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01 Manual de Mantenimiento Del Robot
01 Manual de Mantenimiento Del Robot
01 Manual de Mantenimiento Del Robot
2010
Fuji ACE Model EC-61HS / HD EC-101HS / HD EC-171HS / HD EC-201HS / HD EC-201W
Type of Motion Multi-Articulated
Repeatability + 0.5mm
Robot Weight (Without End Effector) 700 kg (1544 lbs) 750 Kg (1654 lbs) 1150 Kg (2536 lbs)
Note: Specifications are subject to change without notice. Capacities as stated above are the maximum that may be achieved by the robot under
ideal conditions. Capacity rates can be significantly affected by layouts, product types, and can be confirmed after a detailed analysis of an
application. *Pneumatic consumption may vary with use of a third party End Effector.
SAFETY
GENERAL PRECAUTIONS
(3)If entry into the working area (inside the safety guarding fence) of the
robot is required, while robot is running, the control power must be switched off
and switch key must be removed .
(5) When the robot is operating, do not interfere with any limit switches or photo
electric sensors as this may cause unpredictable operation of the robot.
(6) Check the air filter at regular intervals, drain and empty it if necessary.
(8) Warning Messages including Battery Discharged shows up only when the
main switch becomes ON. T herefore it is recommended to switch OFF and
ON main power once a month.
SAFETY
BEFORE OPERATING THE ROBOT
(1)Ensure the guards are closed and that all other safety items are in
perfect working order.
Unless these conditions are met the robot must not be started.
(3) Check the air pressure level with the gauge and if necessary adjust with the
regulator to 5kg/cm.
(4) Make absolutely sure that the "fingers" of the Hand are securely fixed.
(6) Check that all ancillary robot systems are in good condition and that nothing
obstructs the robot working area.
Theta axis
Robot Body Rotation
Periodical Inspection
Daily
Item # Inspection Item inspection 3-6 months (refer
to Lube Chart) 5,000 hrs 10,000 hrs 20,000 hrs
1 Robot inspection: any appearance damage
2 Any abnormality in motion (change of position, etc.)
3 Any abnormal noise
4 Any abnormality in cables, hoses, piping
5 Check if any air leakage
6 Any deformation of the robot hand
7 Inspection of Alpha & Beta axis hand cables
8 Robot Lubrication
9 Inspection of cable connections
10 Inspection of Alpha & Theta axis reducers
11 Inspection of R & Z axis ball screws
12 Inspection of R & Z axis ball screw support bearings
13 Inspection of R & Z axis linear guides
14 Inspection of Theta axis bearing
15 Inspection of R, Z, & Theta axis timing belts
16 Check tightening of each bolt
17 Robot overhaul
FUJI ROBOTICS Fuji Robotics Lubrication Information
Theta Axis
Grease
insertion point Lubrication Exit Location
(OLD grease will come
out of the top of the gear
reducer as new grease
is pumped in).
FUJI ROBOTICS Fuji Robotics Lubrication Information
R Axis
Ball
Linear guide (right) Screw Linear guide (left)
Z Axis
Ball
Linear guide (right) Linear guide (left) Screw
EC-201
NLGI Consistency 2 2 00
Lithium
Soap Type Lithium Lithium Lithium
hydroxystearate
synthetic hydrocarbon
Base Oil (type) Mineral Mineral Mineral
oil + mineral oil
Kinematic Viscosity
189 100.0 189
@ 40C mm 2/s 31,1
15.6 10.2 15.6
(ASTM-D445)
Cone Penetration
Worked @ 25C 0.1mm 265-295 265-295 400-480 415
(IP 50/ASTM-D217)
Dropping Point C
(IP 132) 180 190 - 193
NOTE:
Using an alternative lubricate, that does not have the same Physical Characteristics as the recommended factory product may result
in device failure. (Failing to used the recommended lubricates above may void the factory warranty)
Please contact FUJI ROBOTICS if you need to change the Alpha-Axis and or Theta-Axis gear reducer, except EC-201.