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BB Bar Brochure 2007 06 29 PDF
BB Bar Brochure 2007 06 29 PDF
BB Bar high strength steel bars for are hot rolled and proof stressed alloy
steel conforming to ASTM A722.
Smooth BB Bar is produced by cold rolled threads at both ends of the bar.
The cold rolled threads are classified for high fatigue strength.
Thread BB Bar D1
Smooth BB Bar
D1
D0
D2
* Thread BB Bars 26.5 and 32 mm in grade 1080/1230 can also be produced upon special arrangement.
** Yield Strength at 0.2% Offset (s) / Ultimate Tensile Strength (z)
*** Minimum bar protrusion for stressing with stressing coupler and maximum stressing force 0.9 yield load of bar
THEAPPLICATIONS
Rock Anchors Resin Anchors Tie Rods Heavy Lifting
Earth Anchors Uplift Anchors Roof Protection Bar Tendons
Soil Nailing Form Ties Mini Piles
HIGHTENSILEBARS
Status: June 2007 -1-
THEACCESSORIES
Spherical Nut Spherical Nut with Slots
SW L SW L
b
a d c
Bar Steel Spherical Nut Spherical Rect. Plate Anchor Plate Square Plate Anchor Plate
Diameter Grade Article No. Nut Article No. Rectangular Article No. Square
L SW Weight a b c d* Weight a c d* Weight
[mm] [mm] [mm] [kg/pc] [mm] [mm] [mm] [mm] [kg/pc] [mm] [mm] [mm] [kg/pc]
HIGHTENSILEBARS
Status: June 2007 -2-
Full Force Hex Nut
SW L
c
b
Flat Washer
a
Bar Steel Hex Nut Hex Rect. Plate Anchor Plate Square Plate Anchor Plate
Diameter Grade Article No. Nut Article No. Rectangular Article No. Square
L SW Weight a b c Weight a c Weight
[mm] [mm] [mm] [kg/pc] [mm] [mm] [mm] [kg/pc] [mm] [mm] [kg/pc]
HIGHTENSILEBARS
Status: June 2007 -3-
STRAIGHT ROUND COUPLERS
D4
26.5 835/1030 526004123000 160 50 1.59
32 835/1030 526004233000 200 65 3.62
36 835/1030 526004243000 220 70 4.53
40 835/1030 526004653000 250 75 5.77
50 835/1030 526004163000 290 90 9.64
26.5 930/1080 526004123000 160 50 1.59
32 930/1080 526004233000 200 65 3.62
36 930/1080 526004243000 220 70 4.53
40 930/1080 526004653000 250 75 5.77 Lock Nuts
50 930/1080 526004663000 290 90 9.64
36 1080/1230 526004243000 220 70 4.53
DUCT PROPERTIES
15 1120250310027 25 31 0.261
15 1120300360027 30 36 0.309
D5
D6
20 1120300360027 30 36 0.309
20 1120350410027 35 41 0.358
26.5 1120350410027 35 41 0.358
26.5 1120400460027 40 46 0.407
32 1120400460027 40 46 0.407
32 1120450510027 45 51 0.456
36 1120450510027 45 51 0.456
36 1120500560027 50 56 0.505
40 1120500560027 50 56 0.505
40 1120550610027 55 61 0.555
50 1120600670027 60 67 0.604
50 1120650720027 65 72 0.654
HIGHTENSILEBARS
Status: June 2007 -4-
CENTER AND EDGE DISTANCES ZE ZC
SQUARE PLATE
Bar Steel Center to Center and Edge Distance
Diameter Grade [mm]
ZE
Conc. Comp. Strength
30 34 40 45
fcmj,cube N/mm
ZC ZE ZC ZE ZC ZE ZC ZE
ZC
Thread BB Bar
26.5 835 155 100 145 95 135 90 135 90
32 835 190 115 180 110 165 105 165 105
36 835 215 130 200 120 190 115 190 115
40 835 235 140 225 135 220 130 220 130
50 835 295 170 280 160 260 150 260 150
27 930 165 105 155 100 145 95 135 90
XE XC
32 930 200 120 190 115 175 110 165 105
36 930 225 135 210 125 195 120 190 115
40 930 250 145 235 140 220 130 220 130
50 930 315 180 295 170 270 155 260 150 YE
36 1080 245 145 230 135 210 125 200 120
Smooth BB Bar
26 835 155 100 145 95 135 90 135 90 YC
32 835 190 115 180 110 165 105 165 105
36 835 215 130 200 120 190 115 190 115
RECTANGULAR PLATE
Bar Steel Center to Center and Edge Distance
Diameter Grade [mm]
Conc. Comp. Strength
30 34 40 45
fcmj,cube N/mm
XC YC XE YE XC YC XE YE XC YC XE YE XC YC XE YE
Thread BB Bar
26.5 835 165 165 105 105 155 155 100 100 155 145 100 95 155 135 100 90
32 835 220 200 130 120 220 190 130 115 220 175 130 110 220 165 130 105
36 835 245 225 145 135 245 210 145 125 245 195 145 120 245 185 145 115
40 835 - - - - - - - - - - - - - - - -
50 835 - - - - - - - - - - - - - - - -
26.5 930 - - - - - - - - - - - - - - - -
32 930 - - - - - - - - - - - - - - - -
36 930 - - - - - - - - - - - - - - - -
40 930 - - - - - - - - - - - - - - - -
50 930 - - - - - - - - - - - - - - - -
36 1080 290 255 165 150 290 240 165 140 290 225 165 135 290 210 165 125
Smooth BB Bar
26 835 165 165 105 105 155 155 100 100 150 140 95 90 150 135 95 90
32 835 220 200 130 120 220 190 130 115 220 175 130 110 220 165 130 105
36 835 240 225 140 135 240 210 140 125 240 195 140 120 240 185 140 115
Different anchorage arrangements of the bars require the addition of different bursting
reinforcement. The additional reinforcing steel requirements also vary for different
countries, building codes and standards. For more information on requirements for a
specific project please contact the BBV office.
HIGHTENSILEBARS
Status: June 2007 -5-
BB BAR MINING PRODUCTS
BB Bar may be used for high capacity bolt shafts with either mechanical of grouted strata reinforcement anchors.
The bolt shafts may be fitted with our various bolt components for bolt head tensioning and anchoring within the
strata. The bars can also be supplied with a slash cut end to facilitate mixing of epoxy cartridges.
45
The nut maybe secured to the bar with a steel shear pin. This pin would facilitate a one time automated installation
of the bolt with a rock bolter or other torquing apparatus to fully tension the expansion shell before shearing of the
pin is induced by the expansion shell becoming fully engaged within the bore hole.
Subsequent tensioning of the bolt shaft would then take place once the pin has sheared allowing the nut to move
freely along the bar shaft to engage with the plate and rock surface.
Alternatively the shear pin mechanism may be utilized to mix epoxy grout cartridges within the bore hole and
subsequent tensioning of the bolt head once the epoxy has set.
The dish anchor plate is designed for use with our spherical anchor head nut to overcome minor surface angularity
and allow for angular misalignment between bolt shaft and the strata surface. Lugs may also be pressed into the
plate to facilitate hanging of utilities, fastening of mesh etc.
Our expansion shell is a three part wedge assembly allowing easy tensioning with our thread bars for load transfer
in any rock strata which is sufficiently competent to provide adequate anchorage.
a t
Spherical Nut
SW
a
Shear Pin
HIGHTENSILEBARS
Status: June 2007 -6-
THEEQUIPMENT
a
BB BAR - STRESSING JACKS
JACK CAPACITY [kN] 625 1100
Nominal Bar Dia. [mm] 15/20/26.5 26.5/32/36
a [mm] 225 275
b [mm] 100 140
b
c [mm] ~580 ~770
d [mm] 50/100 50/150
Weight [kg] ~37 ~54 c d
D4
[mm] [mm] [mm] [kg/pc]
Spindle Nut
130
485004243000 36 6.36
485004653000 40 6.12
We are reserving the right to make changes and improvements to the products and/or the process
which may result in benefit and/or changes to physical/mechanical characteristics.
The data contained herein is considered representative of current production and is believed to be
reliable and to represent the best available characterization of the product as of June 2007.
HIGHTENSILEBARS
Status: June 2007 -7-