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Size of Plates
Size of Plates
Abstract
A problem in formation evaluation of tight gas sands is resin into the sample, followed by etching after the epoxy
that their permeabilities are sometimes surprisingly sen- is set. 9- 11 Pore casts for over 20 samples, 11 12 of which
sitive to variations in overburden pressure. Photomicro- were selected for the variety they provided in geologic
graphs of pore casts show an interconnected system of character, typically showed sheet pores that are linked to
sheet pores, which are somewhat like the surfaces of a give random polyhedra. Within this structure are
randomized honeycomb. A mathematical relation for distributed relatively large pore spaces commonly formed
predicting the pressure dependence of flow rate in sheet by solution of individual grains and cements. These spaces
pores has been derived from the dimensions of the pores are often filled partially with matrix material.
and the elastic constants of the matrix. The equation has Inspection of pore casts before and after etching, and
been validated by measurements on artificial media con- thin sections of samples containing injected resin, indicates
taining cracks of known dimensions in glass and concrete. that individual grains are largely bounded by sheet pores;
The observed pressure sensitivity of the gas sands used individual polyhedra, seen in the pore cast, appear to be
in this study requires the aspect ratio of the pores (in this associated with individual grains or local regions bounded
case, the ratio of average large dimensions to sheet by grain surfaces. Thin sections generally show that, as
thickness) to be greater than 100. Aspect ratios have been a sediment is compacted over geologic time by pressure-
determined by taking the large dimension from photo- solution and recrystallization processes, the grains fit
micrographs of pore casts or grain size and the thickness together more and more snugly and may even fracture,
from mercury injection pressure or the slope of a plot of but they maintain their individual identities with respect
apparent permeability vs. the reciprocal of mean gas to neighboring grains. The polyhedral structure, therefore,
pressure. The latter gives the diffusive contribution to gas is related strongly to grain size distribution.
flow from which the pore size can be calculated. The two
methods for measuring pore size give satisfactory agree- Contact Between Grains. The ability of etchant, used
ment. The aspect ratios for the sheet pores in tight gas in preparation of pore casts, to penetrate the sheet pores
sands are large enough to explain the dependence of through many layers of particles may imply the existence
permeability on overburden pressure. of areas of cementation or direct contact between grains.
However, from examination of sheet pores studied to date,
Introduction the areas of actual contact between grains generally are
Sensitivity of permeability to overburden pressure is often difficult to identify from the pore casts and probably are
a key factor in formation evaluation of tight gas sands. 1,2 small. For some sediments with permeability less than
Gas permeability reductions of more than an order of about 0.005 md, it was difficult to prepare satisfactory
magnitude have been observed in dry cores when over- pore casts, possibly because the casts had very poor struc-
burden pressure is increased to typical formation values. tural integrity or because the resin did not penetrate the
Although this sensitivity to pressure has been related to space, if any, between grains. From our observations to
the presence of clays and shales, 3 the current consensus date, it seems likely that most tight sands of potential com-
is that the pressure behavior of crack-shaped pores-i. e. , mercial interest contain a network of polyhedral sheet
pores characterized by two large dimensions and one small pores that largely control permeability.
one-is largely responsible. 4-6 A similar conclusion was
reached earlier by Fatt with respect to the less severe, Pore Thickness. Electron micrographs of the sheet pore
but still significant, sensitivity exhibited by conventional edges, such as shown in Fig. 1d, for sands of less than
sandstones. 7 ,8 In this paper, the effect of pressure on 1 md permeability, show their thicknesses to range typical-
pore structure and consequent changes in gas permeability ly from about 0.2 to 4 p.m. The lower limit may be related
are examined for a variety of natural and synthetic porous to difficulties of preparing casts of even finer cracks, since
media. the presence of much smaller pores is indicated by mer-
cury porosimetry and NMR measurements. 12
Pore Structure
Surface Area. The two-dimensional network at the sur-
Pore Casts. The pore structure of tight sands is revealed
face of the pore cast permits estimates of crack length per
in three dimensions by resin pore casts such as those
unit area to be made. These can be translated to approx-
shown in Fig. 1. The cast is prepared by injection of epoxy
imations of crack surface area, An per unit volume. 13
Copyright 1985 Society of Petroleum Engineers Typical values, 11 counting both sides of the crack, were
(a) Example of well-defined sheet pore structure and solution (c) Typical appearance of sheet pores and solution porosity,
porosity, Wilkin Ridge, lOS, 17E, Sec. 21, UT. Depth =3140 Uinta Basin, U78JP16. Depth =2519.85 m [8,267 ttJ, q,= 7.5%,
3
m [10,302 ttl, q,a7%, k oo(35)=46.5Xl0- md, k oo(345) = k oo (35) =6.7x 10 -3 md, k oo(345) = 1.8 x 10 -3 md.
5.4xl0- 3 md.
~ I-----t
100 pm 1 pm
(b) Sheet pores of Wilkin Ridge sample shown in more detail. (d) End-on view of sheet pore, Brush Creek Well 1-25, 94W,
Sec. 25, CO. Depth=2218.60 m [7,279 ttJ, q,=8.4%,
k 00(35) = 22 x 10 -3 md, k 00(345) = 3 x 10 -3 md.
Flg_ 1-Electron micrographs of pore casts formed from low-permeability gas sands. (Samples supplied by J.K. Pitman , USGS.)
in the range of 125 to 275 cm 2 /cm 3 This range is in to measure this fraction from micrographs of pore casts
contrast to surface areas measured by nitrogen adsorp- have not been pursued because porosities obtained from
tion, which are usually in the range of 2.5 X 10 4 to point counts on micrographs were always too high. Likely
5 x 10 4 cm 2 I cm 3 . Thus, the surface area of the causes are the general difficulty of identifying a crack
polyhedral structure provides only a small fraction of the edge-the micrographs had high depth of field-and the
total surface area of the system, which is dominated by presence of undissolved grains and matrix material pro-
the matrix material, consisting of very fine particles tected by resin.) If the average thickness of sheet pores
including clays, and microporous minerals , such as chert. is 0.5 Jtm and their area, counting only one side, is 100
cm 2 /cm 3 , then the crack porosity, c , is 0.5 %, which
Porosity. Porosities of tight sands are typically about 8%. is less than one-tenth of the total porosity. These crack
The range of surface area and sheet pore thickness given areas and thicknesses were estimated from pore casts
above would indicate that the fraction of porosity caused prepared at ambient conditions; both thicknesses and
by cracks could range anywhere from a small fraction of effective path lengths for flow can be expected to be re-
the total porosity to about one-half. (To date, attempts duced by increased overburden pressure.
192 SOCIETY OF PETROLEUM ENGINEERS JOURNAL
STAINLESS STEEL (SS)
i1
PRESSURE VESSEL
CONED 8 SLEEVED
i
HP FITTING
I I . iFLOATING END PLATE
I I RUBBER SLEEVE
I STUDS
I RETAINER
THRUST RING
'SJi~~~~~~Ft~+---t~~~==-INLET
;:.;; (Normally SQUARE SHAPED 1/8"
P.T, CONNECTOR
connected to Qas (Normally the outlet)
P+-r~-;~j~;~~~~~:~~"~~~~(~~~~~~~~~PY~R~E~X~C~CAY~plt~nILd~L~rAR~ory~p:um~'~
~ : : ':;: :, : ',:;:,:;: : 9 ==_-__~__~ ____ ,~
I mm to, I I
I I
I I
SQUARE CRADLE : I
(Permits play in I I
r-.., ..... -., direction of tube) I I
I I I I I I
I I I I
l_-I
~CRADLE MOUNTS~: ~ BASE PLATE
I
I
I
I
~_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _L
__- _ _ _ _ _ _~n~--~I~I--~
Particle Size Analyses. Sieve analyses for five samples The form of core holder used in the permeability
were carried out on disaggregated rock for particles down measurements is shown in Fig. 2. Details of the ex-
to 44-J-tm diameter. Surface areas estimated from the grain perimental procedure are given in the Appendix.
size distribution (for grains >44 J-tm) were somewhat In contrast to Vycor and mortar, low-permeability gas
higher than those estimated from crack length, indicating sands show reductions in gas permeability with over-
that not all of the larger individual grains provide cast burden pressure from 2- to 25-fold when loading is in-
polyhedra. Typical values of mean grain diameter by creased from 35 to 345 bar [50 to 5,000 psi]. Fatt pointed
weight were about 100 to 150 J-tm. out that the pressure sensitivity of relatively high-
permeability, consolidated sandstone was much greater
Aspect Ratio. From the observed sheet pore thicknesses
than could be reasonably expected for cylindrical pores.
and the measured grain and polyhedra sizes, we conclude
He demonstrated that pressure sensitivity of sandstones
that aspect ratios of the sheet pores typically could be in
could be mimicked by highly permeable artificial media
the range of 50 to 200. In specimens where difficulty was
containing sheet pores. 7 Further evidence that high aspect
met in forming pore casts, it is quite possible that sheet
ratio cracks are responsible for pressure-sensitive behavior
pores existed, but the casts did not have sufficient
is provided by Wyble, who measured changes in electrical
mechanical strength to endure acid leaching.
conductivity and permeability to water for three classes
of pressure-sensitive sandstones. 15 Permeability was
Permeability. In studies of tight sands, a general trend
markedly more sensitive to overburden pressure than was
has been observed that sensitivity to overburden pressure
electrical conductivity. Consideration of the presented data
increases as permeability decreases. However, this is far
shows that, on average, the reduction in permeability was
from a reliable rule of thumb and is certainly related to
fairly close to the cube of the reduction in electrical con-
details of pore structure rather than permeability. Ex-
ductivity; this is to be expected for cracks of high aspect
amples of low-permeability media that were not sensitive
ratio. The development of high aspect ratio pores in car-
to overburden pressure are provided by VycorTM glass
bonate rocks by recrystallization has been discussed at
and mortar. The Vycor product has a porosity of 28%
and pore diameter of only about 5 to 6 nm. 14 The pores length by Wardlaw. 9 For some reason not yet
understood, crystal growth appears to cease when two
are believed to be reasonably close to circular. Although
crystal surfaces come into close proximity. This behavior
the permeability was only about 5 x 10 -5 md, no reduc-
offers an explanation for the existence of grain-boundary
tion in flow rate was detected with increase in overburden
to 345 bar [5,000 psi]. Similarly, when a test core oflow- sheet pores in a wide variety of sedimentary rocks.
permeability media was formed from mortar, the
permeability of the material was 0.04 md, but the max- Confining Pressure and Pore Structure. The effect of
imum reduction in permeability was only about 10% for overburden pressure on pore structure of a pressure-
an increase in overburden pressure to 345 bar [5,000 psi]. sensitive tight sand was investigated by comparing a pore
(a) Ambient pressure. (c) 345 bar [5,000 psi} confining pressure.
,
SOLUTION POROSITY
o
~
100 I'm 1----1
100 I'm
(b) Sketch of region shown in Fig. 3a based on color slide . (d) Sketch of region shown in Fig. 3c based on color slide.
(Shallow etch.) (Deep etch.)
Fig. 3-Change in appearance of pore cast caused by increase in confining pressure from ambient conditions to 345 bar [5,000 psi].
cast formed at ambient conditions with one in which the even more sensitive test of the presence of sheet pores .
core was saturated with resin and subjected to a hydro- Pores of less than about O.5-lLm thickness are readily seen
static load of 345 bar [5,000 psi]. The core was allowed in pore casts but are difficult to detect by conventional
to set for 3 days. As a result of the pressurization, there means of inspection in 25- to 30-lLm thin sections because
was a dramatic change in the appearance of the pore cast. only very thin boundaries between neighboring grains are
Sheet pores were no longer abundant and partial etching seen.
revealed that the resin was retained as disconnected Because of the strong evidence pointing to crack-shaped
pockets associated with solution porosity. Photomicro- pores as a cause of pressure sensitivity of permeability,
graphs of the two types of structure observed with and quantitative confirmation was sought by examining in
without confining pressure are shown in Fig. 3. The detail the effect of stress on crack shape and flow behavior
micrographs were prepared from color slides and do not in cracks .
do justice to the clarity with which the features of pore
casts could be seen with the aid of a microscope. Compression of Penny-Shaped Cracks
However, the procedure permits unambiguous identifica- The literature on the effect of stress on cracks in elastic
tion of the resin-filled solution pores indicated in Fig. 3 media offers a number of possible starting points. A de-
for the regions shown in the photomicrographs. As a result tailed treatment is given by Sneddon and Lowengrub. 16
of the applied confining pressure, many of the cracks had Walsh 17 derived a relation for the compressibility of a
either closed or become so narrow that the resin struc- medium containing penny-shaped cracks:
ture, if formed, had collapsed during etching. We lean
towards the latter explanation. Comparable observations
on resin-imprefnated thin sections are reported by Keighin
and Sampath. In our experience, pore casts provide an
C=C
s
9(1-2u)v
2
[1 + 16(1-u )r c 3], ... .. ..... ... .. .. (1)
............... (2)
SHIMS
(ALUMINUM FOIL)
I
CRACK
some more slowly varying function such as the logarithm By setting C= 1 and using the kinetic theory of gases to
of pressure as proposed by Jones and Owens. 21 It should evaluate "A and p" we obtain
be emphasized, however, that in tying pressure to flow
rate by means of their relationship to pore thickness we
are concerned only with the early stages of compression ................... (6)
and only about an order of magnitude reduction in flow
rate. Any of the idealized models proposed to date would
be unsatisfactory beyond this point. It might place mat- This is similar in form to Eq. 5 with bh 2 in place of r3.
ters in perspective to mention that formation pressures The detailed treatment, such as discussed by Matson and
and the pressures involved in our experiments seldom ex- Quinn,26 of pure diffusion through a rectangular pore
ceed 10 % of the pressure at which opposite faces of a gives a result in which the flow is not simply proportional
crack will touch for either form of the idealized crack cor- to b. The flow increases more rapidly than b owing to
responding to Eqs. I and 2. Obviously, predictions of flow a complex geometric factor that becomes linear in b only
behavior in penny-shaped cracks cannot be tested by at extremely high aspect ratios. This appears to be caused
experiment, since the cracks are not connected. by very long flights between collisions by molecules
moving at small angles to the plane of the crack. We
Pore Size From Klinkenberg Plots believe that a relationship having the form of Eq. 6 is more
Measurement of the contribution to gas flow b~ diffusion suitable for present considerations because long flights will
derived from the slope of a Klinkenberg plot 2 offers an be interrupted by collisions between gas molecules when
indirect method of estimating a characteristic crack h is comparable to "A and by collisions with the walls, even
thickness. A number of writers have shown that the at low gas densities, because real cracks are never likely
number of molecules per second flowing through a to be perfectly smooth and straight as in the rectangular
capillary by diffusion is given by model.
Viscous flow is given by Eq. 7 for capillaries and Eq.
8 for cracks with edge effects being neglected.
Z r 3 ilp
q'= L.JMkBT ' .......................... (5) q=r4 ilppI8p,Lk B T ......................... (7)
and
where r is the radius, I1plL is the pressure gradient, M q=bh 3 ilppI12p,Lk B T, ...................... (8)
is molecular mass, Z is a numerical constant which is
slightly different for different derivations, k B is the where p represents mean gas pressure. The apparent
Boltzmann constant, and T is temperature. The highest permeability for a given specimen, gas, and temperature
and lowest values of Z we have seen are 3.34 (Knudsen may be represented as follows.
cited by Youngquist 23 ) and 1.97 (Dullien 24 ). An exact
treatment is not important to the present work and a value kp =Cx(q+q')/l1pp . ....................... (9)
of three has been adopted somewhat arbitrarily.
The diffusive contribution to flow through a crack can The limiting permeability, k 00 , is ordinarily obtained by
be found by following Knudsen's25 analysis (see also plotting k p vs. lip and finding the intercept at p = 00. At
Klinkenberg22) of flow through a circular capillary by this point the relative contribution of diffusive flow is
consideration of so-called molecular slip at the surface. negligible. By combining Eq. 5 with Eq. 7 and Eq. 6 with
The slip velocity is h"ACl1pI2IlL, and the additional flow Eq. 8 and using the given definition of kp, we find
resulting from slip is bh 2 "ACpilpl2pk B TL where band h
are the width and thickness of the crack, respectively, "A 24p,(kBTIM) '/2
is the mean free path, C is a dimensionless constant near r= ........................ (10)
unity, k B is the Boltzmann constant, and T is temperature. 7rp(kplkoo -1)
CRACK SIZE
1350
666 4200 x 30 f.Lm
HEMI 181181181 6900 x 20f.Lm
M
1200 CYLINDERS 000 9000
I [ x 20f.Lm
0 +++ 9000 x 15f.Lm
X 1.00 MORTAR 000 5000 x 7.2f.Lm
"0 10.50
THEORY AS ABOVE
E
~
090
900
>-
I-
::J 0.80
ro
<:
7.50
o-[t
UJ w 0.70
~ 6.00
I-
ex: <:
UJ
$$$ HELIUM a:
0- XXX HYDROGEN ~ 0.60
4.50 0
..J
U.
CRACK SIZE w 0.50
3.00 FROM FLOW RAT[ 6.5 I'm >
FROM SLOPE OF } 5.4 I'm ~..J
KliNKENBERG PLOT 5.1 I'm UJ 0.40
150 a:
0.30
o.oo~~~~~~~~~~~~~~~~~~
0.00 0.60 1.20 1.80 2.40 300 3.60 4.20 4.80 5.40 6.00
_L, bar -1
0.20
p
0.10
Fig. 5-Klinkenberg plots for crack between hemicylinders + 0
propped by 7-p.m shims (see Fig. 48).
0.00 ~~~~~""'---'"---I.._"""'_J..--..I._.....L..~
o 50 100 150 200 250 300 350 400 450 500
PRESSURE,BAR
and Fig. 6-Comparison of theory with experiment for the effect of
pressure on flow in artificial cracks.
h = 2 '/2 48p,(k BTl M) '/,
57r Y'p(k Ik 00 -1)' .................... (11)
p
a measured area. The assembly was mounted in a rubber
Comparison of the numerical coefficients, 7.64 and 7.66, sleeve and placed in a permeameter under light load to
shows that a circular capillary of radius r will give essen- seal the edges. Flow rates were measured for helium and
tially the same result as a crack of thickness, h=r. hydrogen, which have high values of p,1./ii. Shims
Pore sizes obtained from measurements using Eq. 10 having a thickness of 7.0 p,m before loading gave flow
for mortar and Eq. 11 for two sandstones were compared rates that indicated h=6.5 p,m according to Eq. 8. The
with pore sizes determined from pressures required for values obtained from the slopes in Fig. 5 were 5.1 p,m
mercury injection. The respective sizes were 0.20 and for helium and 5.4 p,m for hydrogen.
0.29 p,m for mortar, 0.45 and 0.52 p,m for the first sand- To extend the test to a thinner crack and larger Klink-
stone, and 0.50 and 0.73 p,m for the second sandstone. enberg effect, the crack was propped with a light sprin-
The mercury injection values correspond to 20% mercury kling of zinc dust that covered about 1 % of the area. The
saturation. Considering that both 'measurements are zinc particles were flattened by loading to approximately
weighted averages, which are weighted in different ways, 200 bar [2,900 psi]. The thickness could no longer be pre-
and that each method has a distinctly different physical determined, but Eq. 8 gave a value of h=2.0 p,m. The
basis, the agreement is satisfactory. The determined values slope of the Klinkenberg plot, incorporated in Eq. 11,
for the sandstones are also consistent with crack gave h=2.80.4 p,m.
thicknesses observed for pore casts. A further series of tests on cracks between hemi-
cylinders was carried out using shims to form cracks hav-
ing the following widths and thicknesses expressed in p,m:
Experiments on Flow in Rectangular Cracks 9000 x 15, 6900x20, 9000x20, and 4200x30. The
The foregoing theory was also tested for a variety of ar- aspect ratios range from 600 to 140. Flow rates were
tificial cracks, most of which were formed with a pair measured using water with a hydrostatic head of 1 m.
of glass hemicylinders of 1.25-cm diameter and 2.5-cm Results are shown in Fig. 6, where relative flow rate,
length. The hemicylinders were fabricated by pressing qlqo, is plotted against p in bars. The calculated value
together the polished faces of two pieces of plate glass of 16(1-0 2 )/9(1-20), taking a value of 0 of 0.25 for
and cutting with a diamond core drill, aligned with and glass, is 3.3, but a value of 8.4 gives a better fit to Eq.
centered over the joint. A crack of known width and 3, as shown by the solid lines and associated data points.
thickness was formed by placing aluminum shims at each Qualitatively, a larger coefficient is appropriate because
edge of the joint as shown in Fig. 4B. The average the crack is not supported all around its periphery like
thickness of the shim was calculated from the weight of the ideal penny-shaped crack.
it O
100
90
80
'"I
a
x
-0
E
.:.i
~
:J
iii
L5 30
::l:
a:
w
Q.
20
5mm
10
Fig. 7-End view of cylindrical mortar core showing crack formed
by hydrolysis of Mylar ribbon.
0 L---~0~'----~0~.2-----0~.3~--~0 74----~0~5--~
1
A crack having a rough granular surface was formed - - bar- 1
p'
in cement mortar made from fine-grained sand by embed-
ding a Mylar ribbon before setting. The Mylar was (a) Klinkenberg plots for Multiwell Sample MWX1 14 14 (1499
hydrolyzed by heating in water for one hour at 200C m [4,918 It)).
[392 of], and a ribbon-shaped crack remained. An end
view of the specimen is shown in Fig. 7. The thickness
calculated from gas flow rates and use of Eq. 8 was 7.2
#tm; the width was 5000 #tm. The elastic constants of the
mortar were not measured, but a good fit with theory was
obtained with c s =3X 10- 6 bar- J andfia)=8.4, which 4
rock). For the Uinta sample, k351k280 =4.6, where the o FLU SHED WITH ACETONE
subscripts 35 and 280 denote the pressure in bars at which
Klinkenberg values of k were measured, h351h280 =0.281
/ AND DRIED
:"- 0.50
and concrete models used in the experiments described
previously.
0.40
The permeability of this model can be expressed as