SIDE MOUNTED HANDWHEEL CALCULATIONS

SIZE - IM1-30

Notations -
n = No of spiral turns
L = Total lift required
l = lift in one turn
P = Design load for the system
P' = effort to raise load on spiral
= Bearing coefficient of friction
F = frictional force at spiral
= Angle of climb
dm = avg. diameter of final spiral turn
d = Final diameter of spiral
f = Manual effort at the end of Handwheel
D = diameter of Handwheel (may include tommy bar)
ds = Handwheel shaft diameter
' = Friction coefficient of bushing used to suppot shaft
T1 = Frictional torque due to Spiral disk
T2 = Frictional torque due to support bush
l1, l2 = Distance from sketch
=
=

Inputs -
n= 5
L= 60 mm
l= 12 mm
P= 2000 Kg
= 0.0015
d= 165 mm
D= 1200 mm
l1 = 100 mm
l2 = 200 mm
ds = 30 mm
' = 0.15
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ONS

ommy bar)

uppot shaft

Page - 1 of 2
Calculations -

dm = d-l
= 153 mm
= Tan (l/dm)
-1

= 1.42975

From Fig. 1
fy = 0
Ncos+Fsin-P = 0
Ncos+Nsin-P = 0
N = P/(cos+sin)
N = 2000.5 Kg
F = N
= 3.0 Kg

fx = 0
P'Fcos-Nsin = 0
P' = Nsin+Fcos
= 52.9 Kg

T1 = P'*d/2
= 4366 Kgmm

If effect of bearing bushes considered

From Fig. 2
R2 = P*l1/l2
= 1000 Kg
R1 = P+R1
= 3000 Kg
T2 = '*(R1+R2)*ds/2
= 9000 Kgmm
f = (T1+T2)/D*2
= 22.3 Kg

Page - 2 of 2
Page - 2 of 2
 SIDE MOUNTED HANDWHEEL CALCULATIONS
SIZE - IM1-30

Notations -
n = No of spiral turns
L = Total lift required
l = lift in one turn
P = Design load for the system
P' = effort to raise load on spiral
= Bearing coefficient of friction
F = frictional force at spiral
= Angle of climb
dm = avg. diameter of final spiral turn
d = Final diameter of spiral
f = Manual effort at the end of Handwheel
D = diameter of Handwheel (may include tommy bar)
ds = Handwheel shaft diameter
' = Friction coefficient of bushing used to suppot shaft
T1 = Frictional torque due to Spiral disk
T2 = Frictional torque due to support bush
l1, l2 = Distance from sketch
=
=

Inputs -
n= 2
L= 60 mm
l= 30 mm
P= 2000 Kg
= 0.0015
d= 165 mm
D= 1200 mm
l1 = 100 mm
l2 = 200 mm
ds = 30 mm
' = 0.15
Page - 1 of 2
ONS

ommy bar)

uppot shaft

Page - 1 of 2
Calculations -

dm = d-l
= 135 mm
= Tan (l/dm)
-1

= 4.04506

From Fig. 1
fy = 0
Ncos+Fsin-P = 0
Ncos+Nsin-P = 0
N = P/(cos+sin)
N = 2004.8 Kg
F = N
= 3.0 Kg

fx = 0
P'Fcos-Nsin = 0
P' = Nsin+Fcos
= 144.4 Kg

T1 = P'*d/2
= 11915 Kgmm

If effect of bearing bushes considered

From Fig. 2
R2 = P*l1/l2
= 1000 Kg
R1 = P+R1
= 3000 Kg
T2 = '*(R1+R2)*ds/2
= 9000 Kgmm
f = (T1+T2)/D*2
= 34.9 Kg

Page - 2 of 2
Page - 2 of 2
 SIDE MOUNTED HANDWHEEL CALCULATIONS
SIZE - IM1-30

Notations -
n = No of spiral turns
L = Total lift required
l = lift in one turn
P = Design load for the system
P' = effort to raise load on spiral
= Bearing coefficient of friction
F = frictional force at spiral
= Angle of climb
dm = avg. diameter of final spiral turn
d = Final diameter of spiral
f = Manual effort at the end of Handwheel
D = diameter of Handwheel (may include tommy bar)
ds = Handwheel shaft diameter
' = Friction coefficient of bushing used to suppot shaft
T1 = Frictional torque due to Spiral disk
T2 = Frictional torque due to support bush
l1, l2 = Distance from sketch
=
=

Inputs -
n= 1
L= 65 mm
l= 65 mm
P= 2000 Kg
= 0.0015
d= 120 mm
D= 300 mm
l1 = 100 mm
l2 = 200 mm
ds = 30 mm
' = 0.15
Page - 1 of 2
ONS

ommy bar)

uppot shaft

Page - 1 of 2
Calculations -

dm = d-l
= 55 mm
= Tan (l/dm)
-1

= 12.44

From Fig. 1
fy = 0
Ncos+Fsin-P = 0
Ncos+Nsin-P = 0
N = P/(cos+sin)
N = 2047.4 Kg
F = N
= 3.1 Kg

fx = 0
P'Fcos-Nsin = 0
P' = Nsin+Fcos
= 444.0 Kg

T1 = P'*d/2
= 26643 Kgmm

If effect of bearing bushes considered

From Fig. 2
R2 = P*l1/l2
= 1000 Kg
R1 = P+R1
= 3000 Kg
T2 = '*(R1+R2)*ds/2
= 9000 Kgmm
f = (T1+T2)/D*2
= 237.6 Kg

Page - 2 of 2
Page - 2 of 2
 SIDE MOUNTED HANDWHEEL CALCULATIONS
SIZE - IM1-30

Notations -
n = No of spiral turns
L = Total lift required
l = lift in one turn
P = Design load for the system
P' = effort to raise load on spiral
= Bearing coefficient of friction
F = frictional force at spiral
= Angle of climb
dm = avg. diameter of final spiral turn
d = Final diameter of spiral
f = Manual effort at the end of Handwheel
D = diameter of Handwheel (may include tommy bar)
ds = Handwheel shaft diameter
' = Friction coefficient of bushing used to suppot shaft
T1 = Frictional torque due to Spiral disk
T2 = Frictional torque due to support bush
l1, l2 = Distance from sketch
=
=

Inputs -
n= 1
L= 65 mm
l= 65 mm
P= 1633 Kg
= 0.0015
d= 120 mm
D= 300 mm
l1 = 100 mm
l2 = 200 mm
ds = 30 mm
' = 0.15
Page - 1 of 2
ONS

ommy bar)

uppot shaft

Page - 1 of 2
Calculations -

dm = d-l
= 55 mm
= Tan (l/dm)
-1

= 33

From Fig. 1
fy = 0
Ncos+Fsin-P = 0
Ncos+Nsin-P = 0
N = P/(cos+sin)
N = 1945.2 Kg
F = N
= 2.9 Kg

fx = 0
P'Fcos-Nsin = 0
P' = Nsin+Fcos
= 1061.9 Kg

T1 = P'*d/2
= 3133 Kgmm

If effect of bearing bushes considered

From Fig. 2
R2 = P*l1/l2
= 816.5 Kg
R1 = P+R1
= 2449.5 Kg
T2 = '*(R1+R2)*ds/2
= 0 Kgmm
f = (T1+T2)/D*2
= 20.9 Kg

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Page - 2 of 2