SAP Mechanical FMEA Packages Rev1

CENTRAL MAINTENANCE SERVICES
PM EQUIPMENT TASK LIST DATA IN SAP

FO-MNT-CMS-20 Rev.01
ACTION REQUIRED : ADD CHANGE DELETE
SER OPERATION NO. OF ACTIVITY

EQUIPMENT NUMBER* MAINT STRATEGY* PLANT* WORK CENTER* PLANNER GROUP* TASK LIST DESCRIPTION* OPERATION DESCRIPTION *
NO. NUMBER HOURS* TYPE * D 3D 15D 35D 40D 70D 105D 210D W M Q 6M Y 2Y 3Y 2W 2M 3M 4M 40M 4Y 5Y 10Y
1 2340PVSV-0117 FEMA-1 SAPCO MECH-SAP SPM 2340PVSV-0117 Mechanical 1 Years FEMA 10 To inspect of inlet & outlet nozzle 2 mech.
20 To perform inspection/ calibration. 2 mech.
2 23AB-1501 FEMA-1 SAPCO MECH-SAP SPM 23AB-1501 Mechanical 35 Days FEMA Task 10 Check fan,wheel & shaft bolts tightness 2 mech.
20 Grease (Lubricate) bearing 2 mech.
30 Visual check & clean of fan inlet cone 2 mech.
40 Inspect belt condition 2 mech.
50 Visual check and cleaning of fan pulley 2 mech.
3 23AB-1501 FEMA-1 SAPCO MECH-SAP SPM 23AB-1501 Mechanical 6 Months FEMA Task 10 Check for alignment 2 mech.
4 23AB-1501 FEMA-1 SAPCO MECH-SAP SPM 23AB-1501 Mechanical 5 Years FEMA Task 10 Inspect for bearing 2 mech.
20 Inspect for shaft & if required replace 2 mech.
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53 23AB-1530 FEMA-1 SAPCO MECH-SAP SPM 23AB-1530 Mechanical 35 Days FEMA Task 10 Check foundation spring vibration damper 2 mech.
54 23AB-1530 FEMA-1 SAPCO MECH-SAP SPM 23AB-1530 Mechanical 3 Months FEMA Task 10 Check and regrease bearing and coupling 2 mech.
55 23AB-1530 FEMA-1 SAPCO MECH-SAP SPM 23AB-1530 Mechanical 6 Months FEMA Task 10 Suction filter to be cleaned 4 mech.
20 To inspect & clean filter 4 mech.
56 23AB-1530 FEMA-1 SAPCO MECH-SAP SPM 23AB-1530 Mechanical 1 Years FEMA Task 10 Casing and foundation frame inspection 4 mech.
20 Inspect shaft seal tightness & damage 4 mech.
30 To check impeller condition 4 mech.
57 23AB-1530 FEMA-1 SAPCO MECH-SAP SPM 23AB-1530 Mechanical 2 Years FEMA Task 10 Check HX suction & discharge lines 2 mech.
58 23AB-1530 FEMA-1 SAPCO MECH-SAP SPM 23AB-1530 Mechanical 5 Years FEMA Task 10 Check condition of bearing and coupling 8 mech.
20 To do visual inspect for casing 2 mech.
20 To inspect impeller condition 2 mech.
63 23AB-1720 FEMA-1 SAPCO MECH-SAP SPM 23AB-1720 Mechanical 1 Months FEMA Task 10 Check foundation spring vibration damper 2 mech.
20 Check bearing temperature 2 mech.
64 23AB-1720 FEMA-1 SAPCO MECH-SAP SPM 23AB-1720 Mechanical 3 Months FEMA Task 10 Regrease bearing and coupling 2 mech.
65 23AB-1720 FEMA-1 SAPCO MECH-SAP SPM 23AB-1720 Mechanical 6 Months FEMA Task 10 To inspect and clean suction filters 2 mech.
20 To check rotor condition 2 mech.
69 23AB-1740 FEMA-1 SAPCO MECH-SAP SPM 23AB-1740 Mechanical 1 Months FEMA Task 10 Check bearing temperature 2 mech.
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70 23AB-1740 FEMA-1 SAPCO MECH-SAP SPM 23AB-1740 Mechanical 3 Months FEMA Task 10 Regrease bearing and coupling 2 mech.
73 23AB-1740 FEMA-1 SAPCO MECH-SAP SPM 23AB-1740 Mechanical 5 Years FEMA Task 10 Complete overhauling for blower 8 mech.
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137 23AB-7201 FEMA-1 SAPCO MECH-SAP SPM 23AB-7201 Mechanical 6 Months FEMA Task 10 To inspect & clean Demister of scrubber 2 mech.
20 Inspect scrubber Demister 2 mech.
30 Inspect blower suction & discharge pipe 2 mech.
161 23AB-7240 FEMA-1 SAPCO MECH-SAP SPM 23AB-7240 Mechanical 6 Months FEMA Task 10 To inspect & clean Dust / Safety filters 2 mech.
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176 23AB-7501 FEMA-1 SAPCO MECH-SAP SPM 23AB-7501 Mechanical 35 Days FEMA Task 10 Check vibration dampers & packing plates 2 mech.
20 To inspect & clean Dust filters 2 mech.
30 To do visual inspect for casing & frame 2 mech.
40 Visual inspection of coupling and shaft 2 mech.
178 23AB-7501 FEMA-1 SAPCO MECH-SAP SPM 23AB-7501 Mechanical 6 Months FEMA Task 10 Inspect Packing plate tightness & damage 2 mech.
191 23DV-1660 FEMA-1 SAPCO MECH-SAP SPM 23DV-1660 Mechanical 3 Months FEMA Task 10 To inspect valve sealing 2 instrument
192 23DV-1660 FEMA-1 SAPCO MECH-SAP SPM 23DV-1660 Mechanical 6 Months FEMA Task 10 To inspect limit bolt condition 2 instrument
20 To inspect limit pin condition 2 mech.
193 23E-1100 FEMA-1 SAPCO MECH-SAP SPM 23E-1100 Mechanical 3 Months FEMA Task 10 Check and apply lubrication for bolts 2 mech.
194 23E-1100 FEMA-1 SAPCO MECH-SAP SPM 23E-1100 Mechanical 6 Months FEMA Task 10 Backflush heat exchanger with HOT water 2 mech.
195 23E-1100 FEMA-1 SAPCO MECH-SAP SPM 23E-1100 Mechanical 2 Years FEMA Task 10 To check all plates and gaskets 2 mech.
207 23E-1725 FEMA-1 SAPCO MECH-SAP SPM 23E-1725 Mechanical 6 Months FEMA Task 10 Check condition of gasket 2 mech.
20 Check condition of plate exchangers 2 mech.
30 Inspecte CW pumps strainer 2 mech.
40 Check function of exchangers for DA & IA 2 mech.
50 Inspect Hot air lines and inlet nozzles 2 mech.
60 Inspection and cleaning of vent lines 2 mech.
208 23E-1725 FEMA-1 SAPCO MECH-SAP SPM 23E-1725 Mechanical 2 Years FEMA Task 10 Check condition of plate exchangers 2 mech.
20 Check Performance of plate type HE 2 mech.
209 23E-1725 FEMA-1 SAPCO MECH-SAP SPM 23E-1725 Mechanical 5 Years FEMA Task 10 Overhauling of CW pump to be done 8 mech.
212 23E-4001 FEMA-1 SAPCO MECH-SAP SPM 23E-4001 Mechanical 1 Years FEMA Task 10 Backflush heat exchanger 2 mech.
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230 23EJ-4001 FEMA-1 SAPCO MECH-SAP SPM 23EJ-4001 Mechanical 1 Years FEMA Task 10 Inspection and cleaning of Ejector 2 mech.
231 23EX-1410 FEMA-1 SAPCO MECH-SAP SPM 23EX-1410 Mechanical 35 Days FEMA Task 10 Check condition of Hole plate 2 mech.
20 Check condition of knife 2 mech.
30 Check for all holding bolts 2 mech.
40 Check oil level and top up 2 mech.
50 Check oil level and top up if required 2 mech.
60 Clean edge of drive hexagon 2 mech.
80 Inspect condition of hose for leak etc 2 mech.
90 Inspect coupling unit 2 mech.
100 Inspect fora any oil leakages and attend 2 mech.
110 Cooler visual inspect & external clean 2 mech.
120 To grease rail motor transmission chain 2 mech.
130 To grease drive of discharge worm 2 mech.
140 Visual inspection of gear box 2 mech.
232 23EX-1410 FEMA-1 SAPCO MECH-SAP SPM 23EX-1410 Mechanical 6 Months FEMA Task 10 Inspect condition & tightness of hose 2 mech.
20 Replace oil with fresh oil 2 mech.
233 23EX-1410 FEMA-1 SAPCO MECH-SAP SPM 23EX-1410 Mechanical 1 Years FEMA Task 10 Dust filters to be cleaned 2 mech.
30 To clean & check condition of chain 2 mech.
234 23EX-1410 FEMA-1 SAPCO MECH-SAP SPM 23EX-1410 Mechanical 3 Years FEMA Task 10 Inspect of hose & replace if required 2 mech.
235 23EX-1410 FEMA-1 SAPCO MECH-SAP SPM 23EX-1410 Mechanical 5 Years FEMA Task 10 Check for condition of coupling unit 2 mech.
20 Gear box overhauling to be done 8 mech.
30 Inspect drive screw of discharge worm 2 mech.
40 Inspect of hose & replace if required 2 mech.
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251 23F-1601 FEMA-1 SAPCO MECH-SAP SPM 23F-1601 Mechanical 3 Months FEMA Task 10 Inspect & clean Dust & safety filters 2 mech.
252 23F-1601 FEMA-1 SAPCO MECH-SAP SPM 23F-1601 Mechanical 6 Months FEMA Task 10 Inspect receiver buffer & bottom portion 2 mech.
253 23F-1610 FEMA-1 SAPCO MECH-SAP SPM 23F-1610 Mechanical 1 Months FEMA Task 10 Inspect the bearing condition visually 3 mech.
20 To check and replace screen 3 mech.
30 To check rubber spring elements 3 mech.
40 To check hose condition 3 mech.
50 To check the ball size 3 mech.
60 To check condition of pulley 3 mech.
70 To check the tension 3 mech.
80 To inspect clamp condition & retight 3 mech.
90 To inspect the seal condition 3 mech.
100 To regrease the bearing 3 mech.
254 23F-1610 FEMA-1 SAPCO MECH-SAP SPM 23F-1610 Mechanical 2 Months FEMA Task 10 To check condition of belt 3 mech.
255 23F-1610 FEMA-1 SAPCO MECH-SAP SPM 23F-1610 Mechanical 6 Months FEMA Task 10 To check counterweight settings 6 mech.
256 23F-1610 FEMA-1 SAPCO MECH-SAP SPM 23F-1610 Mechanical 1 Years FEMA Task 10 To replace the V-belt 2 mech.
257 23F-1610 FEMA-1 SAPCO MECH-SAP SPM 23F-1610 Mechanical 5 Years FEMA Task 10 To replace the bearing 72 mech.
20 To replace the shaft 72 mech.
258 23F-1611 FEMA-1 SAPCO MECH-SAP SPM 23F-1611 Mechanical 35 Days FEMA Task 10 To inspect hose condition 2 mech.
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296 23F-1740 FEMA-1 SAPCO MECH-SAP SPM 23F-1740 Mechanical 3 Months FEMA Task 10 Clean Dust Filter and safety filter 5 mech.
20 Filter to be opened and cleaned 5 mech.
299 23F-2740 FEMA-1 SAPCO MECH-SAP SPM 23F-2740 Mechanical 3 Months FEMA Task 10 Clean Dust Filter and safety filter 5 mech.
20 Filter to be opened and cleaned 5 mech.
300 23FH-1540 FEMA-1 SAPCO MECH-SAP SPM 23FH-1540 Mechanical 1 Months FEMA Task 10 To check chain looseness 2 mech.
20 To inspect chain condition. 2 mech.
30 To inspect base bolts tightness 2 mech.
40 To lubricate the chain. 2 mech.
301 23FH-1540 FEMA-1 SAPCO MECH-SAP SPM 23FH-1540 Mechanical 3 Months FEMA Task 10 To check the condition of rotary feeder. 2 mech.
302 23FH-1540 FEMA-1 SAPCO MECH-SAP SPM 23FH-1540 Mechanical 4 Months FEMA Task 10 To check oil level & top up if required 2 mech.
303 23FH-1540 FEMA-1 SAPCO MECH-SAP SPM 23FH-1540 Mechanical 1 Weeks FEMA Task 10 To monitor gearbox lube oil leaks 2 mech.
304 23FH-1540 FEMA-1 SAPCO MECH-SAP SPM 23FH-1540 Mechanical 1 Years FEMA Task 10 To replace gear box oil 2 mech.
305 23FH-1540 FEMA-1 SAPCO MECH-SAP SPM 23FH-1540 Mechanical 2 Years FEMA Task 10 To check condition of gear box 2 mech.
20 To inspect the condition of ball bearing 2 mech.
306 23FH-1540 FEMA-1 SAPCO MECH-SAP SPM 23FH-1540 Mechanical 3 Years FEMA Task 10 To inspect Oil seals visually 2 mech.
20 To replace the chain. 2 mech.
307 23FH-1540 FEMA-1 SAPCO MECH-SAP SPM 23FH-1540 Mechanical 5 Years FEMA Task 10 To check rotary & replace O-ring &spacer 2 mech.
20 To overhaul rotary feeder. 2 mech.
30 To perform overhauling work 2 mech.
40 To perform overhauling work. 2 mech.
50 To replace feeder & motor chain wheel 2 mech.
60 To replace gear box 2 mech.
70 To replace the deepgrove ball bearing 2 mech.
308 23FH-1601 FEMA-1 SAPCO MECH-SAP SPM 23FH-1601 Mechanical 1 Months FEMA Task 10 To inspect chain condition. 2 mech.
20 To check rotary & replace O-ring &spacer 2 mech.
312 23FH-1601 FEMA-1 SAPCO MECH-SAP SPM 23FH-1601 Mechanical 3 Years FEMA Task 10 To replace the chain. 2 mech.
313 23FH-1601 FEMA-1 SAPCO MECH-SAP SPM 23FH-1601 Mechanical 5 Years FEMA Task 10 To overhaul rotary feeder. 2 mech.
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317 23FH-1601 FEMA-1 SAPCO MECH-SAP SPM 23FH-1601 Mechanical 2 Years FEMA Task 10 To inspect the condition of ball bearing 2 mech.
319 23FH-1601 FEMA-1 SAPCO MECH-SAP SPM 23FH-1601 Mechanical 5 Years FEMA Task 10 To replace the deepgrove ball bearing 2 mech.
334 23FH-1622 FEMA-1 SAPCO MECH-SAP SPM 23FH-1622 Mechanical 5 Years FEMA Task 10 To perform overhauling work 4 mech.
340 23FH-1624 FEMA-1 SAPCO MECH-SAP SPM 23FH-1624 Mechanical 3 Months FEMA Task 10 To check alignment & realign if required 2 mech.
20 To check the condition of rotary feeder. 2 mech.
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364 23FH-1660 FEMA-1 SAPCO MECH-SAP SPM 23FH-1660 Mechanical 1 Years FEMA Task 10 To ensure product line free of scaling 2 mech.
20 To replace gear box oil 2 mech.
367 23FH-1660 FEMA-1 SAPCO MECH-SAP SPM 23FH-1660 Mechanical 5 Years FEMA Task 10 To check rotary & replace O-ring &spacer 4 mech.
50 To replace shaft sleeve & support ring 4 mech.
30 To replace deepgrove ball bearing & seal 4 mech.
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461 23FX-1400 FEMA-1 SAPCO MECH-SAP SPM 23FX-1400 Mechanical 35 Days FEMA Task 10 Check and realign scrapper 4 mech.
20 Check rollers and idlers 4 mech.
30 Check pulleys, rollers condition 4 mech.
50 Clean and apply lubrication for bearing 4 mech.
60 Clean dust tray & adjust scrapper 4 mech.
70 Visual checking and cleaning for pulley 4 mech.
80 Visual checking and cleaning of idller 4 mech.
90 Visual checking and cleaning of rollers 4 mech.
100 Visual checking for bearing operation 4 mech.
110 Visual checking for pulley 4 mech.
120 Visual inspection rubber lining 4 mech.
130 Visual inspect & condition of gear box 4 mech.
462 23FX-1400 FEMA-1 SAPCO MECH-SAP SPM 23FX-1400 Mechanical 1 Months FEMA Task 10 Check overall condition of belt 1 mech.
463 23FX-1400 FEMA-1 SAPCO MECH-SAP SPM 23FX-1400 Mechanical 3 Months FEMA Task 10 Check for overall condition of belt 1 mech.
464 23FX-1400 FEMA-1 SAPCO MECH-SAP SPM 23FX-1400 Mechanical 1 Weeks FEMA Task 10 Check proper rotation for idllers 1 mech.
20 Inspect condition of collection belt 1 mech.
465 23FX-1400 FEMA-1 SAPCO MECH-SAP SPM 23FX-1400 Mechanical 2 Weeks FEMA Task 10 Check scrapper 2 mech.
20 Check belt condition & bolts tightness 2 mech.
30 Visual inspection for any oil leak 2 mech.
466 23FX-1400 FEMA-1 SAPCO MECH-SAP SPM 23FX-1400 Mechanical 4 Years FEMA Task 10 Replace with fresh oil 2 mech.
467 23FX-1400 FEMA-1 SAPCO MECH-SAP SPM 23FX-1400 Mechanical 5 Years FEMA Task 10 Check and if required replace bearing 4 mech.
20 Check and if required replace idller 4 mech.
30 Check and if required replace pulley 4 mech.
40 Check and if required replace rollers 4 mech.
120 Visual inspect & rubber lining condition 4 mech.
475 23FX-1410 FEMA-1 SAPCO MECH-SAP SPM 23FX-1410 Mechanical 1 Months FEMA Task 10 Check and tight foundation bolts 2 mech.
20 Check for proper chain tightness 2 mech.
30 Clean and lubricate sproket 2 mech.
40 Inspect & check for tensioning of chain 2 mech.
50 Inspect and lubricate bearing 2 mech.
60 Visual inspection for abnormality & leak 2 mech.
70 Visual inspect & clean of lub chain 2 mech.
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80 Visual inspect & clean of lubr sproket 2 mech.
90 Inspect alignment 2 mech.
476 23FX-1410 FEMA-1 SAPCO MECH-SAP SPM 23FX-1410 Mechanical 3 Months FEMA Task 10 Top up oil and check for any leak 2 mech.
20 Inspect chain overall condition 2 mech.
30 Inspect condition of sproket 2 mech.
40 Visual inspection of oil seal 2 mech.
477 23FX-1410 FEMA-1 SAPCO MECH-SAP SPM 23FX-1410 Mechanical 1 Years FEMA Task 10 Replace Gearbox oil with fresh oil 2 mech.
20 Visual inspect internals of screw 2 mech.
478 23FX-1410 FEMA-1 SAPCO MECH-SAP SPM 23FX-1410 Mechanical 5 Years FEMA Task 10 Visual inspect of bearing 2 mech.
479 23FX-1410 FEMA-1 SAPCO MECH-SAP SPM 23FX-1410 Mechanical 10 Years FEMA Task 10 Replace Gearbox & do O/H of old gearbox 4 mech.
485 23FX-1500 FEMA-1 SAPCO MECH-SAP SPM 23FX-1500 Mechanical 35 Days FEMA Task 10 Inspect & clean Belt drum 2 mech.
20 Inspect & clean belt guide 2 mech.
30 Inspect and clean belt rod and rod cup 2 mech.
40 Inspect & clean Feeder belt & rollers 2 mech.
50 Inspect & clean Feeder belt 2 mech.
60 Inspect & clean Head pulley 2 mech.
70 Inspect motion plate, side skirting 2 mech.
80 Inspect & clean Scrapper plate 2 mech.
90 Inspect and clean Tesnioner plate 2 mech.
100 Inspect & retight holding bolts & washer 2 mech.
110 Inspect holding bolts for Belt Drum 2 mech.
120 Inspect holding bolts for Belt GUIDE 2 mech.
130 Inspect holding bolts for Head Pulley 2 mech.
140 Inspect motion plate & base spacer bolts 2 mech.
150 Inspect and retight rod and rod cup 2 mech.
160 Inspect of gearbox & top up oil 2 mech.
170 Inspect of scrapper supports 2 mech.
190 Replace oil for Gear Box 2 mech.
486 23FX-1500 FEMA-1 SAPCO MECH-SAP SPM 23FX-1500 Mechanical 2 Years FEMA Task 10 Inspect of Tensioner plate 2 mech.
20 Replace belt every 2 years (If required) 2 mech.
487 23FX-1500 FEMA-1 SAPCO MECH-SAP SPM 23FX-1500 Mechanical 5 Years FEMA Task 10 Overhauling of Gear box to be done 4 mech.
488 23FX-1501 FEMA-1 SAPCO MECH-SAP SPM 23FX-1501 Mechanical 210 Days FEMA Task 10 Check alignment for coupling 2 mech.
489 23FX-1501 FEMA-1 SAPCO MECH-SAP SPM 23FX-1501 Mechanical 1 Months FEMA Task 10 Check screw & outlet scaling of pipes 2 mech.
20 Inspect condition of bearing housing 2 mech.
30 Check and inspect condition of coupling 2 mech.
40 Check and tight holding bolts 2 mech.
50 Check oil level 2 mech.
60 Check gearbox oil system ventilation 2 mech.
70 Clean and inspect gland packing 2 mech.
80 Clean and lubricate bearing 2 mech.
90 Inspect and clean internals of screw 2 mech.
100 Inspect foundation & holding bolts 2 mech.
490 23FX-1501 FEMA-1 SAPCO MECH-SAP SPM 23FX-1501 Mechanical 2 Years FEMA Task 10 2 mech.
20 Check gland packing 2 mech.
30 Replace gearbox oil 2 mech.
491 23FX-1501 FEMA-1 SAPCO MECH-SAP SPM 23FX-1501 Mechanical 5 Years FEMA Task 10 Replace with new gearbox & O/H old G/B 8 mech.
80 Clean gland packing condition 2 mech.
493 23FX-1622 FEMA-1 SAPCO MECH-SAP SPM 23FX-1622 Mechanical 6 Months FEMA Task 10 Check alignment of coupling 2 mech.
494 23FX-1622 FEMA-1 SAPCO MECH-SAP SPM 23FX-1622 Mechanical 2 Years FEMA Task 10 Check bearing with gasket 2 mech.
20 Replace with new gearbox & O/H old G/B 2 mech.
496 23FX-1701 FEMA-1 SAPCO MECH-SAP SPM 23FX-1701 Mechanical 3 Months FEMA Task 10 Visual inspect & clean external parts 2 mech.
497 23FX-1701 FEMA-1 SAPCO MECH-SAP SPM 23FX-1701 Mechanical 6 Months FEMA Task 10 Inspection and cleaning for outlet pipe 2 mech.
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20 Inspect & clean internals of dosing pipe 2 mech.
30 Inspect & clean internals of dosing tool 2 mech.
40 Inspection condition of sealing plate 2 mech.
50 Visual inspection and oil topup 2 mech.
60 Inspect dust filter clean or replace 2 mech.
70 Inspect shaft sealing 2 mech.
498 23FX-1701 FEMA-1 SAPCO MECH-SAP SPM 23FX-1701 Mechanical 1 Years FEMA Task 10 Inspection and cleaning for hopper 2 mech.
499 23FX-1701 FEMA-1 SAPCO MECH-SAP SPM 23FX-1701 Mechanical 2 Years FEMA Task 10 Change oil for gear box 1 mech.
500 23FX-1701 FEMA-1 SAPCO MECH-SAP SPM 23FX-1701 Mechanical 5 Years FEMA Task 10 Replace gearbox 1 mech.
501 23FX-1725 FEMA-1 SAPCO MECH-SAP SPM 23FX-1725 Mechanical 1 Months FEMA Task 10 Check and tight holding bolts 2 mech.
40 Clean and check gland packing 2 mech.
70 Visual check condition of bearing house 2 mech.
80 Visual check condition of coupling 2 mech.
20 Check coupling alignment 2 mech.
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529 23FX-2500 FEMA-1 SAPCO MECH-SAP SPM 23FX-2500 Mechanical 35 Days FEMA Task 10 Inspect & clean Belt drum 4 mech.
20 Inspect & clean belt guide 2 mech.
30 Inspect and clean belt rod and rod cup 2 mech.
40 Inspect & clean Feeder belt & rollers 2 mech.
50 Inspect & clean Feeder belt 2 mech.
60 Inspect & clean Head pulley 2 mech.
70 Inspect motion plate, side skirting 2 mech.
80 Inspect & clean Scrapper plate 2 mech.
90 Inspect and clean Tesnioner plate 2 mech.
100 Inspect & retight holding bolts & washer 2 mech.
110 Inspect holding bolts for Belt Drum 2 mech.
120 Inspect holding bolts for Belt GUIDE 2 mech.
130 Inspect holding bolts for Head Pulley 2 mech.
140 Inspect motion plate & base spacer bolts 2 mech.
150 Inspect and retight rod and rod cup 2 mech.
160 Inspect of gearbox & top up oil 2 mech.
190 Replace oil for Gear Box 2 mech.
530 23FX-2500 FEMA-1 SAPCO MECH-SAP SPM 23FX-2500 Mechanical 2 Years FEMA Task 10 Inspect of Tensioner plate 2 mech.
20 Replace belt every 2 years (If required) 2 mech.
531 23FX-2500 FEMA-1 SAPCO MECH-SAP SPM 23FX-2500 Mechanical 5 Years FEMA Task 10 Overhauling of Gear box to be done 8 mech.
30 Inspect coupling & check alignment 3 mech.
80 Clean and inspect gland packing 3 mech.
535 23FX-2701 FEMA-1 SAPCO MECH-SAP SPM 23FX-2701 Mechanical 3 Months FEMA Task 10 Visual inspect & clean external parts 2 mech.
20 Inspect shaft sealing 2 mech.
536 23FX-2701 FEMA-1 SAPCO MECH-SAP SPM 23FX-2701 Mechanical 6 Months FEMA Task 10 Inspection and cleaning for outlet pipe 2 mech.
20 Inspect & clean internals of dosing pipe 2 mech.
30 Inspect & clean internals of dosing tool 2 mech.
40 Inspection condition of sealing plate 2 mech.
50 Visual inspection and oil topup 2 mech.
60 Inspect dust filter clean or replace 2 mech.
537 23FX-2701 FEMA-1 SAPCO MECH-SAP SPM 23FX-2701 Mechanical 1 Years FEMA Task 10 Inspection and cleaning for hopper 2 mech.
538 23FX-2701 FEMA-1 SAPCO MECH-SAP SPM 23FX-2701 Mechanical 2 Years FEMA Task 10 Change oil for gear box 2 mech.
539 23FX-2701 FEMA-1 SAPCO MECH-SAP SPM 23FX-2701 Mechanical 5 Years FEMA Task 10 Check and if required replace gearbox 8 mech.
540 23K-7401A FEMA-1 SAPCO MECH-SAP SPM 23K-7401A Mechanical 3 Months FEMA Task 10 Dust filters delta pressure to noted 2 mech.
20 Oil level to be checked 2 mech.
541 23K-7401A FEMA-1 SAPCO MECH-SAP SPM 23K-7401A Mechanical 6 Months FEMA Task 10 Dust filters to be cleaned 3 mech.
20 Inspect and clean filters 3 mech.
30 Inspect main motor & compressor coupling 3 mech.
40 Inspect coupling of oil pumps 3 mech.
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50 Inspection and cleaning of oil strainer 3 mech.
60 Inspection flexible pipes & couplings 3 mech.
70 Inspection of oil pump & its functioning 3 mech.
80 Visual inspection for any abnormility 3 mech.
542 23K-7401A FEMA-1 SAPCO MECH-SAP SPM 23K-7401A Mechanical 1 Years FEMA Task 10 Check oil temperature record 2 mech.
20 Inspect condition of inlet guide vanes 2 mech.
30 Inspect condition of cyclone fan/blower 2 mech.
40 Inspect overall condition of gearbox 2 mech.
543 23K-7401A FEMA-1 SAPCO MECH-SAP SPM 23K-7401A Mechanical 3 Years FEMA Task 10 Replacement of flexible pipes 2 mech.
544 23K-7401A FEMA-1 SAPCO MECH-SAP SPM 23K-7401A Mechanical 5 Years FEMA Task 10 Inspection of all three stage elements 3 mech.
20 Overhauling for inlet guide vanes 3 mech.
30 Overhauling of gearbox to be done 3 mech.
545 23K-7401B FEMA-1 SAPCO MECH-SAP SPM 23K-7401B Mechanical 3 Months FEMA Task 10 Dust filters delta pressure to noted 2 mech.
20 Oil level to be checked 2 mech.
546 23K-7401B FEMA-1 SAPCO MECH-SAP SPM 23K-7401B Mechanical 6 Months FEMA Task 10 Dust filters to be cleaned 3 mech.
20 Inspect and clean filters 3 mech.
30 Inspect main motor & compressor coupling 3 mech.
40 Inspect coupling of oil pumps 3 mech.
50 Inspection and cleaning of oil strainer 3 mech.
60 Inspection flexible pipes & couplings 3 mech.
70 Inspection of oil pump & its functioning 3 mech.
547 23K-7401B FEMA-1 SAPCO MECH-SAP SPM 23K-7401B Mechanical 1 Years FEMA Task 10 Check oil temperature record 3 mech.
20 Inspect condition of inlet guide vanes 3 mech.
30 Inspect condition of cyclone fan/blower 3 mech.
548 23K-7401B FEMA-1 SAPCO MECH-SAP SPM 23K-7401B Mechanical 3 Years FEMA Task 10 Replacement of flexible pipes 3 mech.
549 23K-7401B FEMA-1 SAPCO MECH-SAP SPM 23K-7401B Mechanical 5 Years FEMA Task 10 Inspection of all three stage elements 3 mech.
20 Overhauling for inlet guide vanes 3 mech.
30 Overhauling of gearbox to be done 3 mech.
550 23M-1410 FEMA-1 SAPCO MECH-SAP SPM 23M-1410 Mechanical 3 Days FEMA Task 10 Top up oil for gear box 4 mech.
551 23M-1410 FEMA-1 SAPCO MECH-SAP SPM 23M-1410 Mechanical 35 Days FEMA Task 10 Check for proper alignment for rollers 2 mech.
20 Clean roller and its groves 2 mech.
30 Clean tooth for gear and gresase 2 mech.
552 23M-1410 FEMA-1 SAPCO MECH-SAP SPM 23M-1410 Mechanical 105 Days FEMA Task 10 Inspect flexible hose 1 mech.
553 23M-1410 FEMA-1 SAPCO MECH-SAP SPM 23M-1410 Mechanical 1 Months FEMA Task 10 Check overall condition of gearbox 4 mech.
20 Check for proper alignment for rollers 2 mech.
554 23M-1410 FEMA-1 SAPCO MECH-SAP SPM 23M-1410 Mechanical 1 Years FEMA Task 10 Clean the Nails and check its condition 2 mech.
20 Replace gear box oil 2 mech.
555 23M-1410 FEMA-1 SAPCO MECH-SAP SPM 23M-1410 Mechanical 3 Years FEMA Task 10 Inspect of rollers & replace if required 4 mech.
556 23M-1410 FEMA-1 SAPCO MECH-SAP SPM 23M-1410 Mechanical 5 Years FEMA Task 10 Check for overall condition of gearbox 4 mech.
20 Inspect and if required replace gear 2 mech.
30 Inspect of Nails & replace if required 2 mech.
40 Inspect roller bearings 2 mech.
60 Top up oil for gear box 2 mech.
558 23M-1420 FEMA-1 SAPCO MECH-SAP SPM 23M-1420 Mechanical 3 Months FEMA Task 10 Inspect flexible hose 2 mech.
562 23M-1721 FEMA-1 SAPCO MECH-SAP SPM 23M-1721 Mechanical 3 Months FEMA Task 10 Filter PDI to be noted 2 mech.
20 Inspect flange & thread in bearing unit 2 mech.
30 Note oil level in Oil tank 2 mech.
40 Visual inspect & collect oil temp data 2 mech.
563 23M-1721 FEMA-1 SAPCO MECH-SAP SPM 23M-1721 Mechanical 1 Years FEMA Task 10 Backflush Oil cooler (CW side) 2 mech.
564 23M-1721 FEMA-1 SAPCO MECH-SAP SPM 23M-1721 Mechanical 2 Years FEMA Task 10 Replace oil with fresh oil 2 mech.
358122780.xlsx Page 17 of 49

575 23M-2721 FEMA-1 SAPCO MECH-SAP SPM 23M-2721 Mechanical 3 Months FEMA Task 10 Filter PDI to be noted 2 mech.
20 Inspect flange & thread in bearing unit 2 mech.
30 Note oil level in Oil tank 2 mech.
40 Visual inspect & collect oil temp data 2 mech.
576 23M-2721 FEMA-1 SAPCO MECH-SAP SPM 23M-2721 Mechanical 6 Months FEMA Task 10 Inspect oil filter clean 2 mech.
577 23M-2721 FEMA-1 SAPCO MECH-SAP SPM 23M-2721 Mechanical 1 Years FEMA Task 10 Backflush Oil cooler (CW side) 2 mech.
578 23MX-1702 FEMA-1 SAPCO MECH-SAP SPM 23MX-1702 Mechanical 3 Months FEMA Task 10 Check condition of coupling 2 mech.
20 Check tighteening loose & holding bolts 2 mech.
30 To do greasing for bearing 2 mech.
40 Inspect condition of agitator housing 2 mech.
50 Visual inspetion of Mechanical seal 2 mech.
579 23MX-1702 FEMA-1 SAPCO MECH-SAP SPM 23MX-1702 Mechanical 6 Months FEMA Task 10 Top up gearbox oil and clean GB oil vent 2 mech.
20 Visual inspection for bearing 2 mech.
580 23MX-1702 FEMA-1 SAPCO MECH-SAP SPM 23MX-1702 Mechanical 1 Years FEMA Task 10 Inspect oveall condition of gear box 2 mech.
581 23MX-1702 FEMA-1 SAPCO MECH-SAP SPM 23MX-1702 Mechanical 2 Years FEMA Task 10 Inspect shaft, shaft & mixing elements 2 mech.
20 Inspect shaft alignment & bearing 2 mech.
30 Inspect shaft mixing elements 2 mech.
40 Replace GB oil with fresh oil 2 mech.
50 To clean bearing and apply fresh grease 2 mech.
582 23MX-1702 FEMA-1 SAPCO MECH-SAP SPM 23MX-1702 Mechanical 5 Years FEMA Task 10 Complete gearbox overhauling 8 mech.
588 23MX-1718 FEMA-1 SAPCO MECH-SAP SPM 23MX-1718 Mechanical 1 Months FEMA Task 10 Visual inspect & clean boot from inside 2 mech.
20 Visual inspect & lub with Silicone spray 2 mech.
30 Visual inspect and clean 2 mech.
589 23MX-1718 FEMA-1 SAPCO MECH-SAP SPM 23MX-1718 Mechanical 3 Months FEMA Task 10 Visual inspect & clean of bearing house 2 mech.
20 Visual inspection and cleaning of shaft 2 mech.
30 Visual inspect & apply new grease 2 mech.
40 Visual inspection & if required replace 2 mech.
50 Visual inspection of coupling condition 2 mech.
60 Visual inspection & tighteening bolts 2 mech.
590 23MX-1718 FEMA-1 SAPCO MECH-SAP SPM 23MX-1718 Mechanical 6 Months FEMA Task 10 Visual inspection and cleaning 2 mech.
591 23MX-1718 FEMA-1 SAPCO MECH-SAP SPM 23MX-1718 Mechanical 5 Years FEMA Task 10 Replace bearing 2 mech.
358122780.xlsx Page 18 of 49

625 23P-1100 FEMA-1 SAPCO MECH-SAP SPM 23P-1100 Mechanical 1 Months FEMA Task 10 Check and top up oil level 2 mech.
20 to check the level guage regularly 2 mech.
626 23P-1100 FEMA-1 SAPCO MECH-SAP SPM 23P-1100 Mechanical 2 Months FEMA Task 10 To monitor the discharge pressure 2 mech.
627 23P-1100 FEMA-1 SAPCO MECH-SAP SPM 23P-1100 Mechanical 6 Months FEMA Task 10 To check the alignment 2 mech.
20 To check the strainer partially clogged 2 mech.
30 to replace the oil 2 mech.
628 23P-1100 FEMA-1 SAPCO MECH-SAP SPM 23P-1100 Mechanical 1 Years FEMA Task 10 To check foundation bolt condition 2 mech.
20 To check strainer mesh/screen & replace 2 mech.
629 23P-1100 FEMA-1 SAPCO MECH-SAP SPM 23P-1100 Mechanical 3 Years FEMA Task 10 To replace the Ball Bearings 3 mech.
630 23P-1100 FEMA-1 SAPCO MECH-SAP SPM 23P-1100 Mechanical 5 Years FEMA Task 10 to inspect impeller 2 mech.
20 To inspect or replace the pump shaft 2 mech.
358122780.xlsx Page 19 of 49

30 To replace magnetic coupling 2 mech.
40 To replace the Ball Bearings 2 mech.
50 To replace impellor based on inspection 2 mech.
70 To replace the mechanical seal 2 mech.
80 to replace the wearing 2 mech.
631 23P-1150 FEMA-1 SAPCO MECH-SAP SPM 23P-1150 Mechanical 3 Months FEMA Task 10 Inspect tight foundation bolts 2 mech.
20 Check hoses 2 mech.
632 23P-1150 FEMA-1 SAPCO MECH-SAP SPM 23P-1150 Mechanical 5 Years FEMA Task 10 Bearing to be replaced 2 mech.
633 23P-1160 FEMA-1 SAPCO MECH-SAP SPM 23P-1160 Mechanical 3 Months FEMA Task 10 Inspect tight foundation bolts 2 mech.
20 Check hoses 2 mech.
634 23P-1160 FEMA-1 SAPCO MECH-SAP SPM 23P-1160 Mechanical 5 Years FEMA Task 10 Bearing to be replaced 2 mech.
637 23P-1721 FEMA-1 SAPCO MECH-SAP SPM 23P-1721 Mechanical 6 Months FEMA Task 10 To check the strainer partially clogged 2 mech.
638 23P-1721 FEMA-1 SAPCO MECH-SAP SPM 23P-1721 Mechanical 2 Weeks FEMA Task 10 to check the level guage regularly 2 instrument
640 23P-1721 FEMA-1 SAPCO MECH-SAP SPM 23P-1721 Mechanical 3 Years FEMA Task 10 to inspect and cleaning cooling line 2 mech.
641 23P-1721 FEMA-1 SAPCO MECH-SAP SPM 23P-1721 Mechanical 5 Years FEMA Task 10 to inspect impeller (Overhauling) 4 mech.
30 To replace coupling 4 mech.
642 23P-1722 FEMA-1 SAPCO MECH-SAP SPM 23P-1722 Mechanical 5 Years FEMA Task 10 To replace the pump 4 mech.
643 23P-1722 FEMA-1 SAPCO MECH-SAP SPM 23P-1722 Mechanical 5 Years FEMA Task 10 To replace Seal during Pump O/H 2 mech.
649 23P-1726 FEMA-1 SAPCO MECH-SAP SPM 23P-1726 Mechanical 6 Months FEMA Task 10 To clean strainer 1 mech.
20 to inspect impeller 2 mech.
652 23P-1726 FEMA-1 SAPCO MECH-SAP SPM 23P-1726 Mechanical 5 Years FEMA Task 10 To inspect or replace the pump shaft 4 mech.
660 23P-2722 FEMA-1 SAPCO MECH-SAP SPM 23P-2722 Mechanical 5 Years FEMA Task 10 To replace the pump 4 mech.
20 To replace Seal during Pump O/H 4 mech.
661 23P-3310 FEMA-1 SAPCO MECH-SAP SPM 23P-3310 Mechanical 1 Months FEMA Task 10 Inspect hose condition 1 mech.
662 23P-3310 FEMA-1 SAPCO MECH-SAP SPM 23P-3310 Mechanical 3 Months FEMA Task 10 Inspect & clean 1 mech.
663 23P-3310 FEMA-1 SAPCO MECH-SAP SPM 23P-3310 Mechanical 6 Months FEMA Task 10 Air valve cleaning to be done 2 mech.
20 Clean and overhaul air valve 2 mech.
30 Air valve cleaning to be done 2 mech.
50 muffler to be cleaned 2 mech.
664 23P-3310 FEMA-1 SAPCO MECH-SAP SPM 23P-3310 Mechanical 1 Years FEMA Task 10 Check valve cleaning 2 mech.
20 Inspect and cleaning externals of pump 2 mech.
665 23P-3310 FEMA-1 SAPCO MECH-SAP SPM 23P-3310 Mechanical 3 Years FEMA Task 10 Inspect internals of diaphragm plates 2 mech.
668 23P-3320 FEMA-1 SAPCO MECH-SAP SPM 23P-3320 Mechanical 6 Months FEMA Task 10 Clean air valve and muffler 2 mech.
358122780.xlsx Page 20 of 49

677 23P-3430 FEMA-1 SAPCO MECH-SAP SPM 23P-3430 Mechanical 2 Months FEMA Task 10 to check the level guage regularly 2 instrument
20 To monitor the discharge pressure 2 mech.
693 23P-3701 FEMA-1 SAPCO MECH-SAP SPM 23P-3701 Mechanical 1 Years FEMA Task 10 To check strainer mesh/screen & replace 2 mech.
10 to inspect and cleaning cooling line 4 mech.
695 23P-3701 FEMA-1 SAPCO MECH-SAP SPM 23P-3701 Mechanical 5 Years FEMA Task 20 To replace the mechanical seal 8 mech.
696 23P-3701 FEMA-1 SAPCO MECH-SAP SPM 23P-3701 Mechanical 2 Months FEMA Task 10 to check the level guage regularly 1 mech.
697 23P-3701 FEMA-1 SAPCO MECH-SAP SPM 23P-3701 Mechanical 6 Months FEMA Task 10 to replace the oil 1 mech.
20 to check the level guage regularly 1 mech.
707 23P-4001 FEMA-1 SAPCO MECH-SAP SPM 23P-4001 Mechanical 2 Weeks FEMA Task 10 to check the level guage regularly 1 mech.
712 23P-4101 FEMA-1 SAPCO MECH-SAP SPM 23P-4101 Mechanical 2 Months FEMA Task 10 to check the level guage regularly 1 mech.
358122780.xlsx Page 21 of 49

719 23P-4102 FEMA-1 SAPCO MECH-SAP SPM 23P-4102 Mechanical 2 Months FEMA Task 10 to check the level guage regularly 2 instrument
725 23PK-6003A FEMA-1 SAPCO MECH-SAP SPM 23PK-6003A Mechanical 3 Months FEMA Task 10 Check and tight all holding bolts 2 mech.
20 Note discharge pressure of compressor 2 mech.
40 Note refrigerant level & leak 2 mech.
50 Oil level to be checkd 2 mech.
726 23PK-6003A FEMA-1 SAPCO MECH-SAP SPM 23PK-6003A Mechanical 1 Years FEMA Task 10 Clean or backflush condensor exchanger 2 mech.
20 Clean or backflush evaporator exchanger 2 mech.
30 Oil filter to be cleaned 2 mech.
727 23PK-6003A FEMA-1 SAPCO MECH-SAP SPM 23PK-6003A Mechanical 2 Years FEMA Task 10 Calibrate PRV & replace repture disk 2 mech.
20 Inspection for oil pump 2 mech.
728 23PK-6003A FEMA-1 SAPCO MECH-SAP SPM 23PK-6003A Mechanical 5 Years FEMA Task 10 Overahulling for compressor to be done 72 mech.
20 Overhauling of oil pump to be done 12 mech.
30 Overhauling of Oil seperator to be done 12 mech.
729 23PK-6003B FEMA-1 SAPCO MECH-SAP SPM 23PK-6003B Mechanical 3 Months FEMA Task 10 Check and tight all holding bolts 2 mech.
730 23PK-6003B FEMA-1 SAPCO MECH-SAP SPM 23PK-6003B Mechanical 1 Years FEMA Task 10 Clean or backflush condensor exchanger 2 mech.
731 23PK-6003B FEMA-1 SAPCO MECH-SAP SPM 23PK-6003B Mechanical 2 Years FEMA Task 10 Calibrate PRV & replace repture disk 4 mech.
20 Inspection for oil pump 2 mech.
732 23PK-6003B FEMA-1 SAPCO MECH-SAP SPM 23PK-6003B Mechanical 5 Years FEMA Task 10 Overahulling for compressor to be done 72 mech.
30 Overhauling of Oil seperator to be done 12 mech.
733 23PK-6103A FEMA-1 SAPCO MECH-SAP SPM 23PK-6103A Mechanical 3 Months FEMA Task 10 Check and tight all holding bolts 2 mech.
734 23PK-6103A FEMA-1 SAPCO MECH-SAP SPM 23PK-6103A Mechanical 1 Years FEMA Task 10 Clean or backflush condensor exchanger 2 mech.
735 23PK-6103A FEMA-1 SAPCO MECH-SAP SPM 23PK-6103A Mechanical 2 Years FEMA Task 10 Inspection for oil pump 1 mech.
736 23PK-6103A FEMA-1 SAPCO MECH-SAP SPM 23PK-6103A Mechanical 5 Years FEMA Task 10 Overahulling for compressor to be done 72 mech.
20 Overhauling for gears (High speed) 12 mech.
30 Overhauling gears(Low speed) to be done 12 mech.
40 Overahulling for inlet vanes to be done 12 mech.
50 Overhauling of compressor & inlet Vanes 12 mech.
737 23PK-6103B FEMA-1 SAPCO MECH-SAP SPM 23PK-6103B Mechanical 3 Months FEMA Task 10 Check and tight all holding bolts 2 mech.
738 23PK-6103B FEMA-1 SAPCO MECH-SAP SPM 23PK-6103B Mechanical 1 Years FEMA Task 10 Clean or backflush condensor exchanger 2 mech.
739 23PK-6103B FEMA-1 SAPCO MECH-SAP SPM 23PK-6103B Mechanical 2 Years FEMA Task 10 Inspection for oil pump 1 mech.
740 23PK-6103B FEMA-1 SAPCO MECH-SAP SPM 23PK-6103B Mechanical 5 Years FEMA Task 10 Overahulling for compressor to be done 72 mech.
358122780.xlsx Page 22 of 49

20 Overahulling for gears to be done 12 mech.
741 23PK-6103C FEMA-1 SAPCO MECH-SAP SPM 23PK-6103C Mechanical 3 Months FEMA Task 10 Check and tight all holding bolts 2 mech.
742 23PK-6103C FEMA-1 SAPCO MECH-SAP SPM 23PK-6103C Mechanical 1 Years FEMA Task 10 Clean or backflush condensor exchanger 2 mech.
743 23PK-6103C FEMA-1 SAPCO MECH-SAP SPM 23PK-6103C Mechanical 2 Years FEMA Task 10 Inspection for oil pump 1 mech.
744 23PK-6103C FEMA-1 SAPCO MECH-SAP SPM 23PK-6103C Mechanical 5 Years FEMA Task 10 Overahulling for compressor to be done 72 mech.
20 Overahulling for gears to be done 12 mech.
745 23R-1310 FEMA-1 SAPCO MECH-SAP SPM 23R-1310 Mechanical 15 Days FEMA Task 10 Inspect smooth operation of polybelt 2 mech.
746 23R-1310 FEMA-1 SAPCO MECH-SAP SPM 23R-1310 Mechanical 35 Days FEMA Task 10 Check and if required adjust GEL cutter 2 mech.
20 Check door gasket &remove accumulte gel 2 mech.
30 Check condition of Splashing guard 2 mech.
40 Check oil level and if required top up 2 mech.
50 Clean and inspect feeding table 2 mech.
60 Clean and lubricate chain 2 mech.
70 Clean and lubricate chain wheel 2 mech.
80 Clean belt with luke warm water 2 mech.
90 Inspect and clean knives 2 mech.
100 Inspection and surface cleaning 2 mech.
110 Inspection & surface cleaning 2 mech.
120 Inspection cleaning & apply fresh grease 2 mech.
130 Inspection overall condition of bearing 2 mech.
747 23R-1310 FEMA-1 SAPCO MECH-SAP SPM 23R-1310 Mechanical 70 Days FEMA Task 10 Clean surface & screw thread 2 mech.
748 23R-1310 FEMA-1 SAPCO MECH-SAP SPM 23R-1310 Mechanical 6 Months FEMA Task 10 Replace gearbox oil every six months 2 mech.
749 23R-1310 FEMA-1 SAPCO MECH-SAP SPM 23R-1310 Mechanical 2 Years FEMA Task 10 Inspect conveying belt 2 mech.
750 23R-1310 FEMA-1 SAPCO MECH-SAP SPM 23R-1310 Mechanical 5 Years FEMA Task 10 Check overall condition of rollers 8 mech.
20 Inspect condition of Driving drum 4 mech.
30 Inspect condition of pulley 2 mech.
40 Inspection condition of Snup 2 mech.
50 Iinspect condition of Tax Role 2 mech.
60 Ensure condition of knives and shaft 2 mech.
70 Inspect feeding table 2 mech.
80 Inspect Tension bearing 2 mech.
90 Inspect overall condition of Chain 2 mech.
70 Inspect and if required replace bearing 2 mech.
358122780.xlsx Page 23 of 49

769 23Z-1410 FEMA-1 SAPCO MECH-SAP SPM 23Z-1410 Mechanical 35 Days FEMA Task 10 Function test operation of gate 2 mech.
40 Inspect bearing & shaft rotation 2 mech.
50 Visual inspection of blades and cleaning 2 mech.
60 Visual inspection of shaft and cleaning 2 mech.
70 Visual inspection of stuffing box 2 mech.
80 Visual inspection of trough gasket 2 mech.
770 23Z-1410 FEMA-1 SAPCO MECH-SAP SPM 23Z-1410 Mechanical 3 Months FEMA Task 10 Inspect and grease bearing for gate 2 mech.
20 Top up oil 2 mech.
771 23Z-1410 FEMA-1 SAPCO MECH-SAP SPM 23Z-1410 Mechanical 1 Years FEMA Task 10 Replace GB oil 2 mech.
772 23Z-1410 FEMA-1 SAPCO MECH-SAP SPM 23Z-1410 Mechanical 5 Years FEMA Task 10 Inspect and if required replace bearing 8 mech.
20 Inspect replace blades 2 mech.
30 Inspect replace stuffing box internals 2 mech.
40 Inspect replace trough gasket 2 mech.
50 Overhauling for GB 2 mech.
777 23Z-1500 FEMA-1 SAPCO MECH-SAP SPM 23Z-1500 Mechanical 35 Days FEMA Task 10 Bearing greasing to be done 2 mech.
20 Inspect shaft & blades 2 mech.
358122780.xlsx Page 24 of 49

30 To check & clean shaft & blades 2 mech.
40 Visual inspect & clean externals of GB 2 mech.
778 23Z-1500 FEMA-1 SAPCO MECH-SAP SPM 23Z-1500 Mechanical 3 Months FEMA Task 10 Check oil level & visual oil quality 2 mech.
20 Visual checking for coupling 2 mech.
30 Visual inspection & external clean of GB 2 mech.
40 Visual inspection & replace grease 2 mech.
779 23Z-1500 FEMA-1 SAPCO MECH-SAP SPM 23Z-1500 Mechanical 1 Years FEMA Task 10 Replace GB oil with fresh oil 2 mech.
780 23Z-1500 FEMA-1 SAPCO MECH-SAP SPM 23Z-1500 Mechanical 3 Years FEMA Task 10 To check bearing 2 mech.
781 23Z-1500 FEMA-1 SAPCO MECH-SAP SPM 23Z-1500 Mechanical 5 Years FEMA Task 10 Complete Overhauling to be done for GB 8 mech.
20 To check shaft 2 mech.
30 To check shaft blade 2 mech.
40 To check coupling 2 mech.
782 23Z-1601 FEMA-1 SAPCO MECH-SAP SPM 23Z-1601 Mechanical 35 Days FEMA Task 10 Check & clean DRY air inlet & Vent line 2 mech.
20 Check and clean screen for cutting mill 2 mech.
30 Check belt tension 2 mech.
40 Check condition of belt 2 mech.
50 Check sealing for cutting mill covers 2 mech.
60 Check condition rotor and stator knives 2 mech.
70 Check condition of Rotor & stator knives 2 mech.
80 Clean cutting mill internals 2 mech.
90 Inspect & clean screen for cutting mill 2 mech.
100 Inspect knife and replace if required 2 mech.
783 23Z-1601 FEMA-1 SAPCO MECH-SAP SPM 23Z-1601 Mechanical 3 Months FEMA Task 10 Check condition of drive pulley 2 mech.
20 Check condition of flywheel 2 mech.
30 Visual inspect unusual sound of bearing 2 mech.
784 23Z-1601 FEMA-1 SAPCO MECH-SAP SPM 23Z-1601 Mechanical 6 Months FEMA Task 10 Check condition of Screen 2 mech.
20 Inspect of Screen replace if required 2 mech.
785 23Z-1601 FEMA-1 SAPCO MECH-SAP SPM 23Z-1601 Mechanical 1 Weeks FEMA Task 10 Lubrication (Greasing) for bearing 1 mech.
786 23Z-1601 FEMA-1 SAPCO MECH-SAP SPM 23Z-1601 Mechanical 3 Years FEMA Task 10 Inspect bearing 2 mech.
787 23Z-1601 FEMA-1 SAPCO MECH-SAP SPM 23Z-1601 Mechanical 5 Years FEMA Task 10 Check condition of Belt flywheel 4 mech.
20 Check condition of Drive pulley 2 mech.
30 Replace the belts with new 2 mech.
788 23Z-1601 FEMA-1 SAPCO MECH-SAP SPM 23Z-1601 Mechanical 35 Days FEMA Task 10 Check gap of rotor & stator knives 2 mech.
70 Check gap of rotor & stator knives 2 mech.
790 23Z-1602 FEMA-1 SAPCO MECH-SAP SPM 23Z-1602 Mechanical 3 Months FEMA Task 10 Inspect condition of drive pulley 2 mech.
20 Inspect condition of flywheel 2 mech.
791 23Z-1602 FEMA-1 SAPCO MECH-SAP SPM 23Z-1602 Mechanical 6 Months FEMA Task 10 Inspect of Screen replace if required 2 mech.
793 23Z-1602 FEMA-1 SAPCO MECH-SAP SPM 23Z-1602 Mechanical 2 Years FEMA Task 10 Inspect belt condition 8 mech.
795 23Z-1602 FEMA-1 SAPCO MECH-SAP SPM 23Z-1602 Mechanical 5 Years FEMA Task 10 Inspect condition of Belt flywheel 2 mech.
20 Inspect of Drive pulley 2 mech.
796 23Z-1610 FEMA-1 SAPCO MECH-SAP SPM 23Z-1610 Mechanical 40 Days FEMA Task 10 Greasing to be done 1 mech.
797 23Z-1610 FEMA-1 SAPCO MECH-SAP SPM 23Z-1610 Mechanical 3 Months FEMA Task 10 Bearing greasing to be done 1 mech.
20 Greasing to be done for bearing 1 mech.
30 Clean Inlet chute of machine form inside 1 mech.
40 Visual insepction for gear box 1 mech.
798 23Z-1610 FEMA-1 SAPCO MECH-SAP SPM 23Z-1610 Mechanical 6 Months FEMA Task 10 Check aspiration lines 2 mech.
20 Checking of bearings 2 mech.
30 Visual check for oil level & top up 2 mech.
40 Visual insepction for oil level 2 mech.
50 Visual inspection for condition bearing 2 mech.
799 23Z-1610 FEMA-1 SAPCO MECH-SAP SPM 23Z-1610 Mechanical 1 Weeks FEMA Task 10 Check and adjust tension for Pol V-Belt 2 mech.
30 Check condition of belt & adjust tension 2 mech.
40 Clean grinder rolls 2 mech.
50 clean rolls and check condition of teeth 2 mech.
60 Open cover and clean feed rollers 2 mech.
70 Visual inspection for pulley 2 mech.
80 Visual inspection for shaft 2 mech.
800 23Z-1610 FEMA-1 SAPCO MECH-SAP SPM 23Z-1610 Mechanical 1 Years FEMA Task 10 Check condition of belt 1 mech.
801 23Z-1610 FEMA-1 SAPCO MECH-SAP SPM 23Z-1610 Mechanical 2 Years FEMA Task 10 Replace Gearbox oil with fresh oil 1 mech.
802 23Z-1610 FEMA-1 SAPCO MECH-SAP SPM 23Z-1610 Mechanical 5 Years FEMA Task 10 Check condition of bearing 12 mech.
20 Check condition of rollers 12 mech.
30 Complete gear box overhauling 12 mech.
803 23Z-1610 FEMA-1 SAPCO MECH-SAP SPM 23Z-1610 Mechanical 10 Years FEMA Task 10 Check Homokinetic cardan shaft condition 2 mech.
20 Check condition of Pulley 2 mech.
358122780.xlsx Page 25 of 49

40 Visual inspection of bearings 2 mech.
806 23Z-1611 FEMA-1 SAPCO MECH-SAP SPM 23Z-1611 Mechanical 40 Months FEMA Task 10 Greasing to be done 1 mech.
810 23Z-1611 FEMA-1 SAPCO MECH-SAP SPM 23Z-1611 Mechanical 5 Years FEMA Task 10 Complete gear box overhauling 12 mech.
813 23Z-1612 FEMA-1 SAPCO MECH-SAP SPM 23Z-1612 Mechanical 40 Months FEMA Task 10 Greasing to be done 2 mech.
820 23F-1622-23Z-1613 FEMA-1 SAPCO MECH-SAP SPM 23Z-1613 Mechanical 40 Months FEMA Task 10 Greasing to be done 2 mech.
825 23Z-1620 FEMA-1 SAPCO MECH-SAP SPM 23Z-1620 Mechanical 35 Days FEMA Task 10 To inspect hose condition 2 mech.
826 23Z-1620 FEMA-1 SAPCO MECH-SAP SPM 23Z-1620 Mechanical 1 Months FEMA Task 10 Inspect the bearing condition visually 2 mech.
827 23Z-1620 FEMA-1 SAPCO MECH-SAP SPM 23Z-1620 Mechanical 2 Months FEMA Task 10 To check condition of belt 1 mech.
828 23Z-1620 FEMA-1 SAPCO MECH-SAP SPM 23Z-1620 Mechanical 6 Months FEMA Task 10 To check counterweight settings 2 mech.
829 23Z-1620 FEMA-1 SAPCO MECH-SAP SPM 23Z-1620 Mechanical 1 Years FEMA Task 10 To replace the V-belt 1 mech.
830 23Z-1620 FEMA-1 SAPCO MECH-SAP SPM 23Z-1620 Mechanical 5 Years FEMA Task 10 To replace the bearing 24 mech.
831 23Z-1621 FEMA-1 SAPCO MECH-SAP SPM 23Z-1621 Mechanical 35 Days FEMA Task 10 To inspect hose condition 2 mech.
358122780.xlsx Page 26 of 49

836 23F-1622-23Z-1621 FEMA-1 SAPCO MECH-SAP SPM 23Z-1621 Mechanical 5 Years FEMA Task 10 To replace the bearing 24 mech.
837 23F-1622-23Z-1622 FEMA-1 SAPCO MECH-SAP SPM 23Z-1622 Mechanical 35 Days FEMA Task 10 To inspect hose condition 2 mech.
842 23Z-1622 FEMA-1 SAPCO MECH-SAP SPM 23Z-1622 Mechanical 5 Years FEMA Task 10 To replace the bearing 24 mech.
843 23Z-1720 FEMA-1 SAPCO MECH-SAP SPM 23Z-1720 Mechanical 3 Months FEMA Task 10 Check and retight all holding bolts 2 mech.
20 Check and tight all the holding bolts 2 mech.
30 Check bearing temperature for DE and NDE 2 mech.
40 Check level of oil and if required topup 2 mech.
50 Complete visual inspection for bearing 2 mech.
60 Inspect bolts, studs & bearing plates 2 mech.
70 Inspection and cleaning of screen 2 mech.
80 Monitor bearing temp & HX in & out temp 2 mech.
100 Visual inspection for bearing condition 2 mech.
110 Inspect shaft condition 2 mech.
120 Visual inspection for shaft condition 2 mech.
130 Inspect shaft coupling condition 2 mech.
844 23Z-1720 FEMA-1 SAPCO MECH-SAP SPM 23Z-1720 Mechanical 6 Months FEMA Task 10 Inspect of screen & replace if required 2 mech.
845 23Z-1720 FEMA-1 SAPCO MECH-SAP SPM 23Z-1720 Mechanical 1 Years FEMA Task 10 Replace gearbox oil 1 mech.
846 23Z-1720 FEMA-1 SAPCO MECH-SAP SPM 23Z-1720 Mechanical 3 Years FEMA Task 10 Back flush exchanger & clean external 2 mech.
20 Check for condition of blades 2 mech.
30 Check condition of bearing 2 mech.
40 Check condition of shaft 2 mech.
60 Check condition of shaft coupling 2 mech.
70 Inspect basket 2 mech.
847 23Z-1720 FEMA-1 SAPCO MECH-SAP SPM 23Z-1720 Mechanical 5 Years FEMA Task 10 Overhauling to be done for gearbox 8 mech.
848 23Z-1850 FEMA-1 SAPCO MECH-SAP SPM 23Z-1850 Mechanical 3 Months FEMA Task 10 Check and retight all holding bolts 2 mech.
20 Check and tight all the holding bolts 2 mech.
30 Check bearing temperature for DE and NDE 2 mech.
40 Check level of oil and if required topup 2 mech.
50 Complete visual inspection for bearing 2 mech.
60 Inspect bolts, studs & bearing plates 2 mech.
70 Inspect of screen & replace if required 2 mech.
80 Inspection and cleaning of screen 2 mech.
90 Monitor bearing temp & HX in & out temp 2 mech.
110 Visual inspection for bearing condition 2 mech.
120 Inspect shaft condition 2 mech.
130 Visual inspection for shaft condition 2 mech.
140 Inspect shaft coupling condition 2 mech.
849 23Z-1850 FEMA-1 SAPCO MECH-SAP SPM 23Z-1850 Mechanical 1 Years FEMA Task 10 Replace gearbox oil 2 mech.
850 23Z-1850 FEMA-1 SAPCO MECH-SAP SPM 23Z-1850 Mechanical 3 Years FEMA Task 10 Back flush exchanger & clean external 1 mech.
20 Check for condition of blades 1 mech.
60 Check condition of shaft coupling 1 mech.
70 Inspect basket 1 mech.
851 23Z-1850 FEMA-1 SAPCO MECH-SAP SPM 23Z-1850 Mechanical 5 Years FEMA Task 10 Overhauling to be done for gearbox 4 mech.
855 23Z-2410 FEMA-1 SAPCO MECH-SAP SPM 23Z-2410 Mechanical 5 Years FEMA Task 10 Check and if required replace bearing 8 mech.
358122780.xlsx Page 27 of 49

860 23Z-2500 FEMA-1 SAPCO MECH-SAP SPM 23Z-2500 Mechanical 35 Days FEMA Task 10 Bearing greasing to be done 2 mech.
20 Inspect shaft & blades 2 mech.
30 Visual inspect & clean externals of GB 2 mech.
861 23Z-2500 FEMA-1 SAPCO MECH-SAP SPM 23Z-2500 Mechanical 3 Months FEMA Task 10 Check oil level 2 mech.
20 Check oil level & visual oil quality 2 mech.
30 Coupling visual inspect &external clean 2 mech.
40 Visual inspection & external clean of GB 2 mech.
50 Visual inspection & replace grease 2 mech.
862 23Z-2500 FEMA-1 SAPCO MECH-SAP SPM 23Z-2500 Mechanical 1 Years FEMA Task 10 Replace GB oil with fresh oil 2 mech.
863 23Z-2500 FEMA-1 SAPCO MECH-SAP SPM 23Z-2500 Mechanical 3 Years FEMA Task 10 Inspection of bearing 2 mech.
864 23Z-2500 FEMA-1 SAPCO MECH-SAP SPM 23Z-2500 Mechanical 5 Years FEMA Task 10 Complete inspection shaft 8 mech.
20 Complete inspection shaft blade 8 mech.
30 Inspect coupling 4 mech.
40 Complete Overhauling to be done for GB 8 mech.
Notes: * Fields are mandatory

insert rows as required
signatures required on last page only
Requested by: Approved by (end-user Supervisor): Approved by (Superintendent): Updated in SAP by:
___________________________ ___________________________ ___________________________ ___________________________

(Name, Signature & Date) (Name, Signature & Date) (Name, Signature & Date) (Name, Signature & Date)
358122780.xlsx Page 28 of 49
MAINTENANCE PLAN DATA IN SAP

SCHEDULING START OF ACTUAL
SER MAINT. TL GROUP MAINT MAINTENANCE PLANNER CALL ADDITIONAL PM
MAINTENANCE PLAN SHORT TEXT** EQUIPMENT NO.* WORK CENTER* PRIORITY* PERIOD CYCLE (Start PM START
NO. PLAN*** NO*** STRATEGY* ITEM** GROUP* HORIZON* CYCLE UNIT REMARKS
Date)* DATE*
1 SAPCO FEMA-1 2340PVSV-0117 Mechanical 1 Years FEMA 2340PVSV-0117 MECH-SAP 5 SPM 1 Y
2 SAPCO FEMA-1 23AB-1501 Mechanical 35 Days FEMA Task 23AB-1501 MECH-SAP 5 SPM 35 D
3 SAPCO FEMA-1 23AB-1501 Mechanical 6 Months FEMA Task 23AB-1501 MECH-SAP 5 SPM 6 M
4 SAPCO FEMA-1 23AB-1501 Mechanical 5 Years FEMA Task 23AB-1501 MECH-SAP 5 SPM 5 Y
358122780.xlsx Page 30 of 49

Date)* DATE*
358122780.xlsx Page 31 of 49

Date)* DATE*
358122780.xlsx Page 32 of 49

Date)* DATE*
191 SAPCO FEMA-1 23DV-1660 Mechanical 3 Months FEMA Task 23DV-1660 MECH-SAP 5 SPM 3 M
192 SAPCO FEMA-1 23DV-1660 Mechanical 6 Months FEMA Task 23DV-1660 MECH-SAP 5 SPM 6 M
193 SAPCO FEMA-1 23E-1100 Mechanical 3 Months FEMA Task 23E-1100 MECH-SAP 5 SPM 3 M
195 SAPCO FEMA-1 23E-1100 Mechanical 2 Years FEMA Task 23E-1100 MECH-SAP 5 SPM 2 Y
358122780.xlsx Page 33 of 49

Date)* DATE*
230 SAPCO FEMA-1 23EJ-4001 Mechanical 1 Years FEMA Task 23EJ-4001 MECH-SAP 5 SPM 1 Y
231 SAPCO FEMA-1 23EX-1410 Mechanical 35 Days FEMA Task 23EX-1410 MECH-SAP 5 SPM 35 D
232 SAPCO FEMA-1 23EX-1410 Mechanical 6 Months FEMA Task 23EX-1410 MECH-SAP 5 SPM 6 M
233 SAPCO FEMA-1 23EX-1410 Mechanical 1 Years FEMA Task 23EX-1410 MECH-SAP 5 SPM 1 Y
251 SAPCO FEMA-1 23F-1601 Mechanical 3 Months FEMA Task 23F-1601 MECH-SAP 5 SPM 3 M
256 SAPCO FEMA-1 23F-1610 Mechanical 1 Years FEMA Task 23F-1610 MECH-SAP 5 SPM 1 Y
258 SAPCO FEMA-1 23F-1611 Mechanical 35 Days FEMA Task 23F-1611 MECH-SAP 5 SPM 35 D
358122780.xlsx Page 34 of 49

Date)* DATE*
300 SAPCO FEMA-1 23FH-1540 Mechanical 1 Months FEMA Task 23FH-1540 MECH-SAP 5 SPM 1 M
303 SAPCO FEMA-1 23FH-1540 Mechanical 1 Weeks FEMA Task 23FH-1540 MECH-SAP 5 SPM 1 W
304 SAPCO FEMA-1 23FH-1540 Mechanical 1 Years FEMA Task 23FH-1540 MECH-SAP 5 SPM 1 Y
358122780.xlsx Page 35 of 49

Date)* DATE*
358122780.xlsx Page 36 of 49

Date)* DATE*
358122780.xlsx Page 37 of 49

Date)* DATE*
461 SAPCO FEMA-1 23FX-1400 Mechanical 35 Days FEMA Task 23FX-1400 MECH-SAP 5 SPM 35 D
462 SAPCO FEMA-1 23FX-1400 Mechanical 1 Months FEMA Task 23FX-1400 MECH-SAP 5 SPM 1 M
464 SAPCO FEMA-1 23FX-1400 Mechanical 1 Weeks FEMA Task 23FX-1400 MECH-SAP 5 SPM 1 W
466 SAPCO FEMA-1 23FX-1400 Mechanical 4 Years FEMA Task 23FX-1400 MECH-SAP 5 SPM 4 Y
358122780.xlsx Page 38 of 49

Date)* DATE*
540 SAPCO FEMA-1 23K-7401A Mechanical 3 Months FEMA Task 23K-7401A MECH-SAP 5 SPM 3 M
541 SAPCO FEMA-1 23K-7401A Mechanical 6 Months FEMA Task 23K-7401A MECH-SAP 5 SPM 6 M
542 SAPCO FEMA-1 23K-7401A Mechanical 1 Years FEMA Task 23K-7401A MECH-SAP 5 SPM 1 Y
545 SAPCO FEMA-1 23K-7401B Mechanical 3 Months FEMA Task 23K-7401B MECH-SAP 5 SPM 3 M
546 SAPCO FEMA-1 23K-7401B Mechanical 6 Months FEMA Task 23K-7401B MECH-SAP 5 SPM 6 M
547 SAPCO FEMA-1 23K-7401B Mechanical 1 Years FEMA Task 23K-7401B MECH-SAP 5 SPM 1 Y
550 SAPCO FEMA-1 23M-1410 Mechanical 3 Days FEMA Task 23M-1410 MECH-SAP 5 SPM 3 D
553 SAPCO FEMA-1 23M-1410 Mechanical 1 Months FEMA Task 23M-1410 MECH-SAP 5 SPM 1 M
554 SAPCO FEMA-1 23M-1410 Mechanical 1 Years FEMA Task 23M-1410 MECH-SAP 5 SPM 1 Y
358122780.xlsx Page 39 of 49

Date)* DATE*
23MX-1702 Mechanical 3 Months FEMA
578 SAPCO FEMA-1 23MX-1702 MECH-SAP 5 SPM 3 M
Task
Task
580 SAPCO FEMA-1 23MX-1702 Mechanical 1 Years FEMA Task 23MX-1702 MECH-SAP 5 SPM 1 Y
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
Task
625 SAPCO FEMA-1 23P-1100 Mechanical 1 Months FEMA Task 23P-1100 MECH-SAP 5 SPM 1 M
358122780.xlsx Page 40 of 49

Date)* DATE*
628 SAPCO FEMA-1 23P-1100 Mechanical 1 Years FEMA Task 23P-1100 MECH-SAP 5 SPM 1 Y
638 SAPCO FEMA-1 23P-1721 Mechanical 2 Weeks FEMA Task 23P-1721 MECH-SAP 5 SPM 2 W
358122780.xlsx Page 41 of 49

Date)* DATE*
695 SAPCO FEMA-1 23P-3701 Mechanical 5 Years FEMA Task 23P-3701 MECH-SAP 5 SPM
23PK-6003A Mechanical 3 Months FEMA
725 SAPCO FEMA-1 23PK-6003A MECH-SAP 5 SPM 3 M
Task
726 SAPCO FEMA-1 23PK-6003A Mechanical 1 Years FEMA Task 23PK-6003A MECH-SAP 5 SPM 1 Y
23PK-6003B Mechanical 3 Months FEMA
729 SAPCO FEMA-1 23PK-6003B MECH-SAP 5 SPM 3 M
Task
730 SAPCO FEMA-1 23PK-6003B Mechanical 1 Years FEMA Task 23PK-6003B MECH-SAP 5 SPM 1 Y
23PK-6103A Mechanical 3 Months FEMA
733 SAPCO FEMA-1 23PK-6103A MECH-SAP 5 SPM 3 M
Task
23PK-6103B Mechanical 3 Months FEMA
737 SAPCO FEMA-1 23PK-6103B MECH-SAP 5 SPM 3 M
Task
23PK-6103C Mechanical 3 Months FEMA
741 SAPCO FEMA-1 23PK-6103C MECH-SAP 5 SPM 3 M
Task
358122780.xlsx Page 42 of 49

Date)* DATE*
742 SAPCO FEMA-1 23PK-6103C Mechanical 1 Years FEMA Task 23PK-6103C MECH-SAP 5 SPM 1 Y
745 SAPCO FEMA-1 23R-1310 Mechanical 15 Days FEMA Task 23R-1310 MECH-SAP 5 SPM 35 D
748 SAPCO FEMA-1 23R-1310 Mechanical 6 Months FEMA Task 23R-1310 MECH-SAP 5 SPM 6 M
749 SAPCO FEMA-1 23R-1310 Mechanical 2 Years FEMA Task 23R-1310 MECH-SAP 5 SPM 2 Y
753 SAPCO FEMA-1 23R-1320 Mechanical 70 Days FEMA Task 23R-1320 MECH-SAP 5 SPM
769 SAPCO FEMA-1 23Z-1410 Mechanical 35 Days FEMA Task 23Z-1410 MECH-SAP 5 SPM 35 D
770 SAPCO FEMA-1 23Z-1410 Mechanical 3 Months FEMA Task 23Z-1410 MECH-SAP 5 SPM 3 M
771 SAPCO FEMA-1 23Z-1410 Mechanical 1 Years FEMA Task 23Z-1410 MECH-SAP 5 SPM 1 Y
785 SAPCO FEMA-1 23Z-1601 Mechanical 1 Weeks FEMA Task 23Z-1601 MECH-SAP 5 SPM 1 W
358122780.xlsx Page 43 of 49

Date)* DATE*
806 SAPCO FEMA-1 23Z-1611 Mechanical 40 Months FEMA Task 23Z-1611 MECH-SAP 5 SPM
813 SAPCO FEMA-1 23Z-1612 Mechanical 40 Months FEMA Task 23Z-1612 MECH-SAP 5 SPM
820 SAPCO FEMA-1 23Z-1613 Mechanical 40 Months FEMA Task 23F-1622-23Z-1613 MECH-SAP 5 SPM
836 SAPCO FEMA-1 23Z-1621 Mechanical 5 Years FEMA Task 23F-1622-23Z-1621 MECH-SAP 5 SPM 5 Y
837 SAPCO FEMA-1 23Z-1622 Mechanical 35 Days FEMA Task 23F-1622-23Z-1622 MECH-SAP 5 SPM 35 D
358122780.xlsx Page 44 of 49

Date)* DATE*

** mandatory only if for creation
*** mandatory only if for change/delete
Requested by: Approved by(end-user Supervisor): Approved by (Superintendent): Updated in SAP by:
___________________________ ___________________________ ___________________________ ___________________________

358122780.xlsx Page 45 of 49

SER MAINT. TL GROUP MAINT MAINTENANCE PLANNER CALL PERIOD ADDITIONAL PM
MAINTENANCE PLAN SHORT TEXT** EQUIPMENT NO.* WORK CENTER* PRIORITY* CYCLE (Start PM START
Date)* DATE*
1 29553 MECH-1 PM OF KNEADER 6M & Y PM 23Z-1410 MECH-SAP SPM
2 29554 MECH-1 PM OF COOLER SCRUBBER M & 3M PM 23E-7201 MECH-SAP SPM
3 29556 MECH-1 PM OF POLYBELT M PM 23R-1310 MECH-SAP SPM
4 29558 MECH-1 PM OF FAN/AIR COOLER 6M PM 23AB-1501 MECH-SAP SPM
8 29565 MECH-1 PM OF SCREW CONVEYOR OF BELT DRYER 23FX-1501 MECH-SAP SPM
9 29568 MECH-1 CROSS BLADE CRUSHER 23Z-1500 MECH-SAP SPM
10 29569 MECH-1 PM OF OSCILLATING BELT M & 3M PM 23FX-1500 MECH-SAP SPM
11 29570 MECH-1 PM OF BLOWER VENT STACK M- 3M & Y PM 23AB-1740 MECH-SAP SPM
12 29575 MECH-1 PM OF DUST FILTER 6M PM 23F-2601 MECH-SAP SPM
13 29576 MECH-1 PM OF ROTARY VALVE 2W PM 23FH-1540 MECH-SAP SPM
15 29579 MECH-1 PM OF LIW FEEDERS M PM 23FX-1701 MECH-SAP SPM
16 29581 MECH-1 PM OF COLLECTION BELT 3M PM 23FX-1400 MECH-SAP SPM
18 29590 MECH-1 PM OF FEEDING SCREW M PM 23FX-1410 MECH-SAP SPM
19 29592 MECH-1 PM OF BEARING OIL UNIT M PM 23M-2721 MECH-SAP SPM
20 29593 MECH-1 PM OF SOLID COOLER M PM 23E-1725 MECH-SAP SPM
21 29594 MECH-1 PM OF CONVEYOR SCREW M & 3M 23FX-1725 MECH-SAP SPM
22 29645 MECH-1 PM OF SIEVE (23F-1610) 23F-1610 MECH-SAP SPM
29 29656 MECH-1 PM OF KNEADER (23Z-1410) 23Z-1410 MECH-SAP SPM
33 29660 MECH-1 PM OF NIBBLER (23Z-1720) 23Z-1720 MECH-SAP SPM
34 29661 MECH-1 PM OF NIBBLER (23Z-1850) 23Z-1850 MECH-SAP SPM
35 29677 MECH-1 PM OF-FAN/AIR COOLER (23AB-1501) 23AB-1501 MECH-SAP SPM
358122780.xlsx Page 46 of 49

Date)* DATE*
69 29717 MECH-1 PM OF AIR BLOWER (23AB-1530) 23AB-1530 MECH-SAP SPM
73 29721 MECH-1 PM OF VENT STACK BLOWER (23AB-1740) 23AB-1740 MECH-SAP SPM
78 29750 MECH-1 PM OF SOLID COOLER (23E-1725) 23E-1725 MECH-SAP SPM
79 29751 MECH-1 PM OF COOLER SCRUBBER (23E-7201) 23E-7201 MECH-SAP SPM
83 29761 MECH-1 PM OF DUST FILTER (23F-1601) 23F-1601 MECH-SAP SPM
86 29800 MECH-1 PM OF ROTARY VALVE (23FH-1540) 23FH-1540 MECH-SAP SPM
96 29857 MECH-1 PM OF COLLECTION BELT (23FX-1400) 23FX-1400 MECH-SAP SPM
100 29861 MECH-1 PM OF FEEDING SCREW (23FX-1410) 23FX-1410 MECH-SAP SPM
104 29865 MECH-1 PM OF OSCILLATING BELT (23FX-1500) 23FX-1500 MECH-SAP SPM
105 29866 MECH-1 PM OF OSCILLATING BELT (23FX-2500) 23FX-2500 MECH-SAP SPM
PM OF SCREW CONVEYOR-OF-B/DRYER
106 29867 MECH-1 23FX-1501 MECH-SAP SPM
(23FX-15
PM OF SCREW CONVEYOR-OF-B/DRYER
107 29869 MECH-1 23FX-2501 MECH-SAP SPM
(23FX-25
108 29872 MECH-1 PM OF LIW FEEDER (23FX-1701) 23FX-1701 MECH-SAP SPM
109 29874 MECH-1 PM OF LIW FEEDER (23FX-2701) 23FX-2701 MECH-SAP SPM
110 29877 MECH-1 PM OF CONVEYOR SCREW (23FX-1725) 23FX-1725 MECH-SAP SPM
358122780.xlsx Page 47 of 49

Date)* DATE*
111 29890 MECH-1 PM OF SCREW CONVEYOR (23FX-1622) 23FX-1622 MECH-SAP SPM
112 29905 MECH-1 PM OF BEARING OIL UNIT (23M-2721) 23M-2721 MECH-SAP SPM
113 29906 MECH-1 PM OF BEARING OIL UNIT (23M-1721) 23M-1721 MECH-SAP SPM
114 29909 MECH-1 PM OF POLY BELT (23R-1310) 23R-1310 MECH-SAP SPM
118 29917 MECH-1 PM OF KNEADER G/B (23Z-1410) 23Z-1410 MECH-SAP SPM
122 29921 MECH-1 PM OF CROSS BLADE CRUSHER (23Z-1500) 23Z-1500 MECH-SAP SPM
123 29922 MECH-1 PM OF CROSS BLADE CRUSHER (23Z-2500) 23Z-2500 MECH-SAP SPM
124 42085 MECH-1 OIL COLLECTION FROM 23Z-1410 23Z-1410 MECH-SAP SPM
128 42090 MECH-1 OIL COLLECTION FROM 23M-1721 23M-1721 MECH-SAP SPM
129 42622 MECH-1 OIL COLLECTION FROM 23M-2721 23M-2721 MECH-SAP SPM
130 42623 MECH-1 OIL COLLECTION FROM 23P-1722 23P-1722 MECH-SAP SPM
131 42624 MECH-1 OIL COLLECTION FROM 23P-2722 23P-2722 MECH-SAP SPM
132 42625 MECH-1 OIL COLLECTION FROM 23FX-1725 23FX-1725 MECH-SAP SPM
133 42617 MECH-1 TUMBLING SIEVE INSPECTION MECH (1W) 23F-1610 MECH-SAP SPM
TUMBLING SIEVE INSPTN ELEC
134 42620 ELEC-1 23F-1610 ELEC-SAP SPE
GROUNDING(1W)
GROUNDING(1W)
GROUNDING(1W)
140 42626 MECH-1 OIL COLLECTION FROM 23EX-1410 23EX-1410 MECH-SAP SPM
GROUNDING(1W)
GROUNDING(1W)
GROUNDING(1W)
GROUNDING(1W)
151 42865 MECH-1 ROLLER MILL INSPECTION MECH (1W) 23Z-1610 MECH-SAP SPM
ROLLER MILL INSPECTION ELEC
152 42872 ELEC-1 23Z-1610 ELEC-SAP SPE
FILTER(1W)
FILTER(1W)
FILTER(1W)
FILTER(1W)
FILTER(1W)
FILTER(1W)
FILTER(1W)
165 56075 MECH-1 INSPECTION OF PSV (2Y)-2340PVSV-0117 2340PVSV-0117 MECH-SAP SPM
358122780.xlsx Page 48 of 49

Date)* DATE*
166 62824 MECH-1 PM FOR PUMP 23P-1100 23P-1100 MECH-SAP SPM
168 62826 MECH-1 PM FOR 23P-4001 23P-4001 MECH-SAP SPM
169 62828 MECH-1 PM FOR PUMP23P-4101 23P-4101 MECH-SAP SPM
177 63427 MECH-1 PM FOR PUMP23P-1150 23P-1150 MECH-SAP SPM

** mandatory only if for creation
*** mandatory only if for change/delete
Requested by: Approved by(end-user Supervisor): Approved by (Superintendent): Updated in SAP by:
___________________________ ___________________________ ___________________________ ___________________________

358122780.xlsx Page 49 of 49

SAP Mechanical FMEA Packages Rev1

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CENTRAL MAINTENANCE SERVICES

PM EQUIPMENT TASK LIST DATA IN SAP

ACTION REQUIRED : ADD CHANGE DELETE

SER OPERATION NO. OF ACTIVITY

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ACTION REQUIRED : ADD CHANGE DELETE

SER OPERATION NO. OF ACTIVITY

ACTION REQUIRED : ADD CHANGE DELETE

SER OPERATION NO. OF ACTIVITY

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ACTION REQUIRED : ADD CHANGE DELETE

SER OPERATION NO. OF ACTIVITY

ACTION REQUIRED : ADD CHANGE DELETE

SER OPERATION NO. OF ACTIVITY

ACTION REQUIRED : ADD CHANGE DELETE

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ACTION REQUIRED : ADD CHANGE DELETE

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ACTION REQUIRED : ADD CHANGE DELETE

SER OPERATION NO. OF ACTIVITY

Notes: * Fields are mandatory

_____________ _ _ _____________

_____________ _ _ _____________

_____________ _ _ _____________