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TV Repering PDF
TV Repering PDF
KLV-26HG2 KLV-32M1
LCD Televisions
Models: KLV-26HG2
KLV-32M1
Course: CTV-33
Table of Contents
Introduction .......................................................................... 1 P-Board................................................................................ 9
Course Overview ............................................................. 1 H1-Board ........................................................................... 10
KLV-26HG2 Features........................................................... 2 H2-Board ........................................................................... 10
KLV-32M1 Features ............................................................. 2 H3-Board ........................................................................... 10
Chapter 1 - Overall Block Diagrams ................................... 3 Chapter 2 - LCD Panel Assembly ......................................11
KLV-26HG2 Overall Block Diagram ................................. 3 LCD Panel Assembly Schematics ..................................11
LCD Panel Assembly ........................................................... 5 LCD Panel Assembly Troubleshooting .......................... 16
A1-Board.............................................................................. 5 Backlight Inverter Board Troubleshooting...................... 16
B-Board................................................................................ 5 Inverter Board Shut Down ................................................. 16
G1-Board ............................................................................. 5 Inverter Board Not Powering Up ........................................ 17
MSB-Board .......................................................................... 6 Inverter Board Detecting Defect ........................................ 17
MS-Board............................................................................. 6 Non-Functioning Inverter Board......................................... 17
MSX-Board .......................................................................... 6 Defective LCD Panel ......................................................... 17
UD-Board ............................................................................. 6 Backlight Inverter Outputs and Inputs ........................... 18
TU-Board ............................................................................. 6 LCD Logic Board Troubleshooting................................. 21
U1-Board ............................................................................. 6 Light Raster Display........................................................... 25
H1-Board ............................................................................. 6 Video or Sync Distortion .................................................... 25
H2-Board ............................................................................. 6 Chassis Disassembly KLV-26HG2 ............................... 32
H3-Board ............................................................................. 6 Chassis Disassembly KLV-32M1 .................................. 38
KLV-32M1Overall Block Diagram .................................... 7
Chapter 3 - Power Supply Overall Blocks ....................... 43
LCD Panel Assembly ........................................................... 9
ULU-Board ........................................................................... 9
Overview........................................................................ 43
AU-Board ............................................................................. 9 Power ON Sequence and Output Voltages ................... 46
GL-Board ............................................................................. 9 Power Supply Troubleshooting ...................................... 47
BL-Board.............................................................................. 9 Chassis DC Voltage Map ................................................... 47
CTV-33 i
Table of Contents
CTV-33 ii
Introduction
Course Overview TFT technology is used to improve the contrast ratio of the LCD panel.
The TFT technology enables the LCD panel drive circuits to more
This course covers troubleshooting and repair of both the KLV-26HG2 accurately control the voltage at each individual pixel to a higher level
(2003 model) and the KLV-32M1 (2004 model). Both of these units are of detail and stability. The TFT and an associated capacitor are the key
Color Liquid Crystal Display (LCD) Direct view models, which incorporate components at each individual pixel to achieve higher contrast ratios, in
an Active Matrix Thin Film Transistor (TFT) LCD panel and backlighting some cases achieving a contrast ratio of 1000:1, which now enables LCD
to display video images. The main focus of this course is to determine technology to directly compete with the other display technologies in the
whether the defect exists in the LCD Panel or in the supporting circuitry TV industry.
(e.g. Power Supply, Video, or Audio circuits). To make this determination
this manual provides detailed troubleshooting procedures, which include The picture quality is further enhanced by the Direct Digital Circuitry
diagrams, voltages and waveforms for the LCD Panel function and all the (DDC), which increases the Signal-to-Noise ratio during the analog to
major supporting circuits. digital signal conversion process just before the signal is applied to the
Digital Reality Creation (DRC) circuit. The DRC circuit enhances the
The LCD display technology has been highly successful in the computer picture by converting the Standard Denition signal to a High Denition
display industry; especially in the fast grow laptop computer market. The (HD) quality signal; this is accomplished through an increase in the lines
LCD display technology was not considered a suitable display for movie of resolution from standard to high denition.
and broadcast video in the past due to its slow response time when
attempting to display moving video, and its low contrast ratio as compared
to other display technologies such as CRT and Plasma. LCD display is
quickly becoming the display technology of choice in the TV industry due
to key advances in technology.
Sonys LCD Panel Driver Large Scale Integration (LSI) minimizes motion
blur caused by slow response time of the LCD Panel by improving the
response time in the middle Luminance range resulting in smoother
images on the screen.
CTV-33 1
Introduction
Sonys LCD Panel Driver LSI Sonys LCD Panel Driver LSI
CTV-33 2
Chapter 1 - Overall Block Diagrams
Component 1 AV
Video Input
FIGURE 1-1
KLV-26HG2 OVERALL BLOCK DIAGRAM
CTV-33 3
1. Overall Block Diagram
Backlight
Inverter Board
(under Sheild)
H1-Board
A1-Board
U1-Board TU-Board
MSB-Board
MSX-Board
FIGURE 1-2
KLV-26HG2 BOARD LOCATION
CTV-33 4
1. Overall Block Diagram
A1-Board
All audio and video input switching is performed on the A1-board. (The
only video input that does not go through the AV Switcher on the A1-board
is the Memory Stick video which goes directly to the Chroma Decoder on
the B-board. However, the Memory Stick audio does go through the AV
switcher on the A1-board via the B-board. More on these signal paths in
the video and audio sections.
All audio processing (treble, bass, volume, and effects) and amplication
are performed on the A1-board.
Also located on this-board is the Secondary Power Supply which produces
the D3.3V, D5V, +9V, and +12V supplies.
The Speakers and the Component 1 input are also connected directly to
the A1-board
B-Board
The Main Microprocessor (IC1006) is located on the B-board which
performs all control functions for all devices on the chassis.
All video processing (D/A Conversion, Chroma Decoding, and DRC
Processing) is performed on the B-board.
The Scan Converter and LCD Drive circuits are located on the B-board.
The nal video data is fed to the LCD Logic board (not repairable; comes
with LCD Panel) over a Low Voltage Differential Signaling (LVDS) cable.
CTV-33 5
1. Overall Block Diagram
MSB-Board H2-Board
The MSB-board houses a single 3.3V regulator. The regulated 16.5V The Video 2 and Headphone jacks are mounted on the H2-board.
from the Primary is supplied to the MSB-board which then outputs a highly
regulated 3.3V to power the Memory Stick circuits on the MS-board. H3-Board
The Power, Standby/Timer, and Memory Stick LEDs and the IR sensor
MS-Board are mounted on the H3-board.
All Memory Stick video and audio processing is performed on the MS-
board, including the Memory Stick User Interface screen.
MSX-Board
The MSX-board is the Memory Stick interface board. The Memory Stick
plugs directly into this board.
UD-Board
All Digital Visual Interface (DVI) uncompressed High-Denition (HD)
video data processing is performed on the UD-board. These are no audio
signals transmitted over the DVI interface. Audio for the DVI must be
supplied to the auxiliary RCA analog audio jacks. The DVI connector
interfaces directly to this board.
TU-Board
The NTSC tuner is mounted directly to the TU-board, and the TU-board is
mounted directly to the A1-board.
U1-Board
The Video 1 jacks are mount directly to the U1-board.
H1-Board
The Power Switch and Function Keys are mounted on the H1-board.
CTV-33 6
1. Overall Block Diagram
Power R L
Power
Backlight Control
GL Board
AC 5V Standby Power Power
Input Supply Control
Primary Power Supply
FIGURE 1-3
KLV-32M1 OVERALL BLOCK DIAGRAM
CTV-33 7
1. Overall Block Diagram
Backlight Inverter
Board (under
shield) Backlight Return
Lines
(under shield)
GL-Board
AU-Board
P-Board
(under shield)
ULU-Board H3-Board
H2-Board
H1-Board
(behind ULU-Board)
FIGURE 1-4
KLV-32M1 BOARD LOCATION
CTV-33 8
1. Overall Block Diagram
The Secondary Power Supply is located on this board which produces NOTE: The audio and video signals are basically separated on the ULU-
the D3.3V, D5V, and Panel 5V supply voltages. Also, located on the AU- board, with the audio going to the AU-board and video going to the BL-
board concerning power sources is two 9V and one 5V regulators. board for the respective signal processing.
CTV-33 9
1. Overall Block Diagram
H1-Board
Function Keys are mounted on the H1-board.
H2-Board
The Power Switch & Power LED, Standby/Timer LED and the IR sensor
are mounted on the H2-board.
H3-Board
The Video 2 and Headphone jacks are mounted on the H3-board.
CTV-33 10
Chapter 2 - LCD Panel Assembly
The LCD Panel assembly includes the LCD Panel, Backlight (16 Cold
Cathode Fluorescent Tubes CCFTs), Backlight Inverter board, and LCD
Panel Logic board. When troubleshooting either the KLV-26HG2 or the
KLV-32M1 the priority is to determine if the defect is in the LCD Panel
assembly or in the supporting power, video, or audio circuitry. This
chapter concentrates on troubleshooting the LCD Panel assembly for
proper operation. The LCD Panel assembly operation for the KLV-26HG2
and KLV-32M1 are identical. There are only a couple of physical layouts
and one voltage difference between the two models (Ref. Figure 2-1 and
2-2). Note that the Panel Voltage between the two models is different.
KLV-26HG2 is 12V and KLV-32M1 is 5V. The only other difference is the
layout for the panel-return lines between the two models.
CTV-33 11
2. LCD Panel Assembly
16
Lamps
LCD Panel & Backlight System
8
2 Line
Connectors
CNT1 1 2 5 6 8 9 11 12 14 15 17 18
ac et
im t
16.5V
er
D
1.2Vdc
m
el
an
Per Video
P
1 2 3 4 5 11 12 13 CN8001 Line
4V 3.3V 2.8V (Standard Picture
Mode)
LVDS
Cable
im t
D igh
m
16.5V Panel
kl
12V
B
FIGURE 2-1
KLV-26HG2 LCD PANEL SCHEMATIC
CTV-33 12
2. LCD Panel Assembly
16
Lamps LCD Panel & Backlight System
8
2 Line
Connectors
CNT1 26 - 30 5 6 8 9 11 12 14 15 17 18
ac et
im t
16.5V
er
D
1.2Vdc
m
el
an
Per Video
P
1 2 3 4 5 11 12 13 CN8001 Line
4V 3.3V 2.8V (Standard Picture
Mode)
LVDS
Cable
CN652 1 2 3 4 5 11 12 13 CN4501 26 - 30 5 6 8 9 11 12 14 15 17 18
Panel Det.
TX+ TX- TX+ TX- TX+ TX- TX+ TX- TX+ TX-
Backlight
Dimmer
16.5V Panel
im ht
er
D lig
5V
m
ck
PD
Ba
GL-Board CN653 1 2 3
BL-Board CN1004 1 2 3
Control Data
FIGURE 2-2
CTV-33 KLV-32M1 LCD PANEL SCHEMATIC 13
2. LCD Panel Assembly
LCD
Logic
Board
CNT1
LCD
Inverter
Board
LVDS
CN8001 Cable
Connector to BL-
Board CN5801
FIGURE 2-3
KLV-26HG2 LCD PANEL ASSEMBLY PHOTO
CTV-33 14
2. LCD Panel Assembly
CN8001
CNT1
LCD
LVDS
Inverter
Cable
Board
FIGURE 2-4
KLV-32M1 LCD PANEL ASSEMBLY PHOTO
CTV-33 15
2. LCD Panel Assembly
4) Logic Board Power Supply or Panel Voltage (KLV-26HG2 12V, 2) After approximately 5 seconds the current will jump to 1.38A
and KLV-32M1 5V) (Backlight ON, Standard Picture Mode, Backlight Adjustment
MID range)
5) Logic Board Input Video/Sync Data Signals (Ref. 2-4, 2-5, 2-6
Waveforms) This is a quick indication if the Backlight Inverter is functioning. The AC
current should jump to 1.38A to indicate a properly operating Backlight
Inverter. NOTE: This does not indicate proper operation of the lamps
themselves. The Inverter can be operating properly with a defective lamp
This section discusses the symptoms and troubleshooting methods for or lamps (or dark screen).
determining defects in the three major areas of the LCD Panel assembly.
Inverter Board Shut Down
LCD Panel
(AC Current OK on initial power up, but unit shuts down)
Backlight Inverter board
If the unit is shutting down and going into protection mode after the AC
LCD Logic board current has momentarily jumped to 1.38A before shutting down, this
indicates that the Inverter board is powering up, and something else is
Due to the similar physical and circuit design of the KLV-26HG2 and the causing it to shut down. The most likely cause for the Inverter to shut
KLV-32M1 models the troubleshooting methods are almost the same. down in this manner is:
The differences is the board reference numbers, and the Panel voltage
value which is applied to the LCD Logic board. Before continuing to the 1) One or more Backlights are defective. Check the amplitude
next section reference gures 2-1 and 2-2 to view the differences between of the Inverter output waveform at each output connector as
the two models. describe in the Backlight Inverter Outputs and Inputs section.
If the amplitude is excessively low as shown in waveform 2-
Because the Backlight Inverter and LCD Logic board can only be replaced 3 the lamp is defective. Consequently, the complete Panel
as part of the LCD Panel assembly, only the input voltages and signals Assembly must be replaced.
need to be conrmed to determine if these components are defective.
CTV-33 16
2. LCD Panel Assembly
CTV-33 17
2. LCD Panel Assembly
Inverter Outputs:
Eight Connectors
16 Lamps
One Black Wire per Lamp
FIGURE 2-5
KLV-26HG2 INVERTER BOARD
CTV-33 19
2. LCD Panel Assembly
Inverter Outputs:
Eight Connectors
16 Lamps
One Pink Wire per Lamp
FIGURE 2-6
KLV-32M1 INVERTER BOARD PHOTO
CTV-33 20
2. LCD Panel Assembly
2) Conrm Backlight Inverter Control and Detection LCD Logic Board Troubleshooting
Signals (reference Figure 2-1). If, as discussed in step one, Ref. Figure 2-1 KLV-26HG2 and 2-2 KLV-32M1
all the output waveforms are completely missing, then the
Inverter circuit may be defective, or one of the input voltages
or control signals is missing. A defect on the LCD logic board will affect the video displayed and/or
timing of the LCD panel.
a. Check for the presents of the 16.5V supply on CN8001/
pins 1-5. This voltage is developed by the primary power 1) Panel Voltage KLV-26HG2: Conrm the Panel 12V on
supply on the GL-board. CN5801 pins (26 30) on the B-board, and that the voltage is
at the LCD logic board connector. This voltage is developed
b. Check the following detect and control signals on CN8001
by the secondary power supply on the A1-board (not shown).
on the Inverter board.
2) Panel Voltage KLV-32M1: Conrm the Panel 5V on CN4501/
i. Panel Detect In normal operation 4V, which pins 1 & 2 on the BL-Board, and that the voltage is at the
indicates a properly functioning Inverter circuit and LCD logic board connector. This voltage is developed by the
lamps. secondary power supply on the AU-board (not shown).
This is an output signal from the Inverter board that 3) Video/Sync Data Signals KLV-32M1: Conrm the (TX+/TX-)
goes to 0V when it detects a failure in the Inverter signals on CN4501 BL-board (Ref. Waveforms), and that the
circuit or in one or more lamps. signals are applied to the Logic board connector (RX+/RX-
signals). This is the LVDS cable connection between the BL-
ii. Backlight - 3.3V board and the logic board.
This is an input signal to the Inverter board, which 4) Video/Sync Data Signals KLV-26HG2: Conrm the (TX+/
comes from the main microprocessor IC1006 on the TX-) signals on CN5801 BL-board (Ref. Waveforms). and that
B1-board to turn ON/OFF the Inverter circuit and the signals are applied to the Logic board connector (RX+/
illuminate the lamps. RX- signals). This is the LVDS cable connection between the
B-board and the logic board.
iii. Dimmer - 1V to 5V depending on the Picture Mode
selected (Pro, Standard, or Vivid) NOTE: Apply a White Raster generator signal to the unit to the display
the signal as shown in the following waveform diagrams.
This is an input signal to the Inverter board, which
comes from the main microprocessor to control the
luminance (or Dimmer) level of the Backlight.
CTV-33 21
2. LCD Panel Assembly
WAVEFORM. 2-6
WAVEFORM. 2-4 RX+/RX- WAVEFORM
RX+/RX- WAVEFORM CNT1/PIN 17
CNT1/IN 5
NOTE: Reference the Chassis Disassembly sections for details on
separating the chassis assembly from the LCD Panel assembly for access
to the Logic board and CNT1 connector.
WAVEFORM. 2-5
RX+/RX- WAVEFORM
CNT1/PIN 11
CTV-33 22
2. LCD Panel Assembly
LVDS Cable
Logic Board
CNT1
FIGURE 2-7
KLV-26HG2 LOGIC BOARD ACCESS
CTV-33 23
2. LCD Panel Assembly
LVDS Cable
CNT1
Logic Board
Inverter Cable
FIGURE 2-8
KLV-32M1 LOGIC BOARD ACCESS
CTV-33 24
2. LCD Panel Assembly
The most likely cause of this symptom is the loss of the 12V Panel voltage
on the KLV-26HG2, and the 5V Panel voltage on the KLV-32M1. The
unit will power up normally, but only a light white raster will be displayed
and audio will be present. The unit remains ON and does not trigger a
protection mode shutdown. Conrm the 12V on CN5801/pins 1 & 2 on
the KLV-26HG2 model, and the 5V on CN4501/pins 26 30 on the KLV-
32M1 model.
CTV-33 25
2. LCD Panel Assembly
FIGURE 2-9
COLOR DISTORTION
CTV-33 26
2. LCD Panel Assembly
FIGURE 2-10
COLOR & LUMINANCE DISTORTION
CTV-33 27
2. LCD Panel Assembly
Figures 2-9 and 2-10 illustrate the video distortions caused by an open
circuit on the LVDS cable, which carry video RGB video information.
Figure 2-9 illustrates a loss of signal on CN5801/pins 5 or 6 (KLV-26HG2),
and CN4501/ pins 5 or 6 (KLV-32M1). These two lines carry strictly RGB
information (no HS or VS sync information). Therefore, a loss of signal
on these lines causes a loss of a primary color. In this case it is a loss of
primary blue and/or green, causing the reddish coloring of the picture.
CTV-33 28
2. LCD Panel Assembly
FIGURE 2-11
SYNC DISTORTION
CTV-33 29
2. LCD Panel Assembly
FIGURE 2-12
SYNC DISTORTION
CTV-33 30
2. LCD Panel Assembly
CTV-33 31
2. LCD Panel Assembly
FIGURE 2-13
KLV-26HG2 CHASSIS AND PANEL ASSEMBLY
CTV-33 32
2. LCD Panel Assembly
Screw Screw
Screw Screw
FIGURE 2-14
KLV-26HG2 PEDESTAL BRACKET REMOVAL
CTV-33 33
2. LCD Panel Assembly
3) Once the pedestal bracket is removed all boards are To separate the Board Chassis from the Panel Assembly
exposed as shown in Figure 2-15. NOTE: Most boards and remove sixteen screws and disconnect eight connectors (LVDS
connectors are accessible for signal and voltage checks. Cable Inverter Cable, Speakers Wires, U1-Board connectors,
The pedestal can be reattached to stand the unit upright A1-Board connector, H3-Board connector), then remove the
when troubleshooting. MSX-Board (Ref. Figure 2-15 and Figure 2-16).
Screw Screw
Screw on side on side Screw
2 Screw
2 Screw
2 Screw 2 Screw
CTV-33 34
2. LCD Panel Assembly
Disconnect
Connector
Disconnect
Connector
on Inverter
Board
Remove
MXS-Board
& Function
Switch
board
CTV-33 35
2. LCD Panel Assembly
FIGURE 2-17
KLV-26HG2 CHASSIS ASSEMBLY
CTV-33 36
2. LCD Panel Assembly
FIGURE 2-18
KLV-26HG2 PANEL ASSEMBLY
CTV-33 37
2. LCD Panel Assembly
CTV-33 38
2. LCD Panel Assembly
Disconnect
2 Screws LVDS Connector 2 Screws
Disconnect
Connector
on Inverter
Board
Disconnect
Speakers
Connector
Disconnect
Connectors
2 Screws 2 Screws
FIGURE 2-19
KLV-32M1 CHASSIS AND PANEL ASSEMBLY
CTV-33 39
2. LCD Panel Assembly
FIGURE 2-20
KLV-32M1 CHASSIS ASSEMBLY
CTV-33 40
2. LCD Panel Assembly
6 Screws
5 Screws 5 Screws
6 Screws
FIGURE 2-21
KLV-32M1 PANEL ASSEMBLY
CTV-33 41
2. LCD Panel Assembly
FIGURE 2-22
LCD PANEL
CTV-33 42
Chapter 3 - Power Supply Overall Blocks
Overview The power supplies are basically identical in both the KLV-26HG2 and
KLV-32M1 units as illustrated in gures 3-1 and 3-2. Therefore, the
The KLV-26HG2 and the KLV-32M1 both incorporate three power following circuit descriptions and troubleshooting procedures can be
supplies: (Ref. Figures 3-1 and 3-2) applied to either model. Any differences that exist between the two
models will be noted throughout the text.
Standby 5V Power Supply: This is a switch-mode power
supply, which uses an eight-pin (A6169SK401) type The Standby 5V and the Primary Power supplies are both located on the
converter IC to produce the standby 5V. The standby 5V G1-board for the KLV-26HG2, and on the GL-board for the KLV-32M1.
output is applied to the Main Microprocessor as long as The Secondary Power supply, and associated regulator circuits are
AC is applied to the unit. located on the A1-board for the KLV-26HG2, and on the AU-board for the
KLV-32M1.
Primary Power Supply: This is a switch-mode power supply,
which uses the MCZ3001 converter IC to produce the
16.5V, 6.8V, 17V, and 33V for the KLV-26HG2 unit, and
16.5V, 10.5V, 30V, and 33V for the KLV-32M1 unit. The
Primary power supply is turned ON using the Power 1
control line for the Main Microprocessor.
CTV-33 43
3. Power Supply Overall Blocks
G1 Board A1 Board
CN6004
1
To Inverter 3.3V to
\ 16.5V CN4601 MSB Board B-Board
5 Board
3.3V Reg Memory
PS4601
CN4603 Stick
13
Power 3 1 D3.3V to B-Board
3.2V 24 Q4605
from B-Board IC4601 11 12V Panel Volage
Power 4 3.2V 25 Secondary
CN2801 to Logic Board
from B-Board CN2801 Power 3.2V
CN6003 Supply 23 Power 2 from B-Board
16.5V 13 PS4602 Q4606
D6000
F601 5 9V 9 9V to B-Board
AC IC6002 6.8V
\
CN4601
Reg
Primary 5
Input Power 7
\ 5V Reg
17V 1
Supply 7
\ D5V to B-Board
8
33V 2 1
9V Audio CN4603
\
Q6007 2 Reg Circuits
17V 11
3
3.2V Power 1 (ON) PS6450
IC6001 from B-Board
Standby
5V 1 STBY 5V
Power Tuner
CN6006 to B-Board 30V Reg
Supply Board
Main Micro
FIGURE 3-1
KLV-26HG2 POWER SUPPLY
CTV-33 44
3. Power Supply Overall Blocks
FIGURE 3-2
KLV-32M1 POWER SUPPLY
CTV-33 45
3. Power Supply Overall Blocks
Power ON Sequence and Output Voltages 4) The nal DC voltage to be switched ON is the 12V Panel
voltage. Once the D3.3V is produced the main microprocessor
Ref. Figures 3-1 and 3-2
sends the Power 2 signal to turn the 12V Panel switch ON and
pass the 12V to the Logic board.
1) AC is applied directly to the G1-board (KLV-26HG2), or the
GL-board (KLV-32M1), through the main fuse F601. The AC
is rectied and ltered and applied directly to the Standby 5V
power supply circuit and the Primary power supply circuit.
The Standby 5V power supply starts immediately after AC
is applied and outputs the Standby 5V, which is then applied
to the Main Microprocessor on the B-board (KLV-26HG2),
or the BL-board (KLV-32M1) to activate the standby mode of
operation (or Sleep-Mode). The RED LED on the front panel
of the unit when lit will indicate a properly function Standby 5V
power supply. As long as AC is applied to the unit, the LED
should glow red.
CTV-33 46
3. Power Supply Overall Blocks
9V Panel
AV Switcher 16.5V
Inverter Brd
30V Audio
33V REG
Tuner AU 9V
Processor
D5V
REG 2.5V
Memory Stick
3.3V DVI or HDMI (KLV-26HG2) MS 3.3V
REG
Boards
3.3V MSB-Brd
3.3V
REG LCD Scan FIGURE 3-3
D3.3V Converter CHASSIS DC VOLTAGE MAP
REG 2.5V
2.5V
REG Wega Engine
REG 1.8V
DRC
REG 2.5V
LCD Driver
CTV-33 47
3. Power Supply Overall Blocks
Figure 3-3 is a complete chassis DC voltage map that shows how the 5) Disconnect CN6006 (KLV-26HG2), or CN651 (KLV-32M1), to
various DC voltages are distributed throughout the KLV-26HG2 and the unload the Standby 5V power supply, and apply AC input. If
KLV-32M1 models. Both chassis DC distribution layouts are basically the 5V output is OK unloaded, check for short circuit condition in
same except for those that are noted with the specic model in parenthesis the connecting circuits. If 5V is still not present after unloading,
next to the differing attribute. then the standby power supply circuit is defective.
Figure 3-3 can be very helpful in the troubleshooting process. The key Conrm Operation of Primary Power Supply
aspect to note exactly what circuits use what voltages. This information,
along with the noted symptoms of a defective unit, will be extremely 1) Conrm Standby 5V power supply operation. This is a
helpful in determining the area to focus troubleshooting efforts. necessary step because the Primary power supply converter
IC requires the 17V for its VCC, The 17V is produced in the
For example, note that the 9V only applies to the Tuner and AV Switcher. Standby 5V power supply .
Therefore, if the 9V line is lost only those two circuits are affected. In this
case the unit will probably power up OK but have no video. However, the The RED LED when illuminated indicates a properly functioning
Component, DVI, and Memory Stick video inputs are functional to test the 5V Standby power supply.
video circuits and panel.
2) Conrm rectied DC from D6000 is applied to the Primary
For another example note that the D3.3V main powers all the video power supply.
processing circuits. In the case of a missing D3.3V there would obviously
be no video, however, audio would be OK. Furthermore, the unit will 3) Does GREEN LED illuminate?
probably power up OK with a light raster displayed. a. If GREEN LED does illuminate after pressing the Power
button, then this indicates that the main microprocessor
Basic Checks has received the ON command and is working properly.
b. If the GREEN LED does not illuminate after pressing
Ref. Figures 3-1 and 3-2 the Power button, then there is a problem with the Main
Microprocessor and this is the area where troubleshooting
Conrm Operation of Standby 5V Power Supply should be focused.
1) The rst thing to take notice of is whether the RED LED is 4) Conrm Power 1 (ON) signal is going high (3.2V) at CN6006/
illuminated on the front panel. As long as AC is applied the pin 3 (KLV-26HG2) and CN651/pin 15 (KLV-32M1).
RED LED should be illuminated.
5) Conrm all voltage outputs
2) Check for 5V on CN6006/pin 1 (KLV-26HG2) and CN651/pin a. 16.5V, 6.8V, 17V, and 33V (KLV-26HG2)
14 (KLV-32M1)
b. 16.5V, 10.5V, 30V, and 33V (KLV-32M1)
3) Check F601
CTV-33 48
3. Power Supply Overall Blocks
CTV-33 49
3. Power Supply Overall Blocks
D6000
T6001 CN6006
AC R6026 D6015 To
1 9 STBY 5V 1
Input 4.7ohm
C6023
2
B-Board
CN1009
D6007 C6030
3 8
21KHz
8 7 6 5
+ Star
C6008 Switching t
IC6001
STR-A6459
OCP VC1 FB
0.25V
1 2 3 4
0.02V 17V D6011 R6054
6
R6030 D6010
R6040
4
C6008 R6032
R6047
R6045
3 R6052
IC681
1
Ref.
2 R6053
Volts/Div: 100V
Time Base: 20us
Waveform 3-1
KLV 26HG2
FIGURE 3-4
KLV-26HG2 STANDBY 5V POWER SUPPLY SCHEMATIC
CTV-33 50
3. Power Supply Overall Blocks
GL Board
D601
T661 CN651
AC R660 D681 To
6 9 STBY 5V 14
Input 4.7ohm 13
AU-Board
CN7000
95KHz C682
4 8
242V
8 7 6 5
+ Star
C612 Switching t
C661 IC661
STR-A6169
OCP VC1 FB
1 2 3 4 0.6V
0.02V 21V D663 R667
2
R661 C665
1
D661 R680
C662
R666 PH651 4.5V
0.6V 4 R681
1 R684
0V 3 3.5V
2
R683
R682
3
IC681
Ref.
1 R1925
2
Volts/Div: 100V
Time Base: 10us
Waveform 3-2 KLV-32M1
St db 5V P S l
FIGURE 3-5
KLV-32M1 STANDBY 5V POWER SUPPLY SCHEMATIC
CTV-33 51
3. Power Supply Overall Blocks
The AC input is rectied and ltered, approximately 242Vdc is applied 1) Conrm 242Vdc at IC661/pin 5. This voltage is necessary to
to IC661/pin 5 (Start), and IC661 begins the switching function. At the start the switching function of the IC.
same time the initial rise of the 242Vdc signal is applied to T661/pin 6,
and coupled over to the coil connected to T661/pin 2; the output at T661/ 2) Conrm 21Vdc at IC661/pin 2. This voltage should remain
pin 2 is rectied and ltered to produce the VC1 voltage at IC661/pin 2 constant. If this voltage rises and immediatly falls, the
this sustains the switching function of IC661 after the initial DC supply to switching function of IC661 is not occurring.
IC661/pin 5. Approximately 21Vdc is applied to IC661/pin 2. This can be
considered IC661s running power supply because once IC661/pin 2 is up 3) Conrm switching frequency at IC661/pins 7 & 8. This should
to 21V the internal circuits of IC661 turn off the input form IC661/pin 5. be a constant 95KHz. If this frequency is much higher or
lower than 95KHz then there is a secondary loading problem
To provide output regulation, a feedback signal is necessary. The 5V or feedback problem.
output is monitored using IC681 (Reference) and PH651 (Optic Coupler).
The 5V output will vary depending on the load on the secondary of T661 4) Conrm 0.6V at IC661/pin 4. In normal operation this voltage
(or CN651). A feedback voltage of approximately 0.6V is applied to should be 0.6V. This voltage is directly proportional to the 5V
IC1900/pin 4 through IC1901 and PH1902. As the load changes, the output. Consequently, if the 5V is loaded down (short circuit)
feedback voltage will change, and the frequency of the switching functions the feedback line will be lower than 0.6V, and if there is an
at IC661/pins 7 & 8 will change, which will regulator the 5V output. over-voltage problem the feedback line will be higher than
0.6V. Also, if there is an open circuit in the feedback line (no
IC661/pins 7 & 8 switches the low side of the coil at T661/pin 4 at feedback to IC661) the output frequency will be at its highest
approximately 95KHz. As the 5V output decreases the switching level.
frequency will increase, and as the 5V output increases the switching
frequency will decrease. 5) This power supply can be tested unloaded when an external
problem is suspected (e.g as a shorted condition).
CTV-33 52
3. Power Supply Overall Blocks
CTV-33 53
3. Power Supply Overall Blocks
GL-BOARD (KLV32M1)
G1-BOARD (KLV26HG2)
From
D1611
R6031
AC Input
R6037
T6001
R6038
Volts/Div: 50V
R6039 Time Base: 5us
247V D6015 Waveform 3-3
124V 13
2.5V V-SENSE VG 23
1 Q6005
D6004 (H)
15 IC6000 D6013 (15V)
+
6V
R6033 V VS 22 230Vp-p 12 D6018 C6047
IC621 130 V
D1621 60kHz
TO 120V MCZ3001 5
15V VG 5V 3.3V
IC6000 21 VB
20
Q6006 C6035 11
PIN 22 (L) 7 +
D6012 C6042
10.4V 15V
17 VC2
Grnd 18 D6014 R6061
C6036 + 15
D6009 V 16.5V
OCP R6034 D6020 +
+ 14 TIMER
16
0V 9 C6044
C6017 F/B 5
VCI
2 15 R6044 10
1.8V 19V 7 12V
17V from D6019
+
13
Standby 5V
Q6003 + C6049
Power Supply C6005
STBY 5V
T6002
Q6004 PH6001
Q6007
4 1 9.4V 17V
Power 1 (ON)
R6062 R6063 2.5V
3 2 3 1
PH600 IC6005 R6070
8.3V Ref.
2
R6072
2
FIGURE 3-6
KLV-26HG2 & KLV-32M1 PRIMARY POWER SUPPLY SCHEMATIC
CTV-33 54
3. Power Supply Overall Blocks
Ref. Figure 3-6 250V is produced at the output of the lter circuit. The following process
continues from this point:
Both power supplies use the same converter IC (MCZ3001) as the heart of
their separate switch-mode power circuits, along with two drive MOSFETS IC1606 Startup Sequence
and associated components. MCZ3001 contains all the needed circuitry
necessary to function as a switching power supply: (except for the Power 1) Turn ON voltage: The 250Vdc from the lter circuit rst passes
Switching MOSFETS) through fusible link resistor R6031 and then is voltage divided
by R6037, R6038, R6039, and R6033 down to 2.5Vdc. This
Control circuitry voltage is applied to IC6000/pin 1 (Vsense) and IC6000 turns
ON. IC6000/pin1 (Vsense) is also used for OVP protection
Oscillator/Oscillator control (IC6000/pin 1 > 8V will trigger OVP).
Output Driver transistors 2) Internal Circuit Start Voltage: The 250Vdc from R6031 is
also connected directly to the Drain of Q6005 and serves as
10V regulator the High-side FET power source.
Soft-Start / Delay Shut-Off Timer Internal circuits initially powered in IC6000
Over Current Protection Internal drive transistors for the output FETS Q1614 and
Q1613
Over and Under Voltage Protection
Oscillator
The same basic circuit Theory of Operation, and Troubleshooting
Procedures describe in the following paragraphs can be applied to either Control circuit
of the Power Supply circuits.
10V regulator (IC6000/pin 17)
NOTE: The KLV-26HG2 Primary Power Supply component reference
numbers will be used in the following circuit description and troubleshooting Note: The 10V output at IC6000/pin 17 passes through
procedures, just change the component reference numbers to apply the D6012 and is then fed back into IC6000/pin 21 supplying
descriptions and procedures for the KLV-32M1 Primary Power Supply. power to the internal driver transistor for the Low & High
side output FETS Q6005 and Q6006
Switching Power Supply Operation 3) Output Oscillations: At this point, initial square-wave
oscillations of approximately 60KHz are output at IC6000/
Ref. Figure 3-6 for the following circuit description. pins 23 and 20. Normal operation frequency is approximately
60KHz.
This procedure can be applied to either the KLV-26HG2 or KLV-32M1
Primary or Secondary Power supplies.
4) Regulator Feedback: The feedback line is connected to the Over Voltage Protection (OVP) and Under Voltage Protection (UVP):
Set 12V secondary output. Once IC6000 is turned ON and The voltage at IC6000/pin 15 (VC1) is monitored by circuitry inside
oscillations begin, the secondary winding at T6001/pins 13 IC16000 for Under-voltage and Over-voltage conditions. The two
and associated circuitry produces 12V. The 12V is applied to conditions are as follows:
IC6005/pin 1 (Ref. IC).
OVP greater than 33V
IC6005 controls the voltage at the PH6002/pin 2, which
controls the current output of the optic-coupler PH6002. The UVP less than 8V
amount of current supplied to IC6000/pin 2 depends on how
hard PH6002 is turned ON. In normal operation, a voltage If either of these two conditions occurs at IC6000/pin 15, the unit will go
of 1.8Vdc (which is proportional to the amount of current) is into protection mode.
present at IC6000/pin 2. The feedback loop is now complete.
The current owing through the switching MOSFETS (Q6005 & Q6006)
also passes through T6001/pins 5 and 7, C6035, R6061, and then to
ground. The same current also passes through the parallel resistor circuit
of R6034 and R6044. This current is directly proportional to the current
through the switching MOSFETS. The voltage across R6044 is applied
to IC6000/pin 16. The OCP is activated when the voltage at IC6000/pin
16 exceeds 0.2V.
CTV-33 56
3. Power Supply Overall Blocks
5V
1 FB Output 1H 29
0.8V
VCH2 30 8V
Q4601
D3.3V
Q4602
3.4V
3 Soft Start Output 1L 27
VCL1 30
PS4601
(KLV26HG2) 16.5V PS7001
24 VCC
(KLV32M1) 10.5V
3.2V
Power 3 9 STBY 1 Internal
22
5V
From 5V Reg.
IC4601
Main
IC7002
Micro 3.2V
Power 4 10 STBY 2
Volts /Div: 5V
VCL2 16 Time Base: 2us
Waveform 3-4
VCH2 16
9.9V
Q4603 12V
0.8V
15 FB Output 2L 17
9V
R4617 R4621
R7017 R7015
FIGURE 3-7
CTV-33 KLV-26HG2 & KLV-32M1 SECONDARY POWER SUPPLY 57
3. Power Supply Overall Blocks
Troubleshooting
1) Conrm the 16.5V (KLV-26HG2), or 10.5V (KLV-32M1), VCC
power supply at pin 24.
5) If VCC, Power 3 & 4, and the internal 5V are OK, but no output
then either the converter IC or the MOSFET outputs transistors
are defective.
a. Unsolder pins 29, 27, 19, and 17. If output signal is now
present replace output MOSFETs (Q4601, Q4602, and
Q4603).
CTV-33 58
Chapter 4 - Video Processing
The only difference between the to models is the addition of the Memory
IC3302 KLV-26HG2 IC3002 KLV-32M1
Stick feature on the KLV-26HG2 model. Because of the identical nature
of the circuits, the following section on troubleshooting can effectively
The DRC performs Interlace to Progressive Scan conversion, 480i Up- be applied to either model. Exceptions will be noted in the text when a
conversion to 480p, further Noise Reduction, and it also performs D/A procedure only applies to a particular model.
conversion for inspection of the internal video signals at the test points
(KLV-26HG2: J3307. J3308, J3309; KLV-32M1: J3007. J3008, J3009).
The PW166 performs horizontal and vertical image up and down scaling,
supporting NTSC 4:3 and 16:9 aspect ratios. Auto optimizing circuitry
provides sharp full-screen images centered on the screen. This IC also
produces the User and Service Mode ON-Screen-Displays (OSD).
CTV-33 59
4. Video Processing
Memory Stick
OSD
Generator
FIGURE 4-1
KLV-26HG2 VIDEO PROCESSING BLOCK DIAGRAM
CTV-33 60
4. Video Processing
ULU-Board BL-Board
9V
3.3V
VID IC2003
VID V-Chip
Video 1 NOTE: DRC
V-Chip OSD
1.8V & 3.3V
Video 2 Y/CV 9V R G B
IC9602 1080i, 720p, 480p
Switcher C J3007
Video 3 H3-Board Y/CV B-Y
480i IC3002 J3008
DRC R-Y
C/CB 3.3V J3009
IC2006 2.5V Y
AU-Board CCP2
CR
IC9801 X4001
FIGURE 4-2
KLV-32M1 VIDEO PROCESSING BLOCK DIAGRAM
CTV-33 61
4. Video Processing
The video-circuits can be neatly divided into three distinct and separate screen. The Panel Assembly also produces the necessary AC signals
sections for ease of troubleshooting. The separate sections are as follows (Backlight Inverter Board) to activate and maintain proper backlighting
(Ref. Figures 4-1 and 4-2). for the LCD Panel. The operational description and troubleshooting
procedures for the LCD Panel Assembly are discussed in detail in Chapter
Switching Section 2. In most cases a defective LCD Panel Assembly will cause a complete
loss of video. On rare occasions a defective LCD Panel Assembly may
Video Processing Section cause a stationary defective row(s) or column(s) of pixels.
LCD Panel Section
Troubleshooting
The Switching Section handles all the composite, s-video, and
component signal selection functions. As illustrated in gures 4-1 and Ref. Figures 4-1 & 4-2
4-2 IC2803 (KLV-26HG2), or IC9602 (KLV-32M1) perform the composite
video signal selection. Video 1, Video 2, Video 3 (KLV-32M1 only), and With the Switching, Video Processing, and LCD Panel sections in mind
Tuner are all inputs to the composite video switcher. Losses of a single or a divide and conquer type troubleshooting method can be employed to
multiple video sources are typical symptoms when a defect occurs in the effectively and efciently determine the defective circuit or component.
video switcher section. For example, a missing Video 1 signal only would The following symptom/solution scenarios will be used to illustrate this
point to a possible defective composite switcher IC. troubleshooting method.
IC2505 (KLV-26HG2), or IC9800 (KLV-32M1), perform the component Unit powers up with a constant light white raster (No Video)
video signal selection. The component and DVI (KLV-26HG2) or HDMI
(KLV-32M1) are inputs to the component video switcher. The unit powers up normally with only a light white raster displayed, and
the unit does not shut down and go into protection mode. Check for the
The output of both the composite and the component switchers are proper function of the 33MHz crystal connected to the LCD drive IC5802/
applied to an analog switcher IC2511 (KLV-26HG2), or IC9801 (KLV- X5801 (KLV-26HG2) or IC4502/X4502 (KLV-32M1).
32M1), for further selection processing. At this point composite, s-video,
or component video can be selected for further processing and display. Unit powers up and makes three attempts to display video;
only a light raster is displayed three times
The Video Processing Section handles all A/D conversion, Signal
ltering and separation, Scan-rate up and down conversion, picture The unit powers up and dsplays a light white raster ashes on the screen
quality, and noise-reduction processes. Reference the previous section three times. The unit shuts down, and the LED ashes a 2sec ON / 2sec
for details on the specic integrated circuits that perform the various OFF protection mode sequence indication.
functions. Complete losses of video and luminance/color distortions
are typical defects associated with the video processing section. For
Check the crystal X4001 (14MHz) connected to the scan converter IC7503
example, a loss or distortion of a 480i input signal only (component 1080i
(KLV-26HG2) or IC4007 (KLV-32M1). If there is no crystal waveform
signal OK) would point to a possible defective DRC circuit.
check for 2.5Vdc on the crystal terminal. If there is 2.5V present then the
scan converter IC is good, and the crystal is defective.
The LCD Panel Assembly includes the LCD Panel, Logic board, and
Backlight Inverter board. The LCD Panel produces the actual pixel timing
However, if 2.5V is not present the scan converter IC is defective and the
and charging functions (Logic Board) to properly display the video on the
BL-board (KLV-32M1) or B-borad (KLV-26HG2) must be replaced.
CTV-33 62
4. Video Processing
CTV-33 63
4. Video Processing
a. User & Service Mode OSD OK 3009 (KLV-32M1), can also be probed to conrm the
DRC circuit is operating properly. Waveforms 4-1, 4-2,
Defect is in the CCP2 or DRC integrated circuits. Replace
and 4-3 should be viewed at these test points. If these
B-Board (KLV-26HG2) or BL-Board (KLV-32M1).
waveforms are not present the DRC circuits is defective.
b. No User & Service Mode If the waveforms are present, but still no composite video
i. Conrm LCD Panel Assembly operation. Go can be displayed, then there maybe a defective LCD Drive
to Chapter 2 for detailed LCD Panel Assembly input (this would be a extremely rare defect) IC5802 (KLV-
troubleshooting procedures. This step will quickly 26HG2, B-board), or IC4502 (KLV-32M1, BL-board)
determine if the defect is on the B-Board (KLV-
26HG2) or BL-Board (KLV-32M1) or on the LCD COMPONENT SIGNALS
Panel Assembly.
ii. If LCD Panel Assembly checks OK, check the power
supplies (3.3V and 2.5V) and crystal operations
(33MHz and 100MHz) for IC7503 and IC5802 (KLV-
26HG2, B-board), or IC4007 and IC4502 (KLV-32M1,
BL-board).
NOTE: This problem can be caused due to a defect in the Switcher Section
(IC IC2803 (KLV-26HG2, A1-board), or IC9602 (KLV-32M1, ULU-board))
or in the Video Processing Section, specically the DRC circuit (IC3302
(KLV-26HG2, A1-board), or IC3002 (KLV-32M1, ULU-board)). Notice
that the composite signal (480i) is the only signal that passes through the
DRC circuit. All other signals (1080i, 720p, and 480p) physically bypass 0.5V per div.
the DRC circuit. 10us per div.
1) Conrm 9V to IC2803 (KLV-26HG2, A1-board), or IC9602
(KLV-32M1, ULU-board) WAVEFORM 4-1
2) Conrm data communications on I2C bus Y-SIGNAL
CTV-33 64
4. Video Processing
WAVEFORM 4-2
R-Y SIGNAL
WAVEFORM 4-3
B-Y SIGNAL
CTV-33 65
Chapter 5 - Audio Processing
KLV-26HG2 Overview
Ref. Figure 5-1
The various audio muting circuits illustrated on Figure 5-1 are as follows.
Q7018 & Q7019 mute the audio amplier input circuit for
elimination of DC popping in speakers when unit is turned ON
& OFF
CTV-33 66
5. Audio Processing
H2Board
HP-Mute
From B-Board Headphone
Output
A1-Board
Q7001 R L
5V Q7002 IC7002
9V
HP Amp
L/R 12V
Video 1 U1-Board IC7400 R J7004
Comparator L Var/Fix
L/R Output
Video 2 H2-Board Q7005 9V PS7001
9V
Q7006 12V
L/R
RF TU-Board 9V R R
IC7002 IC7011 IC7007
IC2803 L Audio Audio L Audio
R Switcher Control Processor Amplifier
DVI UD-Board R IC2801 R
R Switcher
Q7018 Q7007
Q7019
L
9V
P-Mute
From Secondary
Component L IC2802 L Power Supply
Switcher IC4601
L
MS Board
Memory Stick
Processing SP-Mute
From B-Board
MSX Board
Memory Stick
Interface
FIGURE 5-1
KLV-26HG2 AUDIO PROCESSING
CTV-33 67
5. Audio Processing
CTV-33 68
5. Audio Processing
KLV-32M1 Overview The various audio muting circuits illustrated on Figure 5-1 are as follows.
Ref. Figure 5-2 Q8700 mutes the main speaker audio output by turning off
the output amplier
The KLV-32M1 is a completely analog system from input to output.
Therefore, the audio signal can be easily traced through the circuit using Q8300 mutes the audio amplier input circuit for elimination
an oscilloscope if needed. The complete audio system consists of the of DC popping in speakers when unit is turned ON & OFF
input switching circuit (IC9602, IC9600, and IC9601). IC9600 and
IC9601 perform the audio selection function for the component, DVI, and Q8603 & Q8604 mute the headphone output circuit
Memory Stick audio inputs. IC9602 performs selection function for the
Video 1, 2, 3, and Tuner Inputs, along with the resulting component audio Q8601 & Q8602 mute the headphone input circuit
selection from IC9600 and IC9601.
The selected audio signal is then applied to IC8001, which performs further
audio switching between main audio and center speaker audio. After
IC8001 the audio signal is routed through an amplier (IC8002) and then
to the audio processor (IC8100). The audio processor IC8100 performs
all audio signal processing and effects including Volume, Bass, Treble,
and special effects (Trusurround for the KLV-32M1). The resulting audio
then branches off to the main audio path amplier (IC8301), headphone
amplier (IC8601), EQ circuit (IC8300), and Audio Var/x (IC8660).
The headphone audio is sent to the H3-board and the headphone output
jack, via the ULU-board. The audio output of the amplier (IC8301) and
the EQ circuit (IC8300) is applied to a switching circuit consisting of
IC8302 and IC8303, which will pass either the audio from the amplier
or the EQ circuit. NOTE: The EQ circuit is turned active (or turned ON)
when the Center speaker feature is selected (or turned ON). The audio
then proceeds through another amplier (IC8500), and then to the audio
output amplier (IC8501) and the speakers.
CTV-33 69
5. Audio Processing
HP-Mute EQ SW
From BL-Board From BL-Board
ULU-Board AU-Board
9V
Mute
Q8603 R L
Headphone Q8604 9V
IC8601
Out L/R
H3-Board HP Amp
Video 3
Mute 9V
L/R
Video 1
L/R 9V 9V
Video 2 Q8601 9V
9V IC8300
Q8602 EQ
L/R
RF TU-Board 9V R IC8302
IC9602 IC8001 IC8002 IC8100 IC8301 Switch
Switcher L Audio Amp Audio Amp IC8303
R Selector Processor Switch
HDMI P-Board R IC9600 R
Switcher R L 9V
Center IC8500
Q8002 Speaker Q8300 9V
Amp
L SW1
9V
Component L IC9601 L Center
Switcher Q8001 Speaker
SW2
Mute
Audio Var/Fix IC8602 IC8600 IC8501
Output Amp Switch Audio
J9302 Q8700 Amplifier
Center
Speaker PS8500
Input 9V 9V 30V
TB9300
SP-Mute
From BL-
Board
FIGURE 5-2
KLV-32M1 AUDIO PROCESSING
CTV-33 70
5. Audio Processing
Headphone Audio Output: Monitoring this output will basically This will divide the audio circuit into two distinct halves one
bypass the audio output circuit immediately after the audio being the switching circuits on the ULU-board and the other
processor (IC8100) thereby testing the switching and audio half being the audio processing circuits on the AU-board.
processing circuits.
a. Audio OK at speakers with center speaker audio applied.
EQ or Main Audio: By turning the EQ circuit ON and OFF Troubleshoot switching circuit (ULU-Board)
the audio through the EQ (IC8300) and main audio amplier i. Check 9V supply to the switching circuit.
(IC8303) can be tested.
ii. Check audio output of the switcher (IC9602)
b. No Audio at speakers with center speaker audio applied.
Troubleshoot audio processing and audio output circuits
(AU-Board). Go to next step (#2)
CTV-33 71
5. Audio Processing
immediately after the Audio Processor on the AU-board or No Headphone Audio or Audio Var/Fix Output,
in the audio processing circuits on the AU-Board (IC8100 and
IC8001). Speaker Audio OK
a. No audio at Audio Output from either Audio Var/Fix or 1) Check audio output at Audio Var/Fix output
Headphone.
a. If OK go to next step (#2)
The problem is in the audio processing circuits IC8100,
IC8002, or IC8001. b. If no audio troubleshooting IC8600 and IC8602 audio
switcher and audio amplier for the Audio Var/Fix output
i. Check 9V supply to the audio processing circuits.
i. Check 9V supply
ii. Check audio output of IC8001, IC8002, and IC8100
with an oscilloscope. ii. Check audio output of IC8600 and IC8602 with an
oscilloscope
b) Audio OK at the Audio Var/Fix and Headphone Output.
The problem is in the audio output circuits (IC8301, IC8302, 2) Conrm connections to H3-Board
IC8303, IC8500, or IC8501) or the speakers. NOTE: If the
Center Speaker is on the audio will go through IC8300 and 3) Check 9V supply to headphone amplier (IC8601).
bypass IC8301.
4) Check for shorted condition on muting transistors (Q8603,
i. Conrm speaker connections Q8604, Q8601, and Q8602).
ii. Check audio output of the Amplier (IC8501) with
an oscilloscope.
iii. Check 30V supply through PS7001 to the audio
amplier (IC8501).
iv. Check for shorted condition on muting transistors
(Q8700 and Q8300).
v. Turn EQ circuit ON and OFF to bypass the amplier
(IC8301)
CTV-33 72
Chapter 6 - Protection Circuits
Column one of Table 6-1 (KLV-26HG2) & Table 6-2 (KLV-32M1) lists
the reference names for each major protection circuit, and column two
provides the voltages and signal actually monitored by each protection
circuit. Column three gives the RED LED ash timing associated with
each protection mode.
CTV-33 73
6. Protection Circuits
CTV-33 74
6. Protection Circuits
16.5V DC IN_ALERT
21 5
IC4603
5V Reg
R4644 IC1006
Drive Q4603
Q4605 D4611 3V 5V ALERT
Main
16 Panel 12V 20 6
Micro
Output 12V Reg
Switch R4642
R4645
IC4601
Scondary
IC4602 D4612
Power
9V Reg
Supply R4643
Power 2.75V 3.3V ALERT
12 19 7
Good
I2C UART
A1-Board IC7503
IC1002
Scan
Temp
Converter
FIGURE 6-1
KLV-26HG2 PROTECTION CIRCUITS
CTV-33 75
6. Protection Circuits
CN1001
IC7001 9V R5583 8.5V B40
DC-IN ALERT
9V Reg
D1002
5.6V
IC7000 AU9V D5504 R5580
9V Reg
IC1002
PS7000 IC7003 IC7005 R5582 3V 5V ALERT Main
A41
5V Reg 5V Reg Micro
R5505
FIGURE 6-2
KLV-32M1 PROTECTION CIRCUITS
CTV-33 76
6. Protection Circuits
GL-Board
FIGURE 6-3
KLV-32M1 16.5V OVER-VOLTAGE PROTECTION CIRCUIT
CTV-33 77
6. Protection Circuits
CTV-33 78
6. Protection Circuits
b. If OK, check for poor connections between A1-Board and 1) The rst step is to determine if the shutdown was caused by
B-Board an actual Backlight failure or a 16.5V failure.
2) Check for 16.5V at CN6004/pin 13 a. Monitor the 16.5V line during initial unit power up.
Ref. Figure 6-1 b. If OK, check for poor connections between A1-Board and
B-Board
The 16.5V line from the Primary power supply on the G1-Board is
3) Check for 16.5V at CN6004/pin 13
monitored by D4607 and Q4604 for a low or absent voltage condition. If
the 16.5V drops below 13V (as designated by the zener diode D4607), a. If missing go to step 4
the zener diode D4607 will turn OFF and Q4604 will turn ON placing a b. If OK, check for poor connections between G1-Board and
ground on the Backlight control line and turn the Backlight OFF. Although A1-Board. NOTE: Also conrm that the protection circuits
this is, in most cases, caused by a power supply defect, a Backlight failure components (D4607 and Q4604) are not defective.
indication (RED LED will ash continuously with a timing sequence of 0.5
seconds ON and 1.5 seconds OFF). 4) Troubleshoot the Primary power supply (IC6002) operation
(Ref. Chapter 3 Power Supply Overall Blocks)
The reason for this is due to the fact that when the Low 16.5V circuit
activates the Backlight line to the inverter board is pulled low turning the
Backlight OFF and the Panel Detect will also go low notifying the main
microprocessor that a panel assembly failure has occurred. Check the
following items:
CTV-33 79
6. Protection Circuits
Panel Assembly 2) Monitor the Backlight control voltage at CN4603/pin 24 and the
(RED LED 0.5sec. ON / 1.5sec. OFF) Panel Detect voltage at CN4603/pin 25 before unit shutdown
i. If the Backlight control voltage goes to 3.3V
Ref. Figure 6-1 (turning ON the Backlight), and the Panel Detect
voltage goes low and the unit goes into protection
The operation of the Panel Assembly is monitored by the main mode, then the problem is on the Panel Assembly
microprocessor directly using the Panel Detect signal coming from the (CCFT, Drive to CCFT, or 16.5V failure). (Ref.
Inverter board, which is included in the Panel Assembly. The Panel Detect Chapter 2, LCD Panel Assembly Troubleshooting
voltage (4V) will go low if a failure occurs in the Inverter or Backlight for details.)
section of the Panel Assembly. Failures that will cause the Panel Detect ii. If the Backlight control voltage does not go to 3.3V
line to go low are as follows: (not turning ON the Backlight), then the problem
is either a poor connection between the A1-Board
1) One or more CCFT backlights fail and the B-Board or the main microprocessor
Backlight signal output has failed (highly unlikely
2) One or more Inverter CCFT backlight driver outputs fail
that a single output would fail)
3) Lose of 16.5V power supply to the Inverter board
CTV-33 80
6. Protection Circuits
The units internal temperature, and specically the temperature of The video processing protection circuit monitors the operation of the Scan
the LCD driver (IC5802) are monitored using IC1002. The main Converter IC4007. If this IC fails, then the unit will shut down and go
microprocessor IC1006 will communicate over the I2C bus to check into protection mode. The RED LED will ash continuously with a timing
the temperature. Because of IC1002s close proximity to the LCD sequence of 2.0 seconds ON and 2.0 seconds OFF. Check the following
driver circuit the temperature of the LCD driver (IC5802) is specically items:
monitored. Because the LCD Panel is obviously the largest device in
the unit, and consumes the most power, it will determine the level of 1) Check 3.3V and 2.5V power supplies to IC4007
the internal temperature. Therefore, the temperature of the LCD Panel
is indirectly monitored. NOTE: The internal temperature will also be 2) Check the crystal X4001 14.32MHz for proper operation
affected by the external temperature conditions. If the unit is placed in
a high temperature environment, the temperature protection circuit may 3) Check for data communications on the UART interface
trigger causing a unit shutdown. Therefore, rst conrm proper external between IC4007 and the main micro IC1002
temperature conditions before troubleshooting for an internal failure.
The protection circuit trigger temperature is 80 degrees Celsius Power Supply
The protection circuit will reset when the temperature falls below 75 (RED LED 1.5sec. ON / 0.5sec. OFF)
degrees Celsius
Ref. Figure 6-2
If there is an excessive internal temperature condition the unit will go into
shutdown protection mode, and the RED LED will ash continuously with The power supply protection circuit can be triggered by three different
a timing sequence of 1.0 second ON and 1.0 second OFF. Check the failures, all of them relating to a complete or partial power supply failure.
following items:
The 5V ALERT circuit monitors the regulated 5V output of IC7005
1) Conrm that the temperature in the immediate area of the unit (indirectly the output of IC7003 and the Primary Power Supply). If the 5V
is not excessive (above 80 degrees Celsius) output is missing, CN4603/pin 20 will go low. If this ocurs the unit will shut
down and the RED LED will ash continuously with a timing sequence of
2) Conrm LCD Panel temperature by touch (the LCD Panel 1.5 seconds ON and 0.5 seconds OFF.
should only be slightly warm)
1) Check for 3V at CN1004/pin A41
3) On most cases the failure will be on the B-Board (replace B-
a. If missing proceed to step 2
Board)
b. If OK, check for poor connections between AU-Board and
BL-Board
CTV-33 81
6. Protection Circuits
3) Check for 5V at the output of IC7003 4) Check for 10.5V at CN651/pins 5 through 8
2) Troubleshoot the Secondary power supply (IC7002) operation 1) One or more CCFT backlights fail
(Ref. Chapter 3 Power Supply Overall Blocks)
2) One or more Inverter CCFT backlight driver outputs fail
The DC-IN ALERT monitors the 9V output of IC7001 and the AU9V output
of IC7000 directly, and the 10.5V output of the Primary power supply 3) Lose of 16.5V power supply to the Inverter board
indirectly. If the 9V, AU9V, or 10.5V goes low or is absent, the unit will go
into shutdown protection mode, and the RED LED will ash continuously 4) Lose of Backlight control voltage to the Inverter board
with a timing sequence of 1.5 seconds ON and 0.5 seconds OFF. Check
the following items: If there is a Backlight or Inverter failure, the unit will go into shutdown/
protection mode, and the RED LED will ash continuously with a timing
1) Check for 8.5VV at CN1004/pin B40 sequence of 0.5 seconds ON and 1.5 seconds OFF. Check the following
items:
a. If missing go to step 2
b. If OK, check for poor connections between AU-Board and 1) Monitor the Backlight control voltage at either CN652/pin 12,
BL-Board CN653/pin 2, or CN1004/pin 2 and the Panel Detect voltage
at either CN652/pin 11, CN653/pin 1, or CN1004/pin 1 before
2) Check for 9V output from IC7001 unit shutdown
a. If the Backlight control voltage goes to 3.3V (turning ON the
3) Check for AU9V output from IC7000
CTV-33 82
6. Protection Circuits
Backlight), and the Panel Detect voltage goes low and the If there is an excessive internal temperature condition, the unit will go into
unit goes into protection mode, then the problem is on the shutdown protection mode, and the RED LED will ash continuously with
Panel Assembly (CCFT, Drive to CCFT, or 16.5V failure). a timing sequence of 1.0 second ON and 1.0 second OFF. Check the
(Ref. Chapter 2, LDCD Panel Assembly Troubleshooting following items:
for details)
1) Conrm that the temperature in the immediate area of the unit
b. If the Backlight control voltage does not go to 3.3V (not is not excessive (above 80 degrees Celsius)
turning ON the Backlight), then the problem is either a poor
connection between the GL-Board and the BL-Board or the 2) Conrm LCD Panel temperature by touch (the LCD Panel
main microprocessor Backlight signal output has failed. (It should only be slightly warm)
is highly unlikely that a single output of the microprocessor
would fail.) 3) On most cases the failure will be on the B-Board (replace B-
Board)
Temperature
(RED LED 1.0sec. ON / 1.0sec. OFF) 16.5V Over-Voltage Protection
The units internal temperature, and specically the temperature of The 16.5V supply for the Inverter board is monitored for an over-voltage
the LCD driver (IC4502), are monitored using IC1007. The main condition using D683, R691, D621, and latch circuit Q681 and Q682. If
microprocessor IC1002 will communicate over the I2C bus to check the the 16.5V rises above 23V (as designated by the zener diode D683, diode
temperature. Because of IC1007s close proximity to the LCD driver circuit D682, and Q683), the latch circuit will activate and pull the Power 1 (ON)
the temperature of the LCD driver (IC54502) is specically monitored. line low, turn OFF the Primary power supply, and turn OFF the unit.
Because the LCD Panel is obviously the largest device in the unit, and
consumes the most power, it will determine the level of the internal If there is an excessive 16.5V condition, the unit will go into shutdown/
temperature. Therefore, the temperature of the LCD Panel is indirectly protection mode, and the RED LED will ash continuously with a timing
monitored. NOTE: The internal temperature will also be affected by the sequence of 1.5 second ON / 0.5 second OFF. Check the following
external temperature conditions. If the unit is placed in a high temperature items:
environment, the temperature protection circuit may trigger causing a unit
shutdown. Therefore, rst conrm proper external temperature conditions 1) Check for 16.5V at CN652/pins 1 through 5
before troubleshooting for an internal failure. a. If missing proceed to step 2
The protection circuit activatives when external temperature is 35
degrees Celsius b. If OK, check the components (D683, D682, and the latch
circuit Q683 and Q682) of the protection circuit for defects
The protection circuit will reset when the temperature falls below 35
degrees Celsius 2) Troubleshoot the Primary power supply (Ref. Chapter 3,
Power Supply Troubleshooting details)
CTV-33 83
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