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:
Art The
a g e o rand
h a t
u s d t t
a e
S opp me nde Practice
a d
h of Sausage
d
C un n b and l e
r o e e
g s b ic e ing Making
s s
a
h th s as p o n
Martin Marchello, Ph.D., Professor (retired), Animal Sciences
Julie Garden-Robinson, Ph.D., R.D., L.R.D., Food and Nutrition Specialist
i
w er s e ly r a
h u a l a t u
t s
o d u in n ure
n
a ffe d a c t
u u f
st man .
r
o sin g s
c a
Reviewed April 2012 1
North Dakota State University
Fargo, North Dakota
History
History
Sausage: The origin of meat processing is lost in antiquity but probably began
or
Chopped
when mankind learned that salt is an effective preservative. Sausage
making evolved as an effort to economize and preserve meat that
eat
ground m
could not be consumed fresh at slaughter. In sausage making, qual-
ity standards are maintained while using most parts of the animal
been carcass.
that has Good sausage makers are as discriminating about what goes into
ith
blended w
sausage as winemakers are about selecting grapes. Early sausage
makers found that a wide range of raw ingredients could be used.
d
spic es an
The primary ingredients of sausage were the parts of the animal car-
ngs
casses that could not be used in other ways. Today many primal parts
s e a s o n i
other
are used in the production of sausage; however, the less tender cuts,
organ meats and even blood can be made delicious when ground,
lly
and usua
spiced and cased.
The procedure of stuffing meat into casings remains basically the
stuffed in same today, but sausage recipes have been greatly refined and sau-
sage making has become a highly respected culinary art. Any product
r
natural o
can be made from a wide range of raw materials exposed to rather
ured
extreme conditions of temperature and time schedules and be con-
m a n u fa c t sumer acceptable.
Sausage grew in popularity and brought fame and fortune to many
c asings. sausage makers and to various cities. Today more than 250 variet-
ies are sold, and many of these can be traced back to the town and
country of origin.
The contemporary role of sausage fits conveniently into our modern
lifestyles as an elegant appetizer for entertaining as well as the main
course in quick-and-easy meals. Furthermore, sausages are a rela-
tively safe product to consume because of the added effects of salt,
pH, cure, drying and cooking to preserve the product and eliminate
harmful bacteria.
Sausage is a convenient food available in a great number of varieties
and flavors. Sausages are an excellent source of high quality protein,
containing all the essential amino acids in appropriate amounts neces-
sary for growth, maintenance and repair of body tissue. Sausage also
provides significant amounts of vitamins and minerals.
2
Types of Sausage Equipment
Sausages are made from beef, veal, pork, lamb, poul- It only requires a grinder, a good meat thermometer
try and wild game, or from any combination of these and some general household items to make excel-
meats. Sausage making has become a unique blend lent sausage. If you do not have a grinder, you can
of old procedures and new scientific, highly-mech- purchase ground meat from the store. Many products
anized processes. Traditionally, sausage was formed do not need to be smoked, but liquid smoke can be
into a symmetrical shape, but it now can be found added to give the smoky flavor desired, or you may
in a variety of shapes and sizes to meet consumers add a small portion of a cooked, smoked product like
needs. Many sausage products are vacuum packed, bacon to produce the smoky flavor.
freshness dated and 100% edible.
You can purchase a household smoker or make one.
Sausages can be classified in a variety of ways, but An old refrigerator converted to a smokehouse works
probably the most useful is by how they are pro- quite well if you need to smoke the product. Smoke-
cessed (Table 1). Processing methods give sausages houses can be as simple as a tarp covering or as
easily recognizable characteristics. sophisticated as a commercial unit. Plans for smoke-
houses are available from the Agricultural and Biosys-
tems Engineering, North Dakota State University, Box
5626, Fargo, ND 58105 (Phone 231-7261).
3
Selecting Ingredients
Procedure The finished product is only as good as the ingredients it contains.
Meat should be fresh, high quality, have the proper lean-to-fat
ratio and have good binding qualities. The meat should be clean
Sausage and not contaminated with bacteria or other microorganisms. In
other words, meat used in sausage production should be as safe
making is a as any meat you would prepare in your kitchen. Selecting spices
and seasonings and combining them in proper amounts is im-
continuous portant. They must complement each other to create a satisfying
product.
sequence Cure, an essential part of some formulations, is sodium nitrite
(usually 6 percent) on a salt base. It usually can be purchased
of events. at a local locker plant. Sodium nitrite is very necessary to inhibit
production and growth of the deadly toxin produced by the mi-
Each step in croorganism Clostridium botulinum. It also gives the characteristic
cured color to a sausage product and improves flavor. Commercial
the proper products such as Freeze Em Pickle, Tender Quick and saltpeter can
be found in markets and at drugstores. If these are used, be sure
sequence is to follow directions on the packages.
important to
Grinding and mixing
a successful For safety, keep the temperature of the meat as cold as possible
operation. during grinding and mixing. The usual procedure is to grind the
various meats coarsely and then add the rest of the ingredients,
mixing thoroughly.
It is not practical A slurry is made of the spices and salt using two cups of water.
to consider each (Water is added to dissolve the curing ingredients, to facilitate the
mixing and to give the products their characteristic texture and
step separately or to taste.)
assign more The product is then ground again to the desired consistency.
importance to one Mixing should be done before the final grind. Grinding improves
the uniformity of the product by distributing the ingredients and
phase or operation, making the particles the same size. Unless you have special equip-
but for convenience ment, it is desirable to work with small batches (up to 25 pounds)
so the cure and seasoning can be more evenly distributed. If you
and illustration, we dont have a grinder, buy ground meats, add the seasonings and
can break sausage mix thoroughly by hand.
production down
into four basic Stuffing
processes: selecting It is not necessary to stuff fresh sausage meat. It can be left in
ingredients, bulk form or made into patties. Most sausage, however, is made
by placing the ground ingredients in some type of forming device
grinding and to give them shape and hold them together for thermal process-
mixing, stuffing, and ing. The casing materials may be natural or manufactured. Natural
casings are the gastrointestinal tracts of cattle, sheep and hogs.
thermal Generally, hog casings are the most suitable for home use and
processing. work quite well for Polish and breakfast-type sausages. They are
digestible and are very permeable to moisture and smoke.
All casings preserved in salt must be soaked in lukewarm water
4
for at least 30 minutes before use. Flush each casing or until the internal temperatures reach 155 F. Remove
under cold water, running cold water through the cas- from the smokehouse and follow the same procedure
ing. This removes excess salt from the casing. Unused as for polish sausage.
casings can be drained, covered with salt and frozen.
Procedure for making cooked sausage: After
Fibrous casings are more suitable for summer sausage stuffing the ground ingredients into an impermeable
and similar products because of their greater strength casing, put the sausage into a pan of water. Heat wa-
and the variety of sizes available. They are permeable ter to 170 F and hold it there until the sausage reaches
to smoke and moisture and can easily be removed 155 F. A thermometer is essential for obtaining proper
from the finished product. These casings should be temperature. The water should not boil, as this will
soaked before use in 80 to 100 F water for at least 30 ruin the product. If you are making a sausage product
minutes, but not more than four hours before use. If using cooked meat, be sure the meat was cooked with
the casings are not pre-stuck they should be punc- low heat.
tured with a knife point or pin to eliminate air and fat
pockets in the finished sausage.
Collagen casings contain the attributes of both natu-
ral and fibrous casings. They have been developed
primarily for use in products such as fresh pork sau-
sage and pepperoni sticks. They are uniform in size,
relatively strong and easy to handle. These casings also
are used for the manufacture of dry sausages, because
they are permeable and will shrink.
For cooked products that are generally water-cooked Food Safety Guidelines
(like braunschweiger), plastic casings impermeable to Bacteria can spread throughout a work area
water are used. and contaminate equipment and work sur-
faces. To reduce your risk of foodborne illness:
Wash your hands for at least 20 seconds
Thermal processing with soap and water before beginning to
Sausage is smoked and heated in order to pasteurize work and after changing tasks or after doing
it and extend its shelf life, as well as to impart a smoky anything that could contaminate your hands
flavor and improve its appearance. Smoking and heat- such as sneezing or using the bathroom.
ing also fixes the color and causes protein to move Start with clean equipment and clean thor-
to the surface of the sausage so it will hold its shape oughly after using. Be sure all surfaces that
when the casing is removed. come into contact with meat are clean.
A few products, such as mettwurst, are smoked with a Sanitize surfaces with a solution of 1 table-
minimum of heating and are designed to be cooked at spoon chlorine bleach per gallon of water.
the time of consumption. Others, such as liver sau- Allow to air dry.
sage, are cooked but not smoked.
If using frozen meat in sausage formula-
Procedure for smoking polish sausage: After tions, thaw it in a cooler on the lowest shelf
stuffing in hog casings (pre-flushed), let hang and to avoid dripping of juices on ready-to-eat
dry. Smoke at 120 F for one hour, 150 F for one more foods. Keep raw meat separate from other
hour, then at 170 F for two hours or until an internal foods.
temperature of 141 F is reached. Remove from smoke-
house and spray with hot water for 15 to 30 seconds. Marinate raw meat in the refrigerator.
Follow with cold shower or dip in a slush tank until Keep meat as cold as possible (40 F or lower)
internal temperature reaches 100 F. Let dry for one to during processing.
two hours. Place in a cooler.
If dehydrating meat, dont rely on the dial
Procedure for smoking summer sausage: After settings. Measure the temperature of the
stuffing in casing, smoke at 140 F for one hour, dehydrator with a calibrated thermometer.
160 F for one more hour, then at 180 F for two hours
5
BEEF JERKY
5 pounds lean
*
b
1 tablespoo eef
Sausage 1 tablespoon
1 teaspoon
2 teaspoons
ns salt
black pepper
s cardamon
formulations
marjoram
1 teaspoon
s cure (pink co
2 teaspoons lor)
monosodium
2 teaspoons glutamate
cayenne pep
The 1 tablespoon
cup liquid
garlic powder
smoke
per
BLOOD
SAUSA
1 pin GE (KLU ITALIA
t bloo
1 pint m d B) N HOT
teasp
ilk or wa
te 5 pou SAUSA
teasp
oon pep r
p er
nds p
5 pound ork trim 60/40
GE
oo
1 teas n nutmeg 20 clove
s lean b
eef trim
po
1 teas ons ground clo 4 teaspo
s garlic,
crushed
poons g ves on
1 tables ro
poon sa und allspice 4 teaspo s red pepper
1 cup qu lt ons fenn
2 teaspo el
ic
5-6 cup k cooking rolled ons thym seeds, crushed
s flour 8 bay le e
dough enough oats 3 tables
aves
to make po
Mix abo
a fairly s
tiff 1 tables ons salt
ve ingre poon bla
spoonfu dients to teasp ck pepp
ls ge oon nut er
salted b (about cup) ther. Drop by la Grind m
meg
oiling w into a la r
out. Rem ater. Co
o rge kett ge ea
spices a t through a co
o k until bro le of
butter a ve from water. nd mix t arse pla
nd syrup May be wn through- a mediu ho te,
m plate. roughly. Grind then add
. eaten ho 140 F fo Stuff int again th
To heat t with r oh ro
potatoe
up with
gravy: c raise tem proper color de og casing. Sm ugh
s in pota ut into s perature velopme oke at
ature of n
pan. A d to ma
d 1 table salad) into a k ll pieces (like product to 170 F until in t and then
to taste spoon o ettle or ver y ho r eaches 1 ternal te
t, 5 m
an fs
brown g d milk. Cook u hor tening, suga g
fr yin will sub spicy product. E 5 F. NOTE: Th per-
ravy. Ser ntil milk r stitute fo xcellent is is a
added ve hot. fo r peppe on pizza
A ddition rms a light roni. and
as neces al milk m
sar y. ay be
8
GERMA
N GRIT
1 bee S
f hear
1 beef to t FRESH
5 pound ue
ng PORK S
s neck b 45 po AUSAG
1 large o
nion (ch
ones or
shor t rib
unds fre
(70 perc
sh pork
trimming
E
2 cloves o p s
garlic (ch ped) 2 quar e n t lean) s
1 teaspo opped) ts water
on salt 1 /3 cups
1
teasp sa
teasp
oon blac
k peppe 15 tab lt
oon mu r lespoons
stard see cup ru white pe
2 cups p bb pper
ear
Old-fash led barley (1 po
d cup su ed sage
ioned oa und) gar
tmeal Coarse-g
Cook he rind por
ar product k;
bones in t and tongue in to desire mix in seasonin
a one kett NOTE: M d size. St gs; grind
cover m nother kettle. A le uff
eat and dd enou . Cook neck a
120 F fo y also smoke pr into sheep casin
Skim off simmer u gh wate rs od g
an ntil
from bro y extra fat from tender (2 to 3 h
r to before s moky flavor. Pro uct for 2 hours .
er ving. duct mu at
th, remo broth. R
tongue. ve meat emove m ours). st be coo
ked
from bo
kettle of
Grind m
ea nes and eat
broth ad t through fine p skin
simmer fo d the sp late. To e
r ic e ac
barley. S 1 hour. Strain b s and herbs and h
immer u r o th and
cooked ntil barle
ground y becom add pearled
oatmeal m e es p
to soak u at. A dd enough lump. Mix in
with salt p excess old-fash
a b ioned
desired, nd pepper. NOT roth. Season to
add bee E: If a be taste
grits into f bo
patties a uillon cubes to
efier tast
e is POLISH
nd fr y. broth, fo SAUSA
rm 40 po
unds lea
GE
(80 perc n pork trimmin
3 pound ent lean) gs
s lean b
1 quar t eef trim
water mings (8
3 tables 0 perce
VENISO po
1 1/3 cups ons cure
nt lean)
N GARL sa
SAUSAG IC cup b lt
lack pep
E 4 tables
poons m er
p
12 po 4 teaspo u s
unds ons ma tard seed
10 poun pork trim 60/40 3 cloves rjoram
ds garlic or
2 pound venison trim teasp
oon gar
s beef trim Coarse- lic powd
1 pint w grind m
ate cure an eat trim er
1 table r -inch
d spices
; mix th
mings.
A dd salt
spo
2
/3 cup salt ons cure dia oro
Smoke p meter plate an ughly. Regrind ter,
, wa
r d th
4 tablesp
oons bla internal oduct to desire stuff into pork rough
2 teaspo ck peppe tempera d color casings.
cooked t an
5 teasp
ons marj
o ram
r before s ure of 141 F. P d heat to an
oons mu er ving. roduct m
2 cloves stard see ust be
garlic or d
teaspo
Use sam o n garlic p
e proced owder
ure as fo
r Polish s
ausage.
9
LARS S VENIS
UPER G ON SU
SAUSA ARLIC MMER
GE SAUSA
17 po
unds
GE
33 poun beef or venison 15 pou
nd
1 cup
ds pork
trim trim 10 pou s venison
s Tender Q (50/50) n ds 50/5
2
/3 cup sa uick
2
/3 cup s 0 pork
alt trimmin
lt 1 tab g
1 cup br les
cup b
own sug
ar 2 tab poons cure
lack pep lespoon
cup s
6 tables
poons g r
p e black p mustard seed
a cup e p per
2 teaspo r lic powd sug
on
1 teaspo s sage
er 1 tables ar
po
1 tables
on allsp
ice 1 tables on marjoram
poon co poon m
3 tables on
1 gallon
warm w
riander poons g osodium glut
ater arlic po amate (o
Mix salt wder ptional)
Grind m and cur
eat thro Pack in e with c
in water ug
and pou h coarse plate. sh o
five day allow pan an arse-ground p
Grind th r over m Mix spic s. Mix in d place roduct.
ro ea es in
hog cas ugh coarse pla t. Mix thoroug stuff in
3-inch fi remainder of s cooler for thr
ing. Usin te again hly. 140 F fo brous c pices, r ee to
for 12 h g a eg
ours. Pro a cool smoke (9 nd stuff in r as
for 2 ho 2 hours; raise ings. Smoke a rind and
ser ving. duct mu 0 F), sm u t t
N st
cut back OTE: If you don be cooked befo e
ok interna rs, and finish p emperature to
re l tempe r o d u ct at 160 F
on amo t like ga substitu rat
product u
, if desir nt. Also could fi lic flavor,
r te lamb ure reaches 1 170 F until
ed. ne-grind or beef 55 F. N
for the O
the venison TE: Can
.
SMOKE
D
SMOKE
D BRAT PORK S TURKEY AND
WURST AUSAG
90 po
3 quar ts
unds po
rk trim (7 50 po
und
E
s
w 0 percen 40 poun turkey trim (9
3 cups s ater t lean) ds pork 0
alt 3 quar t trim (50 percent lean)
1 to 1 1/ s water percent
cup 3 cups s lean)
6 tables3p s sugar alt
oo 1 cup to
cup w ns cure 1 cup a
hite pep 6 tables nd 2 tab
cup c per poons c lespoon
aye 1 cup w u re s dextro
2 tablesp nne hite pep se
oo cup s p er
2 tablesp ns nutmeg age
oons thy cup c
2 tablesp me ay
oo 1 tables enne
1 tablesp ns ginger poon th
yme
oo 1 tables
1 tablesp n rosemar y po
oon mac 1 tables on nutmeg
e po
Coarse-g 1 tables on ginger
rind mea po
sugar, cu t 10 table on mace
re and s trimmings. A dd spoons
through pices. M water, sa (option monoso
ix t lt dium glu
casings. -inch diameter horoughly. Regr , al) tamate
Smoke p plate. St in d Coarse-
heat to a ro uff
n intern duct to desired into pork dextrose
grind m
eat trim
uct mus a c
t be coo l temperature of olor and , min
-inch cure and spice gs. A dd water,
ked befo 141 F. P diamete s. Regrin salt,
re ser vin rod- Smoke p rp d
g. roduct t late. Stuff into through
internal o desire pork ca
te d sin
be cook mperature of 1 color and heat gs.
ed befo
re ser vin 1 F. Product m to an
4
g. ust
10
Emulsified Products
30 pounds bull meat
25 pounds 50/50 beef trim
20 pounds 60/40 pork trim NOTE: Monosodium Glutamate (MSG) intensifies
10 quarts water and enhances flavor but does not contribute a flavor
5 pounds flavorings* of its own. It is the sodium salt of glutamic acid, an
amino acid. One to two percent of the population
may be sensitive to MSG and have mild to transitory
*5 pounds of flavorings consists of: reactions in some circumstances when they con-
Ounces Pounds % sume significant amounts, such as would be found
in heavily enhanced foods. FDA believes that MSG
salt 40 2.5 50 is a safe food ingredient for the general population.
corn syrup solids 16 1. 20
mustard 11.2 .70 14
cure 3.2 .20 4
ground black pepper 3.2 .20 4
coriander 2.2 .14 2.75
nutmeg 2.2 .14 2.75
dehydrated onion and garlic 1.4 .09 1.75
sodium erythorbate .6 .04 .75
Weights & Measures Table
From the above formulation, different products can Equivalents:
be made. These differ in texture and taste. 4 cups = 1 quart = 950 ml
wieners stuff in sheep casing; smoke and cook 2 pints = 1 quart = 950 ml
to 155 F internal temperature. 16 ounces = 1 pint = 500 ml
dinner franks stuff in hog casings; smoke and 2 cups = 1 pint = 500 ml
cook to 155 F internal temperature. 2 cups = 16 fluid ounces = 500 ml
ring bologna stuff in beef casing; form into 16 tablespoons = 1 cup = 240 ml
a ring; smoke and cook to 155 F internal 8 liquid ounces = 1 cup = 240 ml
temperature. 4 tablespoons = cup = 60 ml
bologna stuff in 6-inch diameter fibrous cup = 2 liquid ounces = 60 ml
casings; smoke and cook to 155 F internal 1 liquid ounce = 2 tablespoons = 30 ml
temperature. 3 teaspoons = 1 tablespoon = 15 ml
Leona add 20 pounds cooked, diced and 1 cc = 1 ml
skinned hog jowls plus 1/3 cup garlic powder to 1 ounce = 28 g
the emulsion; stuff into 2-inch diameter fibrous
casings; smoke and cook to 155 F internal
temperature.
pickle and pimento loaf add 5 pounds sweet
pickles and 5 pounds pimentos. Stuff into
parchment-lined metal molds or waterproof
fibrous casing. Can be water-cooked or baked
Weight Conversions of
to internal temperature 155 F. Common Ingredients
macaroni and cheese loaf add 5 pounds cheese 1 pound salt = 1 cups
and 5 pounds cooked macaroni. Proceed as with 1 pound sugar = 2 cups
pickle and pimento loaf.
1 ounce cure = 1 tablespoons
1 ounce MSG = 2 1/5 tablespoons
11
Spice Weights and Measures
This table is for approximate weights and measures of various spices
and is intended as a handy compilation in estimating quantities.
Conversion from OUNCES
1 2 3 4
Name of Spice To TABLESPOONS
Allspice 1.25 2.5 3.75 5 10 15 20
Basil 1.5 3 4.5 6 12 18 24
Caraway 1.25 1.75 2.66 3.5 7 10.5 14
Cardamom 1 2 3 4 8 12 16
Celery, ground 1 2 3 4 8 12 16
Cinnamon 0.88 1.75 2.63 3.5 7 10.5 14
Cloves, ground 1 2 3 4 8 12 16
Coriander, ground
1
2 3 4 8 12 16
Cumin 1 2 3 4 8 12 16
Dill, whole 1 2 3 3.9 7.8 11.7
15
Fennel, whole 1 2.25 3.33 4.5 9 13.5 18
Garlic powder 0.75 1.5 2.25 3 6 9 12
Ginger 1.25 2.5 3.75 5 10 15 20
Mace, ground 1.33 2.75 4 5.5 11 16.5 22
Marjoram 1.5 3 4.5 6 12 18 24
MSG 0.5 1 1.66 2.2 4.4 6.6 9
Mustard 1 2 3 4 8 12 16
Nutmeg 1 2 3 4 8 12 16
Onion powder
1 2 3 4 8 12 16
Oregano 2 4 6 8 16 24 32
Paprika 1 2 3 4 8 12 16
Parsley flakes 3 6 12 16 32 48 64
Pepper, black 1 2 3 4 8 12 16
Pepper, ground 0.93 1.85 2.75 3.7 7.4 11.1 15
Rosemary, ground 1.75 3.5 5.25 7 14 21 28
Sage, ground 2.5 5 7.5 10 20 30 40
Salt 0.5 1 1.5 2 4 6 8
Savory 1.33 2.75 4 5.5 11 16.5 22
Thyme 1.75 3.5 5.25 7 14 21 28
Tumeric, ground 1.17 1.75 2.66 3.5 7 10.5 14
Example: If a recipe calls for one ounce of Allspice, then you would use
5 level tablespoons.
For more information about food safety, visit the NDSU Extension web site:
www.ag.ndsu.edu/food
The NDSU Extension Service does not endorse commercial products or companies even though reference may be made to tradenames, trademarks or service names.
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