Mill-1 Mill-2

1 KwH/Metric tonnes 7.85 8.55

2 Feed Size (80% passing) micrometers 500 500
3 Product Size (80% passing) micrometers 105 105
4 Calculate Work Index Wio ( based on operating data) 14.85 16.17
5 Corrected to Pininon shaft power motor
Efficiency 0.96 14.25419 15.52527
6 Convert to short tons Multiply by 0.907 12.93426 14.08763
7 Diameter Effeciency factor divided by 0.914 14.15127 15.41316
8 Low reduction ratio
Rr = Ratio of reduction=F/P 4.762
If Rr <6
EF7= 20 x (Rr-1.35)=2.60 1.038 13.63187 14.84745
20 x (Rr-1.35)
9 Wioc 13.63187 14.84745
10 Efficiency Factor=Wioc/Wi
Wi(kwh/ST) 14 0.973705 1.060532
11 Efficiency in % 102.70% 94.29%
 Date - 23/07/2014 13.30-16.00 Hrs 16:00 - 19:00 Hrs 19:00 - 23:30 Hrs Avg.
Feed to Plant (CV 01A) 58.75 61.64 60.20
Feed to Plant (CV 01B) 58.37 61.97 60.17
Rod Mill D/C 61.55 63.26 62.41
Allflux - I - Feed 59.87 61.15 60.51
Allflux - I - Coarse 63.26 64.11 65.04 64.14
Allflux - I - fines 56.19 59.52 60.81 58.84
Allflux - I - Slimes 53.06 55.38 58.16 55.53
Allflux - II - Feed 56.08 60.71 62.07 59.62
Allflux - II - Coarse 62.37 63.68 65.21 63.75
 BRAHMANI RIVER PELLETS LIMITED
BENEFICIATION PLANT- BARBIL - PROCESS CONTROL DEPARTMENT
Date:02/07/2014 Samples Collected from - (13:30-16:00) Hrs
Feed to Screen Feed to Screen
(CV 01 A) (CV 01 B) RM D/C G -1 G-2 G-3
Size Size Size
Wt., % Fe., % Wt., % Fe., % Wt., % Feed Wt.,% Feed Wt.,% Feed Wt.,% Tails Wt.,%
+ 10.00 MM 4.82 4.95 + 2.80 MM 0.25 + 1.70 MM 0.05 0.07 0.08
+ 1.00 MM 50.6 61.78 47.52 62.2 + 1.70 MM 2.16 + 1.00 MM 0.4 0.65 0.35
+ 500 Mic 14.46 14.85 + 1.00 MM 20.72 + 500 Mic 0.45 1.97 0.6 0.09
+ 45 Mic 12.05 60.23 10.89 58.13 + 500 Mic + 150 mic 36.06 62.15 21.38 8.98
- 45 MIC 18.07 54.82 21.79 50.16 + 45 Mic 76.87 + 45 mic 26.56 22.94 29.65 21.75
- 45 Mic - 45 Mic 36.48 12.22 47.94 69.18

Fe % 60.58 60.34 58.90 59.13 Fe % 61.11 Fe % 58.99 63.51 61.23 56.06

Allflux-I IT Dewatering Cy TT
Feed Coarse Fines Slime O/F U/F O/F U/F
Size
Wt.,% Fe., % Wt.,% Fe., % Wt.,% Fe., % Wt.,% Wt.,% Wt.,% Wt.,% Wt.,%
+ 1.70 MM 0.90 6.45
+ 1.00 MM 15.57 61.06 33.28 63.96
+ 500 Mic 14.32 22.34 1.77
+ 150 mic 30.21 60.31 32.71 63.09 38.87 2.17 2.13
+ 45 mic 10.23 58.74 1.59 63.56 24.68 16.74 31.80 1.28
- 45 Mic 28.77 55.80 3.63 54.84 34.68 81.09 66.07 98.72

Fe % 58.43 59.08 63.23 63.34 59.42 53.86 53.71 57.26 50.14 54.91

Allflux-II
Feed Coarse Fines Slime
Size
Wt.,% Fe., % Wt.,% Fe., % Wt.,% Fe., % Wt.,%
+ 1.70 MM 2.81
+ 1.00 MM 28.27 62.15
+ 500 Mic 20.73
+ 150 mic 37.72 62.58
+ 45 mic 3.46 61.85
- 45 Mic 7.01 57.58

Fe % 61.71 61.98 53.86