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October 2016 | Volume 14 | Number 9| ww
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NTERNATIONAL
FOCUS ON
Biosimilar MAbs: Can
Regulators Develop an
Industry Standard?
Evaluating Viral Risk of
Raw Materials
Does Innovation Require
Collaboration?
TECHNICAL ARTICLES
Speeding Up Biologics Development
and Manufacturing
Improving Efficiencies in Chromatography
and Freeze-Thaw
Applying Tentacle lon-Exchange for
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Dr. Marcel Bassil,
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Emerging Company
Recognizes the companies to watch! New science, new technologies that have seen
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Issue Highlights.
From the Editor.
Editorial Advisory Board
Spotlight.
Focus ON
The Regs. Biosimilar Therapeutic Monoclonal Antibodies:
Gaps in Science Limit Development of an Industry
Standard for Their Regulatory Approval, Part 1 12
Simran J. Kaur, Darryl Sampey, Lester W. Schulthels,
Leonard P. Freedman, William E, Bentley
Compliance. Viral Risk Evaluation of Raw Materials
Used in Biopharmaceutical Production, 2
He
TECHNICAL ARTICLES
Emerging Technology Trends in Biologics Development:
‘A Contract Development and Manufacturing
Perspective. ....... 32
Kumar Dhanasekharan, Kevin Humbard, Benjamin Kester,
‘Shyamal Chaudhari, Yunsong Li, and Vietor Vine
Selective and Flexible Chromatography Media:
Enabling Improved Biopharmaceutical Operational
Efficiencies 38
Nandu Deorkar and 8. Thiyagarajan
‘SUPPLIER SIDE
Viral Clearance in Antibody Purification Using
Tentacle lon Exchangers
Lars H. Peack, Estelle Zelter and Patricia Gr
M4
snhalgh
Validation of Controlled Freezing and Thawing:
A9-L Bottle Study 52
Jerry King
ELUCIDATION
Collaboration Is Key to Innovation in Biotechnology. ...64
Donald Johnston
Ask the Expert: Thermo Fisher Scientific ........ 60
Ask the Expert: Applikon ....+ese+eeeeeeeeee++:61
Index of Advertisers......cssseceseesereees+ 63
Read more about the articles in ths issue on page 6
Find us online at wwwbiopra
Yuval Shimoni, Andre Pastor, Robert To,
Venkatesh Srinivasan, and Joerg Peters
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Find 8 ctations online in the Chemical
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‘One Research Drive, Suite 400A
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Publisher Brian Caine 1-508-616-1443,
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gelifesciences.com/bioprocessFocus on The Regs
‘Therapeutic monoclonal antibodies chellenge biosimilar
development because variables in posttranslation
and higher-order structure can affect safety and
efficacy. Proprietary control by innovators over specific
‘manufacturing controls and analytical techniques
to assure product quality means that biosimilar
‘manufacturers must still depend on clinical studies to
demonstrate biosimilarity. On page 12, authors from
the University of Maryland outline regulatory issues for
biosimilar approval and highlight the scientific gaps that
currently prevent development of minimum industry
standards for similarity testing between biosimilar and
innovator antibody products
Focus on Compliance
‘Applying a risk-based, raw material (RM) control strategy
aligns with regulatory expectations and isa recognized
means to address potential changes of/at suppliers,
their processes, their providers, and RMs throughout a
product ifecycie. On page 22, authors from Bayer
describe a tool for virus-sk determination pertaining to
all Ms used in a drug substance bioprocess. They also
discuss a quality risk assessment in which supply chain is
only one of the components.
Technology Trends Speeding Development
Contract development and manufacturing organizations
(CDMOs) face tight timelines driven by client
expectations. Those are in turn driven by a need for
speed to clinical testing. One way to move things along
is to establish platform processes for certain classes of
molecules. On page 32, authors from Cook Pharmica
describe their company’s approach and share data
generated with an Ig1 to provide a perspective into
some novel process and analytical technologies.
Process Chromatography Media
Selectivity and Flexibility
New approaches to purification are required to address
challenges posed by the increased complexity of
producing biologics, while improving process efficiency
‘and reducing operating costs. Increasingly, process.
developers are exploring mixed-mode and multimode
chromatographic media to achieve these separations.
Innovative process chromatography media can reduce
the number of steps required for purification, leading
to improved efficiency and yield, as well as potential
cost savings in downstream processing, On page 38,
Nandu Deorkar explores the mechanisms by which
mixed-mode (hydrophobic and anionic exchange) and
multimode (cation and anion exchange) interactions can
improve selectivity efficiency, and operational flexibility
Tentacle lon Exchangers for Virus Clearance
Reliable reduction of the numberof vial particles
throughout a downstream purification process must be
ensured through different techniques such as chemical
treatment, ftration, or chromatography. Tentacle ion
exchangers have been successfully shown to remove
Viruses in different MAb purification applications
On page 44, authors from MiliporeSigma review
published applications of diferent types of such media
in different modes of operation.
Cont
ing Freeze and Thaw
Freeze-thaw processes affect the quality of
biopharmaceuticals and cells, but no consistent method
yet has arisen for controlling the rates of freezing and
thawing of biological formulations. On page 52, Jerry
King refutes that claim by validating rate-controlled
freezing and thawing using 9-L bottles,
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" + CLINICAL + COMMERCIAtakes us into the new year with increasing steepness and submitting graphics for your manuscripts, see the form our
velocity, Here come the fll supplements and special reviewers receive with your blinded manuscript, examine our
projects! And as the new year approaches, our momentum is copyright forms, and consider relevant themes and submission
often halted abruptly by the November and December holiday dates for 2077. have also included some of our key copy-
schedules, during which many of our contacts seem to vanish, editing and house-style criteria — an increasingly rare service
E very September, we editors step onto a virtual slide that _ teach an old editor new tricks). You can find details about
The highlight of ou fall season s always the BioProcess we provide inthis age of open-source publishing you're
International Conference and Exposition in Boston, this __looking for more information, please let me know. A critical
year occurring the very week that you should be receiving this issue forthe editors is that our submission deadlines are fll
issue and supplement. We work closely with our Informa three months earlier than those published for sending in
conference colleagues to ensure that conference presentations advertising-elated fies. hope that the description of our
{and print offerings together enhance your work experience, _editoral process will help explain why that is necessary
providing multipte viewpoints on key themes. We collaborate ‘As we head into BPI's 15th-anniversary year ths January,
for on-site interviews and webcasts, preconference white ‘youll see some changes in how we arrange themes and special
papers, and other highlights. And we seek to develop reports, All cur key topics remain, and the year begins in
manuscripts with those presenters whose especially timely talks earnest with focused sections on single-use technologies
generate the greatest "buzz" during our weekin Massachusetts, (January), cell and gene therapies (February), and outsourcing
We hope to see you there at our annual celebration of the (March), We are looking for viewpoints, white papers, analyses,
industrys accomplishments — which helps us determine what and manuscripts detailing how to address current industry
key topics to explore editoraly in the coming year. Many needs. Perhaps you would ike to contact one of us to plan a
thanks to the organizers for another excellent program of writing project before the holidays descend upon us
timely insights. And our biannual BPI Awards banquet is Opportunities abound, and we will be
looking great! Finalists will be announced shortly after write offering a number of new publication
this, and | am eager to share the final results with you ‘options in 2017. We hope to talk to
‘As we head into this busy planning season, | want to tell you many af you in Boston and — as
about one important project that has been completed:the always — look forward to working
latest revision of our online Author Guidelines (www. with you in the new year.
bioprocessintcom/about/author-guidelines). Whereas past
versions have been rested by printed page izes teonine of Poses Unc
version can link toa number of supporting documents (you can
Rm eas
Errata its
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I. Lee Buckler, VP Business and Corporate Development Replicel Life
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Petar Caleot, President, Calcot: Consulting LIC. Berkeley CA, USA.
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Johason & Johnson Pharmaceutical RED, Malvern, PA, USA
Blanca Lain, Protein Purcatin Process Development Consultant,
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Madina M. Ritter, President and Anaiytical Advisor, Global Biotech
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‘Robert P. Shaw, Program Director EMO Nilipre Bieri, MA USA
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CeeAdaptive Pathways Pilot Program Results
A final report became available this past summer
about the European Medicines Agency's (EMA) pilot
project on developing medicines for unmet needs.
‘The project showed that adaptive pathways can bring
multiple stakeholders together — including regulators,
health-technology assessment (HTA) bodies, healthcare
professionals, and patients — to evaluate drug
development and data gathering.
‘Adaptive pathways allow for a planned, progressive
approach to bringing medicines to patients. The concept
makes use of existing approval tools (eg, conditional
‘market authorization) used in the European Union
since 2006. It also builds on experience gained with
strengthened postmarket monitoring introduced by the
European Union's 2012 pharmacovigilance legislation.
Under this paradigm, drugs are authorized for small
groups of patients who benefit most from them. Then
as additional evidence is gathered on each drug's
performance, progressive licensing adaptations will extend
or restrict their previously authorized indications. Adaptive
pathways can support development in dificult indications
for generating evidence (eg, infectious diseases,
Alzheimer’s and degenerative diseases, and rare cancers).
In March 2014, the EMA launched its pilot project to
explore practical use of the adaptive pathways concept
‘with drugs already in the works. The agency invited
companies to submit ongoing development programs
that could meet the following requirements: a staggered
approval from very small, restricted patient populations
to increasingly wider populations; a binding plan of
postlicense evidence gathering; and involvement of key.
stakeholders in the process. The same principles and
legal tools apply as for any other new medicine.
During this project, EMA received 62 applications, 18
of which were selected for consideration. At the end of
the pilot, six applications had progressed to receiving
formal advice by the EMA and HTA bodies and one
received simple scientific advice. Most proposals were
considered unsuitable for adaptive pathways, and the
companies involved were advised to pursue traditional
development routes.
This program helped the EMA to identify a number
of aspects for further consideration: a need for increased
patient involvement in selecting candidates for adaptive
pathways, the importance of defining strategies for real-
‘world evidence collection to assess drug efficacy and
effectiveness, and the potential for payers to provide
Input on pricing strategies. Adaptive pathways is still
developing concept that will be refined as more
medicines are considered.
strong pharmacovigilance system and cooperation
‘among stakeholders will provide for systematic monitoring
of the safety and overall performance ofa drug in clinical
practice. Those are the two key elements underpinning
the adaptive pathways concept Itis particularly important
forall involved stakeholders to agree before market
authorization on a plan of postlcense knowledge
‘gathering and that the drug developer commits to
‘carrying out that plan. Once authorization i granted, the
plan becomes a legally binding regulatory obligation
Drug developers who are interested in following the
adaptive pathways approach for Europe should submit
€ proposal to the EMA. An updated guidance document
‘outlines steps to follow. To gather the views and
proposals from stakeholders on the adaptive pathways
approach, the agency is organizing a workshop on 8
December 2016
ABall
Ina 2015 report, Allied Market Research forecasts the
global biosimilars market to grow rapidly through 2020
— from an overall revenue of US52.55 billion in 2014
to approximately $26.55 billion by 2020 (a compound
annual growth rate, CAGR, of 49.1%). Key driving factors
fostering that market growth should be low pricing, ease
of development, and reliable and timely regulations
with quick biosimilar approvals.
‘The matket for follow-on biologics originated primarily
from expiration of patent protection for many blockbuster
biopharmaceuticals with high annual revenues, Their high
prices, coupled with rising healthcare costs around the
‘world, have led to an increased demand for biosimilars.
To gain approval from the European Medicines Agency
(EMA), the US Food and Drug Administration (FDA\, and
the World Health Organization (WHO), biosimilars must
meet one of two criteria Either be interchangeable with
reference biologics in terms of efficacy or function, or
demonstrate a lack of meaningful clinical difference
from the originals. Favorable regulatory environments
with pathways for approval across major regions such
{as Europe and the United States would persuade more
developers and companies to invest in the market,
The US market for biosimilars gained momentum after
the launch of its fist approval: Sandoz/Novartis' Zarxio
{filgrastim, follow-on to Amgen’s Neupogen) in September
2015. Sandoz claims that the biosimilar has gradually
eroded the original's US market share by 13% In March
2016, the FDA approved its second biosimilar product:
Hospira/Pfizer’s Infiecta (infliximab, follow-on to Janssen
Biotech’s Remicade). Already approved in Canada, Mexico,
‘Australia, and much of Europe, itis the first biosimilar
monoclonal antibody (MAb) to be approved in the
United States. Similar developments would unlock new
‘opportunities for drug developers on the global market.
Many European countries have commissioned studies
that focus on Celltrion’s biosimilar Remsina (infliximab).
That also would foster biosimilar market growth across
Europe. Furthermore, the products being sold in many
Nordic countries at a huge discount rate (~75%), further
boosting its adoption.
Erythropoietin and MAbs, both glycosylated proteins,
together accounted for about a third of the total global
biosimilars market revenue in 2014. Among leading
Continued on page 58
oning Global Biosimilars MarketP| DLT Moe tanto he
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oeFocus |
> THE REGS
Biosimilar Therapeutic
Monoclonal Antibodies
Gaps in Science Limit Development of an Industry Standard
for Their Regulatory Approval, Part 1
iosimilars are biologically
derived pharmaceuticals
intended to have clinical
similarity to a legally marketed
innovator product when that product’
patent or market exclusivity has
expired. By contrast with generic
small-molecule drugs, clinical
performance ofa biologie
pharmaceutical i @ function of its
structural complexity and higher-order
structure (IOS). Biomanufacturing
controls of such complex products
cannot fully ensure chemical similarity
between an innovator product and
differences in chemical modifications
and HOS can significantly ater a
product's safety and efficacy.
"Therefore, to substantiate claims of
clinical funetionality, a demonstration
of bioequivalence is inadequate for
biosimilar pharmaceuticals. This is
different from regulatory approval for
generic drugs, in which bioequivalence
demonstration is adequate. The overall
challenge in approving biosimilar
pharmaceuticals is to enable scientific
inference of similarity in safety and
efficacy for a new biologically derived
product compared with an innovator
‘without repeating burdensome clinical
studies
In Pact 1 of this two-part article, we
focus on the stientific gaps that
complicate determination of
biosimilarity for one subset of
biologically manufactured products:
12. BloProcessIntermationel 3)
Fab
Hinge
5-S bondi
therapeutic monoclonal antibodies
(TMAbs). Notably, many biosimilar
products have been approved around
the world, including in the United
States: e.g, Sandoz’s Zarxio biosimilar
to Amgen's Neupogen (filgrastim) and
Cellerion/Pfizer’s Inflectra biosimilar
to Janssen/J8Js Remicade (infliximab).
First we briefly describe the regulatory
landscape for the development of
biosimilar TMAbs, Then we identify
certain specific structural components
of TMAbs — drug substances in Part
1, drug products in Part 2— that
warrant particular attention becat
alterations to them are likely to aff
therapeutic safety and effectiveness
Finally, in Part 2 we consider whether
studies
can further the development of
analytical industry standards to ensure
comparability of putative biosimilar
‘TMAbs with innovator TMAbs. And
wwe suggest that the time is right t te
£TMAb reference material
ran J, Kaur, Darryl Sampey, Lester W. Schultheis, Leonard P. Freedman, William E. Bentley
Dal and to der
ight cha
evaranle domain
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complementary determining
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wieteas the Fe region ishighiy conserved aos
‘malecuar soecies, The h
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3) 38) daman
age egion contains two
nas ed
analytical industry standards and
‘manufacturing controls to specific
reductions in preclinical and clinieal
studies for regulatory approval of
certain biosimilar’TMAbs.
US Reautation oF
Biosimitar TMAss
Biosimilars or “follow-on biologics” are
potentially cost-effective alternatives to
innovator biopharmaceuticals because
they can significantly reduce the time it
takes for product and process,
development with a lowered regulatory
burden (1,2). The FDA approved the
first TMAB in 1986 (3), and about 30,
"MAD products now account for
annual sales in excess of US$60 billion
(Table 1} @. Pursuing the biosimilar
path rather than using the original
innovator product could save 15-30%
for more in revenues (5-7)
‘Many innovator biologics will reach
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lnfiimab/Remicade TNF-a Janssen Biotech, Inc 837 Autoimmune
Riwximabyfituxan, CD20 ‘Biogen Idecand 79) Nor-Hodgkin
Mabthers Genentech lymanema
Bevacizumabitvastin VEGF Genertech/Roche «687 Colorectal cancer
TrastuzumabMerceptin HER2 Genertech/Roche—«65T_—_—Breast cancer
Ranibieumab/Lucent’s VEGF Genentech and 427 Macular
Novers, degeneration
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‘Hekas humanepsderma growin ator receptor?
within the next few years (5,6). In
anticipation, US policy has been
established to promote biosimilar
approvals. Biosimilars are defined by
the US law under Section 351(K) of
the Public Health and Serviee Act
(PHSA) as biologie products that are
“highly similar to the reference
product notwithstanding minor
differences in clinically inactive
components,” and without “clinically
meaningful differences between the
biological product and the reference
product in terms of the safety, purity
and potency of the product” (7).
Regulatory bodies had to consider
evaluation of comparability
in pharmaceaticals long before
biosimilars were considered as
potential low-cost alternatives to
innovator products (tt, 12). The advent
of biosimilars increases evaluation
complexity. During innovator-product
reviews such as for MAbs, the issue
of clinical comparability naturally
arises because subtle manufacturing
ns may yield glycosylation
alterations or other posttranslational
modifications to the TMAb product
(13). Subtle molecular variations
(microheterogeneities) can affect
product potency and/or toxicity
Fortunately, industry sponsors and
regulatory reviewers already have
experience in making scientific
determinations from analytical and
biological activity data. T?
International Conference on
Harmonization of Technical
Requirements for Registration of
Pharmaceuticals for Human Use
(ICED established guidelines in 2004
that describe a comparability exercise
14 BloProcessinternatonal 4)
to ascertain whether a biologically
quality despite changes in
‘manufacturing (6,9). The 1999 ICH.
Q6B guideline describes how to use
analytical procedures to establish
acceptance criteria for proteins made
ay cell culture expression systems (16)
So despite manufacturing changes, an
innovator TMAb ean retain its
clinical safety and efficacy previously
demonstrated in clinical studies (to).
Guidelines established by ICH Q6B
outline basie underlying principles used
to set specifications, including
characterization, analysis, and
‘manufacturing controls (11,16). Further,
prespecified quantitative parameters
eg primary stracture, glycosylation,
disulfide structure, charge variants,
size variants, biophysical
characterization (secondary structure,
tertiary structure, and thermal stability)
,and biological characterization —
‘must be identified to determine
acceptability of raw materials,
excipients, and final products. QB
also indicates the usefulness of
pharmacopoeial tests for evaluating
biologically manufactured
pharmaceuticals in such areas as
sterility, endotoxin levels, microbial
limits, particulates, dose uniformity,
and container volume, Release and
shelfife limits are established for
potency and degradation products from
both drug substance and finished drug
product.
In 2006, the European Medicines
Agency (EMA) published the first
regulatory guidance for biosimilar
approval (12,18). Since then, many
biosimilars have been approved in the
roduet retained its
European Union (14), one of which is
the TMAb Inflectra (infliximab) that
was also recently approved in the
United States (15). The EMA has now
published TMAb product-elass
specific data for production, quality
control, and nonclinical and clinical
studies (16,17). Those guidelines
in terms of quality, safety, and efficacy
—with a reference product authorized
in the European Union. Although
those products are not exp
identical, even minor detected