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Fix A Fouled Fractionator
Fix A Fouled Fractionator
the column relief valves will open. Did the relief problems. A high current draw and a broken
valves open to form the cloud or did a seal some- vacuum seal could mean a broken pump. Pull the
where leak? Its important to consider this. pump for inspection. First, consider what caused
Hopefully, your design includes a pressure the pump to trip on high current. Start by in-
switch at the discharge of the valve; pressure specting the piping because its easiest. If you cant
transmitters are a bad idea because they dont find a fouling intake, then you have to dig deeper:
typically record a pressure spike of a duration pull a tray out of the column. It could be that
shorter than 0.01 second. If you dont have a your cleaning procedure caused the fish oil to sa-
means of determining if the relief opened, pull the ponify. Saponification is the process used to make
valve immediately to see if the outlet is wet. soap by reacting a fatty acid ester with caustic
If the relief didnt open, then youve got real soda. If this occurred, it could explain everything
februarys
Puzzler
We use a vertical turbine pump to move slop oil from a sump problem with the pump and tower? Should we be worried
to a steam stripper (Figure 1). Everything worked fine until we about this during normal operations?
had a recent turnaround. When we started the next day, the Send us your comments, suggestions or solutions for
stripper column began to rattle. It sounded like cavitation. this question by January 13, 2017. Well include as many
The pump was operating fine, although closer to its thermal of them as possible in the February 2017 issue and all on
deadhead point. In addition, I noticed the feed flow control ChemicalProcessing.com. Send visuals a sketch is fine.
valve opening to the stripper rose about 20%, from 71% open E-mail us at ProcessPuzzler@putman.net or mail to Process
to 92% open for 60 gpm. The operator raised the temperature Puzzler, Chemical Processing, 1501 E. Woodfield Rd., Suite
set point from 240F to 250F but the noise in the tower con- 400N, Schaumburg, IL 60173. Fax: (630) 467-1120. Please
tinued. Shortly after the operator changed the set point, we include your name, title, location and company affiliation in
observed cavitation in the pump and shut it down temporar- the response.
ily to clean the suction strainer; fortunately, we could switch And, of course, if you have a process problem youd like
to a spare pump. The mechanics wont have the suction line to pose to our readers, send it along and well be pleased
broken down for an hour or so. What do you think caused the to consider it for publication.