5/8/2017

Date: 3/13/2012
Kiln: RK3#
Comment:

PRIMARY FIRING SECONDARY FIRING

Water Inj. TOC S-2
Type of fuel Servo Coal Type of fuel Servo Coal Bottom feed Rice husk Wood SNCR feed TOC feed S-2
Type of analyse (dry / wet) dry Type of analyse (dry / wet) dry dry dry dry wet dry dry
Carbone 56.80% Carbone 56.80% 12.90% 41.20% 45.90% 100.00%
Hydrogen 5.90% Hydrogen 5.90% 1.05% 5.90% 8.30%
Sulphur 0.50% Sulphur 0.50% 0.14% 0.06% 0.10% 100.00%
Oxygen 15.50% Oxygen 15.50% 5.13% 34.51% 42.30%
Nitrogen 0.50% Nitrogen 0.50% 0.26% 0.91% 0.30%
Ash 19.50% Ash 19.50% 79.29% 16.47% 2.50%
LHV [kJ/kg] 24,144 LHV [kJ/kg] 24,144 5,279 16,089 16,747 33,830 13120
LHV (kcal/kg) 5,766 LHV (kcal/kg) 5,766 1,261 3,843 4,000 8,080 3,134
H2O 13.81% H2O 13.81% 2.05% 18.36% 48.30% 100.00%
Total 98.70% Total 98.70% 98.77% 99.05% 99.40% 100.00% 100.00%
LHV calculated (kcal/kg) 5,738 LHV calculated (kcal/kg) 5,738 1,163 3,786 4,576 8,080 2,245
Analyses as fired Analyses as fired
Carbone 48.96% Carbone 48.96% 12.64% 33.64% 23.73% 100.00%
Hydrogen 5.09% Hydrogen 5.09% 1.03% 4.82% 4.29%
Sulphur 0.43% Sulphur 0.43% 0.14% 0.05% 0.05% 100.00%
Oxygen 13.36% Oxygen 13.36% 5.02% 28.17% 21.87%
Nitrogen 0.43% Nitrogen 0.43% 0.25% 0.74% 0.16%
Ash 16.81% Ash 16.81% 77.66% 13.45% 1.29%
H2O 13.81% H2O 13.81% 2.05% 18.36% 48.30% 100.00%
LHV [kJ/kg] 20,466 LHV [kJ/kg] 20,466 5,120 12,678 7,457 33,830 13,120
LHV (kcal/kg) 4,888 LHV (kcal/kg) 4,888 1,223 3,028 1,781 8,080 3,134
Neutral combustion air Total Neutral combustion air Total
Nm / kg fuel #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? Nm / kg fuel #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
Nm / kgck #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? Nm / kgck #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
Nm / h #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? Nm / h #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?

Neutral waste gases Neutral waste gases

Volume Volume
Flowrate (Nm/kg fuel) #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? Flowrate (Nm/kg fuel) #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
CO2 0.91 CO2 0.91 0.24 0.63 0.44 1.87
H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
SO2 0.003 SO2 0.00 0.00 0.00 0.00 0.70
N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
% CO2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? % CO2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
%H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? %H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
%N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? %N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
Mass Mass
Flowrate (kg/kg fuel) #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? Flowrate (kg/kg fuel) #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
CO2 1.79 CO2 1.79 0.46 1.23 0.87 3.66
H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
SO2 0.01 SO2 0.01 0.00 0.00 0.00 2.00
N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
% CO2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? % CO2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
%H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? %H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
%N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? %N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
Fuel feed rate (kg/h) 8,625.0 Fuel feed rate (kg/h) 8075 71250 1040 6917
Total (Nm/kgck) #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? Total (Nm/kgck) #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
kJ/kgck 885 kJ/kgck 828 1,828 66 258
Nm/MJ #NAME? Nm/MJ #NAME? #NAME? #NAME? #NAME?
% 22.9% % 21.4% 47.3% 1.7% 6.7%

heat cons. including TOC&S: 3,865.7 923 kcal/kgck Kiln excess air avail. (Nm/kgck) #NAME?
Kiln production (kg.ck/h) 199,540 Neutral combustion air preca (Nm/kgck) #NAME?
kJ/kgck total fuel consumption 3,866 which 22.9% in kiln Ratio "raw mix / clinker" (dry) 1.3211
decarbonatisation Nm CO2 / kg cli 0.31
%H2O in raw mix (cristall water) 1.09% %H2O (moisture) in kiln feed: 0.21%
Ratio "hot meal / ck" 1.19 (in real mass) kg/h kiln feed (moist) 305,980

BY-PASS Extra
POINT Air
Neutral Including Including Including By-pass for Neutral Including Including Incl.H2O Including Including
KILN EXIT kiln 5.20% 0.03% extracted calciner Neutral decarbo Excluding 3.65% 0.08%
Volume waste gases CO2hotmeal O2 dry CO dry extraction bypass Volume kiln total Bypass O2 dry CO dry
Flowrate (Nm/kgck) #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? Flowrate (Nm/kgck) #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
CO2 0.039 0.039 0.039 #NAME? #NAME? CO2 0.140 0.179 0.486 0.486 0.486 #NAME?
H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
SO2 0.0001 0.0001 0.0001 0.0001 SO2
N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
O2 #NAME? #NAME? #NAME? #NAME? O2 #NAME? #NAME?
CO #NAME? #NAME? CO #NAME?
% CO2 #NAME? #NAME? #NAME? #NAME? #NAME? % CO2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
%H2O #NAME? #NAME? #NAME? #NAME? #NAME? %H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
SO2 ppm #NAME? #NAME? #NAME? #NAME? #NAME? SO2 ppm #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
%N2 #NAME? #NAME? #NAME? #NAME? #NAME? %N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
%O2 #NAME? #NAME? #NAME? %O2 #NAME? #NAME? #NAME? #NAME? #NAME?
%CO #NAME? #NAME? %CO #NAME?
Mass Mass
Flowrate (kg/kgck) #NAME? #NAME? #NAME? #NAME? #NAME? Flowrate (kg/kgck) #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
CO2 0.078 0.078 0.078 #NAME? #NAME? CO2 0.274 0.352 0.953 0.9533 0.953 #NAME?
H2O #NAME? #NAME? #NAME? #NAME? #NAME? H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
SO2 0.000 0.000 0.000 0.000 SO2
N2 #NAME? #NAME? #NAME? #NAME? #NAME? N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
O2 #NAME? #NAME? #NAME? O2 #NAME? #NAME?
CO #NAME? #NAME? CO #NAME?
% CO2 #NAME? #NAME? #NAME? #NAME? #NAME? % CO2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
%H2O #NAME? #NAME? #NAME? #NAME? #NAME? %H2O #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
%N2 #NAME? #NAME? #NAME? #NAME? #NAME? %N2 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
%O2 #NAME? #NAME? #NAME? %O2 #NAME? #NAME? #NAME? #NAME? #NAME?
%CO #NAME? #NAME? %CO #NAME?
CO2 decarbo kiln (Nm/kgck) CO2 decarbo calciner (Nm/kgck) 0.306 CO2 decarbo total: 0.306
Neutral air calciner (Nm/kgck) #NAME?
Excess air kiln (Nm/kgck) #NAME? Excess air line (Nm/kgck) #NAME? /neutral air
(Nm/h) #NAME? (Nm/h) #NAME? #NAME?
Total combustion air kiln (Nm/kgck) #NAME? Total combustion air line (Nm/kgck) #NAME?
(Nm/h) #NAME? (Nm/h) #NAME? PH Exit Gas
Density
Total kiln exit gas (wet) (Nm/kgck) #NAME? #NAME? Total preheater exit gas (wet) (Nm/kgck) #NAME? #NAME? Am/h kg/Nm
(Nm/h) #NAME? #NAME? (Nm/h) #NAME? #NAME? Am/h #NAME?

Secondary air Tertiary air

Primary air kiln (% total kiln air) #NAME? #NAME? (Nm/kgck) Primary air preca including transport air 0.055 (Nm/kgck)
including transport air 10,129 (Nm/h) 10,985 (Nm/h)
Kiln hood inleak.(%total kiln air) 4.0% #NAME? (Nm/kgck) Kiln inlet inleakage (% kiln exit gas) 4.0% #NAME? (Nm/kgck)
#NAME? (Nm/h) #NAME? (Nm/h)
Secondary air flow #NAME? (Nm/kgck) air lift / PH / calciner (Nm/h) #NAME? #NAME? (Nm/kgck) #NAME?
#NAME? (Nm/h) Tertiary air into calciner #NAME? (Nm/kgck)
Air from the cooler(secondary + tertiary air) #NAME? (Nm/kgck) #NAME? (Nm/h)
Air Composition False air into tertiary air: 24997 (Nm/h)
%O2 air #NAME? %N2 air #NAME? %H2O air #NAME? Tertiary air from cooler #NAME? (Nm/h)

False air assesment along preheater (calciner exit till preheater exit): #NAME? (Nm/h)

CO2 out of decarbonatisation: 0.601 kg/kg cl

CO2 out of combustion: 0.352 kg/kg cl
Total CO2: 0.953 kg/kg cl

CO2 out of fossil combustion kiln: 0.078 kg/kg cl

CO2 out of fossil combustion calciner: 0.274 kg/kg cl
Total fossil CO2 out of combustion: 0.352 kg/kg cl

Total fossil CO2: 0.953 kg/kg cl