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Lesson Plan DJFPT
Lesson Plan DJFPT
KARAMADAI, COIMBATORE
Objectives:
1.To understand the functions and design principles of Jigs, fixtures and press tools
2. To gain proficiency in the development of required views of the final design.
Outcomes:
Upon completion of this course, the students can able to design jigs, fixtures and press tools.
UNIT 1
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2 Basic elements 1
CHALK
T1
BLACK BOARD /
4 Redundant Location Principles of clamping 1
CHALK
T1
BLACK BOARD /
5 Mechanical actuation 1
CHALK
T1
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6 pneumatic and hydraulic actuation Standard parts 1
CHALK
T1
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8 Tolerances and materials used 1
CHALK / PPT
T1
UNIT II
BLACK BOARD /
9 Types of Jigs Post, Turnover 1
CHALK
T1
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10 Channel, latch, box, pot, 1
CHALK
T1
BLACK BOARD /
11 angular post jigs Indexing jigs 1
T1 CHALK
BLACK BOARD /
12 Design and development of jigs for given component 2
CHALK
T1
BLACK BOARD /
13 General principles of milling, Lathe, boring 1
CHALK
T1
BLACK BOARD /
14 broaching and grinding fixtures T1 1
CHALK
BLACK BOARD /
15 Assembly, Inspection and Welding fixtures 1
CHALK
T1
BLACK BOARD /
17 Design and development of fixtures for given component 1
CHALK
T1
UNIT III
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18 Press Working Terminologies - operations 1
T2 CHALK
BLACK BOARD /
19 Types of presses,press accessories 1
CHALK
T2
BLACK BOARD /
20 Computation of press capacity Strip layout T2 1
CHALK
BLACK BOARD /
21 Material Utilization Shearing action Clearances 1
T2 CHALK
BLACK BOARD /
22 Press Work Materials Center of pressure- 1
CHALK
T2
BLACK BOARD /
24 Die set, guide plates Stops Strippers Pilots 1
CHALK
T2
BLACK BOARD /
25 Selection of Standard parts 1
CHALK
T2
UNIT IV
BLACK BOARD /
31 Variables affecting Metal flow in drawing operations 1
CHALK
T2
BLACK BOARD /
32 draw die inserts draw beadsironing 1
CHALK
T2
BLACK BOARD /
33 Design and development of bending, forming, 1
CHALK
T2/R6
BLACK BOARD /
34 Design and development of drawing, reverse redrawing 1
CHALK
T2/R6
UNIT V
BLACK BOARD /
41 computer Aids for sheet metal forming Analysis 1
CHALK
R2
BLACK BOARD /
43 setup reduction for work holding 1
CHALK
R2
BLACK BOARD /
44 Single minute exchange of dies Poka Yoke 1
CHALK
R2
Total Hrs 45
Theory Examination:
1. Question paper will comprise of 10 Nos.of question each of 2 marks, 5 brief questions each of 16 Marks.
2. 2 Mark questions is compulsory, 16 marks question is either or type, based on maximum part of the syllabus.
In question paper weightage of each module will be proportional to number of respective lecture hours as mention in the
syllabus.
Internal Assessment:
1. Internal assessment consists of three tests.
2. Each Internal assessment Test marks consists of 50 Marks, Assignment consists of 25 Marks, Attendence
consists of 25 Marks, so total 100 Marks for each test