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Comparative Between Pneumatic & Electro magnetic Vibrator for IJT Boiler ESP

Pneumatic Vibrator:-(1/4" BSP Silencer,1/4 connector with Bracket) Electromagnetic Vibrator

Make- X-Calibur Automation Type:- Electromagnetic Duel Coil
Model- EPLV-4 No. of Vibration:- 3000 Vibration Per Minute
Body MOC- Cast Iron Amplitude of vibration:- 05 mm
Impact force:-20 kn Variation of Amplitude:- Through Potentiometer (0-100%)control
Frequency:- 1350 cpm Power consumption:- 700 Watts/Vibrator.
Air consumption:-530 LPM(Dry lubricated air) Coil Voltage:- 230 Vac
Operating pressure:-4 to 6 Bar.

So air consumption of one vibrator is:-530 LPM So Power consumption of 01 vibrator is-.7 kw/hr.
LPM to CFM Converson (LPMX0.035) .7x24=16.8 kw/day
Than:-530x0.035=18.5 cfm 01 Unit is assumed:-06 Rs.
18.5x60=1110 cf/hr 16.8x6=100.8 Rs/Day of 01 vibrator..
100.8x6=604.8 Rs/Day of 06 vibrator.
01 cfm =0.010 Rs. 604.8x30=18144 Rs/Mpnth.
Than:-1110x0.010=11 Rs/Hr.
11x24=264 Rs/Day of one vibrator
Than all 06 vibrator costing is 264x6=1584 Rs/Day
1584x30=47520 Rs/Month

On dated 08.04.2016 Electromagnetic vibrator is taken in line & after that in comp. Running hrs. Whiches differnece comes is as under
March
Before Electromagnetic vibrator run:- R/H 1787 Total Saving:-
L/H 1619 47520-18144=29376 Rs/-

April
After Electromagnetic vibrator run:- R/H 1444
L/H 1273

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