G A S G A S

F U E L G A S /
LP G F LA R E S
G A S

L. N A P H TA H 2

LP G

AMINE FEED GAS

102 301 200 300 410 701
LP G 702 T O H C U
H ig h p u r ity H 2

H. NAPHTA
N H D T C C R
N R U P L -I A M IN E H 2
P L -II
LP G P LA N T P E R T A M A X
R E C
L. N A P H TA

P LA TF O R M A T E

KERO COMPONENTS
SR NAPHTA

H . N A P H TA M O G A S C O M P O N E N T S

T O P P IN G P R E M IU M

DIESEL COMPONENTS
H . N A P H T A
U N IT G A S

211
100 K E R O N A P H TA K E R O S E N E
212
LG O H . N A P H T A
L. K E R O

H C U H . K E R O
H G O
A V T U R
G A S O IL
LONG RESIDUE

LV G O
G A S
H V G O
L. K E R O
110 A D O
H . K E R O

C R A C K E D
H V U N A P H T A 1 7 0 - C A L C IN E R
140 220
G R E E N
C R A C K E D
D IS T IL L A T E
C O K E
S H O R T R E S ID U E
D C U D H D T C A L C IN E D
H C G O
S H O R T R E S ID U E C O K E
R E F IN E R Y B L O C K D IA G R A M
M IN A S & D U R I IM P O R T E D R E S ID U E G R E E N C O K E
P E R T A M IN A U P II D U M A I
C R U D E S F R O M S P K
r s / p e - e n j. b a n g

Lampiran B-1 Diagram Alir Kilang PT Pertamina (PERSERO) RU II Dumai

 F LA R E F G & F LA R E
F R A C T .
A C C U M U LA T O R

E -8 A /B /C /D D -2 D -3
K O .D R U M S
D -5 C -1 A B C
D -1
F G .K O .D R U M

E -1 A /B
E -9
N A P H T H A

T -2 A
E -3 A /B E -2 A /B E -1 1 A /B
K E R O S E N E
T -1 T -2 B

E -5 E -1 2 A /B L IG H T G A S O IL
T -2 C

E -6 ,1 3
H E A V Y G A S O IL
H -1

S T E A M

H E A T E R S

E -7 A -F R E B O IL E R
C R U D E O IL S
E -4 A /B /C /D E -1 4 A -F
L O N G R E S ID U E T O P P IN G U N IT -U N IT 1 0 0
r s / p e - e n j. b a n g

Lampiran B-.2 Diagram Alir Crude Distillation Unit/Topping Unit (UNIT-100)

 F G
F LA R E E -4
E -2

D -1 D -2
S T A B
A C C U M U LA T O R A C C U M U LA T O R

R E R U N
T O W E R

T -1
E -3 R E R U N
T -2 S T A B IL IZ E R
E -1
R E B O IL E R

E -7
H -1
C H A R G E

E -6
E -5

M P A
H E A V Y N A P H T H A L IG H T N A P H T H A F R O M M P A T O C D U
C D U
N A P H T H A R E R U N U N IT
U N IT 1 0 2
r s /p e - e n j.b a n g

Lampiran B-.3 Diagram Alir Naphtha Rerun Unit (UNIT-102)

 H ID R O B O N H Y D R . H Y D R S T R IP P E R P LA T F . P LA T F . S T A B . O H
R E A C T O R H P S S T R IP P E R R E C E IV E R H E A T E R S R E A C T O R S H P S S T A B IL IZ E R R E C E IV E R

H 2 P la n t
E -8
E -4
F LA R E
F G F G

D -6
E -2
D -2

R -1
D -5
R E R U N
S T A B IL IZ E R
D -1
T -1 R -2 R -3 R -4 T -2
H -3 H -4

E -1 1 S T A B .
R E B O IL E R

H -1 E -1 E -3 A B C
H -6
H ID R O B O N H -2
E -7
H E A T E R
H Y D R O B O N
S T R IP P E R P LA T F .
H E A V Y R E B O IL E R E -6 C O M P .
P LA T F O R M A T E
N A P H T H A E -5
E -9
C -1
E X IS T IN G P L A T F O R M IN G
U N IT -3 0 1
r . s u t o n t r o s / p e - e n j.b a n g

Lampiran B-4. Diagram Alir Hydrobon Platforming Unit (UNIT-301)

 F E E D S U R G E H Y D R O T R E A T IN G R E C Y C L E & M A K E U P C O M P R E S S O R N A P H T H A N A P H T H A S P L IT T E R
D R U M H E A T E R R E A C T O R C O M P R E S S O R S U C T . D R U M S T R IP P E R S P L IT T E R O H R E C E IV E R

H 2 M A K E U P
A M IN E L P G
F U E L G A S f r o m P la t f . U n it
E -1 0

V -6 V -7

V -9 L IG H T
S W S N A P H T H A
G ra v 8 4 .9 /.6 5 4
M W 7 9 .9
V -4 K 1 2 .8
V -3 R O N C le a r 5 8 ,

V -1
S W S

V -8
V -5
V -2
C -1
H -1 A /B

S W S
E -5
H -2 H -3

C H A R G E
S T R IP . N A P H .S P L IT
N A P H T H A E -1 ,2 ,3 R E B O IL E R
R E B O IL E R
F R O M C O K E R E -7
& U N IB O N S H Y D R O T R E A T E D N A P H T H A
P r o d . R e q u ir e m e n t
F e e d S to c k P r o p e r tie s D e s g n B a s is S 0 .5 p p m m a x ; N 0 .5 p p m m a x
G ra v 6 3 .7 /.7 2 5 E P 204 C m ax; P b 20ppb m ax
B R 6 4 -1 5 2 C C A T A L Y S T : S - 1 6 ( N i- M o in A lu m in a A s 1ppb m ax; F + C l 1ppb m ax
S 252 ppm E x t r u d e d F o r m , 1 /1 6 in c h - s iz e C u + H e a v y M e t a ls 2 5 p p b m a x
N 25 ppm
B r.N o . 3 8 .5 0 .7 9 5 g /c c A B D N A P H T H A H Y D R O T R E A T IN G
U N IT -2 0 0
r s / p e - e n j. b a n g

Lampiran B-5 Diagram Alir Naphtha Hydrotreating (UNIT-200)

 T o H 2 P la n ts , D H D T , N H D T , B o o s t e r G a s t o C a t. R e g e n S e c tio n
H B W V -8
C om po s it io n :
H 2 6 3 .3 m o le % C 4 1 .7 m o le %
L P S te a m C 1 4 .4 m o le % C 5 0 .6 m o le %
C 2 5 .5 m o le % C 6 0 .6 m o le %
P L A T F .H E A T E R S C 3 3 .5 m o le %
C O N V E C T IO N S E C T IO N S E -6 ,7
V -9 V -1 0

R E G E N E R A T E D C A T A LY S T H P S
f r o m R e g e n . S e c t io n V -7 D E B U T . O H V A P O R
T O A M IN E L P G
D E B U T . O H
R E C E IV E R

V -1 2
R -1

V A P O R W A S H T O W E R
V -4 V -5
P LA T F . S P E N T
R E A C T O R S
R -2 C A U S T IC
C -1 C -2 D E B U T A N IZ E R
A /B
P LA T F. H E A T E R S LP . S E P . H P . S E P . C 4 L IQ U ID T O A M IN E L P G

R -3 E -4
H -1 H -2 H -3 D E B U T
V -6 H -2 R E B O IL E R

E -5
E -1 E -2 ,3

S P E N T C A T A LY S T
T o R e g e n .S e c t io n
(T
C H A R G E P LA T F O R M A T E P R O D U C T
H y d ro g e n a te d N a p h th a fro m N H D T
G ra v 4 7 .2 /.7 9 2 M W 9 5 .5 K 1 1 .1 4
G ra v 6 3 .6 /.7 2 3 B R 8 2 -2 0 4 C R V P 4 .6 p s ia S < 0 .5 p p m
P /N /A 6 8 /2 8 .3 /3 .7 % P /N /A 3 8 .9 /0 .5 /6 0 .6
S < 0 .5 , N < 0 .5 , F e < 0 .5 , C l< 0 .5 p p m B R 5 2 -1 6 8 C
P b<20ppb, A s<1ppb
C o m b in e d O 2 < 2 p p b
o t O 2 + H 2 O < 5 p p m H 2 O in R e c .G a s )
C C R P L A T F O R M IN G -U N IT 3 0 0
r s / p e - e n j. b a n g

Lampiran B-6 Diagram Alir Platforming II (UNIT-300)

 R E G E N E R A T E D O r g a n ic C h lo r id e C M -3
C A T A LY S T
L IF T G A S
D U S T C O LLE C T O R B LO W E R
D IS E N G A G IN G
N itr o g e n H O P P E R

R E G E N C O O LE R
R E G E N B LO W E R
T O W E R

P LA T F . C H LO R . H -3 C M -2
R E A C T O R S B LO W E R R E G E N H E A T E R R E G E N B LO W E R
H -1
C M -1 C h lo r in a t io n
A IR H E A T E R O X Y G E N
H e a te r C O N T R O L
F LO W C O N T R O L
S E LE C T O R
H O P P E R

S U R G E
V en t H O P P E R

N itr o g e n A ir

V ent C A T . C O A LE S C E R
C O LLE C T O R
LO C K
H O P P E R
N o .2
LO C K H y d r o g e n R ic h G a s
H O P P E R fro m B o o s te r
N o .1 C o m p re s s o r

L IF T E N G A G E R S
N o .1 N o .2

R e c y c le N it r o g e n
G as
C O N T IN O U S C A T A L Y S T R E G E N E R A T IO N
U N IT 3 1 0
r s / p e - e n j. b a n g

Lampiran B-7 Diagram Alir Continuous Catalyst Regeneration (UNIT-310)

 F E E D S U R G E 1 s t & 2 n d S ta g e V A C U U M V A C U U M C O N D E N S A T E S T E A M D IS E N G A G IN G
D R U M D E S A LT E R H E A T E R S T O W E R R E C E IV E R K O D R U M D R U M

F la r e
F uel G as

F e e d W a te r
N itr o g e n S te a m
J -5 1 /5 2 /5 3 F la r e

E -6
V -1 1
V -3 V -1 0
E -5 1 /5 2 /5 3

V -5 A
H -1 A
A tm L P S te a m
V -2
V -4
E -2 ,3
V -1 V -9 V -6
T o S W S
V -5 B
T o S lo p T a n k
E -9
C O N T & .
C H A R G E W a t e r S w t U n it IN T E R M IT T N E -5
8 4 .5 % L S R C . B LO W D O W N
1 5 .5 % P E D A D A .
R e f in e r y W a te r H -1 B E -7
G ra v . 2 6 .6 /.8 9 5 .
P P 110F M W 522 .
K 1 2 .3 6 .
LV G O
V is c K in 1 3 5 F 7 .1 c s t . G ra v . 3 4 .5 /.8 5 2 4 K 1 2 .2 5
B R o F 4 9 0 -1 1 1 5 (7 3 % ) .
T e m p e re d W a te r R e tu rn P P 80F F P 315F .
S 0 .0 9 B R 6 5 0 -7 2 0 F .
E -3
V -5 B T E M P E R E D W A T E R E -4 H V G O
E X P A N S IO N D R U M
G ra v . 3 1 .0 /.8 7 0 8 K 1 2 .2 5 .
P P 80F F P 315F N 2 600P P M
S 0 .0 9 B R 6 5 0 -7 2 0 F .
T e m p e r e d W a te r S u p p ly
V A C U U M B O T T O M
G r a v . 1 8 . 8 / 0 . 9 4 1 5 V is c . K in . 2 1 0 F 8 7 .2
C o n d e n s a te S 0 .1 7 K 1 2 .2 2 N 2 0 .8 0 w t% . H E A V Y V A C U U M U N IT
U N IT 1 1 0
r s /p e - e n j. b a n g

Lampiran B-12 Diagram Alir High Heavy Vacuum Unit ( UNIT-110)

 LIGHT & HEAVY COMP. SURGE DRUM FRACT. OH GAS COMP. INTERSTAGE DEBUT. OH GAS TO FLARE
COKER OIL RECEIVER RECEIVER
STRIPPERS FRACT. OH GAS TO FLARE,
RECEIVER FUEL GAS
FRACTIONATOR SYSTEM

V15 V23
V19 LPG SPLITTER
FEED SURGE DRUM V6 1st 2nd V21
OH RECEIVER
C1

SWS
SWS

COLD COND. GAS TO FUEL

V3
EX T-3 V16 GAS SYSTEM

V4 HP SEPARATOR ABSORBER
V5 V2 SWS V20
DEBUTHANIZER LPG SPLITTER

V17 V18 E24

CRACK E19
SLOP HCGO UNSATURATED
EX T-4 QUENCH LPG
LCGO
CIRCULATION
NAPHTHA TO TANK,
CHARGE NHDT
FEED V1
FROM ABCD
BLOWDOWN
HVU H1 CONDENSOR
ABCD LCGO TO TANK, DHDT
V7

V13
HCGO TO TANK, HCU 211/212
SWS BOC SEPARATOR
HEATER GAS TO FLARE
V14 V12 BOC KO DRUM

CRACK SLOP TO TANK

COKING CHAMBERS DELAYED COKING UNIT

UNIT 140
rs/pe-enj.bang

Lampiran B-13 Diagram Alir Delayed Coking Unit (UNIT140)

FEED SURGE HP REC COMP STRIPPER STRIPPER SPLITTER
REACTOR REACTOR SEPARATOR RECEIVER SPLITTER
DRUM COMP SUCT RECEIVER
CHARGE DRUM
SUCT
HEATER
DRUM
UNICOR
INJECTION E-10
AMINE LPG
E-7,8 E-9
E-2
V-9 V-11
V-6
V-4 V-5

SWS SWS

LIGHT
E-4,5,6
SWS KEROSENE
WATER INJ
V-2 V-3 TANK
V-1
V-10
C-1AB

V-7
H-1
E-3 V-8
E-1 ABCD

H-2 H-3

CHARGE
MAKE UP GAS
FROM PLANT UNIT HEAVY
KEROSENE
COLD NAPHTHA
CODENSATE DISTILATE HYDROTREATING UNIT
UNIT-220
Lampiran B-14 Diagram Alir Distillate Hydrotreating Unit (UNIT-220)
R E A C T O R C H A R G E F R E S H F E E D R E C Y C LE H P R E C Y C LE 1S T 2N D 3R D S T A G E M P H P
H E A T E R R E A C T O R S R E A C T O R S E P A R A T O R C O M P R E S S O R S U C T IO N D R U M S F LA S H D R U M F LA S H D R U M

F LA R E A M IN E L P G A M IN E L P G

C -1
V -8 V -9 V -1 0

V -2 7 V -2 8 V -2 9

T o
V -1 V -2 V -3 D e b u t C o lu m n
a t F r a c t.S e c tio n
H -1
E -4
P O W E R
R E C Y C LE
T U R B IN
P -3
E -3
E -1
C A T A L Y S T : D H C -8
C o M o & T u n g s te n o n
C -2 C -2 C -2 S ilic a A lu m in a B a s e
E -1 E -2
F la r e

F ilte r B A C K W A S H
V -2 6 D R U M
F R E S H
V -2 5 V -2 4 F E E D sw s H 2 M a ke U p
S U R G E
f r o m H y d r o g e n P la n ts
D R U M H V G O & H C G O
F e e d P r o p e r tie s
G ra v 3 1 S 0 .3 1 %
F ro m A r o m a t ic s 0 . 0 6 %
B o tt. F r a c tio n a t o r B R , H V G O 6 9 0 - 1 0 8 0 F (3 6 2 -5 7 6 )
R E C Y C LE F E E D H C U N IB O N /U N IT 2 1 1 -2 1 2
H C G O 5 8 5 - 9 3 0 F (3 0 4 -4 9 4 )
S U R G E D R U M
R E A C T O R S E C T IO N
r s /p e -e n j.b a n g

Lampiran B-8 Diagram Alir Hyidrocracker Unibon- Unit Reactor Section (UNIT-211 dan UNIT-212)
 D E B U T D E B U T O H P R O D U C T D IE S E L , H .K E R O & L .K E R O P R O D .F R A C T . N A P H .S P L IT
R E B O IL E R D E B U T A N IZ E R R E C E IV E R F R A C T IO N A T O R S T R IP P E R S R E C E IV E R R E C E IV E R

A m in e L P G F G

L. N A P H T H A
S T R IP .R E C E IV E R
V -1 3 V -1 9 V -2 1 V -2 3

S W S S W S W A S H
W A T E R
S W S E -2 1 E -2 5

A m in e L P G

N A P H T H A L .N A P H T H A
V -2 0 V -2 2
S P L IT T E R S P L IT T E R
V -1 6 V -1 7 V -1 8

H -2 V -1 2 H -3 V -1 4 E - 2 5 ,2 8
L IG H T N A P H T H A
E -2 1 ,2 4 G ra v .8 2 .2 /.6 6 2
M W 7 9 .3 K 1 2 .6 1
R O N C le a r 7 5 ,+ 3 c c /U S G 9 3
V a p . P r e s s 1 1 .7 p s ia
A r. 1 .0 B R 4 0 -7 5 C

H E A V Y N A P H T H A
G ra v 5 9 .5 B R 9 5 -1 3 4 C

L IG H T K E R O S E N E
C G ra v 5 8 /.7 4 7 k 1 2 .3 5 M W 1 3 9
B r 1 4 9 -1 7 7 F S m .P t. 2 7 m m
B
A
F R O M LP F LA S H D R U M A m in e L P G H E A V Y K E R O S E N E
a t R e a c to r S e c t io n E -1 0 E -1 1 G ra v .4 5 .4 /.8 0
E -2 9 M W 1 9 1 K 1 2 .1 7 B R 1 7 7 -3 1 0 C
A ro m .1 0 % v o l A n .P t.7 2 C S 5 p p m w t
F P 63C

LP S T E A M M P S T E A M LP S T E A M
G A S O IL /D IE S E L
G ra v .8 3 4
B r 3 1 0 -3 7 1 F (1 5 3 -1 8 6 C )
S 5ppm w t
F P 1 2 1 C A n .P t.2 1 0 C
R E C Y C LE F E E D H C U N IB O N - F R A C T IN A T IO N S E C T IO N
P P 7C T o V -2 5 U N IT 2 1 1 & 2 1 2
r s /p e - e n j.b a n g

Lampiran B-9 Diagram Alir Hydrocracker Unibon Unit -Fractionation Section (UNIT-211 dan UNIT-212)
 LP G K O IN T E R M IT T E N T S T E A M V ent
E V A P O R A T O R D R U M H E A T E R S R E F O R M E R B LO W D O W N K O D R U M D E S U L F U R IZ E R S H T S C
M P
S te a m

S te a m

F G V -5 1
E -7

V -4 V -5 V -6 A V -6 B V -7 H B W

V -3 S te a m S te a m E -6

E -2 E -3
H -1
C C 2 C C 3
S te a m
C C 1 C C 4
E -5
E -4 LT S C M E T H A N A T O R
V -8 V -9

C H A R G E S te a m E -8
S A T .L P G
H B W V -1 0
C o n d e n s a te

H Y D R O G E N P LA N T P R O C E S S S T E P S C H E M IC A L T Y P IC A L
A 2
& C A T A Y S T IN /O U T T E M P ,C
M E T .P R O D to V -1 2
P R O C E S S T Y P IC A L R E A C T IO N . C O N D .S E P
H yd ro g e n
D E S U L F U R IZ A T IO N R S H + H 2 = R H + H 2S Z n O , N iM o 400
to U s e r A 1
. Z nO + H 2S = Z nS + H 2O . C H A R G E H P S te a m fro m V -1 8
R E F .G A S B 1
S T E A M R E F O R M IN G C H 4 + H 2O = C O + 2H 2 + H eat N i o n A lu m in a 5 3 8 /8 7 0
. C H 4 + 2H 2O = C O 2 + 4 H 2 + H eat . to V -1 5 H y d r o g e n P r o d .R e q u ir e d
. C n H m + n H 2 O = n C O + (2 n + m )/2 H 2 .
H 2 9 7 % m in
C H 4 3% m ax
H T S C C O + H 2O = C O 2 + H 2 + H eat F e -C r 3 6 0 /4 2 0
C a r b o n O x id e s 3 0 p p m . v o l. m a x
B a s ic N itr o g e n N il
LT S C C O + H 2O = C O 2 + H 2 + H eat C opper 2 1 5 /2 4 0
E le m e n ta l N it r o g e n N il
S u lf u r N il
C O 2 A B S O R P T IO N K 2C O 3 + C O 2 H 2O = 2K H C O 3 B e n fie ld S o l. 1 2 5 /7 0

M E T H A N A T IO N C O + 3H 2 = C H 4 + H 2 O + H eat N i o n A lu m in a 3 2 0 /3 7 0 H Y D R O G E N P L A N T - R E F O R M IN G S E C T IO N
. C O + 4H 2 = C H 4 + 2H 2O + H eat .
U N IT 7 0 1 & 7 0 2
r s / p e - e n j. b a n g

Lampiran B-10. Diagram Alir Hydrogen Plant-Unit Reforming Section (UNIT 701 / dan UNIT-702)
 S H IF T C O N V E R T E R B E N F IE L D B E N F IE L D B E N F IE L D S T R . C O 2 H ID R O G E N
P R O C .C O N D .S E P A R A T O R R E B O IL E R S T R IP P E R O H . A C C A B S O R B E R W A T E R -W A S H D R U M
C O 2

S em i Lean

F -1
V -1 5 V -1 8
F IL T E R
E -1 1 B E N F .
S O L.
C A R B .
F IL T E R
S W S S W S

LE A N
V -1 2 B E N F IE L D
S O L.
FLA S H V -1 6 V -1 7
V -1 1
D R U M
B E N F IE L D S O L U T IO N :
K 2C O 3 2 7 -3 0 %
D E A 3 - 4 %
K V O 3 0 .5 - 1 .5 %
T Y P IC A L R E A C T IO N S :
K 2C O 3 + C O 2 + H 2O = 2 K H C O 3
K 2C O 3 + C O 2 + H 2S = K H C O 3 +
V -1 3 K H S

F ro m V -8 R ic h B e n f ie ld

L e a n B e n f ie ld H 2 P LA N T F E E D S T O C K S
1 . A m in e L P G A b s o r b e r O f f G a s 8 6 . 3 % w t
F ro m V -1 0 2 . P la t. N e t O ff G a s 1 3 .7 % w t.

T o V -9

L P S te a m
H Y D R O G E N P L A N T - C O 2 R E M O V A L S E C T IO N
U N IT 7 0 1 & 7 0 2
r s /p e - e n j.b a n g

Lampiran B-11 Diagram Alir Hydrogen Plant-Unit CO2 Removal Section (UNIT-701 dan UNIT-702)