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Lptrnhphaycnc 160426183252
Lptrnhphaycnc 160426183252
Lptrnhphaycnc 160426183252
LP
A0: HNH HC MY
H ta
Trn trc s,, gc phn
ph t v cc trc, im gc ta a chia tng trc thnh
hai phn. i m zero l gc ta phn chia phn n dng v phphn aamcuar
trc ta .. Trong h
h ta phn dng bt u tt im gc hng v
pha bn ph i i vi trc X, hng ln i vi trcc Y v h
hng n im
chiuu vung gc i vi trc Z. Cc chiu ngc l i l m.
H ta tun th th cht ch nguyn tc ca h ta a vung gc (H ta
Descartes)
Hnh hcc my l l quan h qun h cc khong ng cc gigia im c nh trn
my v im m la
l chn trn chi tit.
My CNC d c thit k cc trc ph tng tnh linh ho hot cho CNC. V c
quan h vii trc
tr chnh X, Y v Z.
My phay ng
3
trc
My phay ng 4
trc
D D D
R
T: Lnh gi dao
F: Bc tin ca dao
M: Lnh ph
V d 1:
N40 M5 M9 ;
..
Vi v d trn th dng lnh N30 c b qu nu trn bng iu khin ca my nt
single block c bt.
Y G90
Tt cc cc ta X Y ca cc
im P1, P2, P3 u c chung mt
gc ta nh vy ta goi l vit
chng trnh theo gia tr tuyt i.!
P2
P1 P3
YP2
YP3
YP1
XP1
XP1
X
XP3
Y G91
y cc im P1,P2,P3 khng chung
mt gc ta . Dao i t im P1 sng P2
v n P3 th gc ta P1 l O, v gc
ta P2 l im P1 v gc ta P3 l
im P2!
P2
YP3
YP2
P1
P3
YP1
Ni cch khc l v tr
XP1 XP2 XP3 X
hin ti ca dao l gc
ta ca im k tip.!
G2/G3 : Dng ct vt liu theo cung trn ngc chiu hay cung chiu kim
ng h.
G2 : Cng chiu kim ng h
G3 : Ngc chiu kim ng h
Cu trc : G2/G3 X..Y..Z..I..J..KF;
G2/G3 X..Y.. Z..R.. F..;
+ X, Y, Z : Ta im cui cung
+ I,J,K : Ta tng i ca tm cung so vi im u cung
+R : Bn knh cung trn
I = Xtc Xdc
Y G17
J = Ytc Ydc
Ydc
P2
Ytc
P1 Ch gii : tc - Tm cung
R
dc - u cung
Xdc X
Z
Xtc
P2
Zdc
Ztc
I = Xtc Xdc
G18 P1
R
K = Ztc Zdc
Z Xdc X
Xtc
Zdc
P2
Ztc
J = Ytc Ydc
P1 G19
R
K = Ztc - Zdc
Ydc Y
Ytc
R
b
P2
a
g
R
Yp2
P1
Yp1
X
Xp1
Xp2
Bin dng chi tit cn gi l profile thng c ng dng phay bng cch
cho dao ct di chuyn theo chiu Z trc ri sau dch chuyn dao ct theo
trc X hay Y hoc ng thi c hai trc gia cng bin dng hay mt phng.
Qu o dao i vi mi bin dng lun lun tng ng vi chuyn ng dao
ct. Li dao ct lun tip tuyn vi bin dng chi tit iu c ngha l
chuyn ng dao phi to ra qu o sao cho tm dao ct lun lun cng
khong cch tnh t bin dng chi tit.
Qu o tm dao
Bin dng chi tit cn gi l profile thng c ng dng phay bng cch
cho dao ct di chuyn theo chiu Z trc ri sau dch chuyn dao ct theo
trc X hay Y hoc ng thi c hai trc gia cng bin dng hay mt phng.
Qu o dao i vi mi bin dng lun lun tng ng vi chuyn ng dao
ct. Li dao ct lun tip tuyn vi bin dng chi tit iu c ngha l
chuyn ng dao phi to ra qu o sao cho tm dao ct lun lun cng
khong cch tnh t bin dng chi tit.
Qu o tm dao
= , = , = , =
kd: Cnh i
h: Cnh huyn
k: Cnh k
Y y l bn v chi tit v
khi bn mun phay theo
30
bin dang mu xanh th
P3 P4
a bn cn phi xc nh
P2 c
b ta tt c cc im
0
R2 P5
70
t P1 cho n P7. Nu
55
P6 bn p dng tnh nng
45
P1
b bn knh th bn
20
P7
khng cn phi tim qu
15
80 o tm dao.
X
15
85
100
im Ta X Ta Y
P1 15. 15.
P2 15. 45.
P3 32.321 55.
P4 65. 55.
P5 85. 35.
P6 85. 20.
P7 80. 15.
Bng 1
Y - bn v ny l cch
xc nh qu o
cc tm dao ct khi bn
30
P3 P4
P2
bit chnh xc bn knh
P5 dao ct.
0
R2
70
55
P6
nt t chnh l qu
45
o tm dao ct v qu
20
P1 P7
o ny cch bin dng
15
80
X chi tit mt khong cch
15
85
100 khng i, khong cch
chnh l bn knh
X0. Y0.
dao ct. y cn gi l
qu o b bn knh
a dao ct.
30
- Vn by gi l bn
phi tm ta qu o
b bn knh dao ct
ny. d cho vic tnh
a
ton vi v d hnh bn
ta dng dao phay c
ng knh l 10mm.
- Qua bn v bn d
dng xc nh c ta
im P1l:
Ngy nay cng ngh CNC pht trin mnh m, phng php b bn knh dao ct
cng pht trin theo. C ba kiu b bn knh dao ct l Kiu A, Kiu B, Kiu C.
B bn knh dao l tnh nng ca h iu khin cho php lp trnh bin dng theo
yu cu ca bn v m khng cn bit chnh xc ng knh (bn knh) dao ct.
Tnh nng ny tnh ton qu o tm dao khi bn khai bo bn knh c lu
trong h thng iu khin.
Tnh nng ny cho php ngi vn hnh my iu chnh kch c dao trong h
thng iu khin.
d
- hnh phi bn trai l
c
chuyn ng dao ngoi v
hnh bn phi l chuyn
ng dao trong.
e f
G41 G42
G42 G42
G41
G40 G40
G41 p dng cho ch phay thun khi bn dng vi M3 (Quay trc chnh cng
chiu kim ng h) dng dao tay phi.
G42 p dng cho ch phay thun khi bn dng vi M4(Quay trc chnh ngc
chiu kim ng h) dng dao tay trai.
Li ch b bn knh dao l cho bn lp trnh qu o dao ct ta nh bin dng
chi tit. Khi bn thay i bn kinh dao ct th my t ng thay i qu o
chuyn ng dao ct t bin dng lp trnh.
Qu o tm dao ca ng
knh trung bnh
Qu o tm dao
ca ng knh
ln nht
Qu o tm dao
ca ng knh nh
nht
trn hnh bn lp trnh ch theo bin
dang chi tit nhng khi s dng tnh
nng b bn knh dao th qu o tm
dao c s khc bit, ng vi mi gi
tr b bn knh th cho bn qu o
tm dao khc nhau.!
Thng tin cung cp cho lnh b bn kinh dao ct trong chng trnh NC l lnh
G41 v G42 lun kt hp vi a ch D thng p dng chuyn ng n trc
(c th chuyn ng a trc nu lp trnh cn thn)
Cu trc cu lnh:
Nhn vo hai bng setup offset tool trn bn setup nhng th no khi mt con dao
dng c hai a ch D v H mang hai gi tr khc nhau. Rt n gin khi chng
trnh bn lp a ch D v H khc nhau th my thi hnh ng theo yu cu ca
bn.
V d 4: Bn dng con dao T1 a ch H1 (1,2,.. s th t trong bng offset tool)
th a ch D2 hoc D3, D4 vi nguyn tc l v tr cha dng cho a ch
no. kiu A khng c wear (b mn dao) bn nhp vo v tr offset. Kiu B bn
nhp v v tr Geometry (hnh hc), wear (b mn dao ct).
C1.6.1 im bt u ch b dao.
X
ng knh dao
thc (bn knh dao
im u tin ca
ch b bn
V tr bt u L knh.
L l khong cch t v tr bt u n im
u tin trong ch khai bo b bn knh
V d 7:
G90
.............
..
a
Y Y b
X
V tr bt
X
V tr bt u
u
V tr bt
c X
u
P7
25
G41
X
25
%
O1088;
N5 G91 G28 Z0.;
N10 G28 X0. Y0.;
N15 T1 M6;
N20 G17 G49 G40 G80;
N25 G90 G54 G0 X-25. Y-25.;
N30G43 H1 Z50.
N35 M3 S500;
N40 Z-1.;
N50 G91 G41 D1 G1 X40. F1200.;
N55 Y70.;
N60 X17.321 Y10.;
N65 X32.679;
N70 G3 X20. Y-20. I20.;
N75 G1 Y-15.;
N80 G2 X-5. Y-5. I-5.;
N85 G1 X-105.;
N90 G40 Y-40.;
N95 G90 G0 Z50.
N100 M5 M9;
N105 G91 G28 Z0.;
N110 G28 X0. Y0.;
N115 M30;
%
T1
Maching Z0
T3
H1
T2
H3
H2
Work Z0
P
BM
G43 Hxx
G43 Hxx Zxx
Maching Z0
H2
T3
H3
T2
H1
T1
Work Z0
P
BM
G44
G44 Hxx
Hxx Zxx
Maching Z0
H2
T3 H3
T2
H1
T1
Work Z0
P
BM
D: LNH NG K GC TA LP TRNH
D.1 Lnh ng k gc ta .
Mc ch lnh ng k dng lm chun gia cng chi tit hay cn gi l lm
chun gc ta lp trnh. Lnh ny c thit lp bi ngi vn hnh my.
Khi lp trnh bn cn ch ra m gc ng k ta v v tr gc ta X, Y nm
u trn bn v chi tit cho ngi vn hnh bit v tr gc ta chng trnh
thit lp v tr vo my CNC.
Lnh ci t gc ta lp trnh gm cc m lnh sau. G54, G55, G56, G57, G58
v G59.
i vi my i mi th c cc m lnh trn ng k, nhng vi my i c th
dng G92 thit lp gc ta lp trnh v khng dng c G54, G59.
nh dng ng k lnh G92 khc so vi cc lnh G54, G55, G56, G57, G58 v
G59.
Cu trc G92:
G92 XYZ
G92 XY
Trong X, Y, Z l ta hin ti ca dao ct ly gc ta
lp trnh lm im chun.
Ch : Khi bn dng G92 thit lp ba trc ta th khng
dng G43(G44). Cn nu bn thit ly trc X v Y th
dng G43(G44) thit lp b chiu di dao ct.!
Thit lp G54, G55,.G59 th ly gc ta my lm im chun.
D.2 Lnh dch chnh v thit lp gc ta mi.
Dch chnh h ta lp trnh.
Cu trc:
G52 X Y ;
Trong X, Y khong cch dch chnh thit lp h ta mi.
G53 Hy lnh G52. Tr v gc ta c.
D: LNH NG K GC TA LP TRNH
D.1 Lnh ng k gc ta .
Mc ch lnh ng k dng lm chun gia cng chi tit hay cn gi l lm
chun gc ta lp trnh. Lnh ny c thit lp bi ngi vn hnh my.
Khi lp trnh bn cn ch ra m gc ng k ta v v tr gc ta X, Y nm
u trn bn v chi tit cho ngi vn hnh bit v tr gc ta chng trnh
thit lp v tr vo my CNC.
Lnh ci t gc ta lp trnh gm cc m lnh sau. G54, G55, G56, G57, G58
v G59.
i vi my i mi th c cc m lnh trn ng k, nhng vi my i c th
dng G92 thit lp gc ta lp trnh v khng dng c G54, G59.
nh dng ng k lnh G92 khc so vi cc lnh G54, G55, G56, G57, G58 v
G59.
Cu trc G92:
G92 XYZ
G92 XY
Trong X, Y, Z l ta hin ti ca dao ct ly gc ta
lp trnh lm im chun.
Ch : Khi bn dng G92 thit lp ba trc ta th khng
dng G43(G44). Cn nu bn thit ly trc X v Y th
dng G43(G44) thit lp b chiu di dao ct.!
Thit lp G54, G55,.G59 th ly gc ta my lm im chun.
D.2 Lnh dch chnh v thit lp gc ta mi.
Dch chnh h ta lp trnh.
Cu trc:
G52 X Y ;
Trong X, Y khong cch dch chnh thit lp h ta mi.
G53 Hy lnh G52. Tr v gc ta c.
Y
G54X
Home maching
G54Y
P
BM
Y
G92X
Home maching
G92Y
Tool center point
BM
Home maching
G92Z
BM
E: CHU K C NH
Gia cng l l nguyn cng thng dng nht c thc hin trn mu phay CNC
hay trung tm CNC. Gia cng l chim mt phn quan trng trong quy trnh cng
ngh.
Khi gia cng l bn s ngh n cc nguyn cng nh khoan tm, ri s dng cc
m khoan tiu chun hay l doa l
V d: chng hn bn mun gia cng mt l vi ng knh 100 0.02 th bn
thit k quy trnh cng ngh cho nguyn cng l. Th bn s khoan tm, sau
bn khoan mi vi mi khoan 20, 30, 50 bn cng c th dng dao phay
ngn phay th l 100 0.02 v cui cng bn phi dng dao doa l.
Trong a s cc ng dng lp trnh, gia cng l c nhiu c tnh tng t nhau
v l hu nh mi h iu khin CNC u a cc phng php lp trnh gia
cng l v h thng iu khin, cc phng php ny g l chu k c nh.
H iu khin Fanuc cung cp cho bn nhng chu trnh gia cng l sau:
G80 : Thot cc chu trnh khoan, doa, tar.
G81 : Chu trnh khoa.
G82 : Chu trnh khoan im.
G83 : Chu trnh khoan l su.
G84 : Chu trnh tar rn phi.
G74 : Chu trnh tar rn tri.
G85 : Chu k doa tinh.
G86 : Chu k doa th.
G87 : Ch k dao ngc.
G88 : Chu k dao l bng tay.
G89 : Chu k dao dng cui hnh trnh.
G76 : Chu k doa chnh xc.
Tng t mi quy trnh gia cng gia cng l cng s dng ch lp trnh G90
hay G91 lp trnh. S la chn ny tc ng n v tr tm l XY, mc R v
chiu su l.
Chn mc bn u
C hai lnh chun b iu khin dao thot v theo trc Z khi chu k hon tt.
- Khi bn gi
tn chu k th
dao s di
Ta tm chuyn nhanh
l XY n v tr tm l
XY (1) ri sau
di chuyn
Mc ban nhanh n R
u (2).Tip theo di
chuyn n
1
chiu su Z vi
bc tin F.
G98
- Dao thot
nhanh ln v tr
2 R R(G99) hoc
Work part zero
point Z0. 3 mc ban u
(G98)
G99
Chiu su P
BM
X, Y Ta tm l.
Z Chiu su y l.
R Cao an ton.
F Bc tin dao.
L s ln lp li ta tm XY v chiu su Z.
X, Y Ta tm l.
Z Chiu su y l.
R Cao an ton.
F Bc tin dao.
P Thi gian xoy ti l.
L s ln lp li ta tm XY v chiu su Z.
X, Y Ta tm l.
Z Chiu su y l.
R Cao an ton.
F Bc tin dao.
QChiu su mi ln khoan.
L s ln lp li ta tm XY v chiu su Z.
Cc bc chy dao :
Chy dao nhanh n ta tm l.
Tin dao nhanh xung cao R. (tin dao theo trc Z)
Tin dao xung chiu su q vi tc bng bc tin F.
NGUYN VN HNG_0968 466 997 31
http://nguyenphanhungcnc.weebly.com
LP TRNH PHAY CNC 2015
Thot dao nhanh v cao R.
Tin dao nhanh n chiu su ct trc .
Tin dao xung chiu su q.
Qu trnh c lp li cho n khi t c chiu su y l m bn
lp trnh.
Thot dao v cao R nu bn dng G99 hoc v mc ban u nu bn
dng G98.
P
q
q
BM
Dng G84 tar rn phi, trc khi gi chu k G84 th M3 phi c hiu lc.
Bc Chu k G84
1 Di chuyn nhanh n v tr tm l XY
2 Di chuyn nhanh xung cao R
3 Chuyn ng ct gt n chiu su Z vi bc tin F = S*P(bc ren)
4 Dng quay trc chnh
5 Trc chnh quay ngc (M4) v ct gt v n mc R
6 Dng trc chnh
7 Trc chnh quay bnh thng (M3)
Dng G74 tar ren tri, trc khi gi chu k G74 th M4 phi c hiu lc.
Bc Chu k G84
1 Di chuyn nhanh n v tr tm l XY
2 Di chuyn nhanh xung cao R
3 Chuyn ng ct gt n chiu su Z vi bc tin F = S*P(bc ren)
4 Dng quay trc chnh
5 Trc chnh quay ngc (M3) v ct gt v n mc R
6 Dng trc chnh
7 Trc chnh quay bnh thng (M4)
E7: Chu k G73
Tin dao
nhanh
Tin dao
theo F
G98
d
q
P
d
q
q
BM
Bc Chu k G85
1 Tin dao nhanh v v tr tm l XY
2 Tin dao nhanh v cao R
3 Tin dao theo bc tin F n chiu su
4 Tin ct gt li v cao R theo bc tin F
5 Li nhanh v mc ban u (G98) hay cao R (G99)
Dng doa th cc l, ging nh chu trnh G81 nhng khc G81 l khi doa t
n chiu su l th trc chnh ngng quay. Thot dao ln cao R (G99) hoc
v mc ban u (G98). t dng chu k ny.!
G99 (G98) G86 XYZRFL.. ;
Bc Chu k G86
1 Tin dao nhanh v v tr tm l XY
2 Tin dao nhanh v cao R
3 Tin dao theo bc tin F n chiu su
4 Dng trc chnh v thot dao v cao R hay mc ban u
E10: Chu k G89
Chu k G87 l chu k doa ngc. Trn thc t t dng chu k ny.
XY V tr tm l
Z Chiu su l
R Cao tham chiu
Q Khong dch chuyn lch tm l
F Bc tin dao
L S ln lp li
Bc Chu k G87
1 Chuyn ng nhanh n v tr tm l XY
2 Dng quay trc chnh
3 nh hng trc chnh
4 Dch chuyn ra theo ga tr Q
5 Chuyn ng nhanh ti mc R
6 Dch chuyn vo theo gi tr Q
7 Trc chnh quay
8 Chuyn ng ct n gi tr Z
9 Trc chnh dng quay
10 nh hng trc chnh
11 Dch chuyn ra theo gi tr Q
12 Li dao nhanh v mc ban u
13 Dch chuyn vo theo gi tr Q
14 Trc chnh quay
G9 8 G8 7 ...Y...Z...R..Q...F...
4.0
2.0
1.0
Z0
18.0 30.0
Z
36.0
15.0
25.0
B n my
3.0
Bc Chu k G76
1 Chuyn ng nhanh n v tr tm l XY
2 Chuyn ng nhanh n mc R
3 Chuyn ng tin dao n chiu su l Z
4 Dng tai v tr ny tnh theo mili giy nu c P
5 Dng quay trc chnh
6 nh hng trc chnh
7 Dch chuyn ra theo gi tr Q
8 Thot dao nhanh n mc R hoc mc ban u
9 Dch chuyn vo theo gia tr Q
10 Trc chnh quay
xp G98
R
R G99
Z0
Cc s gia cng l.
Cc bc lm nng my (Chy khng my)
S x l chng trnh vi mt chng trnh con.
%
%
O1088
O1234
...
...
...
...
...
...
...
...
N30 M98 P1234 L10 ;
...
N35 ...
...
...
...
...
M99 ;
M30 ;
%
%
Y 5
25
R20
7. 5
R1
70
X
47.4
35
35
50
Work
X0.Y0. 32.5
62.4
100
%
O1088 ;
N5 G91 G28 Z0. ;
N10 G28 X0. Y0.;
N15 T1 M6;
N20 G17 G49 G40 G80;
N25 G90 G54 G0 X0. Y0.;
N30 G43 H1 Z50.;
N35 M3 S600;
N40 X32.5 Y35.;
N45 Z5. M8;
N50 G1 Z0. F120.; (V tr bt u chng trnh con)
N55 M98 P1 L5 ; (Gi chng trnh con v lp li 5 ln)
N60 G0 Z50. ;
N65 M5 M9;
N70 G91 G28 Z0. ;
N75 G28 X0. Y0.;
N80 M30 ;
%
%
O0001 ; (Chng trnh con O0001)
N5 G91 ;( Lp theo ta tng i)
N10 G2 X29.9 Y12.4 Z-1. I17.5 J0. F200. ;
N15 G3 X-29.9 Y-12.4 I-12.4 J-12.4 ;
N20 M99 ;
%
tool
im bt u, kt
thc