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Product: TRUCK
Model: 793C TRUCK ATY
Configuration: 793C Off-Highway Truck ATY00001-UP (MACHINE) POWERED BY 3516 Engine

Systems Operation - Fundamentals

Electrical System for All Caterpillar Products
Media Number -SEGV3008-01 Publication Date -01/06/2004 Date Updated -28/06/2004

i02104629

Electrical Schematic

SMCS - 1400; 1450; 7566

Schematics

Illustration 1 g01072788

Schematics are basically line drawings that explain how a system works by using symbols and connecting lines. Symbols are used to

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represent devices or components of both simple and complex electrical and electronic systems. Schematic symbols are used
extensively in Caterpillar publications for diagnosing electrical concerns.

Schematics are used by technicians in order to determine how a system works, and to assist in the repair of a system that has failed.

Schematic symbols present a great deal of information in a small amount of space. The reading of schematic symbols requires highly
developed skills and practice. A logical, step by step approach to using schematic diagrams for troubleshooting begins with the
technician's understanding of the complete system. Although, there are many electrical symbols that are used in circuit diagrams,
Illustration 1 shows the more common Caterpillar electrical symbols.

Schematic Features

Caterpillar electrical schematics contain very valuable information. The information is printed on the front and reverse side of the
schematic. The technician needs to become very skilled in reading and interpreting all the information that is contained on both sides
of the schematic.

The following features are found on the front of a schematic:

z Color codes for circuit identification

z Color abbreviation codes

z Symbol descriptions

z Wiring harness information

z Schematic notes and conditions

z Grid design for component location

z Component part numbers

The following information is recommended for clearing up the confusion that is associated with dashed lines:

z Dashed colored lines represent attachment circuits. Use the color identification code that is located on the schematic in order
to determine the circuit.

z The heavy double dashed lines identify the circuitry and components that are located in the operator station.

z A dashed (thin black) line is used to identify an attachment, wire, cable, or component. (See the symbol description on the
schematic).

Machine Electrical Schematics with New Format

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Illustration 2 g01072790

Some Caterpillar machines use a new format for electrical system schematics. The new format is called PRO/E and provides additional
information for wire, connector, component and splice symbols. The following information describes the new format.

Wire Identification Labels

Illustration 2 shows the new wire identification format. The label includes the circuit identification wire label number "169", harness
identification code "H", the wire number in the harness "5", color code "PK" and the wire size "18".

Note: The codes that are shown are examples of the new identification system. Consult the appropriate electrical schematic for more
detailed, accurate information.

Connectors

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Illustration 3 g01072793

The new connector identification format includes the harness identification code "H", identifies the assembly as a connector "C",
identifies the number of the connector within the harness "7", and lists the connector part number 3E3382.

Note: The codes that are shown are examples of the new identification system. Consult the appropriate electrical schematic for more
detailed, accurate information.

Components

Illustration 4 g01072792

The previous method of component labeling on a schematic shows the descriptive name and the component part number. The
schematics that are drawn in PRO/E format contain a harness identification letter "H", and a serializing code "P-12". "P" stands for
part and "12" stands for harness position (number "12" part in harness "H"), and the component part number 113-8490 .

Note: The codes that are shown are examples of the new identification system. Consult the appropriate electrical schematic for more
detailed, accurate information.

Splices

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Illustration 5 g01072794

The PRO/E format for splices uses two connection points to indicate which side a given wire exits. The previous splice symbol used a
simple filled in dot to indicate a splice.

The new format shows that in harness "G", wire "405-G9 GY-16" is spliced into two wires, "405-G7 GY-18" and "405-G14 GY-18".

Note: The codes that are shown are examples of the new identification system. Consult the appropriate electrical schematic for more
detailed and accurate information.

The following features are listed on the back of the schematic:

z Harness and wire electrical schematic symbols and identification

z Electrical schematic symbols and definitions

z Wire description chart

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z Related electrical service manuals

z Harness connector location chart

z Off machine switch specifications

z Machine harness connector and component locations, identified as a machine silhouette

z Component Identifier (CID) list and flash code conversion

z Component location chart

z Resistor and solenoid specifications

z Failure Mode Identifier (FMI) list

Copyright 1993 - 2006 Caterpillar Inc. Tue Jan 24 03:07:03 UTC+0800 2006
All Rights Reserved.
Private Network For SIS Licensees.

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