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IJEAS0307005
IJEAS0307005
ii) Fineness
II. MATERIALS Fineness is one of the primary characteristics of Fly ash that
relates to its pozzoloanic activity. A large fraction of ash
A. High Strength Concrete: particles is smaller that 3min size. In bituminous ashes, the
particle sizes range from less than 1 to over 100m. The
High-strength concrete offers significantly better structural average size lies in the range of 7 to 12m.
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Study on Compressive Strength of Fibrous Triple Blended Concrete with Flyash and Silica Fume
usually varies from 1.3 to 4.8. Coal particles with some The fumes are drawn out of the furnace through a
mineral impurities have specific gravity between 1.3 to 1.6. pre-collector and a cyclone, which remove the larger coarse
Opaque spherical magnetite (ferrite spinal) and hematite particles of unburnt wood or carbon, and then blown into a
particles, light brown to black in colour, when present in series of special filter bags.
sufficient quantity in Fly ash increases the specific gravity to
about 3.6 to 4.8 C.1.2 Characteristics
Silica fume is, when collected, an ultra fine powder having the
following basic properties:
B.1.2 Proportioning of Fly Ash Concretes 1. At least 85% SiO2 content.
Using of Fly ash in concrete has to meet one or more of the 2. Mean particle size between 0.1 and 0.2 micron
following objectives. 3. Minimum specific surface of 15,000 m2/kg.
i. Reduction in cement content, 4. Spherical particle shape
ii. Reduced heat of hydration, The powder is normally grey in colour but this can vary
iii. Improved workability and according to the source
iv. Gaining levels of strength in concrete beyond 90 days of
testing Silica Fume in Concrete
Because of its extreme fineness and high silica content, silica
Fly ash is introduced into concrete by one of the following fume is a very effective
methods. pozzolonic material. Silica fume is added to Portland cement
1) Cement containing Fly ash may be used in place concrete to improve its properties, in particular its
of OPC. compressive strength, bond strength and abrasion resistance.
2) Fly ash is introduced as an additional component These improvements stem from both mechanical
at the time of mixing. improvements resulting from addition of a very fine powder
to the cement paste mix as well as from the pozzolonic
The first method is simple and problems of mixing additional reactions between the silica fume and free calcium hydroxide
materials are not there, in the paste. Addition of silica fume also reduces the
there by uniform control is assured. The proportions of Fly permeability of concrete to chloride ions, which protects the
ash and cement are predetermined, and mix proportion is reinforcing steel of concrete from corrosion, especially in
limited. chloride-rich environments such as coastal regions. When it is
used in concrete, it acts as filler and as a cementitious
The second method allows for more use of Fly ash as material. The small silica fume particles fill spaces between
component of concrete. Fly ash cement particles and between the cement paste matrix and
plays many roles such as, in freshly mixed concrete, it acts as aggregate particles. The silica fume also combines with
a fine aggregate and also reduces water cement ratio in calcium hydroxide to form additional calcium hydrate
hardened state, because of its pozzolanic nature, it becomes a through the pozzolonic reaction. Both of these actions result
part of the cementitious matrix and influences the strength and in a denser, stronger and less permeable material.
durability.
Effects on Fresh Concrete
The assumptions made in selecting an approach to mix Due to the nature and size of the silica fume, a small addition
proportioning Fly ash concrete are to a concrete mix will produce marked changes in both
physical and chemical properties. The primary physical effect
1. It reduces the strength of concrete at early ages. is that of adding, at the typical dosage of 8-10% by cement
2. For same workability, concrete containing Fly ash requires weight between 50,000 and 1,00,000 micro spheres per
less water than concrete containing ordinary Portland cement cement particle. This means that mix will be suffused with
The basic approaches that are generally used for mix fine material causing an increase in the cohesiveness of the
proportioning are concrete. When using a powder form of silica fume this will
1. Partial Replacement of cement, mean an increased water demand to maintain mixing and
2. Addition of Fly ash as fine aggregates and workability, and therefore powders are most often used with
3. Partial replacement of cement, fine aggregate and water plasticizers or super plasticizers.
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International Journal of Engineering and Applied Sciences (IJEAS)
ISSN: 2394-3661, Volume-3, Issue-7, July 2016
cause problems with high water contents leading to Reinforced Concrete."
segregation and bleeding, not only on the surface of the
concrete but also within the matrix itself. The silica fume will FIBRE REINFORCED CONCRETE
virtually eliminate this bleeding and hence maintain the
integrity of the concrete. With more normal levels of Fly ash Fibre Reinforced Concrete is a concrete composed of normal
(say 10-30%) silica fume can be added to give enhanced setting hydraulic cements,
performance. In such cases, where there would be a minor fine or fine and coarse aggregates and discontinuous discrete
reduction in strength due to using these additions, this is offset fibre with different proportions, different length and different
by the silica fume and high early, and ultimate , strength can gauges as parameters.
be achieved without an excessive increase in the cost of the Concrete is an artificial material in which the arrangements
concrete. These triple blend cements exploit the beneficial both fine and coarse aggregate are bonded together by the
characteristics of both pozzolanic materials in producing a cement when mixed with water. The concrete has become so
durable concrete. This type of concrete is being specified popular and indispensable because of its inherent
where concrete structures are expected to last for upwards of characteristics and advantages either when green or hardened.
100 years such as the Storebaelt in Denmark and the Tsing Ma The use of reinforcement in concrete brought a revolution in
bridge in Hong Kong. Here again, caution must be exercised application of concrete. Concrete has unlimited opportunities
and full trials conducted. While silica fume can enhance for innovative application, design and construction
concretes with high replacement levels of Fly ash, none of techniques. Its great versatility and relative economy in filling
them can react properly without sufficient cement in the mix wide range of needs has made it a very competitive building
to produce calcium hydroxide. There will always be a point of material.
no return in replacing cement with pozzolonas and the target
should always be the ultimate quality of the concrete not just NECESSITY OF FIBRE REINFORCED CONCRETE
the required compressive strength. The use of concrete as a structural material is limited to
certain extent by deficiencies like brittleness, poor tensile
strength, poor resistance to impact and fatigue and low level
Fibers: durability and ductility. It is also very much limited to receive
Plain concrete possesses a very low tensile strength, limited dynamic stresses caused due to explosions.
ductility and little resistance to cracking. Internal micro
cracks are inherently present in the concrete and its poor The brittleness is compensated in structural member by the
tensile strength is due to the propagation of such micro cracks, introduction of reinforcement (or) pre-stressing steel in the
eventually leading to brittle fracture of the concrete. tensile zone. However it does not improve the basic character
of concrete. It is merely a method of using two materials for
In the past, attempts have been made to impart improvements the required performance. The main problem of low tensile
in tensile properties of concrete members by way of using strength still remains and it is to be improved by different
conventional reinforced steel bars and also by applying types (or) of different materials.
restraining techniques. Although both these methods provide
tensile strength to the concrete members, they however, do Mixing
not increase the inherent tensile strength of concrete itself. Mixing of fiber reinforced concrete needs careful conditions
to avoid balling of fibers, segregation, and in general the
In plain concrete and similar brittle materials, structural difficulty of mixing the materials uniformly. Increase in the
cracks (micro cracks) develops even before loading, aspect ratio, volume percentage and size and quantity of
particularly due to drying shrinkage or other causes of volume coarse aggregate intensify the difficulties and balling
change. The width of these initial cracks seldom exceeds a tendencies. Steel fiber content in excess of 2 percent by
few microns, but there two dimensions maybe of higher volume and an aspect ratio of more than 100 are difficult to
magnitude. mix. It is important that the fibers are dispersed uniformly
throughout the mix; this can be done by the addition of fibers
When loaded, the micro cracks propagate and open up and before the water is added. When mixing in a laboratory mixer,
owing to the effect of strength concentration, addition cracks introducing the fiber through a wire mesh basket will help
from the places of minor defects would usually happen. The even distribution of fibers. For field use, other suitable
structural cracks proceed or by tiny jumps because they are method must be adopted.
retarded by various obstacles, changes of direction in by
passing the more resistant grains in matrix. The development III. EXPERIMENTAL INVESTIGATION GENERAL
of such micro cracks is the main cause of elastic determination
of concrete. An experimental study is conducted to find out compressive
strength for 7 and 28 days concrete. In concrete the partial
It has been recognized that the addition of small, closely replacement of cement fly ash are varied as (10%) ,(15%),
spaced and uniformly dispersed fibres to concrete would act (20%), (25%), (30%) and (35%) and silica fume varied as
as crack arrester and would substantially improve its static (0%) and (15%).
and dynamic properties and does not notably increase the
mechanical properties before failure but governs the post
failure behavior. Thus, plain concrete which is quasi-brittle M60 grade of concrete is designed according to
material is turned on the pseudo ductile material by using DOE method.
fibre reinforced. This type of concrete is known as" Fibre
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Study on Compressive Strength of Fibrous Triple Blended Concrete with Flyash and Silica Fume
IV. RESULTS
TABLE 3.2 Mixing Proportions GENERAL:
Cubes are casted with M60 grade concrete. Up to thirty five
FIB percent of cement is replaced by a combination of Fly Ash and
CEMEN FLYASH CSF
S. NO NOTATION ERS
T% % % Silica Fume in different proportions and fibres are added to
%
the combinations in different percentages. as shown in table
1 C01 100 0 0 0
3.6. The cubes are tested after 28 days.
2 C02 100 0 0 0.5
An experimental study is to be conducted to find out the
3 C03 90 10 0 0
compressive strength and at 7days and 28 days. In concrete
4 C04 90 10 0 0.5 the partial replacement of cement by Fly ash as varied
5 C05 90 10 0 1.5 from35%, 30%, 25%, 20% and 15%, 10% by weight and
6 C06 85 0 15 0 silica fume as varied from 0% and 15% by weight. M60 grade
22 www.ijeas.org
International Journal of Engineering and Applied Sciences (IJEAS)
ISSN: 2394-3661, Volume-3, Issue-7, July 2016
of concrete is designed according to DOE (Direct 8 C08 85 0 15 1.5 47.22 71.30
Elimination) method. Steel Fibers are mixed in concrete like 9 C09 80 20 0 0 45.26 68.34
0%, 0.5% and 1.5%. 10 C10 80 20 0 0.5 45.86 69.24
11 C11 80 20 0 1.5 46.73 70.56
Triple Blended Concrete mixes: 12 C12 75 10 15 0 46.47 70.16
13 C13 75 10 15 0.5 47.09 71.10
Triple blending of cement by partially replacing cement with 14 C14 75 10 15 1.5 48.24 72.84
pozzolonas like Fly ash and condensed silica fume contribute 15 C15 70 30 0 0 42.73 64.52
to the enhanced properties of the concrete mix. By replacing 16 C16 70 30 0 0.5 46.09 69.59
the cement with readily and cheaply available pozzolonas 17 C17 65 20 15 0 40.09 60.53
contribute to economy. 18 C18 65 20 15 0.5 41.09 62.04
Compr
Compressiv
Ceme Flya essive
S.N Notatio Csf Fibe e
nt sh Streng
o n % rs Strength
% % th
28 Days
7 Days
1 C01 100 0 0 0 43.60 66.09
2 C02 100 0 0 0.5 43.73 66.03
3 C03 90 10 0 0 45.09 68.08
4 C04 90 10 0 0.5 46.09 69.59
5 C05 90 10 0 1.5 46.47 70.16
6 C06 85 0 15 0 46.22 69.79
7 C07 85 0 15 0.5 46.26 69.85
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Study on Compressive Strength of Fibrous Triple Blended Concrete with Flyash and Silica Fume
V. DISCUSSION:
When flyash is replaced to cement with 10%, 20%, 30% the
compressive strength obtained is higher at 10%, 20% &
strength decreases at 30% . Since , the change in properties of
both cement & flyash once the optimum level is reached.
Table 2
In the four cubes C02, C04, C10,C16 the compressive
strength for 7 days & 28 days is obtained by the replacement
of cement with flyash in 10%, 20%, 30% & fibers with 0.5%. No Of Cubes
Table 3
In the three cubes C06, C07, C08 the compressive strength
for 7 days & 28 days is obtained by adding 15% of Condensed
Silica Fume(CSF) along with 0.5%, 1.5% of fibers. when the
fibers are added to CSF the compressive strength increases
Compressive Strength
24 www.ijeas.org
International Journal of Engineering and Applied Sciences (IJEAS)
ISSN: 2394-3661, Volume-3, Issue-7, July 2016
Compress
Compressive
Notatio Flya Fiber ive
Csf Strength 7
n sh s Strength
Days
28 Days
C12 10 15 0 46.47 70.16
C13 10 15 0.5 47.09 71.1
C14 10 15 1.5 48.24 72.84
C17 20 15 0 40.09 60.53
C18 20 15 0.5 41.09 62.04
Table 4:
In the four cubes C12, C13, C14,C17, C18 the compressive
strength for 7 days & 28 days is obtained by the replacement
of cement with flyash in 10% & 20% along with 15% of
silica fume & 0.5%, 1.0%, 1.5% 0f fibers
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Study on Compressive Strength of Fibrous Triple Blended Concrete with Flyash and Silica Fume
Compressive Compressive
Notation Flyash Fibers Strength 7 Strength 28
Days Days
C05 10 1.5 46.47 70.16
C11 20 1.5 46.73 70.56 when, 10% & 20% of fly ash is added with 1.5% of fibers the
compressive strength will be higher for the cube where 20%
of flyash along with 1.5% of fibers. Since, fly ash content is
more.
VII. CONCLUSION
Based on the experimental investigation conducted in the
present project, the following
26 www.ijeas.org
International Journal of Engineering and Applied Sciences (IJEAS)
ISSN: 2394-3661, Volume-3, Issue-7, July 2016
9.On the whole, in almost all the mixes tried in the [20] N.Neelamegam, J.K. Dattatreya and S.Gopalakrishna.pore structure
effects in properties of concrete with binary and ternary blends.
investigation, the enhanced properties of the concrete mix are
International conference in advance in concrete composites and
fairly good when compared to the reference mix. structures,83-90.
10. Triple blended concrete mixes with suitable percentages [21] Peramal.K, and Sundarrajan.REffects of partial replacement of
of steel fibres serve all the requirements and hence provide the cement with silica fume of strength and durability characteristics of
best answer to the production of high performance concrete. M110 grade High performance Concrete.International conference on
advances in concrete composites and structures.83-90.
[22] Patodiya,S.C.Structural grade concrete with high fly ash con tents,
proceedings of National conference on cement and building materials
from industrials wastes, Hyderabad July 1992.
ACKNOWLEDGEMENT: [23] Swamy B.L.P, Rammohan Rao, K ; and Swaroopa Rani,M.,
Strength characteristics of high volume fly ash concretes,
proceedings of International conference of construction materials,
Indian Institute of science, Bangalore,July 2001
[24] Swamy B.L.P, Sridhar,B. and Shyam Sunder,K.Studies on concrete
building blocks with flyash admixture, proceedings of National
conference on cement and building materials, from industrial
The author wish to thank Guide Mr. P.SIVASANKAR, wastes,Hyderabad,July1992.
Asst.Proffesor Dept. of Civil Engineering, Chirala Engineering College,
Ramapuram beach road ,chirala chirala. AUTHOR
Dr. Syed Kamaluddin , Principal, Chirala Engineering Tanmai.Ravulapalli, M.Tech, Dept. of Civil
College, Chirala. For his immense support during the work. Engineering, Chirala Engineering College, Ramapurambeach road chirala.
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