Create Stack Graph

and combine 2
graphs

NIGEL DEFECTS REPORT

Total Defects (2017) Total Defects per Shop
180 164 120
160
100

Defect Quantity [QTY]

140
Defect Quantity [QTY]

80
120 105
100 60
80 40
60
20
40 27 26
20 0
17 18 19 20
0
17 18 19 20 Week Number
Week Number
Shop 1 Shop 2 Shop 3 Shop 5

Percentage of Contributing Defects 2017

Sum of Incorect Stop/ Start (517)
Sum of Excessive/ Insufficient Throat Thickness ( 5213, 5214) 2% 1% 1%0%
0%
0%

Sum of Spatter (602) 6%

Delete Pie Chart
Sum of Incomplete Root Penetration (4021) 21% Sum of contributing
Sum of Incorrect Weld Toe (505) defects vs total% of
Sum of Excessive Convexity (503) total defects
10%
Count of Arc Strike
Sum of Excessive Grinding
Sum of Chipping Mark
Sum of Burn Through (510) 0%
1%
1% 0%
Sum of Incomplete Filled Groove (511) 0%

Sum of Unequal leg length on fillet (512)

Sum of Excess Penetration (504)
Sum of Irregular surface
Sum of Sagging (509) 11%

Sum of Undercut (5011, 5012)

Sum of Overlap (506)
Sum of Crack (100)
0%
Sum of Surface Pore (2017)
2%
Sum of Slag/ Flux Residue 1%
0%
1%
Sum of Excess Weld Metal (502)
Sum of Incorect weld Dimensions 3% 36%
Sum of Angular misalignment (508) 3%
1%
Sum of Linear misalignment
Sum of Incorect Root Gap (617)

5 Most Contributing Defetcs per Week Nigel Defects per Week (Final Visual vs DBT Release)
50
45 180
160
40
Defect Quantity [QTY]
Defect Quantity [QTY]

140
35
Sum of Arc Strike 120
30
100
25 Sum of Spatter (602)
80
20 Sum of Undercut (5011, 5012) 60
15 40
Sum of Surface Pore (2017)
10 20
Sum of Slag/ Flux Residue
5 0
0 17 18 19 20
17 18 19 20 Week Number
Week Number DBT Final Release Final Visual Inspection
 Delete Stack Graph
% of Total
Combination of Line

SHOP 1 DEFECTS REPORT

Total Defects (2017) 6 Most Contibuting Defects
20 18 18
18 16
16
Defect Quantity [QTY]

14 14
14 Sum of Slag/ Flux Residue - Shop 1
11 12
12

Axis Title
10 Sum of Surface Pore (2017) - Shop 1
10
8 Sum of Undercut (5011, 5012) - Shop 1
8 Shop 1
6 6 Sum of Irregular surface - Shop 1
4 4
Sum of Arc Strike - Shop 1
2 0 2
Sum of Spatter (602) - Shop 1
0 0
17 18 19 20 17 18 19 20
Week Number Axis Title

Sum of Incorect Stop/ Start (517) Shop 1 Contributing Defects

Sum of Excessive/ Insufficient Throat Thickness ( 5213, 5214)
Sum of Spatter (602) 0%
7%
Sum of Arc Strike
Sum of Incomplete Root Penetration (4021)
Sum of Incorrect Weld Toe (505)
Sum of Excessive Convexity (503)
Sum of Excessive Grinding Delete Pie Chart
Sum of Chipping Mark 35%
Sum of Burn Through (510)
Sum of Incomplete Filled Groove (511) 26%
Sum of Unequal leg length on fillet (512)
Sum of Excess Penetration (504)
Sum of Irregular surface
Sum of Sagging (509)
Sum of Undercut (5011, 5012)
Sum of Overlap (506)
Sum of Crack (100)
Sum of Surface Pore (2017)
0%
Sum of Slag/ Flux Residue
Sum of Excess Weld Metal (502)
Sum of Incorect weld Dimensions 7%
Sum of Angular misalignment (508) 7%
0%
Sum of Linear misalignment
0%
Sum of Incorect Root Gap (617) 2%
12% 2% 0%
0% 2% 0%

Total Welder Defects per Week

10

7
Defect Quantity [QTY]

4
Total
3

0
99 104 172 199 256 350 369 404 473 480 481 488 350 354 369 404 473 481 488 AGS 199 336 350 354 361 369 376 404 473 480 481 99 199 336 350 354 361 367 369 404 473 480 481
17 18 19 20
Shop 1
Stamp & Week Number
 Combine 2 graphs
Stack

SHOP 2 DEFECTS REPORT

Total Defects 5 Most Contributing Defects
120 25

100

Defect Quantity [QTY]

20
Defect Quantity [QTY]

80 Sum of Spatter (602) - Shop 2

15
60 Sum of Arc Strike - Shop 2
10 Sum of Undercut (5011, 5012) - Shop 2
Shop 2
40
Sum of Surface Pore (2017) - Shop 2
5
20
Sum of Slag/ Flux Residue - Shop 2
0 0
19 20 19 20
Week Number Week Number

Sum of Incorect Stop/ Start (517)

Shop 2 Contributing Defects
Sum of Excessive/ Insufficient Throat Thickness ( 5213, 5214)
3% 0% 6%
Sum of Spatter (602) 0%
Sum of Arc Strike
Sum of Incomplete Root Penetration (4021) 15%
Delete Pie Chart
Sum of Incorrect Weld Toe (505)
Sum of Excessive Convexity (503)
20%
Sum of Excessive Grinding
Sum of Chipping Mark
Sum of Burn Through (510)
Sum of Incomplete Filled Groove (511)
Sum of Unequal leg length on fillet (512)
Sum of Excess Penetration (504)
Sum of Irregular surface 13%
Sum of Sagging (509)
Sum of Undercut (5011, 5012)
Sum of Overlap (506)
Sum of Crack (100)
12%
Sum of Surface Pore (2017)
3%
Sum of Slag/ Flux Residue
Sum of Excess Weld Metal (502) 1%
Sum of Incorect weld Dimensions 0%
1%
0%
Sum of Angular misalignment (508) 1%
Sum of Linear misalignment 13%
6%
Sum of Incorect Root Gap (617) 1% 2% 0% 3%
0%

Total Welder Defects per Week

60

50
Defect Quantity [QTY]

40

30

20
Total

10

0
10 65 89 151 353 447 341 407 475
19 20
Shop 2
Stamp & Week Number
 Combine 2 graphs
Stack
SHOP 3 DEFECTS REPORT
Total Defects 5 Most Contributing Defects
60 30

50 25

Defect Quantity [QTY]

Defect Quantity [QTY]

40 20 Sum of Spatter (602) - Shop 3

30 15 Sum of Arc Strike - Shop 3
Shop 3 Sum of Undercut (5011, 5012) - Shop 3
20 10
Sum of Surface Pore (2017) - Shop 3
10 5
Sum of Burn Through (510) - Shop 3
0 0
17 18 19 20 17 18 19 20
Week Number Week Number

Sum of Incorect Stop/ Start (517) Shop 3 Contributing Defects

Sum of Excessive/ Insufficient Throat Thickness ( 5213, 5214)
Sum of Spatter (602) 10%
3% 0%%
3%
Sum of Arc Strike 2%
Sum of Incomplete Root Penetration (4021) 2%
Sum of Incorrect Weld Toe (505)
Sum of Excessive Convexity (503) Delete Pie Chart
Sum of Excessive Grinding
11% 33%
Sum of Chipping Mark
Sum of Burn Through (510)
Sum of Incomplete Filled Groove (511)
Sum of Unequal leg length on fillet (512)
1%
0%
Sum of Excess Penetration (504)
Sum of Irregular surface
Sum of Sagging (509)
Sum of Undercut (5011, 5012)
Sum of Overlap (506)
Sum of Crack (100)
Sum of Surface Pore (2017)
Sum of Slag/ Flux Residue 21%
Sum of Excess Weld Metal (502)
Sum of Incorect weld Dimensions
8%
Sum of Angular misalignment (508)
Sum of Linear misalignment 0%
1%
0%
1%
Sum of Incorect Root Gap (617) 0%2% 2%
0% 4% 6%

Total Welder Defects per Week

25

20
Defect Quantity [QTY]

15

10
Total

0
336 354 369 488 10 32 69 139 317 352 477 478 10 20 32 48 69 105 139 312 352 469 477 478 20 32 48 69 139 151 188 199 216 350 354 380 386 402 404 409 459 469 473 477 478 480 481
17 18 19 20
Shop 3
Stamp & Week Number
 Combine 2 graphs
Stack
SHOP 5 DEFECTS REPORT
Total Defects 2 Most Contributing Defects
2.5
2.5
2
2

Defect Quantity [QTY]

Defect Quantity [QTY]

1.5
1.5
Sum of Spatter (602) - Shop 5
1
1 1
Shop 5
Sum of Angular misalignment (508) - Shop
0.5 0.5 5
0
0 0
17 18 19 17 18 19
Week Number Week Number

Sum of Incorect Stop/ Start (517) Shop 5 Contributing Defects

Sum of Excessive/ Insufficient Throat Thickness ( 5213, 5214)
Sum of Spatter (602) 0%
Sum of Arc Strike
Sum of Incomplete Root Penetration (4021)
Sum of Incorrect Weld Toe (505)
Sum of Excessive Convexity (503) Delete Pie Chart
Sum of Excessive Grinding
33%
Sum of Chipping Mark
Sum of Burn Through (510)
Sum of Incomplete Filled Groove (511)
Sum of Unequal leg length on fillet (512)
Sum of Excess Penetration (504)
Sum of Irregular surface
Sum of Sagging (509)
Sum of Undercut (5011, 5012)
Sum of Overlap (506)
Sum of Crack (100)
Sum of Surface Pore (2017)
Sum of Slag/ Flux Residue 0% 67%
Sum of Excess Weld Metal (502)
Sum of Incorect weld Dimensions
Sum of Angular misalignment (508)
Sum of Linear misalignment
Sum of Incorect Root Gap (617)

Total Welder Defects per Week

1.2

1
Defect Quantity [QTY]

0.8

0.6

0.4
Total

0.2

0
138 141 240 344 349 379 456 483 379 240 280 482 484 489 492 493
17 18 19
Shop 5
Stamp & Week Number