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Opel Blazer: Operation, Safety, Maintenance
Opel Blazer: Operation, Safety, Maintenance
Opel Blazer: Operation, Safety, Maintenance
It now lies with you to drive your Blazer safety and to see it performs perfectly.
i
Important Notes About How to Use this Manual
this Manual Use this manual to learn about the features of your new
vehicle and how they operate.
This manual should be considered a permanent part
of the vehicle. Keep it with the vehicle when sold, to
CAUTIONS and NOTICES alert you to conditions that
provide the next owner with important operating, safety
may result in injury, or that may damage your vehicle.
and maintenance information.
iii
NOTICE: NOTICE: (Continued)
If any warning light on the instrument After going through a car wash or driving
panel illuminates while you are driving, through a puddle, the brakes may not work
immediately park your vehicle in a safe well. Apply light pedal pressure until the
place, and follow the instructions in brakes work normally.
this manual. Do not put paper or flammable items into
If the engine stalls while you are driving, an ashtray. They may catch the fire from a
stop and park your vehicle in a safe place. cigarette. Do not carry combustible
Without the engine running, the materials, such as gasoline, in the rear area.
power-assisted brake and steering systems Additional equipment, such as cellular
will not work properly, and braking and telephone, may interfere with the operation
steering will require substansial effort. of your vehicles engine, radio or other
Do not drive through deep puddles. If electronic systems and even damage them.
water enters into an air inlet, it might Please consult an authorized dealer before
damage the engine. If you must drive installing electronic equipment.
thriugh a puddle, drive carefully so as not
to allow the water to splash against the
underbody of the vehicle.
NOTICE: (Continued)
iv
NOTES
v
NOTES
vi
Section 1 Instrumentation and Controls
This section describes the standard and optional features If the mast becomes slightly bent, you can straighten it by
and controls that may be on your vehicle. Some of the hand. The mast antenna can be replaced if severely bent.
features and controls may not be included in your Mast antennas must be kept clean for good performance.
specific model.
NOTICE:
Audio System Added sound euipment like a mobile
See the audio system supplement for information on telephone or two-way radio may interfere with
how to use your audio system and set the clock. the operation of your vehicles engine, radio or
other systems, and even damage them. Check
Antenna with your dealer.
The fixec mast antenna is designed to withstand most
car washes without damage. Check periodically to see
that the mast is securely tightened to the fender.
1-1
Instrument Panel
The instrument panel is designed to let you know at a glance how your vehicle is running.
1-3
Headlamp High-Beam Indicator Engine Coolant Temperature Gage
This indicator light comes This gage shows the engine
on when the headlamps are coolant temperature. If the
set to high beam. pointer moves into the red
100
area, the engine is too hot!
60 130
oC
1-4
Odometer Fuel Gage
The odometer shows how far your vehicle has been The fuel gage shows
driven. The odometer will show silver lines between the how much fuel is in the
numbers if someone tampers with it. fuel tank. The fuel gage
works only when the
Trip Odometer ignition switch is on.
The trip odometer can tell you how far your vehicle has
been driven since you last set the trip odometer to zero.
Speedometer Tachometer
The speedometer displays the vehicles speed. The tachometer displays engine speed in thousands of
revolutions per minute (rpm).
NOTICE:
Do not operate the engine with the tachometer in the
red area, or engine damage may occur.
1-5
Voltmeter Oil Pressure Gage
When the engine is The oil pressure gage
operating, the voltmeter indicates the pressure at
indicates the charging which oil is being delivered
14 system voltage. When the 250 to the various parts of the
ignition is on, but the engine requiring lubrication.
9 19
engine is not running, it
0 500
- +
indicates the state of
kPa
charge of the battery.
A meter reading continuously in either warning zone Gage readings which are consistently low may indicate
indicates an electrical system malfunction. Have it lubrication system and/or engine malfunction.
checked right away.
1-6
Warning Lights Charging System Light
Your vehicle has a number of warning lights. This light will come on
briefly when you turn on the
The warning lights go on when teher may be or there is ignition, but the engine is
a problem with one of your vehicles functions. Some not running, as a check to
warning lights come on briefly when you turn the
ignition key on just to let you know theyre
working properly.
- + show you it is working.
If you must drive a short distance with the light on, turn
off all accessories, such as the radio and air conditioner.
1-7
Brake System Warning Light Malfunction Indicator Lamp
Your vehicle has dual brake systems, one for the front The malfunction indicator
and one for the rear. If one system fails, the other lamp monitors the fuel, the
system can still stop your vehicle. ignition and emission
The brake system warning control systems. The light
light should come on as you whould come on when the
start the engine. If it doesnt ignition is on, but the
come on, then have it fixed engine is not running, as
1-8
Safety Belt Reminder Light Check Gages Light
The ligh comes on when This light should come on
the ignition is turned to when you start the engine.
RUN or START as a If this light comes on and
reminder to buckle up. A
tone may also sound. See
CHECK stays on while you are
driving, check the various
Safety Belts in the Index. GAGES gages to see if they are in
the warning zones.
1-9
Lamps License Lamps
Sidemarker Lamps
Instrument Panel Lights
Interior Courtesy Lamps
Brightness Control
The INT LIGHTS switch controls the brightness of the
instrument panel lights. Rotate the switch all the way up
to turn on the interior lamps.
1-10
Fog Lamps (Option) Press the side of the switch with the fog lamp symbol to
turn the fog lamps on. Press OFF to turn them off. A
light will glow in the switch shen to fog lamps are on.
Dome Lamp
When the doors are opened, the dome lamp will come on.
Use your fog lamps for better vision in foggy or Lamps On Reminder (Option)
misty conditions. Your parking lamps or low-beam If you open the drivers door while leaving the lamps on
headlamps must be on for your fog lamps to work. and the ignition off, you will hear a warning tone.
1-11
Hood Release Accessory Power Outlets (Option)
Use the hood release handle, located below the lower The power outlets are near the lighter.
right side of the instrument panel, to open the hood.
See Hood Release in the Index. They can be used to plug in electrical equipment such as a
cellular telephone, portable computers, etc.
NOTICE:
The maximum load of any electrical equipment
should not exceed 20 amps.
Leaving electrical equipment on for extended
preiodes of time can drain your battery.
1-12
Ashtrays and Cigarette Lighter
To use the lighter, press it in all the way, and let go. NOTICE:
When its ready, it wioll pop back by itself. Dont put papers and other things that burn into
your ashtray. If you do, cigarettes or other smoking
materials could set them on fire, causing damage.
NOTICE:
Dont hold a cigarette lighter in with your hand To remove the front ashtray, lift the release tabs as high
while it is heating. If you do, it wont be able to as possible, then remove the tray.
back away from the heating element when its
ready. That can mae it overload, damaging the These vehicles have smaller ashtray inside the rear
lighter and the heating element. doors. Press PUSH to turn the ashtray around for use.
1-13
Comfort Controls Fan Control
The Switch with the fan symbol changes the fan speed.
With this system, you can control the heating, cooling
To increase the fan speed, move the switch upward. To
and ventilation in your vehicle.
decrease the fan speed, move the switch downward.
Mode Knob
The lower knob allows you to choose the direction of air
delivery.
1-14
OFF: This setting turns the system off. Some outside
VENT: This setting directs airflow through
air will still enter the vehicle whenever the vehicle is
moving forward. the instrument panel outlets. The air conditioning
compressor is not working when VENT is selected.
MAX A/C (Recirculate): This setting provides
maximum cooling with the least amount of work. HEAT: This setting directs warmed air through
MAX A/C recirculates much of the air inside your
vehicle so it cools quickly. the heater floor outlets and windshield defroster outlets.
A/C: This setting cools the air entering your vehicle BLEND: Airflow is divided equally between the
and directs it through the indtrument panel outlets.
heater floor outlets and the windshiels defroster outlets.
1-15
Air Conditioning Ventilation System
On hot days, open the windows long enough to let hot For mild outside temperatures, use VENT to direct
inside air escape. This reduces the time it takes for your outside air through your vehicle. Air flows through the
vehicle to cool down. Then keep your window closed instrument panel outlets.
for the air conditioner to work its best.
Your vehicles ventilation system supplies outside air to
For quick cool-down on very hot days, use MAX A/C the inside of your vehicle when it is moving. When the
with the temperature knob turned counterclockwise. vehicle is not moving, you can get outside air to flow
This setting should be used to keep odors nd/or dust through by selecting any mode and any fan speed. Keep
from entering the vehicle. For normal cooling on hot the air path under the front seats clear of objects. This
days, use A/C with the temperature knob turned helps air to circulate throughout your vehicle.
counterclockwise.
You will find air outlets in the center and on the sides of
On cool but sunny days, use BI-LEVEL A/C to deliver your instrument panel.
warm air to the floor and coller air to the instrument
panel outlets. You can move the outlets to directs the flow of air, or
close the outlets altogether. When you close an outlet, it
will increase the flow of air coming out of any outlets
that are open.
1-16
Rear Window Defogger (Option) Press ON to remove fog from the rear window. An
indicator light will glow. The defogger will turn off
automatically after a few minutes. You can also turn the
defogger off by pressing OFF or by turning the ignition
switch to OFF.
NOTICE:
Dont use a razor blade or something else sharp
on the inside the rear window. If you do, you
could cut or damage the warming grid.
1-17
Steering Wheel/Column Controls Horn
Sound the horn by pressing the horn symbols on the
Tilt Wheel Lever
steering wheel.
You can move the tilt
steering wheel to any one of
several different positions.
Hazard Warning Falshers
To tilt it, hold the steering Press the switch on top the steering column all the
wheel and pull the lever way down to make your turn signal lamps flash on and
toward you. off. It works whichever position your ignition key is in,
and even if the key isnt in.
Ignition Switch
See Ignition Switch in the Index.
Place the wheel where you like it and the release the
lever. It is recomended that you use the upper most
position only for entry and exit.
1-18
Multifunction Lever Turn and Lane Change Signals
To signal a turn, move the lever all the way up (right) or
down(left). When the turn is over, the lever will return
automatically. To signal a lane change, just raised or
lower the lever until the arrow starts to flash. Hold it
there until you complete your lane change. An arrow in
the instrument cluster will flash in the direction of the
turn or lane change.
Flash-To-Pass Feature
Pull the multifunction lever toward you to operate this
feature.
1-19
Windshield Wipers Turn the band with the wiper symbol to circle
for a single wiping cycle. Turn the band back to the
longest bar to turn the wipers off. The rest of the bars
represent different wiper delays. Turn the band to 1 for
continuous low-speed wiping, or to 2 for continuous
high-speed wiping.
Windshield Washer
Press and release the paddle to spray washer fluid on the
windshield. The washer will spray several times and
then stop. The wipers will clear the windows and then
either stop or return to yout preset speed.
1-20
Rear Window Washer/Wiper (Option) To turn the rear wiper on, press ON. The wipper will
operate in five seconds intervals.
ON OFF The rear washer uses the same fluid bottle as the
windshield washer.
REAR WIPER
1-21
Mirrors
CAUTION:
Outside Mirrors
Adjust the outside mirrors so that you can just The outside mirrors make object appear to be farther
see the side of your vehicle when you are sitting in a away than they really are. Check your
comfortable driving position. You should fold the inside mirror or glance over your shoulder before
mirrors inward to prevent damage when going through a changing lanes.
car wash or narrow streets
The outside mirror control
is located on the drivers
door armrest. Turn the
control to L or R to choose
the mirror, then press the
arrows on the outside switch
ring to adjust the mirror.
1-22
Inside Day/Night Rearview Mirror Sun Visors
To block out glare, you can swing down the top and
bottom visors. You can also swing the botton visor from
side to side. Your visors may have an extension that can
be pulled out for additional glare protection and a strap
for holding small items, such as maps.
1-23
Illuminated Visor Vanity Mirror Power Windows
Pull the passengers side sun visor down and lift the Power window switches on the drivers door control
mirror cover to turn on the lamps. You may also have each of the windows when the ignition is in the RUN
an illuminated mirror on the drivers side. position. Press the side of the switch with the up arrow
to close a window. Press the side of the switch with the
down arrow to open a window.
1-24
Lockout Switch Doors
The lockout feature prevents passengers from
operating power windows. Press LOCK to activate
Door Locks
this feature. Press NORM and the windows return to You can use the manual
normal operation. door lock to lock and unlock
each door individually from
the inside.
Use your key to lock or unlock the front doors from the
outside.
For safety reason, only one side door can open with
key and if you want to open all door you must press
LOCK or UNLOCK to open and lock all door.
1-25
Power Door Locks Rear Door Security Locks
The switch is located on
the armrest.
The lever on each rear door works only that doors lock.
The rear doors are equipped with locks that help prevent
pasengers, especially children, from opening the rear
doors from the inside.
1-26
Rear Cargo Area To lock a power lock system from outside, insert the
key in the lock button and turn clockwise. All doors
Endgate Release will lock.
Insert the key in the lock button and turn counterclock
wise. All the door will unlock.
Press the button to open CAUTION:
the glass and reach inside It can be very dangerous to drive with the
the endgate to lift the endgate open. Carbon monoxide (CO) gas can
handle and open the come into your vehicle. You can not see or smell
endgate. The endgate carbon monoxide. It can cause unconsciousness
can be opened without and even death.
a key if the passengers
door is unlocked.
1-27
Cargo Tie Downs Jack and Spare Tire
The jack and spare tire are located in the rear area of
your vehicle. See Section 5 for more information on
spare tire removal and changing a flat tire.
1-28
Installing a Garage Door Opener Center the garage door opener activation button over
If you have a garage door opener, the front overhead the console door button and press the opener firmly
compartment can be used to conveniently store the into place.
opener. The pegs inside the
compartment door are used
To install the garage door opener, first open the to make sure the button on
compartment door by pressing the latch forward. the compartment door will
contact the control button
Peel the protective backing
on the garage door opener.
from the hook and loop
patch.
1-29
Now with the compartment Turn the display on or off by pressing the ON/OFF
door closed, press the switch. Display the tempreature in either degrees
button again to make sure Fahrenheit (English) or Celcius (metric) by pressing the
the garage door opener US/MET switch.
operates properly.
Before you turn on the ignition and move the vehicle,
the temperature indicated will be the last outside
temperature recorded with the ignition on.
1-30
NOTES
1-31
NOTES
1-32
Section 2 Seats and Safety Belts
2-1
Reclining Front Seatback
CAUTION:
Sitting in a reclined position when your vehicle is
in motion can be dangerous. Even if you buckle
up, your safety belts cant do their job when the
seatback is excessively reclined.
Head Restraints
For your convenience, the front head restraints are
removable for maintenance purposes.
2-2
Folding Rear Seatback To fold the seatback, push back on the seatback as you
pull up on the handles.
Your vehicle has a folding rear seta which let you fold
the seatbacks down for more cargo space. The rear seat
release handles are in the upper center of the rear of
the seatbacks.
2-3
Safety Belts Lap-Shoulder Belt
2-4
5. Pull on the shoulder part to adjust the lap fit. To
unlatch the belt, press the button on the buckle.
2-5
The lap part of the belt should be worn low and snug on
the hips, just touching the thighs. In a crash, this applies
force to the strong pelvic bones. And youd be less
likely to slide under the lap belt. If you slid under it, the
belt would apply force at your abdomen. This could
cause serious or even fatal injuries. The shoulder belt
should go over the shoulder and across the chest.
These parts of the body are best able to take belt
restraining forces.
CAUTION:
Wear your belt fitted closely against the body.
Do not wear your shoulder belt under your
arm. Make sure the belt is not twisted across
your body.
2-6
Shoulder Belt Height Adjuster To install the comfort guide:
1 Pull the elastic cord out from between the seat and
inside body of the vehicle and remove the guide
from the chip.
2 Place the guide over the belt, inserting the belt edges
into the slots of the guide.
3 Be sure the belt is not twisted and that the elastic
cord is under the belt and the guide is on top.
NOTICE:
Before you close the door, make sure the safety
belt is out of the way, Otherwise, the belt and/or
Your vehicle may be equipped with the rear shoulder belt the vehicle body could be damaged.
guides which provide comfort and support for small
adults and children. These guides work by pulling the
regular belt away from the neck and head.
2-7
Lap Belt 3. To tighten the belt, hold the buckle and pull on
The center passenger position has a lap safety belt with no the slack.
retractor. Follow these instructions to wear it properly:
1. Pull the latch plate as you tilt and extend the belt. To unlatch the belt, press the button on the buckle.
2-8
Safety Belt Use During Pregnancy A pregnant woman should wear a lap-shoulder belt,
and the lap portion should be worn as low as possible,
below the rounding, throughout the pregnancy.
2-9
Child Restraints Children restrains use the safety belt system in your
vehicle, but the child also has to be secured within the
restraint to help reduce the chance of personal injury.
Follow the instructions that come with the infant or
child restraint.
Top Strap
A child restraint may have
a top strap. If it does, it
should be anchored. Ask
your dealer to install an
anchor bracket.
CAUTION:
Children who are small enough should always
be restrained in an infant or child restraint.
Never hold a baby in your arms while riding in
a vehicle.
2-10
NOTES
2-11
NOTES
2-12
Section 3 Starting and Operating Instructions
This section explains how to start and operate your NOTICE: (Continued)
vehicle.
Dont drive at a constant speed fast or
slow for the first 800 km. Dont make
New Vehicle Break-In full-throttle starts.
NOTICE: Avoid making hard stops for the first
320 km or so. Hard stops with the new brake
Your vehicle doesnt need an elaborate linings can mean premature wear. Follow
break-in. But it will perform better in the long this brake-in guideline every time you get
run if you follow these guidelines: new brake linings.
Keep tour speed at 90 km/h or less for the
first 800 km.
NOTICE: (Continued)
3-1
Keys The key has a bar code tag which is given to the first
owner at delivery. The bar code tells your dealer or a
This vehicle has one qualified locksmith how to make extra keys. Keep this
double-sided key which is tag in a safe place. If you lose your keys, youll be able
used for the ignition and to have new ones made easily using this tag.
all the locks.
3-2
Ignition Switch
NOTICE:
Use the key to turn the ignition switch to five different Dont operate accessories in the ACCESSORY
positions. position for long periods of time. Prolonged
operation of accessories in the ACCESSORY
position could drain your battery and prevent you
from starting your vehicle.
3-3
Key Release Button
NOTICE:
If your key seem stuck in LOCK and you can;t The key cannot be removed
turn it, be sure it is all the way in. If it is, then from the ignition unless the
turn the steering wheel left and right while you key release button is used.
turn the key hard. But turn the key only with Press the button as you turn
your hand. Using a tool to force it could break the key toward you.
the key or the ignition switch. If none of this
works, then your vehicle needs service.
3-4
Starting Instructions 2. If it doesnt start right away, hold your key in
START. If it doesnt start in 10 seconds, push the
The gear selector should be in NEUTRAL (N). accelerator pedal all the way down for five seconds,
or until it starts.
3-5
Manual Transmission Vehicle Parking
This is your vehicles Place your transmission in REVERSE (R) and firmly
shift pattern. apply the parking brake.
1 3 5
Control of A Vehicle
There are three systems that control the vehicle: the
steering, the brakes and the accelerator. To keep the
4 R vehicle under control, do not push any of these systems
2
beyond their limit.
Steering
Power Steering
NOTICE: If you lose power steering assist because the engine
Shift to REVERSED (R) only after your vehicle is stops or the system is malfuntion ning, you can steer
stopped. Shifting to REVERSE (R) while your but it will take much more effort.
vehicle is moving could damage your transmission.
3-6
Brakes Brake Adjustment
If the engine stops as you are driving, brake normally but Every time you make a moderate brake stop, your disc
dont pump your brakes. If the engine stops, you will brake adjust themselves for wear. If you almost never
have some power brake assist left, but its used up as you make a moderate or heavier stop, then your disc brakes
brake. might not adjust correctly. If you drive that way,
then very carefully make a few moderate
brake stops about every 1600 km, so your brakes
Disc Brake Wear Indicators will adjust properly.
Your vehicle has fron disc brakes and rear drum brakes.
If the brake pedal goes down farther than normal, it may
Disc brake pads have built-in wear indicators that make a be due to a lack of adjustment of the rear drum brakes.
hight-pitched warning sound when the brake pads are To adjust them, drive backward and forward a few
worn and new ones are needed. times, applying the brakes firmly when going in
each direction.
Rear Brakes
Your rear brakes dont have the wear indicators. If you
ever hear a rear brake rubbing noise, have the rear brake
linings inspected. The rear brake drums should be
removed and inspected each time the tires are removed
for rotation or changing.
3-7
Brake Pedal Travel Parking Brake
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in pedal
travel. This could be a sign of brake trouble.
3-8
Vehicle Loading
CAUTION:
Maximum Front and Rear Axle Weights
The GVWR (Gross Vehicle Weight Rating) is the The components of your vehicle are designed to
maximum permissible loaded weight of the vehicle, provide satisfactory service if the vehicle is not
taking into account the capability of the engine, loaded in excess of front and rear Gross Axle
transmission, frame, springs, brakes, axles and tires. Weight Ratings (GAWRs). Overloading can
result in loss of the vehicle control and personal
The weight of the cargo load must be properly injury. It can also shorten the service life of
distributed over both the front and rear axles. The your vehicle.
Certification label shows the maximum weight that the
front axle can carry (fron GAWR) and the maximum
weight that the rear axle can carry (rear GAWR).
3-9
Certification Label Suspension
Your Certification label shows the GVWR and both The suspension system in your vehicle is designed to
front and rear GAWRs. The label is located on the edge keep the vehicle level and to provide a smooth and
of the drivers door. controlled ride.
3-10
Section 4 Service and Maintenance
Leaded Fuel
You should use 88RON leaded gasoline. The use of
other gasolines may cause engine knock. Continued
use can cause engine damage.
CAUTION:
Gasoline vapor is highly flammable. Keep The cap is behind a hinged door on the left side of your
sparks, flames and smoking materials away vehicle. Use the ignition key to unlock the door.
from gasoline.
4-1
CAUTION:
If you open the cap rapidly while pressure inside
the tank is high, gasoline may spray out from the
tank. Before you fully open the cap, turn it
slightly to release the pressure from inside the
tank to avoid possible injury.
NOTICE:
Remove the fuel filler cap by slowly turning it
counterclockwise. Replace it by turning it clockwise.
When you put the cap back on, continue to turn it
If you have to get a new cap, be sure to get the
clockwise until you hear a clicking noise. right one. Otherwise the cap might not have
the proper venting. This could lead to serious
fuel system and other damage. Your dealer
knows the correct cap for your vehicle.
4-2
Hood Release
To open the hood, first pull
the handle inside the
vehicle, located below the
lower right side of the
instrument panel.
Then go to the front of the vehicle and release the Hold the hood open with the hood prop.
secondary hood release. Lift the hood.
4-3
When you open the hood of the dual cam engine, youll see:
4-4
When you open the hood of the single cam engine, youll see:
4-5
Engine Oil few minutes to drain back into the oil pan. If you
dont, the oil dipstick might not show the actual level.
4-6
Just fill it enough to put the level somewher in the This symbol indicates that the oil has been certified
proper operating range. Push the dipstick all the way by the American Petroleum Institute (API). Use
back in when youre through. engine oil type with code API classification SG or
higher.
Oils recommended for
your vehicle can be You should use 10W-30, 10W-40 or 10W-50 oil
identified by looking for for your vehicle. Do not use other viscosity oils,
the Startbust symbol. such as 80W-90.
4-7
Engine Coolant You should check the coolant level regularly. When
your engine is cold, the coolant level should be at
The cooling system in your vehicle is filled with the COLD or a little higher. If you need more coolant, add
new long life engine coolant. a 50/50 mix of clean water and extended life coolant at
the coolant recovery tank. Be careful not to spill it.
If you have a problem with engine overheating, see
Engine Overheating in the Index.
NOTICE:
When adding coolant, it is important that you use
long life coolant. If silicated coolant is added to
the system, premature engine, heater core or
radiator corrosion may result and the coolant will
require change sooner.
4-8
CAUTION: NOTICE:
Adding only plain water to your cooling system If you use an improper coolant mix, your engine
can be dangerous. Plain water, or some other could overheat and be badly damaged. Too much
liquid like alcohol, can boil before the proper water in the mix can freeze and crack the engine,
coolant mix will. With plain water or the wrong radiator, heater core and other parts.
mix, your engine could get too hot but you
wouldnt get the overheat warning. Your engine
could catch fire and you or others could be
burned. Use a 50/50 mix of clean water and CAUTION:
extended life coolant.
You can be burned if you spill collant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Dont spill coolant on a hot engine.
4-9
Manual Transmission Fluid To add fluid:
1. Remove the filler plug.
A good time to have it checked is when the engine oil is 2. Add fluid at the filler plug hole. Add only enough
changed. However, the fluid in your manual transmission fluid to bring the fluid level up to the bottom of
doesnt require changing. the filler plug hole.
3. Install the filter plug. Be sure the plug is fully
Check the fluid level only when your engine is off, the seated.
vehicle is parked on a level place and the transmission
is cool enough for you to rest your fingers on the
transmission case. Hydraulic Clutch Fluid
The hydraulic clutch in your vehicle is self adjusting.
Then, follow these steps: A slight amount of play (2/3 cm to 1 cm) in the pedal
1. Remove the filler plug. is normal.
2. Check that the lubricant level is up to the bottom of
the filter plug hole. The proper fluid should be added if the level does not
3. If the fluid level is good, install the plug and be sure reach the bottom of the diaphragm when its in place in
it is fully seated. If the fluid level is low, add more the reservoir. See the instruction on the reservoir cap.
fluid as described in the next steps.
Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
4-10
How To Check Power Steering Fluid Brake Master Cylinder Fluid
There are only two reasons why the brake fluid level in
the reservoir might go down. The first is that the brake
fluid goes down to an acceptable level during normal
brake lining wear. When new linings are put in, the
fluid level goes back up. The other reason is that fluid
When the engine compartment is cool, unscrew the cap
is leaking out of the brake system. If it is, you should
and wipe the dipstick with a clean rag. The level
have your brake system fixed, since a leak means that
should be at the C mark. If necessary, add only enough
sooner or later your brakes wont work well, or wont
fluid to bring the level up to the proper range. Replace
work at all.
the cap and completely tighten it. Then remove the cap
again and look at the fluid level on the dipstick.
4-11
It isnt a good idea to top off your brake fluid. Adding You can check the brake fluid without yaking off the cap.
brake fluid wont correct a leak. If you add fluid when
your linings are worn, then youll have too much fluid Just look at the windows on the brake fluid reservoir.
when you get new brake linings. You should add (or The fluid levels should be above MIN. If they arent,
remove) brake fluid, as necessary, only when work is done have your brake system checked to see if there is a leak.
on the brake hydraulic system.
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
CAUTION: If the air conditioning system in your vehicle needs
If you have too much brake fluid, it can spill on the refrigerant, be sure the proper refrigerant is used. Use
engine. The fluid will burn if the engine is hot only R-134a refrigerant.
enough. You or others could be burned, and your
vehicle could be damaged. Add brake fluid only
when work is done on the brake hydraulic system.
4-12
Windshield Washer Fluid Battery
You should check the electrolyte level regularly.
Remove the vent plug. If the level is low, add
drinking-quality water that is colorless and odorless.
Add water until the level reaches the split vent located
in the bottom of the vent well. Do not overfill.
Overfilling will result in poor performance, short life
and excessive corrosion.
4-13
Vehicle Storage 2. Unsnap the air cleaner clips that hold the two
If youre not going to drive your vehicle for 25 days or assembly halves together.
more, take off the black, negative (-) cable from the 3. Unsnap the band that holds the air cleaner
battery. This will help keep your battery from running assembly to the vehicle.
down. 4. Lift off the top half of the air cleaner.
5. Remove the filter element.
Contact your dealer to learn how to prepare your 6. Clean any dirt and debris from the bottom of the
vehicle for longer storage periods. housing.
7. Reverse Steps 1 through 5 to install a new air
filter.
Air Cleaner Filter
Follow these instructions to change the air filter.
1. Remove the clamp from the fender to air intake.
In addtion, remove the clamp from the air duct to
the engine.
4-14
Tires
Tire Inspection and Rotation
To make your tires last longer, have them inspected and
rotated at the recommended mileages. When rotating
your tires, always use one of the correct patterns shown
here.
4-15
Tire replacement You an see cord or fabric showing through the
One way to tell when its tires rubber.
time for a new tires is to The tread or sidewall is cracked, cut or snagged
check the threadwear deep enough to show cord or fabric.
indicators, which will The tire has a bump, bulge or split.
appear when your tires
have only 1.6 mm or less The tire has a puncture, cut or other damage that
of tread remaining. cant be reapired well because of the size or location
of the damage.
4-16
CAUTION: NOTICE:
Never dirve faster than the speed for which your tires Vehicles left standing for an extended period of time
are rated, regardless of the legal speed limit. If you may be prone to exhibit flat spotting on the tires.
anticipate driving your vehicle at high speeds
frequently and/or for prolonged periods of time, check
with your dealer for the proper type of tires to use for
your specific driving and weather conditions.
4-17
Fuses and Circuit Breakers Fuse/Circuit Breaker ................................Usage
The fuse block is on the drivers side of the instrument
panel. You can remove the fuses with a fuse extractor. 2 ........................... Horn, Power Mirror, Interior Lamp
Look at the silver-colored band inside the fuse. If the 3 .............................. Parking Lamp, Underhood Lamp
band is broken or melted, replace the fuse. Be sure you 4 .............................................. Cluster, Transmission,
replace a bad fuse with a new one of the identical size Rear Wiper, Alarm Module
and rating. 5 ...................................................... Injectors 2 and 4
6 ......................... Heater/Ventilation/Air Conditioning
PWR PWR Control Module
B
A
WDO ACCY
7 ............................................Auxiliary Power Outlets
13
19
1
4WD RDO PWR STOP
BATT AUX HAZ 9 ............................................. Rear Wheel Anti-Lock,
Engine Control Module, Fuel Pump Relay
20
14
2
ELECT ILLUM R/DEFR HORN 10 ............................. Ignition, Engine Control Module
SHIFT DM
11 ..................................................... Injectors 1 and 3
15
21
3
FOG ECM T/L 12 ............................................................ Cooling Fan
BATT R. WASH
13 .................................................................... Radio
16
10
22
4
F/PMP TURN ECM
B/U IGN GAUGES 16 ....................... Turn Signal Lamps, Back-Up Lamps
RLY+2
17 .................................................. Windshield Wiper
17
23
11
5
RADIO WIPER INJ INJ 18 .................................. Vehicle Speed Sensor Buffer,
Rear Wheel Anti-Lock Module
18
12
24
Headlamps
Sealed Beam Lamps
1. Remove the screws from
the headlamp retainer.
4-19
Composite Headlamps 4. Unplug the electrical connector.
1. Open the hood. 5. Turn the bulb
2. Remove the black protective caps from the counterclockwise to
removal pins at the top the radiator support. Use a remove it.
hex socket to unscrew the pins.
3. Pull the headlamp lens
assembly out. (Some
vehicles may have
side-by-side bulbs).
4-20
Turn Signal Lamps 1. Reach under the bumper and behind the turn
If you have fog lamps, the fog lamp bracket must be signal assembly.
removed before you can replace the front turn signal lamps. 2. Turn the socket counterclockwise and pull it out.
3. Holding the base of the bulb, pull the bulb straight
out of the socket.
4. Push the new bulb into the socket until it clicks.
5. Put the socket back into the turn signal lamp
assembly and turn it clockwise until it locks in
place.
4-21
Taillamps 4. Turn the socket counterclockwise to remove it.
1. Open the endgate. Push the tab in while you turn the socket
2. Remove the two counterclockwise.
screws from the lamp 5. Holding the base of the bulb, pull the bulb straight
assembly. out of the socket.
6. Push the new bulb straight into the socket until it
clicks.
7. Put the socket into the lamp assembly and turn the
socket clockwise until it locks in place.
8. Install the lamp assembly and screws.
9. Close the endgate.
4-22
Replacement Bulbs
Lamps Quantity Number
Halogen Headlamps, Sealed Beam 2 2EI
Halogen Headlamps, Composite Low Beam 2 9006 HB4
Halogen Headlamps, Composite High Beam 2 9005 HB3
Tail and Stoplamps 4 3057
Turn Signal Lamps 2 3157 NA
4-23
Capacities (Approximate) Vehicle Dimensions
Cooling System* ..................................... 8.5 L Wheelbase ........................................ 271.8 cm
Crankcase* ............................................. 4.1 L Length (Rear bumper not included) ... 460.2 cm
Fuel tank ................................................. 68 L Height .............................................. 167.4 cm
A/C Refrigerant (R-134a) .................. 0.795 kg Width ............................................... 169.0 cm
Front Tread ....................................... 139.6 cm
* After refill , the level must be checked. Rear Tread ........................................ 137.5 cm
4-24
Section 5 Problems on the Road
NOTICE:
Ignoring these steps could result in costly damage
to your vehice.
5-1
1. Check the other vehicle. It must have a 12-volt 3. Turn off the ignition on both vehicles. Unplug
battery with a negative ground system. unnecessary accesories plugged into the cigarette
lighter, or accessory power outlets, if you have this
NOTICE: option. Turn off all lamps that arent needed as
well as radios. This will avoid sparks and help
If the other system isnt a 12-volt system with a
save both batteries. In addition, it could save your
negative ground, both vehicles can be damaged.
radio!
2. Get the vehicles close enough so the jumper cables 4. Open both hoods and locate the batteries. Find the
can reach, but be sure the vehicles arent touching positive (+) and negative (-) terminals on each
each other. If they are, it could cause a ground battery.
connection you dont want. You wouldnt be able
to start your vehicle, and the bad grounding could
damage the electrical systems.
CAUTION:
Using a match near a battery can cause battery gas
to explode. People have been hurt doing this, and
You could be injured if the vehicles roll. Set the
some have been blinded. Use a flashlight if you
parking brake firmly in each vehicle.
need more light.
5-2
5. Check that the jumper cables dont have loose or 8. Now connect the black negative (-) cable to the
missing insulation. If they do, you could get a good batterys negative (-) terminal.
shock. The vehicles could be damaged too.
Dont let the other end touch anything until the next
Before you connect the cables, here are some basic step. The other end of the negative (-) cable
things you should know. Positive (+) will go to doesnt go to the dead battery. It goes to a heavy
positive (+) and negative (-) will go to negative (-) unpainted metal part on the engine of the vehicle
or a metal engine part. Dont connect positive (+) with the dead battery.
to negative (-) or youll get a short that would
damage the battery and may be other parts too. 9. Attach the cable at least 45 cm away from the
dead battery, but not near engine parts that move.
6. Connect the red positive (+) cable to the positive The electrical connection is just as good there, but
(+) terminal of the vehicle with the dead battery. the chance of sparks getting back to the battery is
much less.
7. Dont let the other end touch metal. Connect it to
the positive (+) terminal of the good battery. 10. Now start the vehicle with the good battery and
run the engine for a while.
5-3
11. Try to start the vehicle with the dead battery. If it 12. Remove the cables in reverse order to prevent
wont start after a few tries make sure all electrical shorting. Take care that they dont touch
connections are good. If it still wont start, it each other or any other metal.
probably needs service.
2 3
CAUTION:
Fans or other moving engine parts can injure you
badly. Keep your hands away from moving parts -B +
once the engines are running.
1
4
A - C+
A. Heavy Metal Engine part
B. Good Battery
C. Dead Battery
5-4
Towing Towing Devices
Front and rear towing devices are attached on the left
NOTICE: side. Towing devices are rated at one half of the Gross
Dont have your vehicle towed on the rear wheels, Vehicle Weight.
unless you must. If you cannot avoid towing the
vehicle on the drive wheels, do not drive faster Make sure you use a 10 cm x 10 cm wood plank to
than 50 km/h or farther than 80 km. avoid damaging the frame of the license plate.
To help avoid damage to the vehicle once it is
secured to the tow truck:
1. Turn the ignition key to the OFF position
2. Have the steering whell calmped in a
straight-ahead position. Do not use the
vehicles steering column lock for this.
3. Shif the gear level to NEUTRAL (N).
4. Release the parking brake.
5-5
Engine Overheating
CAUTION:
If you see or hear steam Steam from an overheated engine can burn you
coming from the engine, badly, even if you just open the hood. Stay away
stop and turn off the engine. from the engine if you see or hear steam coming
Do not open the hood until from it. Just turn it off and get everyone away from
the engine has cooled down. the vehicle until it cools down. Wait until there is
no sign of the steam or coolant before opening the
hood.
5-6
If you no longer have the overheat warning, you can
NOTICE: drive. Just to be safe, drive slower for about 10
If your engine catches fire because you keep driving minutes. If the warning doesnt come back on, you can
with no coolant, your vehicle can be badly drive normally.
damaged.
If the warning continues, pull over, stop and park your
vehicle right away.
If the coolant temperature gage shows an overheat
condition, but you see or hear no steam, try this for a You may decide not to lift the hood but to get service
minute or so: help right away.
1. Turn off your air conditioner and turn on your heater
to full hot at the highest fan speed. Open the window If you decide to open the hood and the coolant inside
as necessary. the coolant tank is boiling, dont do anything else until
2. If youre in a traffic jam, shift to NEUTRAL (N); it cools down.
otherwise, shift to the highest gear while driving.
5-7
CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Dont touch them. If you
do, you can be burned.
Dont run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine fire, and you could be
burned. Get any leak fixed before you drive the
vehicle.
5-8
Changing a Flat Tire
CAUTION:
Changing a tire can cause an injury. The vehicle
can slip off the jack and injure you or other people.
Avoid further tire and wheel damage by driving
very slowly to a level place to change the tire.
Turn on your hazard warning flashers. To help
prevent the vehicle from moving while changing
the tire:
1. Shift into FIRST (1) or REVERSE (R).
2. Set the parking brake firmly.
3. Turn off the engine.
4. Put blocks at the front and rear of the tire
farthest away from the one being changed.
5-9
3. To remove the
underbody-mounted
spare, insert the
chisel end of the
wheel wrench, on an
angle, into the gole
in the rear bumper.
Be sure the chisel
end of the wheel
wrench connects into
the hoist shaft.
5-10
4. Turn the wheel wrench counterclockwise to lower 8. Loosen the wheel nuts, but do not remove them
the spare tire. Keep turning the wheel wrench yet.
until the spare tire can be pulled form under the
vehicle. 9. Place the jack under the jacking point nearest the
flat tire.
5. When the tire has been completely lowered, tilt
the retainer at the end of the cable and pull it
through the wheel opening. Pull the tire out from CAUTION:
under the vehicle. Getting under a vehicle when it is jacked up is
dangerous. If the vehicle slips off the jack, you
6. If your vehicle has wheel nut caps, remove them could be badly injured or killed. Never get under
with the wheel nut wrench. The plastic hub cap a vehicle when it is supported only by a jack.
has imitation wheel nuts which the wheel nut
wrench will not fit. Do not try to remove these
nuts.
7. Pry the hub cap off with the flat end of the wheel
wrench.
5-11
10. Raise the jack until
NOTICE: the jack head fits
Raising your vehicle with the jack improperly fimly into the notch.
positioned will damage the vehicle or may allow Then raise the
the vehicle to fall off the jack. Be sure to fit the vehicle off the
jack lift head into the proper location before ground until there is
raising tour vehicle. room for the spare
tire to fit.
11. Remove all the wheel nuts and take off the flat
tire.
5-12
12. Remove any rust or dirt
from the wheel bolts,
CAUTION: (Continued)
mounting surfaces and wheel, remove any rust or dirt from the places
spare wheel. where the wheel attaches to the vehicle. In an
emergency, you can use a cloth or a paper towel
to do this; but be sure to use a scrapper or wire
brush later, if you need to, to get all the rust or
dirt off.
CAUTION:
Never use oil or grease on studs or nuts. If you do,
the nuts might come loose. Your wheel could fall
off, causing a serious accident.
5-13
14. Install the wheel nuts 15. Lower the vehicle.
with the rounded end
toward the wheel.
Tighten each nut by
hand until the wheel is
held against the hub.
5-14
16. Use the wrench to
tighten the wheel CAUTION:
nuts firmly in the Incorrect wheel nuts or improperly tightened
pattern shown. wheel nuts can cause the wheel to become loose
and even come off. This could lead to an accident.
Be sure to use the correct wheel nuts. If you have
to replace them, be sure to get the right kind.
5-15
17. Store all the equipment in the proper storage area.
CAUTION:
Storing a jack, a tire or other equipment in the
passenge compartment of the vehicle could cause
injury. In a sudden stop or collision, loose
equipment could strike someone. Store all these
in the proper place.
A. Retainer
B. Rubber Band (Some Models)
C. Jack Storage Cover
D. Whell Blocks
E. Wheel Wrench
F. Jack
G. Jacking Instruction
5-16
Section 6 Index
6-1
Electrical Equipment, Adding Hazard Warning Flashers
Endgate Head Restraints
Engine Headlamps
Coolant Temperature Gage High-Beams
Dual Cam On Reminder
Overheating Heating
Single Cam Hood Release
Starting Horn
Engine Oil
Pressure Gage Ignition Switch
Instrument Panel
Filter, Air Cluster
Flashers, Hazard Warning Fuse Block
Flash ToPass Feature Interior Lamps
Flat Tire, Changing
Fog Lamps
Fuel
Jacking Equipment
Jump Starting
Gage
Fuses and Circuit Breakers
Key Release Button
Gages Keys
Garage Door Opener
GAWR
Glove Box
GVWR
6-2
Lamps Parking
Lighter Brake
Lights, Warning Vehicle
Loading Your Vehicle Power Steering Fluid
Lockout Siwtch, Windows Pregnancy, Use of Safety Belts
Locks Problems on the Road
6-3
Safety Precautions Torque, Wheel Nut
Seats and Safety Belts Towing
Service and Maintenance Transmission Fluid
Shifting Trip Odometer
Specifications Turn and Lane Change Signals
Speedometer
Starting Your Engine
Steam
Vehicle
Control
Steering
Dimensions
Steering Wheel
Loading
Storage Compartments
Storage
Storage, Vehicle
Ventilation System
Suspension
Visors, Sun
Voltmeter
Tachometer
Temperature and Compass Display
Tilt Steering Wheel
Warning Lights
Wheel Nut Torque
Tires
Windows
Changing a Flat
Windshield Washer
Inspection and rotation
Windshield Wipers
Wear Indicators
Top Strap
6-4
Copyright by PT General Motors Buana Indonesia.
Reproduction or translation, Even of sections, is
prohibited without written consent from PT General
Motors Buana Indonesia. All rights as understood under
the copyright laws are explicitly reserved by PT General
Motors Buana Indonesia.
3-10
Bulan (setelahpenyerahan pertama kendaraan) 6 12 18 24 30 36 42 48 54 60 66 72 78 84
x 1000 km 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105
Ringkasan pekerjaan perawatan
1. Cairan pendingin - periksa ketinggian, tambah bila perlu P P P P P P P P P P P P P P
2. Poly V Belt - Periksa atau ganti P P P P P G P P P P P G P P
3. Saringan udara - bersihkan atau ganti P G P G P G P G P G P G P G
4. Busi - periksa atau ganti P P P G P P P G P P P G P P
5. Emisi gas buang - periksa:
a. Kadar CO
b. Trouble Code yang tersimpan P P P P P P P P P P P P P P
c. Komponen terkait dengan pembuangan secara visual
6. Saringan bahan bakar - ganti G G G G G G G
7. Pelumas mesin dan saringan oli - ganti G G G G G G G G G G G G G G
8. Power steering - periksa ketinggian oli, tambah jika perlu P P P P P P P P P P P P P P
9. Transmisi manual - periksa ketinggian oli dan ganti setiap P P P P P P P P P P P P P P
160.000 km
10. Mesin, transmisi, as roda belakang - periksa kebocoran P P P P P P P
11. Lampu-lampu dan peralatan pemberi signal - periksa P P P P P P P P P P P P P P
apakah berfungsi
12. Pembersih kaca depan - periksa cairan pembersih, P P P P P P P P P P P P P P
tambah bila perlu
13. Pedal kopling - periksa end play dan setel bila perlu, P P P P P P P
periksa ketinggian oli di master clutch adanya kebocoran
14. Arah lampu depan - periksa P P P P P P P P P P P P P P
15. Pelindung karat body/bawah body - periksa P P P P P P P
16. Rem depan dan belakang - bersihkan dan periksa P/B P/B P/B P/B P/B P/B P/B
kampas rem
17. Pipa-pipa dan selang-selang tekanan rem - periksa P P P P P P P
secara visual
18. Baut-baut roda, keadaan ban, tekanan angin ban P P P P P P P P P P P P P P
(termasuk ban cadangan) - periksa
Pekerjaan Khusus
19. Timing Belt
A. Mesin DOHC - periksa setiap 7.500 km, ganti setiap P P P G P P P G P P P G P P
30.000 km
B. Mesin SOHC - ganti setiap 60.000 km G
20. Oli differensial/gardan - ganti setiap 15.000 km G G G G G G G
21. Minyak rem - ganti setiap 2 tahun G G G
22. Suspensi dan sistem kemudi (idle arm, tie rod,
upper arm), semua engsel, ball joints, spline propshaft L L L L L L L L L L L L L L
- lumasi setiap 7.500 km
23. Tes jalan tmsk pemeriksaan efisiensi rem, inspeksi akhir P P P P P P P P P P P P P P
Keterangan: P = Periksa, B = Bersihkan, L = Lumasi, G = Ganti
Bulan (setelahpenyerahan pertama kendaraan) 90 96 102 108 114 120
x 1000 km 112.5 120 127.5 135 142.5 150
Ringkasan pekerjaan perawatan
1. Cairan pendingin - periksa ketinggian, tambah bila perlu P P P P P P
2. Poly V Belt - Periksa atau ganti P P P G P P
3. Saringan udara - bersihkan atau ganti P G P G P G
4. Busi - periksa atau ganti P G P P P G
5. Emisi gas buang - periksa:
a. Kadar CO
b. Trouble Code yang tersimpan P P P P P P
c. Komponen terkait dengan pembuangan secara visual
6. Saringan bahan bakar - ganti G G G
7. Pelumas mesin dan saringan oli - ganti G G G G G G
8. Power steering - periksa ketinggian oli, tambah jika perlu P P P P P P
9. Transmisi manual - periksa ketinggian oli dan ganti setiap P P P P P P
160.000 km
10. Mesin, transmisi, as roda belakang - periksa kebocoran P P P
11. Lampu-lampu dan peralatan pemberi signal - periksa P P P P P P
apakah berfungsi
12. Pembersih kaca depan - periksa cairan pembersih, P P P P P P
tambah bila perlu
13. Pedal kopling - periksa end play dan setel bila perlu, P P P
periksa ketinggian oli di master clutch adanya kebocoran
14. Arah lampu depan - periksa P P P P P P
15. Pelindung karat body/bawah body - periksa P P P
16. Rem depan dan belakang - bersihkan dan periksa P/B P/B P/B
kampas rem
17. Pipa-pipa dan selang-selang tekanan rem - periksa P P P
secara visual
18. Baut-baut roda, keadaan ban, tekanan angin ban P P P P P P
(termasuk ban cadangan) - periksa
Pekerjaan Khusus
19. Timing Belt
A. Mesin DOHC - periksa setiap 7.500 km, ganti setiap P G P P P G
30.000 km
B. Mesin SOHC - ganti setiap 60.000 km G
20. Oli differensial/gardan - ganti setiap 15.000 km G G G
21. Minyak rem - ganti setiap 2 tahun G
22. Suspensi dan sistem kemudi (idle arm, tie rod,
upper arm), semua engsel, ball joints, spline propshaft L L L L L L
- lumasi setiap 7.500 km
23. Tes jalan tmsk pemeriksaan efisiensi rem, inspeksi akhir P P P P P P
Keterangan: P = Periksa, B = Bersihkan, L = Lumasi, G = Ganti