately 60 units of
Komatsu equipment are at work
in Labrador, including PC400LC
hydraulic excavators and
HM350 articulated dump trucks.

Views 2008 No.4 5


Customers in Focus

Over 100 Komatsu Machines Help Indias


Diversified Conglomerate Keep Growing
By Mr. Priyan R Naik, Larsen & Toubro Limited

he Jaypee Group is one of the largest

T operators of Komatsu equipment


among Indias diversified infrastruc-
tural industrial conglomerates. Over 100
Komatsu machines, including D41E,
D65E, D85ESS, D155 and D275 bulldoz-
ers, WA180, WA200 and WA380 wheel
loaders, WD420 wheel dozers, GD555
motor graders and PC200, PC300,
PC400 and PC600 hydraulic excavators,
are involved in limestone and rock excava-
tion, earth-fill and rock-fill operations,
expressway construction and real estate
development at large hydroelectric and
cement projects at Karcham Wangtoo,
Bela, Rewa and Milothi. The task of pro-
viding service support to these Komatsu
PC400LC hydraulic excavator with rock breaker working at the Karcham Wangtoo site
machines is carried out by Komatsu India
Pvt. Ltd. and its distributor Larsen &
Toubro Limited (L&T). shafts, an underground power house with an
installed capacity of 4 x 250 MW, a transformer
hall, a tail race tunnel and a diversion tunnel. At
Hydro Power Project at Karcham Wangtoo this project, four units of PC200s, 17 units of
Spearheaded by Mr. Pankaj Gaur, joint managing PC400s and four units of PC600s are used for
director of the Jaypee Group, the 1000 MW making haul roads, removing overburden and
Karcham Wangtoo Hydroelectric Project was constructing a barrage.
started in 2005 and will be complete by 2010. The Mr. Gaur comments: Transforming chal-
project is located between Karcham and Wangtoo lenges into opportunities has been the hallmark of
villages in northern India and is envisaged as the Jaypee Group since its inception four decades
a run-of-the-river development project on the ago. With a formidable presence in engineering
River Satluj, one of Indias prominent rivers. The and construction, the hydropower sector through
Jaypee Group will construct a head race tunnel its Build-Own-Operate (BOO) projects and in the
measuring 10.48 m (34.4 ft) in diameter and cement sector, coupled with ambitious expansion
17.2 km (10.7 mi) in length with four pressure plans, the group is poised to play a significant role
in Indias growth.

Jaypee Cement Complex at Bela and Rewa


The Jaypee Group produces over 7 million tonnes
(7.7 million U.S. tons) per annum of ordinary
Portland cement and Pozzolana Portland cement at
the Jaypee Rewa Plant and the Jaypee Bela Plant
situated within close proximity of each other.
Three captive limestone mines situated within
a distance of 5 km (3.1 mi) of each other occupy
a total mining lease area of 15 km2 (5.8 mi2), in
which two units of PC200s and nine units of
PC600s are used for overburden and limestone
PC600LC hydraulic excavator unloading into a dump truck at Jaypees limestone mine

6 Views 2008 No.4


removal. In addition, two units of WA180s and of PC600 hydraulic excavators, along with four
two units of WA380s are used in the raw material units of WA180 wheel loaders.
handling plant.
Mr. Gyan Prakash Gaur, executive director
(Purchase) of the Jaypee Group, says: Service Komatsu and L&Ts Service Plus Reliability Are
solutions in combination with Komatsus proven Key Enablers
quality and reliability and L&Ts service expertise L&Ts ability to serve the Jaypee Group across its
and know-how together make a concrete and diverse projects lies in its strong distribution net-
deliverable solution resulting in high machine work, training capability for on-site staff, on-time
availability. With the groups visionary plans to spare parts availability and a well-stocked central
expand its cement capacities via acquisition and warehouse. Komatsu and L&T ensure through
greenfield additions, we expect the number of close coordination that the Jaypee Group gets One
Komatsu machines in the cement and construction Face seamless support. Reliable equipment cou-
sectors to grow by leaps and bounds. pled with a relationship built up over the years and
a wide spectrum of service solutions contributes to
a win-win situation.
Jaypee Himachal Cement Plant at Milothi As Mr. Sunil Sharma, executive vice chairman
The Jaypee Himachal cement plant is a greenfield of the Jaypee Group, puts it: While choosing
plant being developed at Milothi in northern India. equipment, we feel the need to address three major
Started in 2006, the plant is scheduled to take concerns, specifically, training of people who will
three years to complete. Komatsu machines are handle the equipment, on-time spare parts avail-
deployed at the plant for earth excavation and con- ability and on-site after-sales service. We find
struction of haul roads. Machines include two Komatsu along with L&T is uniquely positioned
units of PC200, three units of PC400 and six units to address all our concerns in a proactive and
responsive manner.
Karcham Wangtoo
Milothi
New Delhi
Bela
INDIA
Rewa

Bangalore

WA180 wheel loader working at the


new cement plant site in Milothi

Views 2008 No.4 7


WA450 wheel loader carrying logs for plywood (left);
older model WA450 has served Subur Tiasa Plywood well
for nearly 20 years (above).

MALAYSIA
Kuala Lumpur
Customers in Focus Sibu

Komatsu Equipment Serves


Malaysian Logging Company Well
By Masafumi Tanaka, Komatsu Ltd., and Dennis Lim, Komatsu Asia & Pacific Pte Ltd

ubur Tiasa Holdings Bhd is one of the top

S
both indigenous and extraneous species to date.
Malaysian logging companies. Subur Tiasa The reforestation will ensure a continuous supply
Plywood Sdn Bhd, one of its subsidiaries, of raw materials to the groups downstream
built a plywood factory in 1989, which is export- manufacturing operations in the long run.
ing this material to India, China, Southeast Asia,
the Middle East, Japan and Canada. Plywood is A Komatsu Wheel Loader Operating Well after
used for such purposes as furniture and home Nearly 20 Years
interior design. With more than 300 units, including PC200
hydraulic excavators, WA450 wheel loaders and
D68ESS bulldozers, Komatsu remains the largest
Caring for the Environment machine fleet of the Subur Tiasa group. Komatsu
The Subur Tiasa group is very much committed to representatives and Komatsu distributor UMW
sustainable forest management practices in log- East Malaysia Sdn Bhd recently visited the ply-
ging. In achieving this aim, 5,900 ha (14,579 ac) wood factory operated by Subur Tiasa Plywood in
of forest land in the Licenses for Planted Forests Sibu, Sarawak. Mr. Philip Teng, senior manager of
(LPF) sites of the group have been replanted with Subur Tiasa Holdings, provided a thorough expla-
nation of the entire operations of the factory,
which runs 24 hours a day, seven days a week, and
produces 2,000 m3 (2,616 yd3) of plywood daily.
Komatsu members were then invited by
Mr. Ting Ching Nguong, workshop chief
mechanic of Subur Tiasa Plywood, to his work-
shop. Among the eight units of Komatsu wheel
loaders equipped with log grapplers used to facili-
tate the daily production of plywood, Komatsu
representatives found an older model WA450
undergoing overhaul. According to Mr. Ting, this
unit was purchased around 20 years ago. The
machine has served them well, and he rarely has
encountered any major problems. In his opinion,
Komatsu makes an excellent wheel loader, and he
From left: Mr. Pan Kee Chew, parts manager of Subur Tiasa Holdings Bhd;
never hesitates to recommend the purchase of
Mr. Taizo Kayata, Komatsu Ltd.; Mr. Mamoru Hironaka, Komatsu Ltd.; Mr. Philip Teng, Komatsu wheel loaders to anyone as a true
senior manager of Subur Tiasa Holdings Bhd; Mr. Hisashi Miyazaki, Komatsu Asia &
Pacific Pte Ltd; Mr. Chew Chee Loon, UMW East Malaysia Sdn Bhd; and believer in Komatsus commitment to Quality
Mr. Ting Ching Nguong, workshop chief mechanic of Subur Tiasa Plywood Sdn Bhd and Reliability.

8 Views 2008 No.4


Customers in Focus

PC200 Operating at a High Altitude at


Bhutanese Limestone Job Site
By Joseph Low, Komatsu Asia & Pacific Pte Ltd

r. Yoshinori Komamura, director and

M senior executive officer of Komatsu Ltd.;


Mr. Sonam Ongdi, managing director of
Komatsu distributor Continental Bhutan
Enterprises (CBE); Mr. Mundachalil Ravindran,
executive director of CBE; and other related per-
sons recently visited the site of limestone mining
contractor Kuenphen Norden Mining in Bhutan
where they observed a PC200 hydraulic excavator
equipped with a rock breaker attachment in opera-
tion. Situated in Khariphu, in Paro, the mines are
approximately 2,800 m (9,187 ft) above sea level.
From left: Mr. Mundachalil Ravindran, Continental Bhutan Enterprises (CBE);
Mr. Neel Kanth Chhetri, the mines manager, Mr. Hisashi Miyazaki, Komatsu Asia & Pacific Pte Ltd; Mr. Yoshinori
praised the capability Komamura, Komatsu Ltd.; Mr. Neel Kanth Chhetri, mines manager of
Kuenphen Norden Mining; and Mr. Sonam Ongdi, CBE
of the PC200. He was
impressed that
Komatsu equipment
can operate at such a units of Komatsu equipment for their future
high altitude and expansion plan and commented that after-sales
withstand exceedingly support is one of the most important criteria
tough conditions, when deciding on the brand of equipment.
considering it has Mr. Chhetri states: Even though we are a small
accumulated over company, CBE treats us as being equally impor-
8,000 operating tant and always has been there for us. We cannot
hours. In fact, afford to have a machine down for days at a
Mr. Chhetri revealed time. In the past, whenever we experienced a
his companys inten- problem with the machines, CBE service person-
tion to purchase more nel were at our site by the same day or no later
than the next morning. This is the type of service
PC200 hydraulic excavator that we appreciate receiving.
equipped with a rock breaker
attachment at work

The Bhutanese people traditionally called their is predominately agrarian, with more than 80% of
country Druk Yul, which means Land of the the population supported by an agriculture-based
Thunder Dragon, due to its varying climates and livelihood. This is supplemented by forestry and
topography. The Kingdom of Bhutan is divided the sale of hydroelectric power to India.
into three major land regions, comprising In an effort to preserve the nations traditional
a southern region of plains and river valleys; culture and natural heritage, the government
a mid-Himalayan area north of the valleys that regulates foreign influence and tourism. In 2006,
rises to an elevation of about 1,500 to 4,250 m Bhutan was designated the happiest country in Asia
(5,000 to 14,000 ft); and the mountainous lands in and the eighth
the Himalayas, which range from approximately happiest CHINA
120 to 7,300 m (400 to 24,000 ft) above sea level. country in the
Sharing its southern, eastern and western world by
borders with India and neighbored to the north by Business Thimphu
China, Bhutan is recognized as one of the most Week.
isolated and least developed nations in the world. Paro
BHUTAN
Though Bhutans economy has shown
significant growth over the past three years, it
INDIA
remains one of the worlds smallest. The economy

Views 2008 No.4 9


Kiev
Krakovets
Kharkiv
Lviv
UKRAINE Donetsk

Kherson
Kerch

Simferopol

Altcom and Komatsu Customers in Focus

Get Ready for EURO 2012


By Mr. Kostiantyn Shkvarko, Sumitec Ukraine

ver the past four years, the growth of the amount of building work remains to be done,

O construction equipment market in Ukraine


has not dropped below 100% each year. The
preparations for the UEFA EURO 2012 football
including stadiums, airports and hotels that must
be constructed or renovated to welcome the many
thousands of expected football fans and visitors.
championship that will be jointly held in Ukraine The main task, however, will be to buildor
and Poland in 2012 are one of the main factors rebuildthe roads.
driving this boom.
In the years leading to this major event, which
is held every four years in Europe, a significant FIG Altcom
Among several major road construction
companies in Ukraine, the largest is the Financial-
Industrial Group Altcom (FIG Altcom). It includes
companies that handle all aspects of road con-
struction projects from quarrying and processing
of raw materials to the final stages of prospecting
and engineering, as well as the construction of
civil, industrial and power facilities.
FIG Altcom includes Altcom-Keram,
Altcom-Nerudprom, Altcom-Stone,
Altcom-Beton, Altcom Invest stroy,
Altcom-Transmechanization, Altzem and
Road-building Altcom. These companies are
leaders in the Ukrainian market, and today, the
group employs nearly 4,500 people.
Altcom and Komatsuthe road-building experts

10 Views 2008 No.4


Experts at Work
Altcom is a road-building specialist and has
chosen Komatsus expertise and construction
equipment to help them get the job done.
Recently, Altcom completed a 160-km
(99.4-mi) stretch of road between the Ukrainian
city of Kharkiv and Simferopol on the Crimean
peninsula, successfully connecting Scandinavia
and Russia with Crimea. The majority of this road
The sun sets on a hard days work in Ukraine.
construction work was completed using five units
of D65 and three units of D85 Komatsu bulldozers.
During the six months of round-the-clock a D65 bulldozer, a PW220 wheeled excavator and
ground work the project required, more than two units of WB93R backhoe loaders were also
500,000 tonnes (551,150 U.S. tons) of earth were sent to Donetsk. In total for 2007, the Ukrainian
moved. Due to the wet conditions, contractors had road construction company purchased 32 units of
to remove 8 m (26 ft) of wet ground and replace Komatsu equipment.
this layer with a proper filling agent. The project Altcoms fleet of Komatsu equipment pre-
was completed one year ahead of schedule, dominately comprises PC350 hydraulic excavators.
a testimony to the high level of productivity of Working in different parts of Ukraine, Altcom
Komatsu equipment. occasionally rents out equipment, which has
Last winter was extremely cold in Ukraine allowed many Ukrainian customers to have the
with temperatures dropping to well below 0C chance to see the PC350 in action and try it out.
(32F). Despite these harsh conditions, while Customers of the Komatsu distributor now specifi-
building a mobile concrete factory near Donetsk in cally inquire about this machine when shopping for
eastern Ukraine, Altcom operators on the site a new excavator.
enjoyed comfortable conditions in Komatsu bull-
dozers. As one D85 operator commented, It is
very comfortable to sit and work in this bulldozer. I Just Like Komatsu.
Even when the outside temperature is -16C (3.2F), Today, Altcom has several other road construction
its still a cozy 25C (77F) in the cab. He added, projects underway in Ukraine. Among these, this
And I can drive this bulldozer with very little includes a section spanning the southeast of
effort. Today, that concrete factory, a vital pres- Ukraine from Kherson to Kerch on the Crimean
ence in Europe, is in operation near the Donetsk peninsula and an 84-km (52-mi) highway connect-
International Airport, where Altcom is building a ing Lviv, known as the western Ukrainian capital,
brand-new runway to be ready for the start of the and Krakovets, located near the Polish border.
UEFA EURO 2012 football championship. During a recent visit to the Komatsu Training
and Demonstration Center in Cartersville, in the
U.S. state of Georgia, where they test drove the
A Great Komatsu Fleet latest Komatsu models, Altcom managers com-
The first Komatsu machine purchased by Altcom, mented on how they can always count on Komatsu
a GD661 motor grader, was delivered in May to do a great job. One manager noted, Komatsu
2007. Later that month, a WA480 wheel loader, machines help us to get more contracts and enable
us to maintain a leadership position in the local
construction market.
Altcom also expressed keen interest in new
mobile crushers and graders, and has already
signed a contract for nine units of GD705
motor graders.
At a recent exhibition in Donetsk, a manager
from Road-building Altcom summed up this
winning relationship in one short phrase, I just
like Komatsu.

A fully operational concrete


factory near Donetsk
International Airport
Views 2008 No.4 11
DISPATCH system operating
in an underground mine

The RoadMap system


enables real-time monitoring
of light vehicles throughout
the mine site.

Modular Mining Systems Unveils


the Latest in Mining Technology
By David M. Keating, Modular Mining Systems, Inc.

xtensive mine monitoring and optimal this revolutionary product to the mining market.

E production tracking are priority goals at any


mine site. Fleet management systems around
the world work to augment tracking, optimize
The original DISPATCH technology, with
custom hardware and software, optimized the
assignment of trucks to loading and dumping
haul truck assignments and control blending at points in an open-pit mine and produced operating
mining operations. Over the past few years, sites reports during the shift. Almost three decades
have also realized and focused on the ability of later, the DISPATCH system is still at the fore-
these systems to increase production capacity. front for production tracking, optimization and
Realized capacitya sites current produc- blending at mining operations around the world.
tion outputmay approach, but never exceed, The DISPATCH fleet management system
inherent (potential) capacity. Effective mine manages a variety of mine processes, including
management, in the form of optimized equipment haul truck dispatching and crew rotation, in addi-
utilization and minimized losses, can shorten the tion to reducing operator fatigue and unintentional
gap between realized and inherent capacities. equipment abuse. Furthermore, the solution is pro-
As a total mining solutions provider, Komatsu active, as the system uses collected data to predict
relies on Modular Mining Systems, Inc. (Modular) and suggest operator actions that will optimize
for a variety of technologies relating to mine productivity.
management.

ShiftBoss Production Tracking System


DISPATCH Mine Management System Although the DISPATCH application is the most
Modulars DISPATCH mine management system effective solution for larger open-pit and under-
is a powerful solution that works to proactively ground mines, the newly developed ShiftBoss
shorten the gap between realized and inherent production tracking system provides accurate,
capacities using data captured by rugged-field fully automated equipment data recording to
applications in real time. Founded in 1979, smaller sites. Mines that do not require all of the
Modular developed, demonstrated and introduced features of the DISPATCH system are now able

12 Views 2008 No.4


to track and report productivity without a dis-
patcher. Unveiled by Modular at MINExpo
International 2008, the ShiftBoss application
runs on a new, integrated touch screen using
low-precision global positioning system (GPS)
receivers and is compatible with standard 802.11
networks, such as the MasterLink system.
Additionally, the accurate, affordable
ShiftBoss system has a number of safety fea-
tures, including navigation software that displays
equipment location on an onboard moving map.
Other utilities of the ShiftBoss solution work to
manage material movement and crew rotation. An operator monitoring an open-pit mine using the DISPATCH system
Another major feature, Store&Forward technol-
ogy, allows operators to work outside wireless
communication ranges for extended periods of
time, storing production data locally and later MineCare Maintenance Management System
uploading upon reconnection. and ProVision Machine Guidance System
Other Modular innovations include the MineCare
maintenance management system and the
RoadMap Safety and Position Tracking ProVision machine guidance system. MineCare
System systems provide remote real-time equipment moni-
The RoadMap safety and position tracking toring available on over 100 ModularReady
system monitors the position and speed of light interfaces. User-defined trending and alarms help
vehicles in variable mine site conditions. Also maintenance personnel to predict and prevent
introduced at MINExpo, the RoadMap system equipment failure. ProVision solutions reduce
tracks a wide variety of conditions, including cost and increase efficiency through elevation con-
hazards, speed limits, areas of restricted access trol, 3-D material delineation and stakeless drilling.
and road network changes. Personnel, visitors and Proximity alarms enhance site safety, while a
contractors throughout the site are notified of these dynamic digital terrain model (DTM) provides a
conditions via individual handheld personal digital centralized view of mining progress.
assistants (PDAs).
Modular joined the Komatsu Group in 1996, enabling
both companies to expand their product lines.
Together with Komatsu, Modular helped deploy the
first Autonomous Haulage System (AHS) with the
FrontRunner system. For more information on
Modular, please visit the following website:
www.modularmining.com

Views 2008 No.4 13


CURRENT
Breaking Ground for Komatsus
TOPICS
Assembly Plant in Russia
By Yasuhisa Tsukamoto, Komatsu Manufacturing Rus, LLC

production lines from welding


to assembly for both construc-
tion equipment and utility
equipment. Situated on
premises encompassing
an expansive 500,000 m2
(5,382,000 ft2), the factory wing
is 72 m (236 ft) in width and
563 m (1,847 ft) in length, with
a floor space of 44,000 m2
(473,616 ft2). The structure
includes a warehouse in the
center, flanked by a production
line for hydraulic excavators on
the right and a production line
From left: Mr. Aleksey Reshatov, head of administration of the Yaroslavl municipal district; Mr. Yasuo Saito, for forklift trucks on the left.
Japanese ambassador to Russia; Mr. Viktor Volonchunas, mayor of Yaroslavl City; Mr. Kunio Noji, president &
CEO of Komatsu Ltd.; Mr. Sergey Vakhrukov, governor of Yaroslavl Region; Mr. Susumu Isoda, president & CEO The latest robot welding
of Komatsu Utility Co., Ltd.; and Mr. Aslan Atabiyev, chairman of the Russian-Japanese Business Council system will be introduced for
the welding sections of vehicle
frames. These robots operate
n July 21, 2008, Komatsu held a ground- under optimum welding parameters, as the most

O breaking ceremony for Komatsu


Manufacturing Rus, LLC (KMR), a new
plant in Yaroslavl, Russia, located 280 km
appropriate welding program is identified through
computer simulation. Moreover, sensors constantly
monitor the welding condition, enabling unmanned
(174 mi) northeast of Moscow scheduled to operations.
commence operations in June 2010. KMR is also fitted with a demonstration area
Members attending the ceremony included where users will be invited to try out the products.
Mr. Sergey Vakhrukov, governor of Yaroslavl Demand for construction and mining
Region; Mr. Viktor Volonchunas, mayor of equipment is growing in Russia on the back of
Yaroslavl City; and Mr. Aleksey Reshatov, head strong exports of abundant natural resources. By
of administration of the Yaroslavl municipal dis- establishing a production base there, Komatsu is
trict. KMR is Komatsus first full-scale assembly confident it can enhance its support structure for
plant in Russia and is equipped with integrated customers in that country.

At the ceremony, Komatsu


Manufacturing Rus, LLC used a hydraulic
excavator to write a kanji (Chinese
character), demonstrating the machines
excellent maneuverability (left);
character means celebration and
joyous (below).

14 Views 2008 No.4


CURRENT
Komatsu PC26MR-3 Receives
TOPICS Top Honor from ERA
By Tito Baldan, Komatsu Utility Europe S.p.A.

he PC26MR-3 mini excavator was honored

T with the Rental Product of the Year 2008


award by the European Rental Association
(ERA) in recognition of Komatsus excellence
and professionalism, which will further promote
the qualities of the machine.
The new PC26MR-3 model was specifically
designed with the most demanding customers in
mind. Perfectly adapted to the rental business
while offering the outstanding features expected
by machine users, this machine delivers optimal
control and safety, fantastic operator comfort,
with low and easy maintenance.
Designed to guarantee total safety for both
the operator and bystanders, the PC26MR-3 fea- A special machine to celebrate its launch has been made to promote the
tures ROPS (Roll-Over Protective Structure) and PC26MR-3 at European fairs and events.

FOPS (Falling Objects Protective Structure), a


travel alarm and engine neutral start system to order to perform larger maintenance tasks. The
minimize the risk of injuries. The machine features PC26MR-3 comes standard with KOMTRAX,
no exposed parts to limit the possibility of acciden- Komatsus machine tracking system, which
tal damage, flat glass to contribute to low repair allows the equipments location, performance and
costs and steel covers to ensure easy repairs. service requirements to be monitored at all times;
Despite its compact dimensions, the in case of any alarm notifications, the fleet
PC26MR-3 offers ample room for the operator. manager is informed via email.
Once seated, the spacious working environment The 2,710 kg (5,974 lb) operating weight
and obstacle-free floor allow unrestricted allows the mini excavator to be moved using a
movement for the operators legs and feet. small trailer. No truck is required to easily trans-
All periodic inspection points are easily port the machine to a job site and back to the yard.
accessible through the engine hood, and the cab is
able to be tilted upwards by a single person in * Product photos in this article may show optional equipment.

Views 2008 No.4 15


CURRENT
Royal Treatment at Newly Opened
TOPICS
Plant in Thailand
By Eiji Nakaoka, Bangkok Komatsu Co., Ltd.

HRH Princess Sirindhorn (right) welcomed


by Dr. Phornthep Phornprapha (second from
right), chairman of Bangkok Komatsu Co.,
Ltd. (BKC), and Mr. Masahiro Sakane (third
from left), chairman of Komatsu Ltd.

BKC plant

angkok Komatsu Co., Ltd. (BKC) held an

B opening ceremony for a second plant on


August 26, 2008, which was attended by Her
Royal Highness Princess Maha Chakri Sirindhorn
of Thailand.
Since its establishment in 1995, BKC has
developed steadily and is now a global sourcing
base for Komatsu, operating as a production plant
for hydraulic excavators that exports to 27 coun-
tries worldwide. The addition of the new plant
boosts production capacity to 9,000 units annually,
aimed at further growth. HRH Princess Sirindhorn listens to an explanation of KOMTRAX.

Around 1,000 people welcomed HRH


Princess Sirindhorn on the day of the ceremony,
including customers, distributors and representa- on the operating status and detailed data of the
tives from partner companies in and outside of system, utilizing an actual KOMTRAX display of
Thailand, as well as Mr. Masahiro Sakane, a BKC-made hydraulic excavator equipped with
chairman of Komatsu Ltd., BKC employees the system. Currently, there are over 120,000
and their families. KOMTRAX-equipped machines worldwide
A presentation on KOMTRAX, Komatsus (as of October 2008).
machine tracking system, was also given at the Well-versed in information technology,
ceremony. A large 120-in screen was used to HRH Princess Sirindhorn displayed a keen interest
provide explanations to HRH Princess Sirindhorn in KOMTRAX, asking such questions as: Can
information be viewed in real-time? and What
kind of communication tool can it be used as?
Afterwards, HRH Princess Sirindhorn
observed the new assembly line and even made
an unscheduled stop at the area housing the weld-
ing robots. She took photos and notes throughout
her visit and stayed almost twice as long as
initially expected.
It was a great honor to have HRH Princess
Sirindhorn attend the ceremony, and upon this
occasion Komatsu renewed its drive to further
contribute to global business development.
HRH Princess Sirindhorn listens attentively to an explanation from
Mr. Eiji Nakaoka, president of BKC.

This magazine is printed on recycled paper and is recyclable.


Form No. AEN00003-14

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