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3287QD-BGTVT Lop Phu Sieu Mong Tao Nham
3287QD-BGTVT Lop Phu Sieu Mong Tao Nham
QUYT NH
BAN HNH QUY NH TM THI V K THUT THI CNG V NGHIM THU LP PH SIU
MNG TO NHM TRN NG T
B TRNG B GIAO THNG VN TI
Cn c Ngh nh s 51/2008/N-CP ngy 22/4/2008 ca Chnh ph quy nh chc nng,
nhim v, quyn hn v c cu t chc ca B Giao thng vn ti;
Xt ngh ca Vin Khoa hc v Cng ngh GTVT ti cng vn s 1186/VKHCN-KQH ngy
23/10/2008 v vic ban hnh Quy nh tm thi v k thut thi cng v nghim thu lp
ph siu mng to nhm trn ng t;
Theo ngh ca V trng V Khoa hc cng ngh,
QUYT NH:
iu 1. Ban hnh km theo Quyt nh ny Quy nh tm thi v k thut thi cng v
nghim thu lp ph siu mng to nhm trn ng t.
iu 2. Quyt nh ny c hiu lc thi hnh k t ngy k.
iu 3. Chnh Vn phng, V trng cc V, Cc trng cc Cc thuc B, Gim c S
GTVT cc tnh, thnh ph trc thuc Trung ng, Th trng cc c quan, t chc v c
nhn c lin quan chu trch nhim thi hnh Quyt nh ny./.
KT. B TRNG
TH TRNG
Ni nhn:
- Nh iu 3;
- B trng ( b/c);
- Cc Th trng B GTVT;
- Cc Ban QLDA thuc B;
Ng Thnh c
- Cc TCT, Cty t vn ngnh GTVT;
- Cc TCT, Cty thi cng ngnh GTVT;
- Website B GTVT;
- Lu: VT. KHCN.
QUY NH TM THI
V K THUT THI CNG V NGHIM THU LP PH SIU MNG TO NHM TRN NG
T
(Ban hnh km theo Quyt nh s 3287/Q-BGTVT ngy 29 thng 10 nm 2008 ca B
trng B Giao thng vn ti)
1. Quy nh chung
1.1. Quy nh k thut ny quy nh nhng yu cu k thut v vt liu, cng ngh ch to
hn hp, cng ngh thi cng, kim tra, gim st v nghim thu lp ph siu mng to
nhm trn ng t (sau y vit tt l LPSMTN).
1.2. Hn hp b tng nha p dng lm LPSMTN c ch to theo phng php trn nng,
ri nng, c cp phi ct liu gin on, cht kt dnh l nha ng polime; c ri trn
mt ng ti dnh bm bng nh tng nha ng polime.
1.3. Cng ngh thi cng LPSMTN s dng mt my ri lin hp thc hin ng thi hai chc
nng: (1) ti nh tng nha ng polime dnh bm v (2) ri hn hp LPSMTN.
1.4. LPSMTN c chiu dy sau khi lu ln t 12,5 mm n 25 mm ty theo loi LPSMTN s
dng; chiu dy LPSMTN khng c tnh n trong tnh ton kt cu o ng.
1.5. LPSMTN c s dng lm lp to nhm cho ng t (thch hp vi ng cao tc,
ng t cp cao); c ri trn mt ng b tng nha hoc mt ng b tng xi
mng mi xy dng hoc qua thi gian khai thc.
1.6. bo m bn v chiu dy ri ng u ca LPSMTN, mt ng pha di phi
tha mn cc yu cu v cng v bng phng theo quy nh ca cp ng tng
ng ti TCVN 4054 : 2005.
2. Phn loi LPSMTN
2.1. Cn c vo thnh phn cp phi ct liu, LPSMTN c phn ra 3 loi:
- LPSMTN loi A: c c ht ln nht l 9,5 mm;
- LPSMTN loi B: c c ht ln nht l 12,5 mm;
- LPSMTN loi C: c c ht ln nht l 19 mm.
Thnh phn cp phi ct liu ca LPSMTN theo quy nh ti Bng 1.
Bng 1. Thnh phn cp phi ct liu ca LPSMTN
19 100
4,75 40 55 25 38 25 38
2,36 22 32 22 32 22 32
1,18 15 25 15 23 15 23
0,600 10 18 10 18 10 18
0,300 8 13 8 13 8 13
0,150 6 10 6 10 6 10
0,075 46 46 46
4 4.b) n nh cn li (ngm mu
60C trong 24 gi) so vi n nh
% min. 80 AASHTO T 245
ban u (ngm mu 60C trong 40
pht)
Ghi ch 1:
- Trong qu trnh thit k hn hp LPSMTN, th nghim chy nha c thc hin hm
lng nha ln hn 0,5 % so vi hm lng nha ti u v nhit ln hn 15 C so vi
nhit trn mu th nghim.
- Trong trng hp kim tra hn hp LPSMTN ly v t trm trn hoc hin trng, th
nghim chy nha c thc hin trn mu nhit trn mu th nghim.
- Trong trng hp phng th nghim cha c iu kin th nghim ch tiu (4.a) th cho
php s dng ch tiu (4.b);
4. Yu cu cht lng vt liu ch to LPSMTN
4.1. dm: c nghin (xay) t tng, ni; c kch c lt sng ln nht (theo quy
nh ti Bng 1 ng vi tng loi LPSMTN) v nm trn sng 4,75 mm. Cc ch tiu c l
ca dm c quy nh ti Bng 4.
Bng 4. Cc ch tiu c l quy nh cho dm
TT Cc ch tiu n v Yu cu Phng php th nghim
1 hao mn Los Angeles % max. 25 TCVN 7572-12 : 2006
Hm lng ht b p v
2 - 1 mt % 100 TCVN 7572-18 : 2006
- 2 mt % min. 85
3 Hm lng ht thoi dt
4.3. Bt khong
4.3.1. Bt khong l sn phm c nghin t cc b nt ( vi can-xt, -l-mit)
sch, c cng nn ca gc khng nh hn 20 MPa (th nghim theo TCVN 7572-10 :
2006) hoc l xi mng.
4.3.2. Bt khong phi kh, ti, khng c vn hn.
4.3.3. Cc ch tiu c l v thnh phn ht ca bt khong c quy nh ti Bng 6.
Bng 6. Cc ch tiu c l quy nh cho bt khong
Yu cu
TT Cc ch tiu n v
PMB-I PMB-II PMB-III
1 Nhit ha mm (Phng php vng v C min. 60 min. 70 min. 80
bi)
2 kim ln 25 C 0,1mm 50 70 40 70
8 dnh bm vi cp min. cp 4
9 n hi ( 25 C, mu ko di 10 cm) % min. 60 min. 65 min. 70
4.4.2. Vic kim sot cht lng, th nghim kim tra nha ng polyme c tin hnh
theo quy nh ti 22 TCN 319: 2004.
4.5. Nh tng nha ng polime s dng ti dnh bm
4.5.1. Nh tng nha ng polime s dng ti dnh bm l loi phn tch nhanh v
phi tha mn cc yu cu quy nh ti Bng 8.
Bng 8. Tiu chun k thut nh tng nha ng polime
Ghi ch 2:
- Vi th nghim n nh lu tr 24 gi, sau khi im bnh lu mu trong khong thi
gian 24 gi, b mt mu nh tng phi c mu nh mu sa v ng nht, khng c c
mu trng.
- Th nghim chng ct c thc hin theo tiu chun 22 TCN 354:2006, nhit ln nht
khi chng ct l 200 C 5 C v c duy tr trong khong thi gian 15 pht.
4.5.2. Vic kim sot cht lng nh tng nha ng polime c tin hnh theo hng
dn ca nh sn xut nh tng nha ng polime.
4.5.3. T l ti nh tng nha ng polyme dnh bm ty thuc vo loi LPSMTN, tnh
trng mt ng s ri LPSMTN v do T vn gim st quyt nh thng qua on ri th.
Di y l t l p dng ban u tham kho cho tng loi LPSMTN:
- LPSMTN loi A: t l 0,60 L/m2;
- LPSMTN loi B: t l 0,75 L/m2;
- LPSMTN loi C: t l 0,90 L/m2.
4.5.4. Nhit nh tng nha ng polime khi ti dnh bm theo cng b ca nh cung
cp nh tng nha ng polime v c T vn gim st chp thun (khong nhit
tham kho t 50 C 80 C).
5. Thit k hn hp LPSMTN
5.1. Mc ch ca cng tc thit k hn hp LPSMTN l tm ra c t l phi hp cc loi
ct liu khong cht ( dm, ct xay, bt khong) tha mn thnh phn cp phi hn
hp b tng nha c quy nh cho mi loi ti Bng 1 v tm ra c hm lng nha ti
u t c cc yu cu quy nh v cc ch tiu k thut ti Bng 3.
5.2. Cc gi tr nhit trn mu, m mu trong phng th nghim c chn trn c s
nhit quy nh khi trn hn hp LPSMTN ti trm trn v nhit lu ln hn hp LPSMTN
ng vi loi nha ng polyme s dng, c xc nh theo Bng 10.
5.3. Th nghim chy nha phc v cho thit k hn hp LPSMTN c thc hin hm
lng nha ln hn 0,5 % so vi hm lng nha ti u v nhit ln hn 15 C so vi
nhit trn mu th nghim.
5.4. Trnh t thit k hn hp LPSMTN
Cng tc thit k hn hp LPSMTN c tin hnh theo 3 giai on: thit k s b, thit k
hon chnh v lp cng thc ch to hn hp LPSMTN; c tin hnh theo hng dn ti
Ph lc A.
5.4.1. Giai on thit k s b: s dng vt liu ti bi tp kt vt liu ca trm trn b
tng nha thit k. Kt qu thit k giai on ny l c s nh hng cho thit k hon
chnh.
5.4.2. Giai on thit k hon chnh: tin hnh chy th trm trn b tng nha trn c s
s liu ca giai on thit k s b. Ly mu ct liu ti cc phu d tr ct liu nng (cc
Hot-bin) thit k. Cc cng tc: chp thun thit k, sn xut th hn hp LPSMTN v
ri th s cn c vo s liu thit k ca giai on ny.
5.4.3. Lp cng thc ch to hn hp LPSMTN: trn c s thit k hon chnh v kt qu
sau khi thi cng th lp LPSMTN, tin hnh cc iu chnh (nu thy cn thit) a ra
cng thc ch to hn hp LPSMTN phc v thi cng i tr lp LPSMTN. Cng thc ch to
hn hp LPSMTN l c s cho ton b cng tc tip theo: sn xut hn hp LPSMTN ti trm
trn, thi cng, kim tra, gim st cht lng v nghim thu. Cng thc ch to hn hp
LPSMTN phi bao gm ti thiu cc thng tin sau:
- Loi v ngun nha ng polyme, kt qu th nghim nha ng polime;
- Bn sao bng cng b cc gi tr v nhit ca nha ng polime nh quy nh ti
Bng 10;
- Loi v ngun nh tng nha ng polyme, kt qu th nghim nh tng nha ng
polime;
- Bn sao bng cng b cc gi tr nhit khi vn chuyn, khi ti nh tng nha ng
polime;
- Loi v ngun cc ct liu, cc kt qu th nghim ct liu;
- T l phi hp cc loi ct liu: dm, ct, bt khong (tnh theo phn trm khi lng
ca hn hp ct liu);
- Thnh phn cp phi ca hn hp ct liu (tnh theo phn trm lng lt sng qua cc c
sng vung);
- Dung sai cho php ca cp phi hn hp ct liu v hm lng nha khi sn xut LPSMTN
ti trm trn so vi cng thc ch to hn hp LPSMTN;
- Hm lng nha polyme trong hn hp LPSMTN (tnh theo phn trm khi lng ca hn
hp LPSMTN);
- Khi lng th tch ca mu ch b ng vi hm lng nha ti u (th nghim theo
AASHTO T269 - Phng php o th tch);
- T trng ln nht ca LPSMTN trng thi ri ng vi hm lng nha ti u (th nghim
theo AASHTO T209);
- Kt qu th nghim LPSMTN vi cc ch tiu nu ti Bng 3.
5.5. Trong qu trnh thi cng, nu c bt k s thay i no v ngun vt liu u vo hoc
c s bin i ln v cht lng ca vt liu th phi lm li thit k hn hp LPSMTN theo
cc giai on nu trn v xc nh li cng thc ch to hn hp LPSMTN.
6. Sn xut hn hp LPSMTN ti trm trn
6.1. Yu cu v mt bng, kho cha, bi tp kt vt liu
6.1.1. Ton b khu vc trm trn ch to hn hp LPSMTN phi m bo thot nc tt,
mt bng sch s gi cho vt liu c sch v kh ro.
6.1.2. Khu vc tp kt dm, ct xay ca trm trn phi rng, h cp liu cho trng
sy ca my trn cn c mi che ma. dm v ct xay phi c ngn cch khng
ln sang nhau, khng s dng vt liu b trn ln. Trc khi tin hnh thit k hn hp v
sn xut hn hp LPSMTN, mi loi vt liu phi c tp kt t nht l 1/3 khi lng cn
thit cho cng trnh.
6.1.3. Kho cha bt khong: bt khong phi c kho cha ring, nn kho phi cao ro, m
bo bt khong khng b m hoc suy gim cht lng trong qu trnh lu tr.
6.1.4. Khu vc un, cha nha ng polyme phi c mi che. Trong qu trnh lu tr,
phi tun th ch dn ca nh sn xut i vi tng l nha ng polyme. Khng c
dng nha ng polyme qu thi hn s dng sn xut hn hp LPSMTN.
6.2. Yu cu v trm trn: dng trm trn b tng nha thng thng, loi trn theo chu
k (theo m trn) c thit b iu khin, c tnh nng k thut theo quy nh ti 22TCN 255
: 1999 "Trm trn b tng nha nng - Yu cu k thut, phng php kim tra" ngoi ra
phi tha mn cc yu cu sau:
6.2.1. H sng: cn iu chnh, b sung, thay i h sng ca trm trn cho ph hp vi
tng loi LPSMTN c c ht ln nht danh nh khc nhau, sao cho ct liu sau khi sy s
c phn thnh cc nhm ht bo m cp phi hn hp ct liu tha mn cng thc ch
to hn hp LPSMTN c xc lp.
6.2.2. H thng lc bi: khng cho php bi trong h thng lc kh quay li thng trn
sn xut hn hp LPSMTN.
6.2.3. m bo kh nng sn xut hn hp LPSMTN n nh.
6.3. Sn xut hn hp LPSMTN
6.3.1. S cng ngh ch to hn hp LPSMTN trong trm trn phi tun theo ng quy
nh trong bn hng dn k thut do nh sn xut trm trn cung cp.
6.3.2. Vic sn xut hn hp LPSMTN ti trm trn phi tun theo cng thc ch to hn
hp LPSMTN c lp (Mc 5.4.3).
6.3.3. Dung sai cho php ca cp phi ht ct liu v hm lng nha khi sn xut hn hp
LPSMTN ti trm trn so vi cng thc ch to hn hp LPSMTN khng c vt qu gi tr
quy nh ti Bng 9.
Bng 9. Dung sai cho php so vi cng thc ch to hn hp LPSMTN
1. Cp phi ht ct liu:
12,5 5
9,5 5 5
4,75 5 4 4
- C sng vung, mm
2,36 4 4 4
1,18 4 - -
0,075 1 1 1
2. Hm lng nha (% khi lng hn
0,2
hp LPSMTN)
5 Lu ln
- Bt u 130 160
- Kt thc 90 140
Th nghim mu
6 - Trn mu th nghim Marshall 160 180
- m mu th nghim Marshall 150 170
6.4. Cng tc th nghim kim tra cht lng hn hp LPSMTN trm trn.
6.4.1. Mi trm trn ch to hn hp LPSMTN phi c trang b y cc thit b th
nghim cn thit kim tra cht lng vt liu, cc ch tiu c l ca hn hp LPSMTN ti
trm trn.
6.4.2. Ni dung, mt th nghim kim tra cht lng vt liu, cht lng hn hp
LPSMTN ti trm trn c quy nh Mc 8.4.
7. Thi cng LPSMTN
7.1. Phi hp cc cng vic thi cng
7.1.1. Phi bo m nhp nhng hot ng ca trm trn, phng tin vn chuyn hn hp
ra hin trng, thit b ri v phng tin lu ln.
7.1.2. Khong cch gia trm trn v hin trng thi cng phi tnh ton sao cho hn hp
khi vn chuyn n hin trng bo m nhit quy nh.
7.2. Yu cu v thit b thi cng
7.2.1. Xe vn chuyn nh tng nha ng polime l loi xe c xi - tc, c kh nng m
bo c nhit ca nh tng nha ng polime trong qu trnh vn chuyn. Nhit
ca nh tng nha ng polime khi vn chuyn theo khuyn co ca nh sn xut nh
tng nha ng polime (khong nhit tham kho t 50 C 80 C).
7.2.2. Xe vn chuyn hn hp LPSMTN l loi xe t c thng xe bng kim loi, phi c
bt che ph.
7.2.3. My ri hn hp LPSMTN
My ri l loi my lin hp thc hin ng thi hai chc nng: ti nh tng nha ng
polime dnh bm v ri hn hp b tng nha.
7.2.3.1. My ri gm 2 h thng chnh sau:
- H thng tip nhn v ri hn hp LPSMTN (c gn thit b cm bin chiu dy), gm cc
b phn c bn sau:
+ Phu tip nhn hn hp LPSMTN: c cc gung xon (theo phng dc) a hn hp
LPSMTN t phu tip nhn ti b phn ri;
+ B phn ri: c cc gung xon (theo phng ngang) ri hn hp LPSMTN;
+ Thanh m.
H thng tip nhn v ti nh tng nha ng polime, gm cc b phn c bn sau:
+ Thng ng nh tng nha ng polime: C kh nng duy tr nh tng nha ng
polime nhit quy nh trong sut qu trnh thi cng. Nhit ca nh tng nha
ng polime khi ti dnh bm theo khuyn co ca nh sn xut nh tng nha ng
polime (khong nhit tham kho t 50 C 80 C).
+ H thng thanh phun (thng thng gm 2 thanh phun) vi cc vi phun ti nh
tng nha ng polime dnh bm; trn c h thng kim sot, c kh nng iu chnh
t l ti mt cch chnh xc.
7.2.3.2. My ri phi p ng c cc yu cu c bn sau:
- Qu trnh ti nh tng nha ng polime v ri hn hp LPSMTN c thc hin ng
thi, lin tc v ng u, c kh nng iu chnh t l ti nh tng nha ng polime
v chiu dy ri hn hp mt cch chnh xc;
- C kh nng iu chnh chiu rng vt ti nh tng nha ng polime v chiu rng
vt ri hn hp LPSMTN;
- Trc khi ri hn hp LPSMTN, bnh xe v cc b phn khc ca my ri khng c tip
xc vi mng nh tng nha ng polime c ti ln mt ng;
- Hn hp LPSMTN phi c ri xong trong khong thi gian 5 giy tnh t khi nh tng
nha ng polime c ti ln mt ng;
- C kh nng iu chnh c tc ri (tc ri thng s dng t 10m/min
30m/min).
7.2.4. My lu: ch s dng lu tnh hai bnh st loi c ti trng ti thiu l 9 tn.
7.2.5. Trm trn: c tnh nng k thut tha mn yu cu quy nh ti Mc 6.2.
7.3. Yu cu v iu kin thi cng
7.3.1. Ch c thi cng lp LPSMTN khi nhit khng kh ln hn 15 C: khng c thi
cng khi tri ma.
7.3.2. Ch c thi cng lp LPSMTN khi mt ng sch, kh ro, c cng v
bng phng (quy nh ti Mc 1.4), cc v tr h hng cc b (rn nt, bong trc, trt...)
c sa cha trit .
7.3.3. Nn thi cng v hon thin lp LPSMTN vo ban ngy. Trng hp phi thi cng vo
ban m, phi c thit b chiu sng m bo cho qu trnh thi cng m bo cht
lng, an ton v c T vn gim st chp thun.
7.4. Yu cu v on thi cng th
7.4.1. Phi tin hnh thi cng th mt on LPSMTN kim tra v xc nh cng ngh ca
qu trnh ri, lu ln lm c s p dng thi cng i tr. on thi cng th phi c chiu di
ti thiu 100 m, chiu rng ti thiu 2 ln xe.
7.4.2. S liu thu c sau khi ri th s l c s iu chnh (nu c) hoc chp thun
thi cng i tr. Cc s liu chp thun bao gm:
- Cng thc ch to hn hp LPSMTN;
- Phng n v cng ngh thi cng: loi v t l nh tng nha ng polime ti dnh
bm, nhit nh tng nha ng polime khi ti dnh bm; nhit ri, chiu dy ri
LPSMTN cha lu ln, nhit lu ln; ti trng lu, s lu, s lt lu; bng phng,
nhm b mt sau khi thi cng,...
7.4.3. Nu on thi cng th cha t c cht lng yu cu th phi lm mt on th
khc vi s iu chnh li cng thc ch to hn hp LPSMTN, phng n v cng ngh thi
cng cho n khi t c cht lng yu cu.
7.5. Chun b mt bng
7.5.1. Bo v v che y nhng kt cu cng trnh hoc b phn kt cu cng trnh (b va,
np y h thm, h sa thu nc,...) khng b lm bn khi thi cng lp ph LPSMTN (nu
cn).
7.5.2. Lm sch bi bn v vt liu khng thch hp ri vi trn b mt s ri LPSMTN ln
bng my qut, my thi, vi phun nc (nu cn) v bt buc phi hong kh. B mt
chun b phi rng hn sang mi pha l ng t nht l 20 cm so vi b rng s c ti
nh tng dnh bm v ri LPSMTN.
7.5.3. Tin hnh cng tc sa cha ch li lm, v g, b vnh mt,... sao cho mt
ng bo m cao , bng phng, dc ngang, dc dc vi cc sai s nm trong
phm vi cho php m cc tiu chun k thut tng ng quy nh. i vi cc vt nt c
m rng ln hn 6,3 mm hoc su ln hn 12,5 mm th phi v sinh sch s v hn kn
trc (bng nh tng nha ng polime hoc vt liu ph hp khc).
7.6. Vn chuyn nh tng nha ng polime
7.6.1. Dng t c xi - tc vn chuyn nh tng nha ng polime t ni sn xut (hoc
kho lu tr) ra cng trng. Xi - tc phi c kh nng duy tr nhit ca nh tng nha
ng polime nhit quy nh trong sut qu trnh vn chuyn, np y v ng x ca
xi tc phi c nim phong.
7.6.2. Mi chuyn t vn chuyn nh tng nha ng polime khi ri ni sn xut (hoc
kho lu tr) phi c phiu xut xng ghi r nhit , khi lng (hoc th tch), thi im
xe bt u chy, ni xe s n, bin s xe, tn ngi li xe.
7.6.3. Trc khi nh tng nha ng polime vo thng ng nh tng trn my ri,
phi kim tra nim phong trn np y v ng x ca xi - tc, nu du nim phong khng
cn nguyn vn th phi loi b.
7.7. Vn chuyn hn hp LPSMTN
7.7.1. Dng t t vn chuyn hn hp LPSMTN t trm trn ra cng trng. Thng xe
phi kn, sch, c qut lp mng dung dch x phng vo y v thnh thng (hoc du
chng dnh bm); khng c dng du nhn, du cn hay cc dung mi ha tan nha
ng polyme qut y v thnh thng xe.
7.7.2. Mi chuyn t vn chuyn hn hp khi ri trm phi c phiu xut xng ghi r
nhit hn hp, khi lng, cht lng (nh gi bng mt), thi im xe ri trm trn,
ni xe s n, bin s xe, tn ngi li xe.
7.7.3. Trc khi hn hp LPSMTN vo phu tip nhn ca my ri, phi kim tra nhit
hn hp bng nhit k, nu nhit hn hp nh hn quy nh th phi loi b.
7.8. Ti nh tng nha ng polime dnh bm v ri hn hp LPSMTN
Vic ti nh tng nha ng polime dnh bm v ri hn hp LPSMTN c thc hin
ng thi bng mt my ri. Trong qu trnh hot ng, nh tng nha ng polime c
ti ln mt ng thng qua h thng thanh phun, ngay sau hn hp LPSMTN c ri
ln (hn hp LPSMTN phi c ri xong trong khong thi gian 5 giy tnh t khi nh
tng nha ng polime c ti ln mt ng).
Vic ti nh tng nha ng polime dnh bm v ri hn hp LPSMTN phi c thc
hin bng my, ch nhng v tr cc b my khng th ri c th mi c php ri th
cng.
7.8.1. Kim tra h thng thanh phun nh tng nha ng polime, ci t t l phun theo
ng quy nh. Vic kim tra ny phi tun th y hng dn ca nh sn xut thit b.
7.8.2. Lp t h thng cao chun cho my ri: cu to ca h thng cao chun ty
thuc vo loi cm bin ca my ri. Khi lp t h thng ny phi ch tun th y
hng dn ca nh sn xut thit b v phi m bo cc cm bin lm vic n nh vi h
thng cao chun ny.
7.8.3. Trc khi ri phi t nng tm l, gung xon.
7.8.4. t ch hn hp LPSMTN i li ti phu my ri, bnh xe tip xc u v nh nhng
vi 2 trc ln ca my ri. Sau iu khin cho thng xe t t hn hp xung gia
phu tip nhn ca my ri; xe s 0, my ri s y t t t v pha trc cng my
ri.
7.8.5. Khi hn hp LPSMTN phn u dc theo gung xon ca my ri v ngp ti 2/3
chiu cao gung xon th my ri bt u tin v pha trc theo vt quy nh. Trong qu
trnh ri lun gi cho hn hp thng xuyn ngp 2/3 chiu cao gung xon. Tc ri
c xc nh thng qua on ri th v phi c T vn gim st chp thun.
7.8.6. Trong sut thi gian ri hn hp LPSMTN bt buc phi thanh m (hoc b phn
chn ng trn tm l) ca my ri lun hot ng.
7.8.7. Phi thng xuyn dng thun st nh du kim tra b dy ri.
7.8.8. Ngay sau khi hn hp c ri v lm phng s b, cn tin hnh kim tra v sa
nhng ch khng u.
7.8.9. Cui ngy lm vic, my ri phi chy khng ti ra qu cui vt ri t nht 5 m mi
c ngng hot ng.
7.8.10. Mi ni ngang sau mi ngy lm vic phi c sa cho vung gc vi trc ng.
Phi dn sch vt liu vng vi trn mt ng (nu c) do vic sa cha mi ni ngang
cho vung gc vi trc ng gy ra. Trc khi ri tip, phi ct b phn u mi ni, sau
dng nh tng nha ng polime ti dnh bm qut ln vt ct m bo vt ri c
v mi dnh kt tt. Cc mi ni ngang ca hai vt ri st nhau phi cch nhau t nht 1 m.
7.8.11. Cc mi ni dc qua ngy cng phi c x l nh i vi mi ni ngang. Trc
khi ri vt tip theo, phi ct b phn ra ca vt ri c, dng nh tng nha ng polime
ti dnh bm qut ln vt ct sau mi tin hnh ri.
7.9. Lu ln hn hp LPSMTN
7.9.1. Lp LPSMTN mng khng c yu cu v cht lu ln, mc ch chnh ca vic lu ln
nhm lm cho lp LPSMTN lin kt tt vi lp nh tng nha ng polime dnh bm v
mt ng pha di. Nhit hn hp sau khi ri v nhit khi lu phi c gim st
cht ch v phi nm trong gii hn quy nh.
7.9.2. Cng tc lu ln phi c tin hnh ngay sau khi ri (v lp LPSMTN mng nn nhit
ca hn hp LPSMTN sau khi ri gim nhanh).
7.9.3. Vic lu c bt u dc theo chiu dc ca mi ni (nu c), sau ti mp ngoi
v c tin hnh song song vi tim ng, hng dn v pha tim ng. Khi lu trong
ng cong c b tr siu cao, vic lu s bt u t bn thp sau tin dn v bn cao.
Cc vt lu sau phi ln vt trc t nht mt na b rng bnh lu.
7.9.4. Phi m bo lu vn hnh u, l trnh lu khng c thay i t ngt, hng lu
cng khng c o ngc t ngt trnh s dch chuyn ca hn hp LPSMTN.
7.9.5. hn hp LPSMTN khng dnh vo bnh lu, s dng h thng phun nc ca lu
hoc dp nc lm m cc bnh lu, trnh khng nc chy xung mt lp LPSMTN.
Khng c dng du nhn, du cn hay cc dung mi lm ha tan nha ng polyme bi
vo bnh lu chng dnh bm.
7.9.6. S lt lu c quyt nh trn c s kt qu ri th, thng thng t 1 lt/im
n 3 lt/im. Trong qu trnh lu, my lu khng c php dng li trn lp LPSMTN mi
c ri. Vic lu ln phi c hon thnh trc khi nhit mt ng LPSMTN h thp
di 90 C.
7.9.7. C th cho php cc phng tin giao thng lu thng trn mt ng LPSMTN sau
khi nhit mt ng LPSMTN h thp di 70 C.
8. Cng tc gim st, kim tra v nghim thu Ip LPSMTN
8.1. Cng tc gim st kim tra c tin hnh thng xuyn trc khi ri, trong khi ri v
sau khi ri lp LPSMTN. Cc quy nh v cng tc kim tra nu di y l quy nh ti
thiu, cn c vo tnh hnh thc t cng trnh m T vn gim st c th tng tn sut kim
tra cho ph hp.
8.2. Kim tra hin trng trc khi thi cng, bao gm vic kim tra cc hng mc sau:
- Mt ng trn s ri lp LPSMTN;
- Trm trn LPSMTN, thit b vn chuyn, my ri, my lu, thit b thng tin lin lc, lc
lng thi cng, h thng m bo an ton giao thng v an ton lao ng.
8.3. Kim tra cht lng vt liu
8.3.1. Kim tra chp thun vt liu
- Vi dm, ct xay, bt khong: kim tra cc ch tiu quy nh ti Bng 4, Bng 5 v
Bng 6 cho mi t nhp vt liu;
- Vi nha ng polyme: kim tra cc ch tiu quy nh ti Bng 7 cho mi t nhp vt
liu;
- Vi nh tng nha ng polyme: kim tra cc ch tiu quy nh ti Bng 8 cho mi t
nhp vt liu.
8.3.2. Kim tra trong qu trnh sn xut hn hp LPSMTN: theo quy nh ti Bng 11.
Bng 11. Kim tra vt liu trong qu trnh sn xut hn hp LPSMTN
- Nhit ha mm
1 ngy (v khng
Nha ng Thng nu nha 22 TCN 319:
4 - kim ln qu 1250 T hn hp
polime s b 2004 v Bng 7
LPSMTN) / ln
- n hi
Nh tng nha
5
ng polime
Th nghim trn
Xi - tc tr nh
phn d thu
2 ngy (v khng tng, hoc
c sau khi - kim ln
5.2 qu 2500 T hn hp thng cha nh Bng 8
chng ct nh - n hi
LPSMTN) / ln tng trn my
tng nha
ri
ng polime
8.4. Kim tra ti trm trn hn hp LPSMTN: theo quy nh ti Bng 12.
Bng 12. Kim tra ti trm trn
- Hm lng nha
- Thnh phn ht ca hn 1 ngy (v khng
Cng thc ch Trn xe ti hoc Cc ch tiu ca
hp qu 1250 T hn
2 to hn hp phu nhp liu hn hp c
hp LPSMTN) /
LPSMTN - H s cng chu ko ca my ri ph duyt
ln
gin tip hoc n nh
Marshall cn li
Kim tra cc chng ch 1 ngy (v khng
H thng cn
3 hiu chun/kim nh v qu 1250 T hn Ton trm 22 TCN 255: 1999
ong vt liu
kim tra bng mt hp LPSMTN) /ln
Nhit hn hp
Nhit k hoc thit b o
9 khi ra khi thng Mi m trn Phng iu khin Bng 10
nhit khc ph hp
trn
8.5. Kim tra trong khi thi cng: theo quy nh ti Bng 13.
Bng 13. Kim tra trong khi thi cng
Ch tiu/ phng
TT Hng mc Mt kim tra V tr kim tra Cn c
php
Thit b o nhit
c trn thng cha
Nhit nh tng Thng cha nh
1 nh tng, hoc nhit 1 gi / ln Mc 7.4.2
nha ng polime tng
k, hoc thit b o
nhit khc ph hp
T l ti nh 1 ngy (v khng
Thit b o trn my Mt ng khi
2 tng nha ng qu 1250 T hn hp Mc 7.4.2
ri ti nh tng
polime LPSMTN) / ln
Chiu dy lp ph
6 Thun st 200 m/im Mt ng Theo thit k
LPSMTN
S lu, tc lu, s
7 Cng tc lu ln Thng xuyn Mt ng Mc 7.4.2
lt lu trn mt im
8.6.2. bng phng mt ng: s dng thit b o IRI kim tra bng phng.
Trng hp chiu di on thi cng LPSMTN nh hn hoc bng 1 Km th kim tra bng
thc 3 mt. Tiu chun nghim thu quy nh ti Bng 15.
Bng 15. Tiu chun nghim thu bng phng
Yu cu T l im
TT Hng mc Phng php Mt o LPSMTN loi LPSMTN loi o t yu
A B v C cu
nhm mt ng
100m/ mt
1 theo phng php 22TCN278:2001 0,8 mm 1,0 mm 95 %
ct
rc ct
Sc khng trt o 100 m/ mt
2 AASHTO T 278 50 55 95 %
bng con lc Anh ct
PH LC A
HNG DN THIT K HN HP LPSMTN
A.1. Thit k hn hp LPSMTN - giai on thit k s b
A.1.1. Th nghim xc nh thnh phn ht ca tng loi ct liu: dm, ct xay v bt
khong (sau khi ct liu tha mn cc yu cu ti Mc 4). Tnh gi tr thnh phn ht
trung bnh trn tng c sng ca dm, ct xay v bt khong (trn c s 3 kt qu
thnh phn ht).
A.1.2. Cn c vo kt qu thnh phn ht trung bnh trn tng c sng ca tng loi ct
liu, tnh ton t l phi hp gia cc loi ct liu la chn ng cong cp phi hn hp
ct liu tha mn yu cu ti Bng 1.
A.1.3. Xc nh chiu dy mng nha ca hn hp LPSMTN
A.1.3.1. Cn c t l phi hp gia cc loi ct liu va chn ti Mc A.1.2, chun b
khong 25 kg hn hp ct liu, sy kh, sng thnh cc c ht ring bit. Phi trn cc c
ht li thnh 20 phn hn hp ring bit, mi phn khong 1100 g to thnh 5 t mu,
mi t 4 mu.
A.1.3.2. Cho nha ng polyme vo trong t sy v gia nhit n nhit trn c quy
nh theo hng dn ca nh sn xut nha ng polyme. Cho hn hp ct liu vo mt t
sy khc v nung nng n nhit cao hn nhit trn l 15 C.
A.1.3.3. Trn 5 t mu hn hp ct liu (mi t 4 mu) vi 5 hm lng nha ng
polyme (tnh theo phn trm khi lng hn hp LPSMTN) thay i khc nhau 0,25 % 0,5
% chung quanh hm lng nha tham kho, sao cho hm lng nha ng ti u gn vi
hm lng nha ng ca t mu th 3. Nhit trn mu theo quy nh ca nh sn
xut nha ng polyme. Vi mi t mu, 3 mu s c m trong khun Marshall v 1
mu khng m s c th nghim xc nh t trng ln nht ca hn hp LPSMTN.
A.1.3.4. m 5 t mu (mi t 3 mu) theo phng php Marshall vi 50 chy/mt. Nhit
m mu theo quy nh ca nh sn xut nha ng polyme.
A.1.3.5. Th nghim xc nh khi lng th tch cc mu m (th nghim theo AASHTO
T269, phng php o th tch). Tnh khi lng th tch trung bnh (g/cm3) cho cc t
mu.
A.1.3.6. Th nghim xc nh t trng ln nht ca 5 mu hn hp LPSMTN tng ng vi 5
hm lng nha ng trn (th nghim theo AASHTO T209).
A.1.3.7. Xc nh chiu dy mng nha ca 5 mu hn hp LPSMTN tng ng vi 5 hm
lng nha trn theo hng dn ti Phc lc B.
A.1.4. Xc nh chy nha ca hn hp LPSMTN:
A.1.4.1. Chun b 5 mu hn hp LPSMTN tng ng vi 5 hm lng nha ng polyme
ln lt ln hn 0,5 % so vi cc hm lng nha c la chn ti Mc A.1.3.3 lm
th nghim xc nh chy nha.
A.1.4.2. Trnh t trn mu hn hp LPSMTN theo Mc A.1.3.2 v Mc A.1.3.3.
A.1.4.3. Th nghim xc nh chy nha ca mu hn hp LPSMTN theo Ph lc C ca
tiu chun 22 TCN 345:2006; th nghim c thc hin nhit ln hn 15 C so vi
nhit trn mu hn hp.
A.1.5. Chn hm lng nha ti u theo trnh t sau:
- T kt qu th nghim ca 5 t mu, thit lp cc th quan h gia hm lng nha vi
cc ch tiu: chiu dy mng nha, chy nha;
- Cn c cc gi tr quy nh ti Bng 3, xc nh khong hm lng nha tha mn cho
tng ch tiu nu trn;
- Xc nh khong hm lng nha tha mn tt c cc ch tiu nu trn;
- Gi tr hm lng nha nm gia khong hm lng nha tha mn tt c cc ch tiu
trn thng c chn lm hm lng nha ti u.
A.1.6. Chun b 06 phn mu hn hp LPSMTN vi thnh phn ht nh Mc A.1.2, vi hm
lng ti u theo Mc A.1.5. c 06 mu Marshall xc nh h s cng chu ko gin
tip theo AASHTO T283 (nu s dng ch tiu (4.a) quy nh ti Bng 3) hoc n nh
Marshall cn li (nu s dng ch tiu (4.b) quy nh ti Bng 3). Nu kt qu th nghim h
s cng chu ko gin tip hoc n nh Marshall cn li tha mn yu cu quy nh
ti Bng 3 th hm lng nha ti u chn theo Mc A.1.5 l hp l, v chuyn sang giai
on thit k hon chnh.
A.2. Thit k hn hp LPSMTN - giai on thit k hon chnh
A.2.1. a bng ti cp dm v ct xay vo vn hnh. Thit lp ng cong quan h
gia tc cp liu (t/h) v tc bng ti (m/min) cho dm v ct xay. Xc nh gi tr
m ca vt liu a vo hiu chnh cho chnh xc. Khi thit lp ng cong quan h,
phi c t nht 3 gi tr ng vi cc tc bng ti bng: 20 %, 50 % v 70 % ca tc
ti a. Phi iu chnh sao cho kch thc ca ca phu bng hoc ln hn 3 ln kch thc
ht ln nht ca ct liu.
A.2.2. a ton b trm trn vo vn hnh th tng t nh khi sn xut i tr nhng ch
khc l khng trn ct liu vi nha ng v bt . Cn c vo kt qu ti Mc A.2.1,
tnh ton tc bng ti cho dm, ct xay t c t l dm, ct xay xc nh
ti Mc A.1.2.
A.2.3. Khi trm trn trong trng thi hot ng n nh, ly mu ct liu t cc phu
d tr ct liu nng, ly mu bt , phn tch thnh phn ht, tnh ton t l phi hp gia
cc loi ct liu sao cho ng cong cp phi hn hp ct liu tng t nh Mc A.1.2. Tin
hnh thit k mu theo cc bc t Mc A.1.3 n Mc A.1.6.
A.2.4. Chun b 06 phn mu hn hp LPSMTN vi thnh phn ht v hm lng nha ti
u chn theo Mc A.2.3. c 06 mu Marshall xc nh h s cng chu ko gin
tip theo AASHTO T283 (nu s dng ch tiu (4.a) quy nh ti Bng 3) hoc n nh
Marshall cn li (nu s dng ch tiu (4.b) quy nh ti Bng 3). Nu kt qu th nghim h
s cng chu ko gin tip hoc n nh Marshall cn li tha mn yu cu quy nh
ti Bng 3 th hm lng nha ti u chn theo Mc A.2.3 l hp l, c th chuyn sang
giai on sn xut th v ri th.
PH LC B
HNG DN TNH TON CHIU DY MNG NHA CA HN HP B TNG NHA
B.1. Phm vi p dng
Hng dn ny quy nh trnh t tnh ton chiu dy mng nha ca hn hp b tng nha
da trn c s h s din tch b mt ca ct liu.
B.2. Trnh t tnh ton
B.2.1. Xc nh thnh phn ht (t l phn trm lt sng) ca hn hp ct liu (pi).
B.2.2. Xc nh h s din tch b mt (SF) ca cc c ht tng ng theo Bng B.1 (theo
Mix Design Method, MS-2 Sixth Edition, Chapter 6: Hveem Method of Mix Design):
Bng B.1. H s din tch b mt
H s din tch b mt
C sng
(Surface area Factor-SF)
(mm)
(m2/ kg)
4,75 0,41
2,36 0,82
1,18 1,64
0,600 2,87
0,300 6,14
0,150 12,29
0,075 32,77
(m2/kg) (B.1)
trong :
i l c sng tnh ton, bao gm c sng ln nht (c hm lng lt qua sng bng 100%) v cc c sng
4.75mm;
pi l hm lng lt qua sng th i;
SFi l h s din tch b mt ca c sng th i (xc nh Mc B.2.2).
B.2.4. Xc nh th tch nha c trong 1000 cm3 mu b tng nha m cht theo cng
thc (B.2):
(cm3) (B.2)
trong :
Vb l th tch nha c trong 1000 cm3 mu b tng nha m cht (cm3);
Gmb l khi lng th tch ca mu b tng nha m cht (g/cm3);
Pb l hm lng nha c trong mu b tng nha tnh theo khi lng hn hp (%)
Gb l t trng ca nha ng;
Gw l khi lng ring ca nc (g/cm3), ly Gw = 1 g/cm3.
B.2.5. Xc nh th tch nha hp th vo ct liu:
Hm lng nha hp th vo ct liu c xc nh theo cng thc (B.3):
(%) (B.3)
trong :
Pba l hm lng nha hp th (%);
Gsb l t trng khi ca hn hp ct liu;
Gse l t trng c hiu ca hn hp ct liu; c xc nh theo cng thc (B.4):
(%) (B.4)
Gb l t trng ca nha;
Gmm l t trng l thuyt ln nht ca hn hp b tng nha.
Khi lng nha hp th vo ct liu c xc nh theo cng thc (B.5):
(g) (B.5)
Th tch nha hp th vo ct liu c xc nh theo cng thc (B.6):
(cm3) (B.6)
B.2.6. Th tch nha c hiu c xc nh theo cng thc (B.7):
Vbe = Vb - Vba (cm3) (B.7)
B.2.7. Chiu dy mng nha c xc nh theo cng thc (B.8):
(m) (B.8)
trong :
TF l chiu dy mng nha (m);
SA l din tch b mt ca hn hp ct liu (m2/kg);
Ma l khi lng ct liu c trong 1000 cm3 mu b tng nha m cht (kg); c xc
nh theo cng thc (3.9):
(m) (B.9)
B.3. V d tnh ton chiu dy mng nha
B.3.1. Cc d liu
- T trng khi ca hn hp ct liu Gsb = 2,691
- T trng ca nha ng Gb = 1,026
- Hm lng nha trong hn hp b tng nha (% khi lng hn hp b tng Pb = 5,5 %
nha)
- Khi lng th tch b tng nha m cht Gmb = 2,170 g/cm3
- T trng l thuyt ln nht ca hn hp b tng nha Gmm = 2,535
- T trng c hiu ca hn hp ct liu c tnh theo cng thc (B.4): Gse = 2,772
9,5 89,0
4,75 31,4
2,36 23,0
1,18 17,6
0,600 12,9
0,300 10,1
0,150 7,5
0,075 4,8
2,36 0,82
1,18 1,64
0,600 2,87
0,300 6,14
0,150 12,29
0,075 32,77
H s din tch b mt
C sng Phn trm lt sng (%) Din tch b mt (m2/kg)
(m2/kg)
(mm)
pi SFi SAi = pi . SFi
12,5 100,0 0,41 0,41
9,5 89,0
B.3.2.3. Th tch nha c 1000 cm3 mu b tng nha m cht theo cng thc (B.2):
(cm3)
B.3.2.4. Th tch nha hp th vo ct liu:
Hm lng nha hp th vo ct liu c xc nh theo cng thc (B.3):
(%)
Khi lng nha hp th vo ct liu c xc nh theo cng thc (B.5):
(g)
Th tch nha hp th vo ct liu c xc nh theo cng thc (B.6):
(cm3)
B.3.2.5. Th tch nha c hiu c xc nh theo cng thc (B.7):
Vbe = 116,3 - 22,5 = 93,8 (cm3)
B.3.2.6. Chiu dy mng nha c xc nh theo cng thc (B.8):
(m)