5850 E EPE 51-3 Field-Oriented Control of Asynchronous Machine With Matlab - Simulink 300W

Table of Contents
Table of Contents 1
Power Electronics / Electrical Machines / Drive Technology 2
Designing drive controllers with Matlab - Simulink 300W 2
EPE 51-3 Field-oriented control of asynchronous machine with Matlab -
Simulink 300W 3
Lucas Nlle GmbH Page 1/20 www.lucas-nuelle.com

Power Electronics / Electrical Machines / Drive
Technology
Equipment and systems for vocational qualifications and engineering education on the following topics:
Electrical machines, power electronics, drive technology
Complete machine labs, electrical machine labs and drive technology
Designing drive controllers with Matlab - Simulink

300W
Designing drive controllers with Matlab - Simulink 300W
Matlab enables rapid prototyping of embedded open-loop and closed-loop control systems. System designs can
first be investigated using a PC simulation. Then the next step is to apply the design to real hardware and test
it. This kind of simulation-based learning is motivating and interesting to students.
It enables drive systems, which are capable of operating in real time, to be programmed and tested using the
model-based design methods used in industry.
Training objectives:
Rapid implementation of user-defined and reconfigurable processor/hardware-in-the-loop systems using

automatic generation of code
Algorithm engineering to bridge the gap between theory and practice

EPE 51-3 Field-oriented control of asynchronous
machine with Matlab - Simulink 300W
EPE 51-3 Field-oriented control of asynchronous machine with Matlab - Simulink

300W
Training objectives:
Setting up a hardware-in-the-loop system under real-time conditions

Modelling and designing cascade closed-loop control for a DC motor on an ongoing design level
Reducing the control system to discrete components to run on a digital signal processor
Creation and optimisation of automatic flow-rate and speed controllers
Park- and Clarke transformation
Integration of the space phasor modulation to optimize the control of the IGBT
Speed detection using incremental sensors

Comparison of simulation results with actual measurements
Basic equipment set, consisting of:
Basic equipment set, consisting of:
Pos. Product name Bestell-Nr. Anz.
1 Self-commutated converter circuits CO3636-3B 1

The self-commutated power converter circuits training system makes
it possible to construct and investigate power electronics circuits
using IGBTs. In addition to the power semiconductors, the system
includes equipment for controlling and measuring all the relevant
variables. Operation and recording of measurements are carried
using virtual instruments. Alternatively, the system can be used
without a PC. The experiment instructions take the form of an
interactive multimedia course. The system can also be extended by
addition of a Matlab interface. This enables you to create your own
applications and test them using authentic hardware components.
The following circuits can be assembled:
Single-quadrant controller
4-quadrant controller
AC inverter
Three-phase inverter
Frequency converter drive
Variable speed DC drive
Servo drive
The equipment has the following features:
Control unit with 6-pulse IGBT AC inverter

Control and measuring unit based on digital signal processor
Integrated measurement of 3 different currents and 6 voltages
Electronic monitoring and cut-off for excess voltage and
overloading
Integrated controller function for building variable speed
drives
Interface for connection to Matlab
Selectable PWM frequencies
USB interface
Input for incremental sensor
Analog input
Integrated brake chopper
Supply voltage: 3 x 47 V... 400 V, 50...60 Hz
Maximum output power: 1 kVA
Dimensions: 297 x 460 x 210 mm (HxWxD)
Weight: 5.3 kg
Virtual instruments make it possible to control the system using a

PC. This allows for intuitive operation plus recording of
measurements and thus ensures success in the learning process.
Features:
Setting of parameters via PC

Measurement of changes in output current and voltage over
time with graphic display of timing diagrams featuring up to
20 channels
Calculation and graphic display of changes in input and
output power over time
Calculation of RMS values, mean values and AC components

of current and voltage as well as apparent power, active
power (DC and AC components), reactive power and form
factor
Automatic recording of control characteristic with graphic
display
Graphic display of dependencies of all calculated values on
duty cycle
Three-dimensional vector display of output power
Analysis of signals using FFT (Fast Fourier Transformation)
Synthesis of signals using step-by-step combinations of
individual sine and cosine components.
Animation, i.e. step-by-step addition of individual oscillation
components to demonstrate how signals are put together
Export function for graphics and measurements
32-bit version for Windows

2 USB adapter with Matlab toolbox for power electronics CO3636-3D 1
Matlab enables rapid prototyping of embedded open-loop and

closed-loop control systems. System designs can first be
investigated using a PC simulation. Then the next step is to build
the circuit using real hardware and test it.
The Matlab interface makes it possible to upload Matlab projects

to the power electronics training systems for testing. Drivers and
toolboxes make it possible for you to create your own
applications.
Features:
Separate hardware interface for uploading applications

created in Matlab
Matlab-supported USB interface for data exchange
involving parameters and measurements
Any given variable can be recorded and processed in
Matlab
Corresponding Matlab library facilitates access to power
electronics hardware
Software in the loop support
Processor in the loop support
Hardware in the loop support
Essential requirements:
Windows 7
MATLAB Version 8.0 (R2012b) or higher
Simulink Version 8.0 (R2012b) or higher
Embedded Coder Version 6.3 (R2012b) or higher
MATLAB Coder Version 2.3 (2012b) or higher
Simulink Coder Version 8.3 (2012b) or higher
Code Composer Studio v5
Includes:
Programming adapter with USB port, galvanic isolation

Matlab toolbox for power electronics and closed-loop drive
control
Drivers
Documentation (D, EN)

3 Three-phase isolating transformer 300VA CO3636-3E 1
The three-phase isolating transformer acts as a power supply for any

power electronics experiments. The equipment consists of an
isolating transformer with a thermo-magnetic circuit breaker. A
second output makes the mains voltage available in addition, also
via a thermo-magnetic circuit breaker.
Input voltage: 3x 400V, 50Hz via CEE plug

Output voltage 1: 3 x 94 V with centre tap for 47 V
Output voltage 2: 3 x 400 V
Protection via 2 separate thermo-magnetic circuit breakers
with undervoltage trip
Power: 300 VA
Weight: 4.5kg
4 Three-phase asynchronous motor, 0.3kW n=1400 (230V/400V) SE2673-1K 1
Nominal voltage: 400/230V, 50 Hz
Nominal current: 1.2/218A
Nominal speed: 1380rpm
Nominal power: 0.37kW
cos phi: 0.76
Dimensions: 340 x 210 x 210mm (HxWxD)
Weight: 9kg
5 Incremental position encoder 1024 pulses SE2663-3T 1
The incremental position sensor is mounted between two bearing

plates.
The incremental position sensor has the following features:
1024 pulses
Speed: 6000 rpm
Weight: 1.7kg
Two shaft ends

6 Coupling guard, 0.1/0.3kW, transparent SE2662-7B 1
Plug-in plastic panel to prevent people touching the revolving

coupling between two machines
Material: clear Makrolon with plug
Dimensions: 115 x 90 x 60mm (HxBxT)
Weight: 0.1kg
7 Rubber coupling sleeve, 0.3kW SE2662-2A 1
Rubber coupling sleeve used for the coupling of two machines
Permits rapid and safe assembly
Designed with internal ring gear
Material: rubber (neoprene)
Dimensions: 40 x 45mm (length x diameter)
Weight: 0.1kg

Media:
8 Interactive Lab Assistant: Frequency converter drives SO2800-2L 1
This instruction manual makes up an Interactive Lab Assistant

course. This multimedia course guides you step-by-step through the
aspects of modern frequency converter drives. The fundamentals are
conveyed using easily understood animations. Interactive Lab
Assistant, combined with virtual instruments for controlling the
hardware, provides a very user-friendly experiment platform.
Features:
Interactive experiment set-ups

Measurements and graphics can be saved within the
experiment instructions by means of drag and drop
Virtual instruments can be started directly from the experiment
instruction pages themselves
Questions with feedback and evaluation logic for checking
student progress
Print-compatible document for comfortable printing of
experiment instructions with solutions
CD-ROM with Labsoft browser, course software and virtual
instruments
Training contents:
Frequency converter drives with three-phase asynchronous

motors
Investigation of converters with voltage and frequency control
Investigation of converters with space vector modulation
Analysis of voltage and frequency dependencies
Stator resistance compensation
Investigation of a converter drive motor
Computer-based parameter setting and animation

9 Interactive Lab Assistant: Field-oriented control using Matlab- SO2800-2V 1
Simulink
This instruction manual makes up an Interactive Lab Assistant

course. This multimedia course guides you step-by-step through the
aspects of modern field-oriented control of drives. The fundamentals
are conveyed using easily understood animations. Interactive Lab
Assistant, combined with virtual instruments for controlling the
hardware, provides a very user-friendly experiment platform.
Features:
Interactive experiment set-ups

Measurements and graphics can be saved within the
experiment instructions by means of drag and drop
Virtual instruments can be started directly from the experiment
instruction pages themselves
Questions with feedback and evaluation logic for checking
student progress
Print-compatible document for comfortable printing of
experiment instructions with solutions
CD-ROM with Labsoft browser, course software and virtual
instruments
Training contents:
Setting up a hardware-in-the-loop system under real-time

conditions
Modelling and designing field-oriented closed-loop control on
an ongoing design level
Reducing the control system to discrete components to run
on a digital signal processor
Creation and optimisation of automatic flow-rate and speed
controllers
Park and Clarke transformations
Integration of space vector modulation for optimum control of
IGBTs
Decoupling of field-oriented current and voltage
Speed detection using incremental sensors
Comparison of simulation results with actual measurements
Additionally required - Machine test bench equipment set for servo-drive/braking system:
10 Servo machine test stand for 0.3kW machines incl. software CO3636-6V 1
ActiveServo (D,GB,F,E)

The servo-machine test bench is a complete testing system for
examining electrical machines and drives. It consists of a digital
controller, a brake and the AktiveServo software. The system
combines state-of-the-art technology with ease of operation.
The system also allows manual and automated synchronisation to
be carried out.
The controller has the following features:
Dynamic and static four-quadrant operation
10 selectable operating modes/machine models (torque

control, speed control, flywheel, lifting drive, roller/calander,
fan, compressor, winding gear, arbitrarily defined time-
dependent load, manual and automated network
synchronisation)
Integrated galvanically isolated amplifier for voltage and

current measurement
Speed and torque displays
Four-quadrant monitor
USB interface
Thermal monitoring of the machine under test
Testing for the presence of a shaft cover.
Connection voltage: 400V, 45...65Hz
Maximum power output: 4kVA
Dimensions: 297 x 460 x 420mm (HxWxD)
Weight: 13.3kg
The brake is self-cooled asynchronous servo-brake with resolver.
The motor and sensor leads are connected via polarity-safe plugs.
The machine has thermal monitoring and, in conjunction with the
controller, it constitutes a driving and braking system that is free of
drift and requires no calibration.
Maximum speed: 4000rpm
Maximum torque 10Nm
Temperature monitoring: continuous temperature sensor

(KTY)
Resolver resolution: 65536 pulses/revolution
Dimensions: 275 x 210 x 210mm (WxHxD)

Weight: 6kg
ActiveServo is a program for recording characteristics of machines

and for determining dynamic and static operating points. It emulates
seven different loads (flywheel, pump, calander, lifting drive,
compressor, winding gear, arbitrarily configurable time-dependent
load) for which the parameters can be individually configured.
Features:
Measurement, calculation and display of mechanical and

electrical variables
(Speed, torque, mechanical power output, current, voltage,

active, apparent and reactive power, efficiency, power factor)
Simultaneous display of measured and calculated values

(e.g. instant display of efficiency)
Measurement of voltage and current (including RMS values

even for non-sinusoidal waveforms)
Speed or torque-controlled operation
Recording of variables over time
Programming of limiting values of speed or torque to prevent

inappropriate loading of the machine under test.
Operation in all four quadrants (display of generated torque)
Arbitrarily defined ramp functions for PC-controlled load

experiments
Display of characteristics from several experiments to better

illustrate the effect of parameter changes
Export of graphics and measurements
11 Rubber coupling sleeve, 0.3kW SE2662-2A 1
Rubber coupling sleeve used for the coupling of two machines
Permits rapid and safe assembly
Designed with internal ring gear
Material: rubber (neoprene)
Dimensions: 40 x 45mm (length x diameter)
Weight: 0.1kg

12 Coupling guard, 0.1/0.3kW, transparent SE2662-7B 1
Plug-in plastic panel to prevent people touching the revolving

coupling between two machines
Material: clear Makrolon with plug
Weight: 0.1kg
13 QuickChart, Servo-machine test stand safety and operating SO6200-7D 1

instructions (GB)
Short documentation covering the putting into operation of complex

equipment and experiment set-ups.
Terminal assignment, safety instructions, help
Circuit and assembly diagrams
Color print in DIN A3 format
Laminated: 2 x 250 m

Measuring instruments:
14 Digital/analog multimeter, wattmeter, power-factor incl. software CO5127-1Z 1
The areas of electrical machines, power electronics and drive

technology pose particular problems for measuring instruments. In
addition to high-performance overload protection, the acquisition of
measurement values must be performed accurately independently of
the curve's shape. The universal measuring device has been
designed particularly to satisfy these requirements. It can
simultaneously replace as many as four different measuring
instruments constituting a current/voltmeter, power and phase-
angle meter all in one. The graphic display allows for both student as
well demonstration experiments. The VI Starter software included
allows for visualisation of measurements on a PC.
Simultaneous, measurement of voltage and current

independent of the curve shape (max. 600 V, 20 A)
(measurement of clocked voltages)
Calculation of active, apparent and reactive power as well as
the power factor
Measurement of the total rms (RMS-AC+DC), AC rms (RMS-
AC) and arithmetic mean (AV-AC+DC)
Impervious to electrical damage up to 20 A/600 V
Large-scale, high-contrast background-illuminated graphic
display (5.7")
Large-scale display or display of up to 4 measurement values
Digital or pseudo-analog display
USB interface
Internal resistance: current path 10 m, voltage path 10 M
Voltage ranges: 30, 300, 600 V
Current ranges: 1, 10, 20 A
Measurement accuracy: 2%
Automatic or manual measurement range selection
Demonstration test instrument for measuring properties of
the electricity supply
Operating voltage: 230V, 50/60Hz
Weight: 2kg
The VI Starter software allows all the measurements to be displayed

on the PC. Up to 17 different displays can be opened.
Oscilloscope display of voltage, current and power

Consumption meter to display power consumed and output
Data logger for 14 different variables
Data export for data logger
Characteristic recorder
Labview driver and supplied examples

Accessories:
15 Set of safety measurement cables, 4mm (31 leads) SO5148-1L 1
Safety measurement cables with 4mm safety plugs, coloured,

PVC insulation, highly flexible
Each set includes the following:
6x 25cm long, black

4x 50cm long, black
2x 100cm long, blue
2x 100cm long, red
1x 100cm long, green/yellow
1x 150cm long, blue
1x 150cm long, green/yellow
2x 150cm long, green
4x 150cm long, brown
4x 150cm long, black
4x 150cm long, grey
Wire cross section 2.5 mm
Capacity/category: 600V CAT II, 32A
16 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R 20
Moulded insulation
both sides with touch protection (safety plug + safety sockets),

distance 19mm
transition resistance max. 6m
rated data: 1000V/32A CAT II
colour black
17 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 2
Moulded insulation

distance 19mm
colour blue

18 Safety connecting plug 4mm with tap (2x), green/yellow, SO5126-3W 2
1000V/32A CAT II
Moulded insulation

distance 19mm
colour green/yellow

19 Mobile aluminium experiment stand, 3 levels, power strip with 6 ST7200-3A 1
sockets, 1250x700x1995mm
High-quality, mobile experiments stand from the SybaPro range

for demonstrations and experiments. Features aluminium profile
legs compatible with all add-ons and extensions for the SybaPro
system.
The mobile experiment stand is supplied in kit form and needs to
be assembled by customers themselves.
Table top:
30-mm table top made of highly compressed, multi-layer

fine chipboard conforming to DIN EN 438-1
Colour grey, RAL 7035, with 0.8-mm slightly textured

laminate coating (Resopal) on both sides, conforming to
DIN 16926
Resistant to many chemicals and reagents including

dilute acids and alkalis
Resistant to heat, e.g. molten solder or heating at specific

points such as by soldering tips or cigarette ends
Table top with solid impact-resistant protective edging

made of 3mm thick RAL 7047 coloured plastic
Coating and adhesive are PVC free
Power strip with 6 outlet sockets mounted underneath the

table top, lead and earthed plug
Frame:
2 extruded aluminium profiles with multiple grooves 1800 x

120 x 40 mm (WxHxD)
8 equally sized grooves in extruded aluminium profiles (3

on each side and 1 each on the front and back)
Grooves accommodate standard industrial mountings
4 H-shaped aluminium profiles, 1150 mm, for 3-layer

organisation of DIN A4 panels
Space for extension of power supply duct
Base made of rectangular tubing with 4 swiveling double

casters, 2 of which have brakes
Table frame made of tough combination of rectangular

tubing around the full perimeter
Acid-resistant epoxy-resin coating, 80 m thick (approx.),

colour RAL 7047
Dimensions:
Height of table top 760 mm
1250 x 1995 x 700 mm (WxHxD)

20 Protected power distribution for working stations ST8008-8M 1
400-V CEE distribution panel with automatic circuit breakers for

attachment to profiles on experiment trolleys or direct to table-top.
2 CEE sockets (400 V, 16 A, 5-pole) with safety flap

1 Socket outlet with earth (230 V) plus safety flap
Circuit breaker: 1 x 3-pole line circuit breaker, type B, 16 A
Power connection: 3 x 230/400 V, 50/60 Hz via CEE plug, 4-m
power lead
Weight: 3 kg
21 Wall or aluminium-profile mounting cable storage for 48 cables ST8003-8E 1
Accommodates about 48 safety measuring leads (4mm), suitable for

mounting on walls or aluminium profiles
Width 200 mm, 12 guide grooves for leads

Adjustable height for mounting on aluminium profiles
Can be mounted on the left or right
Can be mounted on walls
Includes 2 screws and tenon blocks
Acid-resistant epoxy-resin powder coating, thickness 80 m
approx., colour RAL 7047
22 PC holder for SybaPro experiment trolleys, height/width adjustable ST7200-5A 1
Shelf for desktop PC made of 1.5mm sheet steel punched with

holes, suitable for all furniture in the SybaPro aluminium profile
range
Adjustable assembly height
Adjustable width (160 - 255mm)
Can be mounted to left or right
Includes all equipment necessary for assembly (4 bolts and 4

tenon blocks)
Acid-resistant epoxy-resin powder coating, 80m thick

approx., colour RAL7047

23 Monitor holder for flat screen monitor of weight up to 15kg / 33lbs ST8010-4T 1
Pivoting monitor holder for attachment to aluminium profiles of

furniture in the SybaPro range. Allows a monitor to be placed in
the optimum position so that work and experiments are less
tiring.
Pivoting arm with two-part joint
Quick-lock for adjustment to any height on extruded

aluminium profile
VESA fastening 7.5 x 7.5cm
Includes VESA 75 (7.5x7.5) - VESA 100 (10x10) adapter
2 Cable clips
Adequate carrying capacity 15kg / 33lbs
TFT monitor can be turned parallel to the table edge
Separation can be adjusted to anywhere between 105 and

480mm
Additionally included:
Cable management set for installing cables along the profiles of the
aluminium lab system furniture in the SybaPro range, consisting of:
3 Cross cable binders for front and rear grooves of aluminium

profile
3 Cross cable binders for side grooves of aluminium profile
12 Cable binders
4 Aluminium cover profiles for covering and enabling wires to
be run along the grooves of an aluminium profile
24 Keyboard adapter for flat screen monitor holders ST8010-4G 1
Keyboard adapter for use in combination with flat screen monitor

holders
Mounted between monitor and mount for flat screen monitor

holder
Variable 3-level height adjustment via multiple pre-drilled
mounting holes
Two rows of mounting holes for use with equipment meeting
VESA 75 and VESA 100 standards
Keyboard shelf inclined by about 30 for comfortable and
ergonomic usability
Keyboard shelf with 11-mm folded edging to prevent falling,
including handle
Variable 2-level depth attachment for keyboard shelf (252/276
mm)
Extra-wide keyboard shelf (640 mm) can accommodate a
mouse as well
Depth of keyboard shelf 172 mm
Includes two cable clips for guiding and bundling cables
Maximum load 10 kg
Dimensions (HxWxD) 360 x 640 x 276 mm

25 Protection cover for three-level experiment trolleys ST8010-9Y 1
Dust cover for three-level experiment trolleys
For protecting equipment from dust and damp
For keeping equipment out of sight (the cover must not be

transparent, so is therefore opaque)
Colour: matt dark grey with printed LN logo in orange)
Material: nylon fabric with polyurethane coating
High resistant to tearing, impregnated to be washable and

waterproof

5850 E EPE 51-3 Field-Oriented Control of Asynchronous Machine With Matlab - Simulink 300W

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Table of Contents

Lucas Nlle GmbH Page 1/20 www.lucas-nuelle.com

Electrical machines, power electronics, drive technology

Complete machine labs, electrical machine labs and drive technology

Designing drive controllers with Matlab - Simulink

Designing drive controllers with Matlab - Simulink 300W

Rapid implementation of user-defined and reconfigurable processor/hardware-in-the-loop systems using

Lucas Nlle GmbH Page 2/20 www.lucas-nuelle.com

EPE 51-3 Field-oriented control of asynchronous machine with Matlab - Simulink

Setting up a hardware-in-the-loop system under real-time conditions

Park- and Clarke transformation

Speed detection using incremental sensors

Basic equipment set, consisting of:

Basic equipment set, consisting of:

Pos. Product name Bestell-Nr. Anz.

1 Self-commutated converter circuits CO3636-3B 1

Lucas Nlle GmbH Page 3/20 www.lucas-nuelle.com

The following circuits can be assembled:

The equipment has the following features:

Control unit with 6-pulse IGBT AC inverter

Virtual instruments make it possible to control the system using a

Setting of parameters via PC

Lucas Nlle GmbH Page 4/20 www.lucas-nuelle.com

Lucas Nlle GmbH Page 5/20 www.lucas-nuelle.com

Matlab enables rapid prototyping of embedded open-loop and

The Matlab interface makes it possible to upload Matlab projects

Separate hardware interface for uploading applications

MATLAB Version 8.0 (R2012b) or higher

Simulink Version 8.0 (R2012b) or higher

Embedded Coder Version 6.3 (R2012b) or higher

MATLAB Coder Version 2.3 (2012b) or higher

Simulink Coder Version 8.3 (2012b) or higher

Code Composer Studio v5

Programming adapter with USB port, galvanic isolation

Lucas Nlle GmbH Page 6/20 www.lucas-nuelle.com

The three-phase isolating transformer acts as a power supply for any

Input voltage: 3x 400V, 50Hz via CEE plug

4 Three-phase asynchronous motor, 0.3kW n=1400 (230V/400V) SE2673-1K 1

Nominal voltage: 400/230V, 50 Hz

Nominal current: 1.2/218A

Nominal speed: 1380rpm

Nominal power: 0.37kW

cos phi: 0.76

Dimensions: 340 x 210 x 210mm (HxWxD)

5 Incremental position encoder 1024 pulses SE2663-3T 1

The incremental position sensor is mounted between two bearing

The incremental position sensor has the following features:

Lucas Nlle GmbH Page 7/20 www.lucas-nuelle.com

Plug-in plastic panel to prevent people touching the revolving

Material: clear Makrolon with plug

Dimensions: 115 x 90 x 60mm (HxBxT)

7 Rubber coupling sleeve, 0.3kW SE2662-2A 1

Rubber coupling sleeve used for the coupling of two machines

Permits rapid and safe assembly

Designed with internal ring gear

Material: rubber (neoprene)

Dimensions: 40 x 45mm (length x diameter)

Lucas Nlle GmbH Page 8/20 www.lucas-nuelle.com

Pos. Product name Bestell-Nr. Anz.

8 Interactive Lab Assistant: Frequency converter drives SO2800-2L 1

This instruction manual makes up an Interactive Lab Assistant

Interactive experiment set-ups

Frequency converter drives with three-phase asynchronous