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AA 724 23 01

CORPORATE STANDARD Rev. No. 02

PAGE 1 OF 2

ELBOWS, EQUAL

1.0 SCOPE:
1.1 This standard gives information as to the designation, material, sizes, dimensions and
information required for ordering purposes for elbows, equal.
1.2 These elbows are capable of withstanding the application of (a) an internal hydraulic test
pressure of 5 MPa (50kgf/cm2) and (b) an internal air test pressure 0.7 MPa (7kgf/cm2)
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED

whilst the fitting is completely immersed in water or light oil.


It must not be used directly or Indirectly in any way detrimental to the Interest of the company.

2.0 DESIGNATION:
2.1 An Elbow, equal of nominal size 20 mm shall be designates as:
2.1.1 On drawings:
(a) Material specification column: AA 724 23 01
(b) Description column : ELBOW, EQUAL 20
COPYRIGHT AND CONFIDENTIAL

2.1.2 For placing indents on purchase:


Elbow, Equal 20; AA 7242301
2.1.3 For issuing enquiries and on purchase orders:
While issuing enquiries and purchase orders delete BHEL standard number
from the clause 2.1.2 and add the information given under clause 3.0.
3.0 COMPLIANCE WITH NATIONAL STANDARDS:
3.1 Dimensions, Tolerances & General requirements : As per IS : 1239, Part-2-1992, Table-8.
3.2 Material : Steel having minimum tensile strength of 320MPa ( 32kgf/mm2)-
as per IS: 1608-95
3.3 Threads: Taper in accordance with IS: 554-99, and shall be clean and well cut.
3.4 Finish : Galvanised. The zinc coating shall be in accordance with IS:4736-86. After
Galvanising, thread tolerance shall confirm to clause 3.3.
4.0 NOTE:
4.1 For dimensions of screwed ends of fittings refer BHEL standard AA0231813

4.2 For dimensions of pipe threads of fittings refer BHEL standard AA 0231815.

5.0 REFERRED STANDARDS (Latest publications including amendments):


1) IS:554 2) IS:1239 3) IS:1608 4) IS:4736 5) AA 0231813 6) AA 0231815

APPROVED :
Revisions : INTERPLANT
Cl. 19.8.13 of MOM of WG-SMC+RP STANDARDIZATION COMMITTEE-(SMC+RP)

Rev. No. 02 Amd.No. Reaffirmed Prepared Issued Dt. of 1st. Issue


Dt:15.11.2003 Dt : HARDWAR Corp. R&D FEB,`1978
Year :
AA 724 23 01
Rev. No. 02 CORPORATE STANDARD
PAGE 2 OF 2
AA 724 23 08
CORPORATE STANDARD Rev. No. 02

PAGE 1 OF 2

TEES, EQUAL
1.0 SCOPE:
1.1 This standard gives information as to the designation, material, sizes, dimensions and
information required for ordering purpose for Tees, equal.
1.2 These tees are capable of withstanding the application of (a) an internal hydraulic test
pressure of 5 MPa (50 kgf/cm2) and (b) an internal air test pressure of 0.7 MPa
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED

(7 kgf/cm2) whilst the fitting is completely immersed in water or light oil.


It must not be used directly or Indirectly in any way detrimental to the Interest of the company.

2.0 DESIGNATION:
2.1 A Tee, equal of nominal size 20mm shall be designates as:
2.1.1 On drawings:
(a) Material specification column: AA 724 23 08
(b) Description column : TEE EQUAL -20.
2.1.2 For placing indents on purchase: Tee, equal 20; AA 724 23 08
COPYRIGHT AND CONFIDENTIAL

2.1.3 For issuing enquiries and on purchase orders: While issuing enquiries and purchase
orders delete BHEL standard number from the clause 2.1.2 and add the
information given under clause 3.0.

3.0 COMPLIANCE WITH NATIONAL STANDARDS:


3.1 Dimensions, Tolerances & General requirements : As per IS: 1239, part 2 92, Table 8
3.2 Material : Steel having minimum tensile strength of 320MPa (32kgf/mm2)
as per IS:1608-95.
3.3 Threads : Taper in accordance with IS: 554-99 and shall be clean and well cut.
3.4 Finish : Galvanised. The zinc coating shall be in accordance with IS:4736-86. After
galvanising, thread tolerance shall confirm to clause 3.3.
4.0 NOTE:
4.1 For dimensions of screwed ends of fittings refer BHEL standard AA0231813
4.2 For dimensions of pipe threads of fittings refer BHEL standard AA 0231815.
4.3 Weights given in this standard are for general reference only and are not meant for
commercial transactions.

5.0 REFERRED STANDARDS (Latest publications including amendments):


1) IS:554 2) IS:1239, part 2 3) IS:1608 4) IS: 4736 5) AA 0231813
6) AA 0231815

APPROVED :
Revisions : INTERPLANT
STANDARDIZATION COMMITTEE - SMC+RP

Rev. No. 02 Amd.No. Reaffirmed Prepared Issued Dt. of 1st. Issue


Dt:15.12.2003 Dt : Year : HARDWAR Corp. R&D FEB, 1978
AA 724 23 08
Rev. No. 02 CORPORATE STANDARD
PAGE 2 OF 2
AA 724 23 09
CORPORATE STANDARD Rev. No. 03

PAGE 1 OF 2

TEES, REDUCING (ON THE BRANCH)


1.0 SCOPE:

1.1 This standard gives information so as to the designation, material, sizes, dimensions
and information required for ordering purposes for Tees reducing on-Branch.
1.2 These tees are capable of withstanding the application of (a) an internal test pressure of
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED

5 MPa (50kgf/cm2) and (b) an internal air test pressure of 0.7 MPa (7kgf/cm2) whilst the
It must not be used directly or Indirectly in any way detrimental to the Interest of the company.

fitting is completely immersed in water or light oil.


2.0 DESIGNATION:
2.1 A Tee, Reducing on Branch of nominal size 40x15 shall be designated as
2.1.1 On Drawings:
(a) Material specification column AA 724 23 09
(b) Description columnTEE REDUCING BRANCH 40x15
COPYRIGHT AND CONFIDENTIAL

2.1.2 For Placing Indents And Purchase Orders:


Tee, Reducing (on the branch) 40x15; AA 724 23 09

2.1.3 For Issuing Enquires And Purchase Orders:


While issuing enquires and purchase orders delete BHEL standard number from the
clause 2.1.2 and add the information given under clause 3.0.
3.0 COMPLIANCE WITH NATIONAL STANDARDS:
3.1 Dimensions, Tolerances & General Requirements:
To IS:1239, Part 2 1992 (Table10)
3.2 Material:
Steel having minimum tensile strength of 320 MPa (32kgf/mm2) as per IS:1608.
3.3 Threads: Taper, in accordance with IS:554, and shall be clean & well cut.

3.4 Finish:
Galvanised. The zinc coating shall be in accordance with IS:4736. After galvanising,
thread tolerances shall conform to clause 3.3.
NOTES:
1. For dimensions of screwed ends of fittings refer BHEL Standard AA 023 18 13.
2. For dimensions of pipe threads of fittings refer BHEL Standard AA 023 18 15.
4.0 REFERRED STANDARDS (Latest publications including amendments):
1) IS:554 2) IS:1239, P2 3) IS:1608 4) IS: 4736 5) AA 0231813
6) AA 0231815

APPROVED :
Revisions : INTERPLANT MATERIAL
Cl 20.8.23 of MOM of WG (SMC&RP) RATIONALISATION COMMITTEE (WG-SMC+RP)

Rev. No. 03 Amd.No. Reaffirmed Prepared Issued Dt. of 1st Issue


Dt.:15.12.04 Dt : Year : HARDWAR Corp. R&D Feb. 78.
AA 724 23 09
Rev. No. 03 CORPORATE STANDARD
PAGE 2 OF 2

NOMINAL SIZE MINIMUM LENGTH, MINIMUM LENGTH SUB-CODE WEIGHT


OF OUTLET 1 & 2 CENTRE TO FACE, mm CENTRE TO FACE, PER 00Nos.
mm x mm in* A mm B kg
8x6 x 1/8 21 22 018
10 x 6 3/8 x 1/8 21 24 026
10 x 8 3/8 x 1/2 22 32 034
15 x 8 1/2 x 1/4 25 32 042
15 x 10 1/2 x 3/8 27 35 050
20 x 8 3/4 x 1/4 27 35 069
20 x 10 3/4 x 3/8 29 35 077
20 x 15 3/4 x 1/2 32 35 085
25 x 8 1 x 1/2 32 43 093
25 x 10 1 x 3/8 30 43 107
25 x 15 1 x 1/2 35 43 115
25 x 20 1 x 3/4 38 43 123
32 x 10 1 1/4 x 3/8 35 51 131
32 x 15 1 1/4 x 1/2 38 51 140*
32 x 20 1 1/4 x 3/4 41 51 158
32 x 25 1 1/4 x 1 44 51 166
40 x 10 1 1/4 x 3/8 37 52 174
40 x 15 1 1/4 x 1/2 38 52 182
40 x 20 1 1/4 x 3/4 41 52 190
40 x 25 1 1/4 x 1 48 52 204
40 x 32 1 1/2 x 11/4 49 52 212
50 x 15 2 x 1/2 41 64 220
50 x 20 2 x 3/4 44 64 239
50 x 25 2 x1 48 64 247
50 x 32 2 x 1 1/4 52 64 255
50 x 40 2 x 1 1/2 56 64 263
65 x 25 2 1/2 x 1 54 76 271
65 x 32 2 x 1 1/4 57 76 280*
65 x 40 2 1/2 x 1 1/2 60 76 298
65 x 50 2 1/2 x 2 67 76 301
80 x 25 3 x1 60 89 310*
80 x 32 3 x 1 1/4 64 89 328
80 x 40 3 x 1 1/2 67 89 336
80 x 50 3 x2 73 89 344
80 x 65 3 x 2 1/2 79 89 352
100 x 25 4 x1 70 115 360
100 x 40 4 x 1 1/2 76 115 379
100 x 50 4 x2 83 115 387
100 x 80 4 x3 95 115 395
125 x 80 5 x3 115 140 409
125 x 100 5 x 4 130 140 417
150 x 80 6 x3 120 160 425
150 x 100 6 x 4 135 160 433
* This inch designation is given for correlating with pipe threads in accordance with IS:554.
AA 724 23 30
CORPORATE STANDARD Rev. No. 03

PAGE 1 OF 2

SOCKETS EQUAL

1.0 SCOPE:
1.1 This standard gives information as to the designation, material, size, dimensions and
information required for ordering purposes for Sockets, equal.
1.2 These sockets are capable of withstanding the application of a) an internal hydraulic test
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED

pressure 5 MPa (50 kgf/cm2) and b) an internal air test pressure of 0.7MPa (7 kgf/mm2)
It must not be used directly or Indirectly in any way detrimental to the Interest of the company.

whilst the fitting is completely immersed in water or light oil.


2.0 DESIGNATION:
A socket, equal of nominal size 10mm shall be designates as:
2.1 On drawings:
(a) Material specification column: AA 724 23 30
(b) Description column : SOCKET EQUAL - 10.
COPYRIGHT AND CONFIDENTIAL

2.2 For placing indents on purchase: Sockets, Equal 10; AA 724 23 30


2.3 For issuing enquiries and purchase orders: While issuing enquires and purchase
orders delete BHEL standard number from the clause 2.2 and add the information
given under clause 3.0.
3.0 COMPLIANCE WITH NATIONAL STANDARDS:
3.1 Dimensions, Tolerances & General requirements :
As per IS : 1239 , part 2 1992, Table 6.
3.2 Material : Mild steel having minimum tensile strength of 320 MPa (32 kgf/mm2)
as per IS:1608-1995.
3.3 Threads : Parallel in accordance with IS: 554 1999 and shall be clean and well cut.
3.4 Finish : Galvanised. The zinc coating shall be in accordance with IS:4736-86.
After Galvanising, thread tolerance shall confirm to clause 3.3.
4.0 NOTE:
4.1 For dimensions of screwed ends of fittings refer BHEL standard AA0231813.
4.2 For dimensions of pipe threads of fittings refer BHEL standard AA 0231815.

5.0 REFERRED STANDARDS (Latest publications including amendments):


1) IS:554 2) IS:1239 3) IS:1608 4) IS: 4736 5) AA 0231813 6) AA 0231815

Revisions : APPROVED :
INTERPLANT
Cl. 19.8.16 of MOM of WG-SMC+RP STANDARDIZATION COMMITTEE-(SMC+RP)

Rev. No. 03 Amd.No. Reaffirmed Prepared Issued Dt. of 1st. Issue


Dt:15.11.2003 Dt : Year : HARDWAR Corp. R&D FEB., 1978
AA 724 23 30
Rev. No. 03 CORPORATE STANDARD
PAGE 2 OF 2
AA 724 23 31
CORPORATE STANDARD Rev. No. 03

PAGE 1 OF 2

SOCKETS REDUCING

1.0 SCOPE:
1.1 This standard gives information as to the designation, material, size, dimensions and
information required for ordering purposes for Sockets, reducing.
1.2 These sockets are capable of withstanding the application of a) an internal hydraulic test
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED

pressure 5 MPa (50 kgf/cm2) and b) an internal air test pressure of 0.7MPa (7 kgf/mm2)
It must not be used directly or Indirectly in any way detrimental to the Interest of the company.

whilst the fitting is completely immersed in water or light oil.


2.0 DESIGNATION:
A socket, reducing of nominal size 10 x 6 mm shall be designates as:
2.1 On drawings:
(a) Material specification column: AA 724 23 31
(b) Description column : SOCKET REDUCING 10x6.
COPYRIGHT AND CONFIDENTIAL

2.2 For placing indents on purchase: Sockets, Reducing 10x6; AA 724 23 31


2.3 For issuing enquiries and purchase orders: While issuing enquires and purchase
orders delete BHEL standard number from the clause 2.2 and add the information
given under clause 3.0.
3.0 COMPLIANCE WITH NATIONAL STANDARDS:
3.1 Dimensions, Tolerances & General requirements :
As per IS : 1239 , part 2 1992, Table 18.
3.2 Material : Steel having minimum tensile strength of 320 MPa (32 kgf/mm2)
as per IS:1608-1995.
3.3 Threads : Taper in accordance with IS: 554 1999 and shall be clean and well cut.
3.4 Finish : Galvanised. The zinc coating shall be in accordance with IS:4736-86.
After Galvanising, thread tolerance shall confirm to clause 3.3.
4.0 NOTE:
4.1 For dimensions of screwed ends of fittings refer BHEL standard AA0231813.
4.2 For dimensions of pipe threads of fittings refer BHEL standard AA 0231815.

5.0 REFERRED STANDARDS (Latest publications including amendments):


1) IS:554 2) IS:1239 3) IS:1608 4) IS: 4736 5) AA 0231813 6) AA 0231815

Revisions : APPROVED :
INTERPLANT
Cl. 19.8.16 of MOM of WG-SMC+RP STANDARDIZATION COMMITTEE-(SMC+RP)

Rev. No. 03 Amd.No. Reaffirmed Prepared Issued Dt. of 1st. Issue


Dt:15.11.2003 Dt : Year : HARDWAR Corp. R&D FEB., 1978
AA 724 23 31
Rev. No. 03 CORPORATE STANDARD
PAGE 2 OF 2
AA 724 23 45
CORPORATE STANDARD Rev. No. 02

PAGE 1 OF 2

CAPS - FLAT

1.0 SCOPE:
1.1 This standard gives information as to the designation, material, sizes, dimensions and
information required for ordering purpose for Caps-Flat.
1.2 These caps are capable of withstanding the application of (a) an internal hydraulic test
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED

pressure of 5 MPa (50 kgf/cm2) and (b) an internal air test pressure of 0.7 MPa
It must not be used directly or Indirectly in any way detrimental to the Interest of the company.

(7 kgf/cm2) whilst the fitting is completely immersed in water or light oil.

2.0 DESIGNATION:
2.1 A Cap Flat of Nominal Size 10mm shall be designates as:
2.1.1 On drawings:
(a) Material specification column: AA 724 23 45
(b) Description column : CAP FLAT - 10.
COPYRIGHT AND CONFIDENTIAL

2.1.2 For placing indents on purchase: CAP FLAT 10, AA 724 23 45


2.1.3 For issuing enquiries and on purchase orders: While issuing enquires and purchase
orders delete BHEL standard number from the clause 2.1.2 and add the information
given under clause 3.0.

3.0 COMPLIANCE WITH NATIONAL STANDARDS:


3.1 Dimensions, Tolerances & General requirements :
As per IS : 1239 - 1992 , Part 2, Table -19
3.2 Material : Steel having minimum tensile strength of 320 MPa (32 kgf/mm2)
as per IS:1608-95
3.3 Threads : Taper in accordance with IS: 554 99 and shall be clean and well cut.
3.4 Finish : Galvanised. The zinc coating shall be in accordance with IS:4736-86.
After Galvanising, thread tolerance shall confirm to clause 3.3.
4.0 NOTE:
4.1 For dimensions of screwed ends of fittings refer corporate standard AA0231813
4.2 For dimensions of pipe threads of fittings refer corporate standard AA 0231815.
4.3 Weights given in this standard are for general reference only and are not meant for
commercial transactions.

5.0 REFERRED STANDARDS (Latest publications including amendments):


1) IS:554 2) IS:1239 3) IS:1608 4) IS: 4736 5) AA 0231813 6) AA 0231815

APPROVED :
Revisions : INTERPLANT
STANDARDIZATION COMMITTEE - SMC+RP

Rev. No. 02 Amd.No. Reaffirmed Prepared Issued Dt. of 1st. Issue


Dt:15.12.2003 Dt : Year : HARDWAR Corp. R&D Feb, 1978
AA 724 23 45
Rev. No. 02 CORPORATE STANDARD
PAGE 2 OF 2

125 5 98 7. 0 138

150 6 98 7. 0 146

* The inch designation is given for correlating with pipe threads according to IS:554.
HY 724 25 79
PLANT STANDARD REV. NO: 00
HYDERABAD PAGE 1 OF 5

DIMENSIONS AND RATIONALISED SIZES


The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
used directly in any way determined to the interest of the company.
Copyright and Confidential

DESIGNATION : A CAP, CARBON STEEL MATERIAL, PRESSURE CLASS 3000,


NOMINAL SIZE 1 NPT, SHALL BE DESIGNATED AS
FOLLOWS:

CAP 1 3000 NPT CS

Revisions: Issued :
BROUGHT UPTO DATE STANDARDS ENGINEERING
DEPARTMENT
Rev.No. Rev.Date. Revised: Prepared: Approved: Date:
00 PDP KLM NOV 86
HY 724 25 79
REV. NO.00 PLANT STANDARD
PAGE 2 OF 5 HYDERABAD

a1) PRESSURE CLASS : 3000 MATERIAL : CARBON STEEL

LENGTH OF END
12 DIGIT CODE USER DIVISIONS
NOMINAL END OUT THREAD (MIN) WALL WT./ PREF.
PIPE SIZE TO SIDE THICK PIECE SYMBO
(Inches) END P DIA. D B L2 NESS Kg L 10 DIGIT CODE TC FP BM HE OE
G(min)

1/8 19 16 6.5 6.5 5.0

HY 724 25 79 023
1/4 25 19 8.0 10.0 5.0
-

3/8 25 22 9.0 10.5 5.0

HY 724 25 79 040
32 29 11.0 13.5 6.5
776 50 43 104
HY 724 25 79 058
37 35 12.5 14.0 6.5
776 50 53 104
HY 724 25 79 066
1 41 44 14.5 17.5 9.5
776 50 63 104

1 44 57 17.0 18.0 9.5

HY 724 25 79 082
1 44 64 18.0 18.5 11.0
776 50 83 104
HY 724 25 79 090
2 48 76 19.0 19.0 12.5
-

2 60 92 23.5 29.0 16.0

HY 724 25 79 562
3 65 108 26.0 30.5 19.0
776 51 13 104
HY 724 25 79 570
4 68 140 27.5 33.0 22.0
-
HY 724 25 79
PLANT STANDARD REV. NO.00
HYDERABAD PAGE 3 OF 5

a2) PRESSURE CLASS : 3000 MATERIAL : STAINLESS STEEL

LENGTH OF END
12 DIGIT CODE USER DIVISIONS
NOMINAL END OUT THREAD (MIN) WALL WT./ PREF.
PIPE SIZE TO SIDE THICK PIECE SYMBO
(Inches) END P DIA. D B L2 NESS Kg L 10 DIGIT CODE TC
G(min)

1/8 19 16 6.5 6.5 5.0

1/4 25 19 8.0 10.0 5.0


The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

3/8 25 22 9.0 10.5 5.0

HY 724 25 79 228
32 29 11.0 13.5 6.5
776 50 43 118
HY 724 25 79 236
37 35 12.5 14.0 6.5
used directly in any way determined to the interest of the company.

776 50 53 118
HY 724 25 79 244
1 41 44 14.5 17.5 9.5
776 50 63 118
Copyright and Confidential

1 44 57 17.0 18.0 9.5

1 44 64 18.0 18.5 11.0

HY 724 25 79 297
2 48 76 19.0 19.0 12.5
-

2 60 92 23.5 29.0 16.0

HY 724 25 79 562
3 65 108 26.0 30.5 19.0
776 51 13 104
HY 724 25 79 570
4 68 140 27.5 33.0 22.0
-
HY 724 25 79
REV. NO.00 PLANT STANDARD
PAGE 4 OF 5 HYDERABAD
b1) PRESSURE CLASS : 6000 MATERIAL : CARBON STEEL

LENGTH OF END
12 DIGIT CODE USER DIVISIONS
NOMINAL END OUT THREAD (MIN) WALL WT./ PREF.
PIPE SIZE TO SIDE THICK PIECE SYMBO
(Inches) END P DIA. D B L2 NESS Kg L 10 DIGIT CODE TC FP
G(min)

1/4 27 25 8.0 10.0 6.5

3/8 27 32 9.0 10.5 6.5

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
HY 724 25 79 317
33 38 11.0 13.5 8.0
776 50 43 204
HY 724 25 79 325
38 44 12.5 14.0 8.0
776 50 53 204

used directly in any way determined to the interest of the company.


1 43 57 14.5 17.5 11.0

Copyright and Confidential


1 46 64 17.0 18.0 11.0

1 48 76 18.0 18.5 12.5

2 51 92 19.0 19.0 16.0

2 64 108 23.5 29.0 19.0

3 68 127 26.0 30.5 22.0

4 75 159 27.5 33.0 28.5


HY 724 25 79
PLANT STANDARD REV. NO.00
HYDERABAD PAGE 5 OF 5
b2) PRESSURE CLASS : 6000 MATERIAL : STAINLESS STEEL

LENGTH OF END
12 DIGIT CODE USER DIVISIONS
NOMINAL END OUT THREAD (MIN) WALL WT./ PREF.
PIPE SIZE TO SIDE THICK PIECE SYMBO
(Inches) END P DIA. D B L2 NESS Kg L 10 DIGIT CODE TC
G(min)

1/4 27 25 8.0 10.0 6.5

3/8 27 32 9.0 10.5 6.5

33 38 11.0 13.5 8.0


The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

HY 724 25 79 503
38 44 12.5 14.0 8.0
776 50 53 218
HY 724 25 79 511
1 43 57 14.5 17.5 11.0
776 50 63 218
used directly in any way determined to the interest of the company.

1 46 64 17.0 18.0 11.0


Copyright and Confidential

1 48 76 18.0 18.5 12.5

2 51 92 19.0 19.0 16.0

2 64 108 23.5 29.0 19.0

3 68 127 26.0 30.5 22.0

4 75 159 27.5 33.0 28.5


HY7242560 REV.NO.00
AMENDMENT-NOTIFICATION
PAGE 1 OF 1

ELBOW 45 , LONG RADIUS, STAINLESS STEEL,


(SA403 WP 321), BUTT WELDING

Cl.1.1 - Read the year of ANSI B16.11-1980 as 1991

Cl.2 - Read A105 as ASME : SA 105


A182 F11 as ASME : SA 182 F11
A182 F321 as ASME: SA 182 F321

REF: Amd.No. APPROVED: ISSUED: DATE: CUM.Sr.No.

01 AGM SR.M(STDS) AUG. 93 0063


(E&CC)
HY7242560
PLANT STANDARD REV. NO: 00
HYDERABAD
PAGE 1 OF 1

ELBOW45, NPT

PART I - ORDERING DESCRIPTION

1.0 COMPLIANCE WITH STANDARDS

1.1 Dimensions, tolerances and other requirements; ANSI B16. 11- 1980.

2.0 MATERIAL
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in any way detrimental to the interest of the company.

Carbon steel : SA 105

Alloy Steel : SA 182 F 11

Stainless Steel : SA 182 F 321


Copyright and Confidential

Required material shall be as specified in the order.

3.0 PRESSURE CLASS:

3000 or 6000 as specified in the order.

4.0 SIZES:

As specified in the order.

5.0 TECHNICAL DELIVERY CONDITIONS:

As per plant standard No. HY 0851497


(a copy to be enclosed).

Revisions: Issued :
STANDARDS ENGINEERING
DEPARTMENT
Rev. No. Rev. Date: Revised: Prepared: Approved: Date:

PDP KLM JUN. 1986


TD -201 REV No.00

PRODUCT STANDARD GT 57693

PROJECT ENGG. Rev. No. 00


HYDERABAD 32 Page1 of 3

Purchase Specification For Radiography/Gama Plug


The information on this document is property of BHARAT HEAVY ELECTRICALS LIMITED

1. SCOPE
It must not be used directly any way detrimental to the interest of the company

This standard specifies the requirements of gama plug of alloy steel M24X3 and
carbon steel M27X3 as per drg. 3-38101-02762-rev 00

2.0 DESIGNATION
COPY RIGHT AND CONFIDENTIAL

RG PLUG M24X3 Alloy Steel


RG PLUG M27X3 Carbon Steel

3.0 COMPLIANCE WITH STANDARDS

3.1 Dimensions, tolerances: AA0230202 and AA0231816 respectively.

3.2 Design, Manufacturing and Inspection: As per IBR 1950

3.2 Material : ASTM A 182F22 (Alloy Steel)


ASTM A105 (Carbon Steel)

Revision: Prepared by: Approved by: Date:


Ref. doc

Refer to record of revision Chmanoj V.V.S.S.Sundar 30.09.08


COPY RIGHT AND CONFIDENTIAL
The information on this document is property of BHARAT HEAVY ELECTRICALS LIMITED TD -201 REV No.00
It must not be used directly any way detrimental to the interest of the company

00
Rev.No
Date

30.09.08
Fresh Issue
Revision Details
PROJECT ENGG.
HYDERABAD 32

RECORD OF REVISIONS
PRODUCT STANDARD

Revised
Page1 of 3
GT 57693

Rev. No. 00

Approved
PRODUCT STANDARD GT 5 7693

Rev No. 00
TD-201

Form No.
HYDERABAD Rev No. 01
HYDERABAD PROJECT ENGINEERING DEPARTMENT Page 1 of 3

TECHNICAL SPECIFICATION FOR RADIOGRAPHY / GAMMA or X-RAY PLUG

1.0 SCOPE
This standard specifies the requirements of radiography / gamma or X-ray plug as per drg.
6108-0022 Rev 08 enclosed as sheet 2 of this specification

2.0 DESIGNATION
RG PLUG M24X3 Alloy Steel
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED,

RG PLUG M27X3 Carbon Steel


It must not be used directly or indirectly in any way detrimental to the interest of the company.

3.0 COMPLIANCE WITH STANDARDS


3.1 Dimensions, tolerances: AA0230202 and AA0231816 respectively.
3.2 Design, Manufacturing and Inspection: As per IBR 1950
3.3 Material : ASTM A182F22 (Alloy Steel)
ASTM A105 (Carbon Steel)

4.0 TECHNICAL DELIVERY CONDITIONS :


COPYRIGHT AND CONFIDENTIAL

As per corporate standard No. AA 085 14 02 (A copy to be enclosed)

5.0 DOCUMENTATION:
After placement of order:
Three copies each of the following documents for approval:
a) G.A. Drawings with binding dimensions, bill of materials with material specification details,
details of tests, weight, cross-sectional & constructional details and materials of construction
Quality plan adopted by the supplier during manufacture and inspection / testing
b) Installation Guidelines
Five copies of the following test certificates shall be furnished to BHEL along with each
consignment attested by authorized inspector:
a) Chemical and Mechanical Test Certificates
b) Test Certificates

Approval / Review of the documents submitted to BHEL shall not relieve the vendor from its
responsibilities of supplying the assemblies as per applicable standard

TABLE-I

V ar DE SC RI P TIO N MATE RI AL BHEL c ode


N o.
01 RG PLUG M24X3 ALLOY STEEL (F22) GT9757693014
02 RG PLUG M27X3 CARBON STEEL GT9757693022

Revisions : Prepared : Approved : Date :


Ref. Doc

Refer to record of revisions : Manoj Chowdhury VVSSundar 23.02.07


Page 02 of 03
Ref. Doc. COPYRIGHT AND CONFIDENTIAL TD-106-3
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED, Rev No
It must not be used directly or indirectly in any way detrimental to the interest of the company. Form No.

01
00
HYDERABAD

Rev. No.
Date

11.11.09
23.02.07
HYDERABAD

FIRST ISSUE
Revision Details

GENERALLY REVISED
PRODUCT STANDARD

PB
MC
RECORD OF REVISIONS
PROJECT ENGINEERING DEPARTMENT

Revised By

KS
Rev No. 01
GT 5 7693

VVSS
Page 03 of 03

Approved By
HY0851495
PLANT STANDARD REV. NO. 01
HYDERABAD
PAGE 1 OF 8

TECHNICAL DELIVERY CONDITIONS FOR ASME-PIPE FITTINGS

1.0 SCOPE:

This standard stipulates the technical delivery conditions for socket-welding and threaded
fittings like elbow, tees, couplings etc. to ASME: B16.11 and seamless/welded
construction butt-welding fittings like elbows, tees, reducers etc. to ASME: B16.9 and
ASME B16.28.
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.

2.0 TECHNICAL REQUIREMENTS:


It must not be used directly or indirectly in any way detrimental to the interest of the company.

The socket-welding & threaded forged fittings shall comply with ASME: B16.11 and butt-
welding fittings with ASME: B16.9/ASME:B16.28 & with the following specific
requirements. All the fittings shall be manufactured and supplied as per latest version of
ASME codes.

2.1 Pressure class, schedule and size: Pressure class and size for socket-welding fittings,
Copyright and Confidential

schedule and size for butt-welding fittings shall be as specified in the enquiry/order.

2.2 Material Specification: The material of the fittings shall be as per enquiry/order. The
material specification shall generally comply with the following, unless otherwise
specified.

a) Socket welding fittings: Socket welding&threaded forged fittings shall be manufac-


tured to the following material specification (Refer enquiry/ordering specification).

Carbon steel (Low temperature service) : ASME: SA350 Gr: LF2


Carbon steel (High temperature service) : ASME: SA105
Alloy steel (High temperature service) : ASME: SA182 Gr:F22/F11/F91-as applicable
Stainless Steel : ASME: SA182 Gr: F321

b) Butt - welding fittings: Seamless and welded construction butt-welding fittings shall
be manufactured to the following material specification (Refer enquiry/ordering
specification).

Carbon steel (Low temperature service) : ASME: SA420 Gr: WPL6


Carbon steel (High temperature service) : ASME: SA234 Gr: WPB
: ASME : SA234 Gr: WPBW

Alloy steel (High temperature service) : ASME: SA234 Gr: WP11


: ASME: SA234 Gr: WP22

Revisions: Issued :
Clause 9.1 (h) and F91 added . STANDARDS ENGINEERING
DEPARTMENT
Rev.No. 01 Amd. No. Reaffirmed: Prepared: Approved: Date:
Dt. JUL. 06 Dt. Year: MATLS. ENGG. DGM (TS) NOV. 2004
HY0851495
Rev. No.01
PLANT STANDARD
HYDERABAD
PAGE 2 OF 8

Stainless steel : ASME: SA403 Gr: WP321


: ASME: SA403 Gr: WP304
: ASME : SA403 Gr: WP304W
: ASME : SA403 Gr. WP304WX

2.3 Heat Treatment: The fittings shall be properly heat treated as per the applicable
material specifications.

2.4 Dimensions, Tolerances & Finish: The dimensions and tolerances shall be ASME -

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
strictly as per ASME: B16.11 for forged steel fittings - socket welding and threaded,

It must not be used directly or indirectly in any way detrimental to the interest of the company.
ASME B16.9- for factory made wrought butt-welding fittings. For allowable
imperfections and finish of the fittings, relevant clause as per ASME:SA234/ SA 403/
SA 420 shall be applicable for carbon, alloy and stainless steel fittings.

All fittings shall be blast cleaned both inside and outside to remove rust, scale and other
foreign materials. The surface shall be clean, smooth and without any scales, burrs etc.

Copyright and Confidential


2.5 Edge preparation:

2.5.1 Butt Welding Fittings: Unless otherwise specified , the butt welding fittings shall be
supplied with edge preparation for welding with the connecting pipe. The edges shall be
machined as per ASME: B16.25.

2.5.2 Socket Welding/Threaded Forged Fittings: Unless otherwise specified, the forged
fittings shall be machined as per dimensions and tolerances specified in ASME B 16.11.

3.0 RAW MATERIAL:

3.1 The raw material for the fittings shall consist of killed steel forgings, bars, plates,
seamless tubular products, conforming to the chemical composition requirements of the
applicable finish product specification and material grade.

3.2 It is the responsibility of the supplier to select the appropriate raw material so that all
the pipe fittings meet the dimensional & other requirements indicated in this standard.

3.3 All the plates used for manufacturing of fittings shall be ultrasonically tested by either
of the following:

i) ASME SA 435 and acceptence standards as in SA 435 except that adjacent


discontinuity indications shall be seperated from each other by a distance equal to or
longer than the larger of the indications, unless both the adjacent defects can be
contained in a circle of diameter equal to the acceptance standards of a single defect.

ii) ASME SA 578 and acceptance standard shall be as per level -C of SA 578.
HY0851495
PLANT STANDARD
REV. NO.01
HYDERABAD
PAGE 3 OF 8

4.0 CHEMICAL COMPOSITION AND PROCESS:

4.1 Carbon percentage shall be limited as specified in the following table:


---------------------------------------------------------------------------------------
Sl. No. Grade Connecting pipe wall thickness C%
---------------------------------------------------------------------------------------
1. A105 All 0.25
2. WPB, WPBW All 0.25
---------------------------------------------------------------------------------------
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in any way detrimental to the interest of the company.

4.2 Fittings shall be of seamless construction only unless otherwise specified in the
enquiry/ordering specification. Fittings of nominal bore NB 50 and below shall be of
forged construction only.

4.3 Fittings shall be forged, wherever specified in the purchase order. The forgings must be as
close as possible to the final shape and size.
Copyright and Confidential

5.0 INSPECTION AND CERTIFICATION:

5.1 The pipe fittings shall comply with the quality requirements as per BHEL standard quality
plan latest revision (copy to be attached with this plant standard). Vendor shall confirm
in the offer the total compliance of this quality plan .

5.2 Mechanical and chemical testing: Material used for manufacture of the fittings shall be
tested for mechanical properties and chemical composition as per relevant material
standards.

5.3.1 The buttwelded pipe fittings shall not have the thickness less than 87.5% of the specified
wall thickness at any location. The minimum wall thickness of each fitting shall be
measured by using D - meter and shall be reported in the test certificate (Refer
Annexure2) & along with value of acceptable minimum thickness as per standard
requirements.

5.3.2 The body & socket wall thickness of socket welded fittings shall be as per ASME B16.11
& Body & end wall thickness of threaded fittings shall be as per ASME B16.11

5.4 Magnetic Particle Examination: Knuckle of reducers, outer bend portion of elbows and
neck portion of tees shall be magnetic particle examined after final heat treatment in
accordance with practice ASTM Standard -E 709 for all carbon steel and alloy steel fittings
for all schedules for sizes 2" inclusive and above.

5.5 Liquid Penetrant Examination: Knuckle of reducers, outerbend portion of elbows and neck
portion of tees shall be liquid penetrant examined after final heat treatment in accordance
with practice ASTM Standard - E165 for all staninless steel fittings for all schedules for
sizes 2" inclusive and above.
HY0851495
Rev. No.01
PLANT STANDARD
HYDERABAD
PAGE 4 OF 8

5.6 Acceptance Criteria for MPE and LPE Tests: The acceptance criteria for MPE and LPE
tests shall be in accordance with appendix 6 and 8 of ASME: Sec. VII DIV. 1
All surfaces to be examined shall be free of:-

a) Relevant linear indications.


b) Relevant rounded indications greater than 3/16 inch.
c) Four or more relevant rounded indications in a line seperated by 1/16 inch or less
(edge to edge).
d) An indication of imperfection may be larger than the imperfection that causes it,

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
however, the size of the indication is the basis for acceptance evaluation.

It must not be used directly or indirectly in any way detrimental to the interest of the company.
5.7 POSITIVE MATERIAL IDENTIFICATION (PMI):

All alloy steel and stainless steel pipe fittings shall be checked by a suitable equipment
for the material grade (i.e major alloying elements) at the manufacturer's works and
certified accordingly in the test certificate's (Refer Annexure 3) before dispatch.
Vendor shall ensure the availability of the suitable test facility at his works and the

Copyright and Confidential


equipment shall have valid calibration certificate.

5.8 Wrinkless: The inner bend portion of elbows shall be free from wrinkles and tool
marks.

6.0 CERTIFICATION:

6.1 All fittings shall be delivered along with three original copies of test certificates in
english as per the format enclosed in Annexure - 1.

6.2 IBR CERTIFICATION:

All the carbon and alloy steel pipe fittings pertaining to the material specifications:
ASME: SA 234 Gr WPB, Gr. WP11, Gr. WP22; Gr. WP91; ASME SA 105 and
ASME SA 182 Gr. F11, F22 & F91 shall be supplied under inspection and certification
by IBR or by an inspection agency approved by IBR. The test certificates shall be
provided in IBR format, form III C (i.e. in addition the test certificates to be furnished
as per annexure-1, annexure-2 & annexure 3).
6.3 In addition to the requirement specified at 6.2 above, all the pipe fittings supplied as per
this specification shall be inspected and certified by BHEL nominated inspection
agency at the manufacturer's works. Scope of inspection shall be as per BHEL approved
quality plan.

7.0 GUARANTEE CERTIFICATE:


The supplier shall furnish a guarantee certificate for the supplied products. It shall
confirm that the supplied product (s) are in confirmity with applicable codes &
standards. It shall also confirm that fittings supplied are capable of withstanding without
failure, leakage or impairment of their serviceability, a hydrostatic test pressure equal to
that prescribed for the specified matching pipe of equivalent material.
HY0851495
PLANT STANDARD
REV. NO.01
HYDERABAD
PAGE 5 OF 8

8.0 QUALITY ASSURANCE DURING MANUFACTURING AND INSPECTION OF


PIPE FITTINGS:
a) Vendor shall ensure strict Quality Assurance Process while selecting the source of Raw
Materials & their procurement methods. Vendor shall produce documentory evidences
accordingly of its QA process ensuring the correct sourcing - at any time to BHEL's
inspection agency. It shall be the responsibility of the vendor to ensure that no mix up of
materials & their identification occurs during all stages of procurement, marking, transport,
stocking at its works & also before starting of the manufacturing.
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.

b) All steps shall be ensured by the vendor so that only required materials as per
It must not be used directly or indirectly in any way detrimental to the interest of the company.

specifications are only made input to manufacturing process, kept documented process
assurance methods during total cycle of manufacturing, Heat-Treatment, surface treatment,
testing & final painting/marking/colour coding.

9.0 MARKING, PRESERVATION AND PACKING:

9.1 Marking: The following details shall be punched on each fitting.


Copyright and Confidential

a) Manufacturers name or trade mark.


b) Type of fittings.
c) Item designation (as per ordering specification).
d) Material specification grade.
e) Melt No.
f) Test certificate number.
g) Mark of Inspection Authority.
h) BHEL Des no. (As indicated in P.O./intimated from BHEL).

9.2 Preservation: Before despatch, the fittings shall be dried and cleaned and the entire
surface shall be well coated with a good quality rust preventive coating that will not
become fluid and run-off at 65C.

9.3 Packing: All fittings shall be provided with suitable HDPE End Covers to protect the ends
(socket/threaded ends or weld edge preparation) and to protect the internal surfaces. All
fittings shall be packed and despatched in suitable wooden boxes, so that no damages
occur during transportation/storing.

10.0 COLOUR CODING:

All the pipe fittings shall be colour coded by painting a circumferential ring of 10 mm
width at one end of the fitting at a distance of 20 mm from the end. The colour of the
circumferential ring shall be according to the applicable material grade as given in the table
below.
HY0851495
Rev. No.01
PLANT STANDARD
HYDERABAD
PAGE 6 OF 8

Sl.
Material Colour of the ring
No.
1. SA 350 LF2 Red

2. SA 105 Red

3. SA 420 Gr. WPL6 Red

4. SA 234 WPB Red

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in any way detrimental to the interest of the company.
5. SA 234 WP11 Green

6. SA 234 WP22 Blue

7. SA234 WP 91 Orange

8. SA182 F91 Orange

Copyright and Confidential


9. SA 182 F22 Blue

10. SA182 F11 Green


11. SA 182 F321 White
12. SA 403 WP321 White
13. SA 403 WP304 Yellow

Table: Colour coding requirements.

11.0 REFERENCE STANDARDS AND SPECIFICATIONS:

The latest versions of the below mentioned standards and specifications shall be used
as reference for supplying pipe fittings as per this specification.

ASME: B16.9
ASME: B16.11
ASME: B16.28
ASME: SA234
ASME: SA403
ASME: SA420
ASME: B16.25
ASME: SA435
ASME: SA578
ASTM: E 709
ASTM: E 165
HY0851495
PLANT STANDARD
REV. NO.01
HYDERABAD
PAGE 7 OF 8

ANNEXURE 1 : TEST CERTIFICATE PROFORMA


SUPPLIERS NAME AND ADDRESS
TEST CERTIFICATE FOR FORGINGS
1. Customer : 7. Reduction Ratio :
2. TC No. & Date : 8. Batch No. :
3. P.O. No. : 9. Heat Code No. :
4. Process of Melting Ingot : 10. Spec No. :
5. Deoridisation Process : 11. Test Bar size :
6. Forging Method : 12. Supplier of the Ingot/billet/bloom :

13. FORGINGS COVERED BY T.C.


The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.

S. No. Drawing No. & Item No. Description Quantity & Weight
It must not be used directly or indirectly in any way detrimental to the interest of the company.

14. CHEMICAL COMPOSITION (PERCENT)


Element C Mn S P
As per Min.
Specn. Max.
Actual values
15. HEAT TREATMENT
(To be accompanied by Record Chart)
Condition Heating rate C/hr Temp C Soaking Time Hr Heating rate C/hr Cooling Med.
Copyright and Confidential

16. MECHANICAL PROPERTIES


T.S. Y.S. % E on % R.A. Hardness Impact value Sand Test
N/mm 0.5/0.2% 5.65 Min. BHN louise Angle Dia of Rem
Proof So GL Min. 3 of bend mandrel arks
N/mm values
As per min
Specn. max
Actual alues
17. SURFACE FINISH
(When called for in the order/drg.)
18. DIMENSIONAL INSPECTION
19. NON-DESTRUCTIVE TESTS
Nature of Test Acceptance level Instrument used Range Results Any other details
Ultrasonic
Radiographic
Dye Penetrant/
Magnetic Particle
20. METALLOGRAPHIC EXAMINATION
(To be conducted if called for and photo micrographs to be attached along with a report)
Position of sample Etohant used Magnification Constituent observed Relative %

21. OTHER TESTS IF ANY (MICROSCOPIC, SULPHUR PRINTS ETC.)


22. IDENTIFICATION OF FORGINGS AS PER CPS / PPS
We hereby certify that the items mentioned above have been issued and inspected in our presence and are found to be in accordance with
drawings, specifications and purchase order.

SIGNATURE & SEAL OF THE SIGNATURE AND SEAL OF THE CHIEF OF QUALITY
INSPECTING OFFICER CONTROL/CHIEF METALLURGIST OF THE SUPPLIER

DATE: DATE:

INSTRUCTIONS:

a) Details of all heat treatment processes carried out should be furnished in the format provided at point No.15.
b) Test certificates are to be furnished as per Purchase Order and specification, in A4 size paper.
c) All the entries should be in block letters.
d) If heattreatment is done by outside agencies, the original HT charts shall be furnished.
e) The actual TC may run into more than one A4 size paper, if needed to facilitate filling up of details.
HY0851495
Rev. No.01
PLANT STANDARD
HYDERABAD
PAGE 8 OF 8

ANNEXURE-2

TEST CERTIFICATE PROFORMA FOR RECORDING

MINIMUM THICKNESS MEASURED USING D-METER

SL. ITEM BHELs BHELs MINIMUM ACTUAL REMARKS


No. DESCRIPTION MATERIAL DES THICKNESS (mm) THICKNESS (mm)
CODE No. REQUIRED AS PER AS MEASURED ACCEPTED

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
CLAUSE 5.3.1 USING D-METER (YES/NO)

It must not be used directly or indirectly in any way detrimental to the interest of the company.
Copyright and Confidential
ANNEXURE-3

TEST CERTIFICATE PROFORMA FOR

POSITIVE MATERIAL IDENTIFICATION (PMI)

SL. ITEM BHELs BHELs MATERIAL PMI TEST REMARKS


No. DESCRIPTION MATERIAL DES No. STANDARD OBSERVATION
CODE ACCEPTED
(YES/NO)
HY 716 10 94
PLANT STANDARD REV. NO: 01
HYDERABAD PAGE 1 OF 4

SEALING WASHER

1.0 DESIGNATION:

A sealing washer of size 10x14x1 made of Aluminium shall be designated as :

1.1 On Drawings: i) Material specification column HY 716 10 94.


ii) Description column- Sealing washer 10x14x1-Al.
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

1.2 NOTE:

1.2.1 For placing Indents on Purchase: SEALING WASHER 10X10X1 AL HY 716 10 94.
used directly in any way determined to the interest of the company.

1.2.2 For Issuing Enquires and on Purchase Orders: While issuing enquiries and purchase
orders, delete the plant standard No. from the above description and add the information given
under clause e.
Copyright and Confidential

2.0 MATERIAL: Aluminium.

3.0 COMPLIANCE WITH NATIONAL STANDARDS:

3.1 Dimensions, Tolerances and : | To CSN 029310


General Requirements |
|

3.2 MATERIAL : IS: 737 GR 19000 H2.

3.3 FINISH Unplated.


as per AA 067 AA 067 36 02

4.1 NOTE : Weights given in the Standard are for general reference only and are not meant for
commercial transactions.

Revisions: Issued :
SUB CODES 810 AND 828 ADDED STANDARDS ENGINEERING
DEPARTMENT
ReviNo. 01 Amd.No. Reaffirmed: Prepared: Approved: Date.
V.N.R. DY.MANAGER
Dt. JUNE.83 Dt. Year: K.L.R. (STANDARDS) SEPT . 80
HY 716 10 94
REV. NO.01
PLANT STANDARD
PAGE 2 OF 4 HYDERABAD

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
ALL DIMENSIONS IN mm
SIZE TOLERANCES
WEIGHT
dxDxt SUB-CODE
Kgs/1000Pcs d D t 10 DIGIT CODE
4x8x1 0.195
5x9x1 0.115

used directly in any way determined to the interest of the company.


6 x 10 x 1 0.138
6 x 12 x 1 0.139 046

Copyright and Confidential


8 x 12 x 1 0.158 054
8 x 14 x 1 0.159
10 x 14 x 1 0.190 705 00 31 107 07 0
10 x 16 x 1 0.191
12 x 16 x 1.5 0.330 705 00 31 109 09 7
12 x 18 x 1.5 0.331
13 x 17 x 1.5 0.354
13 x 19 x 1.5 0.355 705 00 31 112 12 7
14 x 18 x 1.5 0.378 + 0.2 - 0.1 13 5
0.2
14 x 20 x 1.5 0.379 + 0.5 - 0.3
16 x 20 x 1.5 0.425
16 x 22 x 1.5 0.426
17 x 22 x 1.5 0.619 705 00 31 117 17 8
17 x 24 x 1.5 0.620 705 00 31 118 18 6
18 x 22 x 1.5 0.472
18 x 24 x 1.5 0.473
20 x 24 x 1.5 0.520 705 00 31 121 21 6
20 x 26 x 1.5 0.521
21 x 25 x 1.5 0.584 240
21 x 27 x 1.5 0.585 705 00 31 124 25 9
22 x 27 x 1.5 0.734
22 x 29 x 1.5 0.735
HY 716 10 94
PLANT STANDARD REV. NO.01
HYDERABAD PAGE 3 OF 4
SIZE TOLERANCES
WEIGHT
dxDxt SUB-CODE
Kgs/1000Pcs d D t 10 DIGIT CODE
23 x 28 x 2 1.02
23 x 30 x 2 1.03 705 00 31 128 29 1
24 x 30 x 2 1.29
24 x 32 x 2 1.30
26 x 32 x 2 1.38
26 x 34 x 2 1.39
27 x 32 x 2 1.24 705 00 31 133 34 8
27 x 36 x 2 1.25 705 00 31 134 35 6
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

28 x 34 x 2 1.48
28 x 36 x 2 1.49
30 x 36 x 2 1.57 705 00 31 137 38 0
30 x 38 x 2 1.58
used directly in any way determined to the interest of the company.

32 x 38 x 2 1.68
32 x 40 x 2 1.69 705 00 31 140
33 x 39 x 2 1.72 705 00 31 141 38 0
Copyright and Confidential

33 x 43 x 2 1.73
35 x 41 x 2 1.82 + 0.3 - 0.1
0.3
35 x 43 x 2 1.83 + 0.6 - 0.3 705 00 31 144 41 0
36 x 43 x 2 1.91 42 9
36 x 44 x 2 1.92 43 7
38 x 44 x 2 1.95
38 x 46 x 2 1.96 705 00 31 148 49 6
39 x 46 x 2 2.40
39 x 48 x 2 2.41
40 x 47 x 2 2.24
40 x 49 x 2 2.45
42 x 49 x 2 2.58
42 x 51x 2 2.59 705 00 31 154 55 0
45x 52 x 2 2.72
45 x 54 x 2 2.73
48 x 55 x 2 2.90
48 x 58 x 2 2.91 705 00 31 158 59 3
50 x 57 x 2 3.00
HY 716 10 94
REV. NO.01
PLANT STANDARD
PAGE 4 OF 4 HYDERABAD

SIZE TOLERANCES
WEIGHT
dxDxt SUB-CODE
Kgs/1000Pcs d D t 10 DIGIT CODE
52 x 60 x 2.5 0.35
54 x 62 x 2.5 4.48
55 x 63 x 2.5 4.59
56 x 64 x 2.5 4.64 6 40

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
58 x 66 x 2.5 4.81 + 0.5
60 x 68 x 2.5 4.96 + 1.0
65 x 74 x 2.5 6.14
70 x 79 x 2.5 6.57

used directly in any way determined to the interest of the company.


75 x 84 x 2.5 7.01
78 x 88 x 2.5 8.20 - 0.2
0.3
80 x 90 x 2.5 8.35 - 0.5

Copyright and Confidential


85 x 95 x 2.5 8.65
90 x 100 x 2.5 8.90
95 x 105 x 2.5 9.67
100 x 110 x 2.5 10.2 + 0.7
105 x 115 x 2.5 10.6 + 1.2
110 x 120 x 2.5 11.1
115 x 125 x 2.5 11.6
120 x 130 x 2.5 12.1
125 x 135 x 2.5 12.6
* 5.5 x 9.5 x 2 0.74 + 0.2 - 0.1 787 54 08 149 810
0.3
* 6.5 x 17 x 2 3.04 + 0.5 - 0.3 785 54 00 159 828

1) FOR OBTAINING 12 DIGIT CODE NUMBER SUFFIX SUB CODE TO STANDARD


NUMBERF

* DIMENLSIONS ARE AS PER CSN 137540, SUITABLE FOR PRESSURE SGAUGE


CONNECTIONS.
HY 724 25 78
PLANT STANDARD REV. NO: 01
HYDERABAD PAGE 1 OF 7

NIPPLE, ONE SIDE NPT (MALE), OTHER SIDE BUTT WELDING

1.0 SCOPE :

This standard covers designation, material, dimensions and sizes of Nipple one side NPT male
threaded, other side suitable for butt welding, made from pipe.
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

2.0 DESIGNATION :

Eg: A reducing nipple to this standard, carbon steel material, nominal size , Schedule 80
and length 100 mm shall be designated as follows:

2.1 On drawings :
used directly in any way determined to the interest of the company.

i) Material specification column : HY 724 25 78


ii) Description column : NIPPLE X 100 SCH 80 NPT BW CS
Copyright and Confidential

2.2 For placing indents on purchase:

Nipple one side NPT, other side suitable for butt welding, nominal size , Schedule 80,
Length 100, carbon steel, HY 724 25 78.

2.3 For issuing enquiries and purchase orders:

The above description shall be specified and a copy of this standard shall be enclosed.

3.0 COMPLIANCE WITH STANDARDS :

3.1 Sizes : To this standard

3.2 Materials:

Carbon steel : ASME: SA106 Gr.B


Alloy st eel : ASME: SA335 Gr:P11
Stainless steel : ASME: SA312 Gr:TP321

3.3 Threading: ANSI : B 2.1

Revisions: Issued :
BROUGHT UPTO DATE STANDARDS ENGINEERING
DEPARTMENT
Rev.No. Rev.Date. Revised: Prepared: Approved: Date:
NAR KLM
01 MAR 86 PDP April 83.
HY 724 25 78
REV. NO.01 PLANT STANDARD
PAGE 2 OF 7 HYDERABAD

4.0 TEST CERTIFICATES :

Test certificates covering chemical composition and physical properties attested by M/s
Lloyds shall be furnished by the suppliers.

5.0 MARKING :

The following details shall be punched on each nipple:

a) Standard No.: HY 724 25 78


b) Nominal size and Schedule No.
c) Material specification
d) Manufacturers name or trade mark
e) Mark of inspecting authority

6.0 PRESERVATION :

Before despatch, the nipples shall be dired and cleaned and the entire surface shall be well
covered with a good quality rust preventive material that will not become fluid and run off at
65C. thrends shall be protected with suitable grease.

7.0 PACKING ;

The nipples shall be properly packed to avoid mechanical damages during transport.
HY 724 25 78
PLANT STANDARD REV. NO.01
HYDERABAD PAGE 3 OF 7

i) NIPPLE, ONE SIDE NPT, OTHER SIDE BW, CARBON STEEL

All dimensions are in mm unless other wise specified.


The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

NOM. Pref./ MAIN USER


SCHE- LENG- Wt./ pc NEW CODE
SIZE DN L Stock DIVISIONS
DULE TH C kg
INCHES Symbol OLD CODE TC OE HE FP

1/8 80 100 10
HY 724 25 78 027
used directly in any way determined to the interest of the company.

80 100 15
776 00 21 203
3/8 80 100 15
Copyright and Confidential

HY 724 25 78 043
80 100
776 00 41 203
HY 724 25 78 051
80 230
N 72 42 30 149
1/2 20
HY 724 25 78 060
160 100
776 00 41 603
HY 724 25 78 078
XXS 100
776 00 41 903
HY 724 25 78 086
80 100
776 00 51 203
HY 724 25 78 094
3/4 160 100 20
77600 51 603
HY 724 25 78 108
XXS 100
776 00 51 903
HY 724 25 78 116
80 100
776 00 61 203
HY 724 25 78 124
1 160 100 25
776 00 61 603
HY 724 25 78 132
XXS 100
776 0041 903
HY 724 25 78 140
80 100
776 00 81 203
HY 724 25 78 159
80 150
N72 42 30 152
11/2 26
HY 724 25 78 167
160 100
776 00 81 603
HY 724 25 78 175
XXS 100
776 00 81 903
HY 724 25 78
REV. NO.01 PLANT STANDARD
PAGE 4 OF 7 HYDERABAD

NOM. Pref./ MAIN USER


SCHE- LENG- Wt./ pc NEW CODE
SIZE DN L Stock DIVISIONS
DULE TH C kg
INCHES Symbol OLD CODE TC OE HE FP
HY 724 25 78 783
80 100
N72 42 30 153
HY 724 25 78 191
80 250
N72 42 30 154
HY 724 25 80 205
80 350
N72 42 30 155
HY 724 25 78 213

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
2 80 500 27
N72 42 30 156
HY 724 25 78 221
80 700
N 72 42 30 157
160 100

used directly in any way determined to the interest of the company.


XXS 100
HY 724 25 78 256
80 100
776 01 11 003
HY 724 25 78 264

Copyright and Confidential


40 150
N72 42 30 158
3 42
HY 724 25 78 272
160 85
-

HY 724 25 78 279
40 150
965 37 94 530
4 44
HY 724 25 78 302
40 200
N72 42 30 159
HY 724 25 78 310
80 100 20
779 40 51 203
HY 724 25 78 329
6 80 150 50
-
HY 724 25 78 337
6 40 150 50
965 37 94 600
HY 724 25 78 345
4 40 75 44
965 37 94 650
HY 724 25 78 353
8 20 150 55
965 37 94 620
HY 724 25 78
PLANT STANDARD REV. NO.01
HYDERABAD PAGE 5 OF 7

ii) NIPPLE, ONE SIDE NPT, OTHER SIDE BW, ALLOY STEEL
(All dimensions are in mm unless other wise specified.)

NOM. Pref./ MAIN USER


SCHE- LENG- Wt./ pc NEW CODE
SIZE DN L Stock DIVISIONS
DULE TH C kg
INCHES Symbol OLD CODE TC OE HE FP

1/8 80 100 10
HY 724 25 78 620
80 100 15
776 00 21 234
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

3/8 80 100 15
HY 724 25 78 647
80 100
776 00 41 234
1/2 160 100 20
used directly in any way determined to the interest of the company.

HY 724 25 78 663
XXS 100
776 00 41 934
HY 724 25 78 671
80 100
Copyright and Confidential

776 00 51 234
3/4 160 100 20
HY 724 25 78 698
XXS 100
77600 51 934
HY 724 25 78 701
80 100
776 00 61 234
1 160 100 25
HY 724 25 78 728
XXS 100
776 00 61 934
HY 724 25 78 736
80 100
776 00 81 234
11/2 160 100 26
HY 724 25 78 752
XXS 150
776 00 81 934
HY 724 25 78
REV. NO.01 PLANT STANDARD
PAGE 6 OF 7 HYDERABAD

ii) NIPPLE, ONE SIDE NPT, OTHER SIDE BW, STAINLESS STEEL
(All dimensions are in mm unless other wise specified.)

NOM. Pref./ MAIN USER


SCHE- LENG- Wt./ pc NEW CODE
SIZE DN L Stock DIVISIONS
DULE TH C kg
INCHES Symbol OLD CODE TC OE HE FP

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
1/8 80 S 100 10
HY 724 25 78 825
80 S 100 15
776 00 22 6144
3/8 80 S 100 15

used directly in any way determined to the interest of the company.


HY 724 25 78 841
80 S 100
776 00 42 6144
HY 724 25 78 850
1/2 160 S 100 20
776 00 43 014

Copyright and Confidential


HY 724 25 78 868
XXS 100
776 00 41 914
HY 724 25 78 876
80 S 100
776 00 52 614
HY 724 25 78 884
3/4 160 S 100 20
776 00 53 014
HY 724 25 78 892
XXS 100
776 00 51 914
HY 724 25 78 906
80 S 100
776 00 62 614
HY 724 25 78 914
1 160 S 100 25
776 00 63 014
HY 724 25 78 922
XXS 100
776 00 61 914
HY 724 25 78 930
80 S 100
776 00 82 614
HY 724 25 78 949
11/2 160 S 100 26
776 00 83 014
HY 724 25 78 957
XXS 100
776 00 81 914
HY 724 25 78 965
40 S 100 20
776 00 52 414
HY 724 25 78 973
40 S 100 20
776 00 42 414
HY 724 25 78 981
1 40 S 100 25
776 00 62 414
Copyright and Confidential
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
used directly in any way determined to the interest of the company.

NOTE:
HYDERABAD

STANARD SIZE NOT USED


STANDARD AND STOCK SIZE
PLANT STANDARD

NON-STANDARD AND STOCK SIZE


STANDARD AND NON-STOCK SIZE

NON-STANDARD AND NON-STOCK SIZE


REV. NO.01
PAGE 7 OF 7
HY 724 25 78
HY 724 25 80
PLANT STANDARD REV. NO: 01
HYDERABAD PAGE 1 OF 8

NIPPLE, BOTH IDES NPT (MALE)

1.0 SCOPE :

This standard covers designation, materials, dimensions and sizes of Nipples, both sides NPT
male threaded, made from pipe.
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

2.0 DESIGNATION :

Eg: A nipple to this standard, carbon steel material, nominal size 1/8, schedule 80 and length
100 mm shall be designated as follows:

2.1 On drawings :
used directly in any way determined to the interest of the company.

i) Material specification column : HY 724 25 80


ii) Description column : NIPPLE 1/8 x 100 SCH 80 NPT CS
Copyright and Confidential

2.2 For placing indents on purchase:

Nipple, NPT, nominal size 1/8 , Schedule 80, length 100, carbon steel, HY 724 25 80.

2.3 For issuing enquiries and purchase orders :

The above description shall be specified and a copy of this standard shall be enclosed.

3.0 COMPLIANCE WITH STANDARDS :

3.1 Sizes : To this standard


| Carbon steel: ASME:SA100 Gr.P

3.2 Material | Alloy steel : ASME : SA335 Gr.B11


| Stainless steel : ASME: SA312 Gr:TP 321

3.3 Threading : ANSI : B2.1

4.0 TEST CERTIFICATES :

Test certificates covering chemical composition &physical properties attested by M/s Lloyds
shall be furnished by the suppliers.

Revisions: Issued :
BROUGHT UPTO DATE STANDARDS ENGINEERING
DEPARTMENT
Rev.No. Rev.Date. Revised: Prepared: Approved: Date:
MAR, KLM
01 MAR 86 PDP April 83
HY 724 25 80
REV. NO.01 PLANT STANDARD
PAGE 2 OF 8 HYDERABAD

1.0 MARKING :
5.0 MARKING :
The following details shall be punched on each nipple:
The following details shall be punched on each nipple:

a) Standard No.: HY 724 25 80


b) Nominal size & Schedule No.
c) Material specification
d) Manufacturers name or trade mark
e) Mark of inspecting authority

6.0 PRESERVATION :

Before despatch, the nipples shall be dired and cleaned and the entire surface shall be well
covered with a good quality rust preventive material that will become fluid and run off at
65C. threads shall be protected with suitable grease.

7.0 PACKING ;

The nipples shall be properly packed to avoid mechanical damages during transport.
HY 724 25 80
PLANT STANDARD REV. NO.01
HYDERABAD PAGE 3 OF 8

i) NIPPLE, NPT, CARBON STEEL

ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE SPECIFIED.


The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

NOM. MAIN USER


Pref./ NEW CODE
SIZE SCHE- LENG- Wt./ pc DIVISIONS
L Stock
DN DULE TH C kg
Symbol OLD CODE TC OE HE
INCHES
HY 724 25 80 013
1/8 80 100 10
77 590 112 02
used directly in any way determined to the interest of the company.

HY 724 25 80 021
80 100 15
77 59 02 12 03
3/8 80 100 15
Copyright and Confidential

HY 724 25 80 048
80 100
775 90 412 03
HY 724 25 80 056
80 500
N 724 230 128
1/2 20
HY 724 25 80 064
160 100
77 5904 16 03
HY 724 25 80 072
XXS 100
-
HY 724 25 80 080
80 100
77 590 51 203
HY 724 25 80 099
3/4 160 100 20
775 90 51 603
HY 724 25 80 102
XXS 100
77 509 51 903
HY 724 25 80 110
80 80
96 53 79 45 50
HY 724 25 80 129
80 100
77 590 612 03
HY 724 25 80 137
80 150
96 537 945 70
1 25
HY 724 25 80 145
80 225
96 53 7 94 580
HY 724 25 80 153
160 100
77 59 061 603
HY 724 25 80 161
XXS 100
77 590 619 03
11/4 80 100 2.6
HY 724 25 80
REV. NO.01 PLANT STANDARD
PAGE 4 OF 8 HYDERABAD
NOM.
WT./ Pref./ MAIN USER
SIZE SCHE- LENG- NEW CODE
L PC Stock DIVISIONS
DN DULE TH C
INCHES
Kg Symbol OLD CODE TC OE HE

HY 724 25 80 021
80 100
77 59 02 12 03
80 200
HY 724 25 80 048

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
80 250
775 90 412 03
HY 724 25 80 056
80 400
N 724 230 128
1 26 HY 724 25 80 064
80 450
77 5904 16 03
HY 724 25 80 072

used directly in any way determined to the interest of the company.


80 500
-
HY 724 25 80 080
80 600
77 590 51 203
HY 724 25 80 099

Copyright and Confidential


160 100
775 90 51 603
HY 724 25 80 102
XXS 100
-
HY 724 25 80 285
80 100
N 72 42 30 138
HY 724 25 80 293
80 125
965 37 94 640
HY 724 25 80 307
80 150
N 72 42 30 139
HY 724 25 80 315
80 200
N 72 42 30 140
HY 724 25 80 323
80 250
2 27 N 72 42 30 141
HY 724 25 80 331
80 400
N 72 42 30 142
HY 724 25 80 340
80 500
N 72 42 30 143
HY 724 25 80 358
80 550
N 72 42 30 144
160 100

XXS 100
HY 724 25 80 382
40 200
N 72 42 30 145
3 42
HY 724 25 80 390
40 500
N 72 42 30 146
HY 724 25 80 404
40 150
965 37 94 540
4 44
HY 724 25 80 412
40 250
N 72 42 30 147
HY 724 25 80
PLANT STANDARD REV. NO.01
HYDERABAD PAGE 5 OF 8

NOM. NEW CODE MAIN USER DIVISIONS


LENG- Pref./
SIZE SCHE- Wt./
TH L Stock
DN DULE pc kg OLD CODE TC OE HE
INCHES
C Symbol
HY 724 25 80 420
3 40 100 42
965 37 94 670
HY 724 25 80 439
80 100 20
779 10 51 203
HY 724 25 80 447
80 200 20
779 20 51 203
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
used directly in any way determined to the interest of the company.
Copyright and Confidential
HY 724 25 80
REV. NO.01 PLANT STANDARD
PAGE 6 OF 8 HYDERABAD

NIPPLE, NPT, ALLOY STEEL

all dimensions are in mm unless otherwise specified

NOM. MAIN USER


WT./ Pref./ NEW CODE
SIZE SCHE- LENG- DIVISIONS
L PC Stock
DN DULE TH C
Kg Symbol OLD CODE TC

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
INCHES
HY 724 25 80 617
1/8 80 100 10
775 90 11 234
HY 724 25 80 625
80 100 15
775 90 21 234
3/8 80 100 15

used directly in any way determined to the interest of the company.


HY 724 25 80 641
80 100
775 90 412 34

Copyright and Confidential


160 100 20
HY 724 25 80 668
XXS 100
775 90 41 934
HY 724 25 80 676
80 100
775 90 51 234
160 100 20
HY 724 25 80 692
XXS 100
775 90 51 934
HY 724 25 80 706
80 100
775 90 61 234
1 160 100 25
HY 724 25 80 722
XXS 100
775 90 61 934
HY 724 25 80 730
80 100
775 90 81 234
11/2 160 100 26
HY 724 25 80 757
XXS 100
775 90 81 934
HY 724 25 80
PLANT STANDARD REV. NO.01
HYDERABAD PAGE 7 OF 8

iii) NIPPLE, NPT, STAINLESS STEEL

all dimensions are in mm unless otherwise specified

NOM. MAIN USER


WT./ Pref./ NEW CODE
SIZE SCHE- LENG- DIVISIONS
L PC Stock
DN DULE TH C
INCHES
Kg Symbol OLD CODE TC
HY 724 25 80 811
1/8 80 S 100 10
775 90 12 614
HY 724 25 80 820
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

80 S 100 15
775 90 22 614
3/8 80 S 100 15
HY 724 25 80 846
80 S 100
775 90 42 614
HY 724 25 80 854
used directly in any way determined to the interest of the company.

160 S 100 20
775 90 43 014
HY 724 25 80 862
XXS 100
775 90 41 914
HY 724 25 80 870
Copyright and Confidential

80 S 100
775 90 52 614
HY 724 25 80 889
160 S 100 20
775 90 53 014
HY 724 25 80 897
XXS 100
775 90 51 914
HY 724 25 80 900
80 S 100
775 90 62 614
HY 724 25 80 919
1 160 S 100 25
775 90 63 014
HY 724 25 80 927
XXS 100
775 90 61 914
HY 724 25 80 935
80 S 100
775 90 82 614
HY 724 25 80 943
11/2 160 S 100 26
775 90 83 014
HY 724 25 80 951
XXS 100
775 90 81 914
REV. NO.01
PAGE 8 OF 8
HY 724 25 80

NOTE:

Standard size not used


Standard and stock size

Standard and non-stock size

Non-standard and stock size

Non-standard and non-stock size


HYDERABAD
PLANT STANDARD

Copyright and Confidential


The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
used directly in any way determined to the interest of the company.
HY 960 12 07
PLANT STANDARD REV. NO: 03
HYDERABAD PAGE 1 OF 3

PLUG, METRIC THREAD

DESIGNATION : PLUG d1xpitch HY960 12 07

MATERIAL : 080M40 (En8) BS:970 (PtI)-1972 (AA 102 08)

DIMENSIONS : DIN 910


The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

SIZE : d1xpitch

THREADS : IS:4218,6g
used directly in any way determined to the interest of the company.

ALL DIMENSIONS IN mm
m Raw
Nom. Size e Wt/Kgs
1/2
Copyright and Confidential

c d2 i l s z Material Raw Material code Sub code


d1xPitch Min 1000 Pcs
IT5 Size
M10x1 015
14 10.89 8 17 6 10 02.0 16 AA 102 02 08 082
M10x1.25 252
M12x1.25 3 260
17 14.20 12 21 6 13 20.3 20 AA 102 02 08 104
M12x1.5 023
M16x1.5 21 18.72 12 21 6 17 0.1 35.2 031
25 AA 102 02 08 120
(M18x1.5) 23 18.72 12 24 8 17 48.6 040
M20x1.5 058
25 20.88 14 26 8 19 64.5
M20x2 32 AA 102 02 08 147 066
M24x1.5 4 29 23.91 14 27 9 22 93.5 074
(M27x2) 32 26.17 16 30 10 24 127.0 36 AA 102 02 08 155 082
M30x1.5 090
36 26.17 16 30 10 24 148.0 40 AA 102 02 08 163
M30x2 104
(M33x2) 0.2 195.0 119
39
M36x1.5 29.56 16 32 11 27 120
5 42 220.0 50 AA 102 02 08 180
M36x2 139
(m39x2) 46 29.56 16 32 11 27 255.0

Revisions: Issued :
M48x2 SIZE OS ADDED STANDARDS ENGINEERING
DEPARTMENT
Rev.No.03 Amd.No. Reaffirmed. Prepared: Approved: Date.
Dt. MAY 85 Dt. Year: VNR DYM (STDS) MARCH .80
HY 960 12 07
REV. NO.03
PLANT STANDARD
PAGE 2 OF 3 HYDERABAD
m Raw
Nom. Size e Wt/Kgs
c d2 i l 1/2 s z Material Raw Material code Sub code
d1xPitch Min 1000 Pcs
IT5 Size
M42x1.5
5 49 32.95 16 33 12 30 300.0 16
M42x2
(M45x1.5)
5 52 32.95 16 33 12 30 340.0 20
(M45x2)
AA 102 02 08 201
M48x1.5
5 55 32.95 16 33 12 30 0.2 375.0 25
M48x2 201

The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be
(M52x1.5)
5 60 32.95 16 33 12 30 430.0 32
(m52x2)
(m60x2) 68 39.55 20 40 15 36 695.0
5 80 AA 102 02 08 244
M64x2 72 39.55 20 40 15 36 774.0

used directly in any way determined to the interest of the company.


NOTE :

Copyright and Confidential


1. FOR OBTAINING 12 DIGIT CODE, SUFFIX SUB CODE TO STANDARD NUMBER.
2. NON PREFERRED SIZES ARE INDICATED IN BRACKETS.
3. RAW MATERIAL AS PER PLANT RATIONALISED SIZES.
4. DIMENSIONS NOT AS PER DIN 910.
5. WEIGHTS INDICATED IN THE STANDARD ARE APPROXIMATE.
6. DESIGNERS SHALL INDICATE M AND RAW MATERIAL CODE IN THE PIECE
LIST.
HY 960 12 07
PLANT STANDARD REV. NO.03
HYDERABAD PAGE 3 OF 3

NOM SIZE
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be

d5 g1 f1 NOM SIZE d5 g1 f1
d1xpitch r r
-0 3 -0 2 +0 3 d1xPITCH -0 3 -0 2 +0 3

M10x1 10.3 8.4 2 1 M36x2 36.3 33 4 1.6

M12x1.5 12.3 9.7 3 1.2 M39x2 39.3 36 4 1.6


used directly in any way determined to the interest of the company.

M16x1.5 16.3 13.7 3 1.2 M42x2 42.3 39.7 3 1.2

M18x1.5 18.3 15.7 3 1.2 M42x2 42.3 39 4 1.6


Copyright and Confidential

M20x1.5 20.3 17.7 3 1.2 M45x1.5 45.3 42.7 3 1.2

M20x2 20.3 17.7 3 1.2 M45x2 45.3 42 4 1.8

M24x1.5 24.3 21.7 3 1.2 M48x1.5 48.3 45.7 3 1.2

M27x2 27.3 24 4 1.6 M48x2 48.3 45 4 1.6

M30x1.5 30.3 27.7 3 1.2 M52x1.5 52.3 49.7 3 1.2

M30x2 30.3 27 4 1.6 M52x2 52.3 49 4 1.6

M33x2 33.3 30 4 1.6 M60x2 60.3 57 4 1.6

M36x1.5 36.3 33.7 3 1.2 M64x2 64.3 61 4 1.6

* AS PER DIN 3852, FORM A


EP TC 5 6213
PRODUCT STANDARD
REV NO: 04
TURBINES & COMPRESSORS
HYDERABAD SHEET 1 OF 7

VERTICAL INSERT
(SW)
1. SCOPE:
This standard covers requirement of vertical insert for turbine and compressors projects. These
are welded on to the pipelines for providing tapping connections for instruments, bypass lines,
drains and vents.
2. MATERIAL SPECIFICATION
The raw material specification shall be as per enquiry, which can be any of the following.

2.1 ASTM A105 (CS) (Carbon shall be restricted to 0.25% Max.)

2.2 ASTM A 182 F11 (AS)

2.3 ASTM A 182 F321 (SS)

2.4 ASTM A 182 F22 (AS)

3. SIZES AND DIMENSIONS


As indicated in the drawing below.

4. PROCESS
These items shall be forged to shape. Machining from rounds is not permissible.

5. TESTS AND HEAT TREATMENT


Tests and heat treatment shall be as per relevant material standards. Acceptance to any
deviations / options shall be obtained from purchaser.

6. SPECIAL REQUIREMENT
6.1 All fittings shall be supplied strictly as per BHEL technical delivery conditions for pipefittings
"HY0851495".
6.2 IBR attestation shall be furnished in form III-C for all the fittings.
6.3 PMI shall be conducted for all the stainless steel and alloy steel fittings.

7. TEST CERTIFICATES
Test certificates shall be supplied along with supplies in triplicate with one reproducible copy with
M/s IBR attestations.

8. DESIGNATION
Name of the part shall be as below.

8.1 CS Vertical Insert, 1 1/2, SW, 3000#

8.2 Material specification shall be as below


TC 5 6213 Var No.05.

Prepared Checked Approved Date

SBB RBC RBC 02.10.1992


FORMAT COPYRIGHT AND CONFIDENTIAL
TD-201 The information on this document is the property of BHEL. It must not be used directly or
REV-00 indirectly in any way detrimental to the interest of the company.
EP TC 5 6213
PRODUCT STANDARD
REV NO: 04
TURBINES & COMPRESSORS
HYDERABAD SHEET 2 OF 7

VERTICAL INSERT
(SW)
9. MARKING

Each item shall be marked (by punch marking) giving the following details.

9.1 Manufacturers trade mark

9.2 TITLE as VERTICAL INSERT (SW)

9.3 Size X X

9.4 Rating XXXX

9.5 TC 5 6213

9.6 VAR NO. XX

9.7 Material specification

9.8 Component code

9.9 Inspection authority marking

10. PROTECTION
Items shall be protected from rust preferably treated with plastic coating peel-off type.

11. PACKING AND DISPATCH


All items shall be packed properly to protect from mechanical damage during transport and
storage.

12. REFERENCE DRAWINGS

12.1 4C-47-9130

12.2 4C-47-9131

12.3 ITN 82082/1

FORMAT COPYRIGHT AND CONFIDENTIAL


TD-202 The information on this document is the property of BHEL. It must not be used directly or
REV-00 indirectly in any way detrimental to the interest of the company.
EP TC 5 6213
PRODUCT STANDARD
REV NO: 01
TURBINES & COMPRESSORS
HYDERABAD SHEET 3 OF 7

FORMAT COPYRIGHT AND CONFIDENTIAL


TD-202 The information on this document is the property of BHEL. It must not be used directly or
REV-00 indirectly in any way detrimental to the interest of the company.
VERTICAL INSERT
EP

REV-00
TD-202
(SW)

FORMAT
HYDERABAD

ALL DIMENSIONS ARE IN mm


WT IN KGS

VAR SIZE NPT RATING A B C D E F L1 L2 L3 MATL Wt COMPONENT


NO SPN / Pc CODE

01 3000 35 31.8 21.8 15.8 23.8 28 26 9.5 10 A105 0.1 TC 9756 213 019

02 3000 45 36.5 27.2 20.9 30.2 34 27 12.7 10 A105 0.3 TC 9756 213 027

03 1 3000 54 46.0 33.9 26.6 38.6 40.5 34 12.7 12 A105 0.4 TC 9756 213 035

04 1 3000

05 1 3000 73 60.3 48.8 40.9 50.8 54.8 35 12.7 13 A105 0.5 TC 9756 213 051
6
06 6000 45 39.7 21.8 118 19.1 23.0 32 9.5 10 A105 0.1 TC 9756 213 060
2
07 6000 51 45.2 27.2 15.6 25.4 29.4 37 12.7 10 A105 0.3 TC 9756 213 078

08 1 6000 62 57.2 33.9 20.7 33.3 37.3 40 12.7 12 A105 0.4 TC 9756 213 086

09 1 6000

10 1 6000 83 76.2 48.8 42.9 49.2 53.2 43 12.7 13 A105 0.8 TC 9756 213 108
PRODUCT STANDARD

9
11 3000 35 31.8 21.8 15.8 23.8 28 26 9.5 10 A182F11 0.1 TC 9756 213 116
1
TURBINES & COMPRESSORS

12 3000 45 36.5 27.2 20.9 30.2 34 27 12.7 10 A182F11 0.3 TC 9756 213 124

COPYRIGHT AND CONFIDENTIAL


13 1 3000 54 46.0 33.9 26.6 36.5 40.5 34 12.7 12 A182F11 0.4 TC 9756 213 132

14 1 3000

15 1 3000 73 60.3 48.8 40.9 50.8 54.8 35 12.7 13 A182F11 0.5 TC 9756 213 159
6

indirectly in any way detrimental to the interest of the company.


16 6000 45 39.7 21.8 11.8 19.1 23.0 32 9.5 10 A182F11 0.1 TC 9756 213 167
2
17 6000 51 45.2 27.2 15.6 25.4 29.4 37 12.7 10 A182F11 0.3 TC 9756 213 175
REV NO: 04

4
SHEET 4 OF 7

18 1 6000 62 57.2 33.9 20.7 33.3 37.3 40 12.7 12 A182F11 0.4 TC 9756 213 183

The information on this document is the property of BHEL. It must not be used directly or
TC 5 6213

19 1 6000
VERTICAL INSERT
(SW)
EP

REV-00
TD-202
FORMAT
HYDERABAD

ALL DIMENSIONS ARE IN mm


WT IN KGS

VAR SIZE RATING A B C D E F L1 L2 L3 MATL SPN Wt / COMPONENT


NO NPT Pc CODE
20 1 6000 83 76.2 48.8 42.9 49.2 53.2 43 12.7 13 A182F11 0.89 TC 9756 213 205

21 3000 35 31.8 21.8 15.8 23.8 28 26 9.5 10 A182F321 0.11 TC 9756 213 213

22 3000 45 36.5 27.2 20.9 30.2 34 27 12.7 10 A182F321 0.3 TC 9756 213 221

23 1 3000 54 46.0 33.9 26.6 36.5 40.5 34 12.7 12 A182F321 0.4 TC 9756 213 230

24 1 3000

25 1 3000 73 60.3 48.8 40.9 50.8 54.8 35 12.7 13 A182F321 0.56 TC 9756 213 256
26 6000 45 39.7 21.8 11.8 19.1 23.0 32 9.5 10 A182F321 0.12 TC 9756 213 264

27 6000 51 45.2 27.2 15.6 25.4 29.4 37 12.7 10 A182F321 0.34 TC 9756 213 272

28 1 6000 62 57.2 33.9 20.7 33.3 37.3 40 12.7 12 A182F321 0.45 TC 9756 213 280

29 1 6000

30 1 6000 83 76.2 48.8 42.9 49.2 53.2 43 12.7 13 A182F321 0.89 TC 9756 213 302
PRODUCT STANDARD

31

32 2 6000 100 82 61.2 48.5 60 63 45 13 15 A105 3.8 TC 9756 213 329


TURBINES & COMPRESSORS

COPYRIGHT AND CONFIDENTIAL


33 2 3000 90 74 61.2 52.5 65 68 38 13 15 A105 1.0 TC 9756 213 337

34 2 3000 90 74 61.2 52.5 65 68 38 13 15 A182F11 1.0 TC 9756 213 345

35 2 3000 90 74 61.2 52.5 65 68 38 13 15 A182F321 1.0 TC 9756 213 353

36 3 3000 115 103 90.5 79.5 94 97 48 13 15 A105 0.6 TC 9756 213 361

indirectly in any way detrimental to the interest of the company.


37 3 3000 115 103 90.5 79.5 94 97 48 13 15 A182F321 0.6 TC 9756 213 370
REV NO: 04

38
SHEET 5 OF 7

39

The information on this document is the property of BHEL. It must not be used directly or
TC 5 6213
VERTICAL INSERT
(SW)
EP

ALL DIMENSIONS ARE IN mm

REV-00
TD-202
FORMAT
HYDERABAD

WT IN KGS

VAR SIZE RATING A B C D E F L1 L2 L3 MATL SPN Wt / COMPONENT


NO NPT Pc CODE

40 6000 45 39.7 21.8 11.8 19.1 23.0 32 9.5 10 A182F22 0.12 TC 9756 213 400

41 6000 51 45.2 27.2 15.6 25.4 29.4 37 12.7 10 A182F22 0.34 TC 9756 213 418

42 1 6000 62 57.2 33.9 20.7 33.3 37.3 40 12.7 12 A182F22 0.45 TC 9756 213 426

43 1 6000 83 76.2 48.8 42.9 49.2 53.2 43 12.7 13 A182F22 0.89 TC 9756 213 434

44 2 6000 100 82 61.2 48.5 60 63 45 13 15 A182F22 3.80 TC 9756 213 442


PRODUCT STANDARD
TURBINES & COMPRESSORS

COPYRIGHT AND CONFIDENTIAL

indirectly in any way detrimental to the interest of the company.


REV NO: 04
SHEET 6 OF 7

The information on this document is the property of BHEL. It must not be used directly or
TC 5 6213
EP TC 5 6213
PRODUCT STANDARD
REV NO: 04
TURBINES & COMPRESSORS
HYDERABAD SHEET 7 OF 7

Record of revisions
Rev.No. Date Revision Details Revised Approved

00 02.10.1992 First Issue -- RBC

03 12.09.2002 VAR 33 & 44 added. -- VVSS

04 06.12.2006 Clause no. 6 revised. Standard revalidated. BS SKD

FORMAT COPYRIGHT AND CONFIDENTIAL


TD-203 The information on this document is the property of BHEL. It must not be used directly or
REV-00 indirectly in any way detrimental to the interest of the company.
nE P TC 9 6013
PRODUCT STANDARD
REV NO: 01
TURBINES & COMPRESSORS
HYDERABAD SHEET 1 OF 3

SS SOCKET REDUCERS

Designation : Socket reducer Var No XX TC-9-6013


Ordering Details : TC-9-6013
Material : ASTM A276 Gr TP304 rounds (HY10770) Annealed or Eqv.
Application : Used in connecting Small Bore Pipes in Governing oil and similar piping.

Variant Table : All Dimensions are in mm.


Var Raw Mat Size Wt/Pc
Size A B C D E F Comp code
No Raw Mat code (kg.)
RD 63X35
01 1 1/2X1 48.8 34.2 25 40.0 55.0 60 0.400 TC9696013019
HY1070270202
RD 63X35
02 1 1/2X3/4 48.8 27.5 20 33.5 55.0 60 0.440 TC9696013027
HY1070270202
RD 63X35
03 1 1/2x1/2 48.8 22.0 15 28.0 55.0 60 0.460 TC9696013035
HY1070270202
RD 50X35
04 1X3/4 34.2 27.5 20 33.5 40.0 45 0.235 TC9696013043
HY1070270180
RD 50X35
05 1X1/2 34.2 22.0 15 28.0 40.0 45 0.259 TC9696013051
HY1070270180
RD 50X35
06 1X3/8 34.2 17.7 13 24.0 40.0 45 0.278 TC9696013060
HY1070270180
RD 50X35
07 3/4X1/2 27.5 22.0 15 28.0 33.5 38 0.179 TC9696013078
HY1070270180
RD 50X35
08 3/4X3/8 27.5 17.7 13 24.0 33.5 38 0.198 TC9696013082
HY1070270180
RD 50X35
09 3/4X1/4 27.5 14.0 10 20.0 33.5 38 0.206 TC9696013094
HY1070270180
RD 36X35
10 1/2X3/8 22.0 17.7 13 24.0 28.0 34 0.153 TC9696013108
HY1070270150

Prepared Checked Approved Date

G.P.Rao G.P.Rao G.P.Rao 04.03.1989


FORMAT COPYRIGHT AND CONFIDENTIAL
TD-201 The information on this document is the property of BHEL. It must not be used directly or
REV-00 indirectly in any way detrimental to the interest of the company.
EP TC 9 6013
PRODUCT STANDARD
REV NO: 01
TURBINES & COMPRESSORS
HYDERABAD SHEET 2 OF 3

Var Size Raw Mat Size Wt/Pc


A B C D E F Comp code
No Raw Mat code (kg.)
RD 36X35
11 1/2X1/4 22.0 14.0 10 20.0 28.0 34 0.161 TC9696013116
HY1070270150
RD 36X35
12 1/2X1/8 22.0 10.7 8 17.0 28.0 34 0.170 TC9696013124
HY1070270150
RD 36X35
13 3/8X1/4 17.7 14.0 10 20.0 24.0 30 0.128 TC9696013132
HY1070270150
RD 36X35
14 3/8X1/8 17.7 10.7 8 17.0 24.0 30 0.137 TC9696013140
HY1070270150
RD 30X35
15 1/4X1/8 14.0 10.7 8 17.0 20.0 23 0.079 TC9696013159
HY1070270644
RD 30X35
16 1/4X8mm 14.0 8.5 6 15.5 20.0 23 0.082 TC9696013167
HY1070270644
RD 30X35
17 1/8X8mm 10.7 8.5 6 15.5 17.0 21 0.068 TC9696013175
HY1070270644
RD 30X35
18 1/8X6mm 10.7 6.5 4 13.5 17.0 21 0.070 TC9696013183
HY1070270644
RD 30X35
19 8X6mm 8.5 6.5 4 13.5 15.5 20 0.060 TC9696013191
HY1070270644
RD 63X35
20 1 1/4 X 1 42.8 34.2 25 40.0 53.0 58 0.420 TC9696013205
HY1070270202

FORMAT COPYRIGHT AND CONFIDENTIAL


TD-202 The information on this document is the property of BHEL. It must not be used directly or
REV-00 indirectly in any way detrimental to the interest of the company.
EP TC 9 6013
PRODUCT STANDARD
REV NO: 01
TURBINES & COMPRESSORS
HYDERABAD SHEET 3 OF 3

Record of revisions
Rev.No. Date Revision Details Revised Approved

00 04/03/1989 First Issue - G.P.Rao

01 06/10/2003 Var 20 Added G.N.Pawar SK.Dash

FORMAT COPYRIGHT AND CONFIDENTIAL


TD-203 The information on this document is the property of BHEL. It must not be used directly or
REV-00 indirectly in any way detrimental to the interest of the company.
HY 724 25 90 REV.NO.00
AMENDMENT-NOTIFICATION
PAGE 1 OF 1

TEES, REDUCING, SOCKET WELDING

Cl. 1.1 - Read the year of ANS I : B16. 11-1980 as 1991.

Cl. 2 - Read A105 as ASME : SA 105

A182 F11 as ASME : SA182 F11

A182 F321 as ASME : SA182 F321

REF: AMD.NO. APPROVED ISSUED DATE CUM.Sr.No

01 AGM (E &CC) SR. M(STDS ) AUG.93 0077


HY7242590
PLANT STANDARD REV. NO: 00
HYDERABAD
PAGE 1 OF 1

TEES, REDUCING , SOCKET WELDING

PART I : ORDERING DESCRIPTION

1.0 COMPLIANCE WITH STANDARDS:

1.1 Dimensions, tolerances and other requirements:


The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.
It must not be used directly or indirectly in any way detrimental to the interest of the company.

ANSI : B16.11 1980

2.0 MATERIAL:

Carbon Steel : A 105

Alloy Steel : A 182 F 11


Copyright and Confidential

Stainless Steel : A 182 F 321

Required material shall be as specified in the order.

3.0 PRESSURE CLASS:

3000 or 6000 as specified in the order.

4.0 SIZES:

As specified in the order.

5.0 TECHNICAL DELIVERY CONDITIONS:

As per corporate standard No. AA 0851402

( a copy to be enclosed)

Revisions: Issued :
STANDARDS ENGINEERING
DEPARTMENT
Rev. No. Amd. No. Reaffirmed: Prepared: Approved: Date:
Dt. Dt. Year: PDP KLM JAN. 1985
AA 732 61 01
CORPORATE STANDARD Rev. No. 01

PAGE 1 OF 4

TEMPERATURE STUB, SCREWED TYPE, FOR MEDIUM PRESSURE


(UP TO 40 Kg/cm2)
1.0 SCOPE:

1.1 This standard specifies the requirements of temperature stubs for nominal pressure
up to 40 Kg/cm2, for slant immersion for main pipe O.Ds 88.9 to 159 mm and for straight
immersion for main pipe O.Ds of 168.3 mm and above with carbon steel materials.
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED
It must not be used directly or Indirectly in any way detrimental to the Interest of the company.

1.2 These stubs are used for insertion of thermowells of temperature measuring instruments
for media demineralised water, oil, fuel gas etc.

2.0 DESIGNATION:
A temperature stub for straight immersion carbon steel material length 45 mm pressure
40 kg/cm2 to this standard shall be designated as follows.
2.1 On Drawings and Indents :
COPYRIGHT AND CONFIDENTIAL

Material specification column : AA 732 61 01


Description column : TEMP STUB STRT IMRTN L45 PR. 40
Material code column : AA 732 61 01 329

2.2 On Enquiries and Purchase orders:


In addition to incorporating the above details, a copy of this standard shall be enclosed.
3.0 TECHNICAL REQUIREMENTS:
3.1 Material: Carbon steel material of ASTM A105 up to temperature of 0 425o C.
3.2 The dimensions of temperature stub for slant immersion are given in table 1. These
stubs are used for main pipe O.Ds of 88.9 to 159 mm.
3.3 The dimensions of temperature stub for straight immersion are give in table 2. These
stubs are used for the main pipe O.Ds of 168.3 mm and above.
3.4 For installation of thermowells in pipe O.Ds 88.9 mm below larger pipe section of O.D
88.9 mm should be used. The mounting details are given in Annexure 1.
3.5 The treading connection of the stub is M33 x 2 (6g)

4.0 TEST CERTIFICATES:

Three copies of the material test certificates, counter-signed by an authority recognized


by IBR are to be supplied.

APPROVED :
Revisions : INTERPLANT
Cl. 18.6.10 of MOM of WG-M&CD STANDARDIZATION COMMITTEE- (WG-M&CD)

Rev. No. 01 Amd.No. Prepared Issued Dt. of 1st Issue


Dt: 01.10.2005 Dt : Year : HYDERABAD Corp. R&D MARCH, 1986
AA 732 61 01
Rev. No. 01 CORPORATE STANDARD
PAGE 2 OF 4

5.0 MARKING

5.1 The following details shall be marked on each stub


a) Manufacturers name or trade mark.
b) Material specification
c) Thread size
6.0 PACKING
Each stub shall be applied with suitable rust preventive coating and suitably packed in
batches of ten numbers each and supplied with plastic end caps.

TABLE 1. TEMPERATURE STUB FOR SLANT IMMERSION

O.D. of Main Thermowell Length of


pipe (mm) insertion The Material Sub Code
Length (L1) stub (1)
88.9 mm to
159 mm 150 64 ASTM A105 019

NOTE: 1) These stubs are used for O.Ds of main pipe 88.9 to 159 mm.
2) In case a suitable pipe bend is available, a straight stub can be used instead of slant
stub to this standard.
AA 732 61 01
CORPORATE STANDARD Rev. No. 01

PAGE 3 OF 4

TABLE 2 : TEMPERATURE STUB FOR STRAIGHT IMMERSION

O.D. of Main Thermowell Length of


pipe (mm) insertion The Material Sub Code
Length (L1) stub (1)

168.3 150 64 ASTM A105 310


193.7 150 64 ASTM A105 310
219.1 150 45 ASTM A105 329
273.0 150 45 ASTM A105 329
323.9 175 45 ASTM A105 329
355.6 175 45 ASTM A105 329
406.4 250 45 ASTM A105 329
508.0 250 45 ASTM A105 329
Above 508.0 325 45 ASTM A105 329

NOTE: 1) These stubs are used for O.D of main pipe having 168.3 mm and above.
2) For 12 digit material code suffix sub code to the standard number
3) Specific requirements of the plant shall be covered by plant annexure to this standard.
AA 732 61 01
Rev. No. 01 CORPORATE STANDARD
PAGE 4 OF 4
AA 732 61 02
CORPORATE STANDARD Rev. No. 01

PAGE 1 OF 4

TEMPERATURE STUB, SCREWED TYPE, FOR MEDIUM PRESSURE


(UP TO 250 Kg/cm2)
1.0 SCOPE:

1.1 This standard specifies the requirements of temperature stubs for nominal pressure
up to 250 Kg/cm2, for slant immersion for main pipe O.Ds 88.9 to 159 mm and for
straight immersion for main pipe O.Ds of 168.3 mm and above with carbon steel
The Information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED
It must not be used directly or Indirectly in any way detrimental to the Interest of the company.

and alloy steel materials.


1.2 These stubs are used for insertion of thermowells of temperature measuring instrument
for media demineralised water, oil, fuel gas etc.

2.0 DESIGNATION:
A temperature stub for straight immersion carbon steel material length 45 mm pressure
250 kg/cm2 to this standard shall be designated as follows.
COPYRIGHT AND CONFIDENTIAL

2.1 On Drawings and Indents :


Material specification column : AA 732 61 02
Description column : TEMP. STUB STRT IMRTN CS L45
Material code column : AA 732 61 02 341

2.2 On Enquiries and Purchase orders:


In addition to incorporating the above details, a copy of this standard shall be enclosed.
3.0 TECHNICAL REQUIREMENTS:
3.1 Materials: The stubs shall be manufactured from forged materials as given below:
Material Service temp. Specification
o
Carbon steel 0 427 C ASTM A 105
Alloy steel 427 538o C ASTM A 182 F 11
427 593o C ASTM A 182 F 22
3.2 The dimensions of temperature stub for slant immersion are given in table 1. These
stubs are used for main pipe O.Ds of 88.9 to 159 mm.
3.3 The dimensions of temperature stub for straight immersion are give in table 2. These
stubs are used for the main pipe O.Ds of 168.3 mm and above.
3.4 For installation of thermowells in pipe O.Ds 88.9 mm below, larger pipe section of O.D
88.9 mm should be used. The mounting details are as given in Annexure 1.
3.5 The treading connection of the stub is M33 x 2.

APPROVED :
Revisions : INTERPLANT
Cl. 18.6.10 of MOM of WG-M&CD STANDARDIZATION COMMITTEE- (WG-M&CD)

Rev. No. 01 Amd.No. Prepared Issued Dt. of 1st Issue


Dt: 01.10.2005 Dt : Year : HYDERABAD Corp. R&D MARCH, 1986
AA 732 61 02
Rev. No. 01 CORPORATE STANDARD
PAGE 2 OF 4

4.0 TEST CERTIFICATES:


Three copies of the material test certificates counter-signed by an authority recognized by
IBR are to be supplied.

5.0 MARKING
The following details shall be marked on each stub:
a) Manufacturers name or trade mark.
b) Material specification
c) Thread size
6.0 PACKING
Each stub shall be applied with suitable rust preventive coating and suitably packed in
batches of ten numbers each and supplied with plastic end caps.

TABLE 1. TEMPERATURE STUB FOR SLANT IMMERSION

O.D. of Main Thermowell Length of


pipe (mm) insertion The Material Sub Code
Length (L1) stub (1)
ASTM A 105 015
88.9 mm to
150 64 ASTM A 182 F 11 023
159 mm
ASTM A 182 F 22 031

NOTE: 1) These stubs are used for O.Ds of main pipe 88.9 to 159 mm.
2) In case a suitable pipe bend is available, a straight stub can be used instead of slant
stub to this standard.
AA 732 61 02
CORPORATE STANDARD Rev. No. 01

PAGE 3 OF 4

TABLE 2 : TEMPERATURE STUB FOR STRAIGHT IMMERSION

O.D. of Main Thermowell Length of


pipe (mm) insertion The Material Sub Code
Length (L1) stub (L)
ASTM A 105 317
168.3 150 64 ASTM A182 F11 325
ASTM A182 F22 333
ASTM A105 317
193.7 150 64 ASTM A182 F11 325
ASTM A182 F22 333
ASTM A105 341
219.1 150 45 ASTM A182 F11 350*
ASTM A182 F22 368
ASTM A105 341
273.0 150 45 ASTM A182 F11 350*
ASTM A182 F22 368
ASTM A105 341
323.9 175 45 ASTM A182 F11 350*
ASTM A182 F22 368
ASTM A105 341
355.6 175 45 ASTM A182 F11 350*
ASTM A182 F22 368
ASTM A105 341
406.4 250 45 ASTM A182 F11 350*
ASTM A182 F22 368
ASTM A105 341
508.0 250 45 ASTM A182 F11 350*
ASTM A182 F22 368
ASTM A105 341
Above 508.0 325 45 ASTM A182 F11 350*
ASTM A182 F22 368
AA 732 61 02
Rev. No. 01 CORPORATE STANDARD
PAGE 4 OF 4

NOTE: 1) These stubs are used for O.D of main pipe having 168.3 mm and above.
2) For 12 digit material code suffix sub code to the standard number
3) Specific requirements of the plant shall be covered by plant annexure to this standard.
GT 57315
Rev No. 00 PRODUCT STANDARD
TD-201

Form No.
Rev No. 01
PROJECT ENGINEERING DEPARTMENT
HYDERABAD Page 1 of 4

TECHNICAL SPECIFICATION FOR


WELDOLET
1.0 Scope
This specification covers the designation, materials, dimensions and sizes of reducing size
weldolets.

2.0 Designation
A weldolet for 4 sch XXS size branch-off pipe on a 6 sch 160 size run pipe to this standard
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED,

shall be designated as follows:


It must not be used directly or indirectly in any way detrimental to the interest of the company.

2.1 On drawings:
(i) Material specification column : GT57315
(ii) Description column: WELDOLET 6 Sch 160 x 4 Sch XXS BW CS
2.2 For placing indents on Purchase Dept.:
Weldolet 6 Sch 160 x 4 Sch XXS, Butt Welding, Carbon Steel, GT 57315
2.3 For issuing enquiries and purchase orders:
The above description at cl 2.2 shall be specified and a copy of this standard shall be enclosed
COPYRIGHT AND CONFIDENTIAL

3.0 Compliance with standards


3.1 Dimensions: As per Table-I of this standard
3.2 Tolerances: As per MSS SP-97 latest edition
3.3 End connection: Butt-welding as per ANSI B 16.25
3.3 Material : Carbon steel to ASME SA 105

4.0 Technical Delivery Conditions:


As per corporate standard HY 0851495 (a copy to be enclosed)

Revisions : Prepared : Approved : Date :


Ref. Doc

Refer to record of revisions : K.Srinivas S.Bhujanga Rao 22.03.06


GT 57315
PRODUCT STANDARD
Form No.
Rev No. 01
`

TURBINES & COMPRESSORS PIPING


HYDERABAD Page 2 of 4
TABLE-I

Run Pipe Branch Pipe Dimensions in mm


Var Wt. in
No Size Sch Size Sch A B C L h kg Material Code
1 2" Sch 160 1/2" Sch 160 28.6 35 14.3 60.3 1.6 0.11 GT9757315010
2 3" Sch XXS 1/2" Sch 160 28.6 35 14.3 74.6 1.6 0.11 GT9757315028
3 4" Sch XXS 1/2" Sch 160 28.6 35 14.3 87.3 1.6 0.11 GT9757315036
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED .

4 6" Sch 160 1/2" Sch 160 28.6 35 14.3 114.3 1.6 0.11 GT9757315044
It must not be used directly or indirectly in any way detrimental to the interest of the company.

5 8" Sch 160 1/2" Sch 160 28.6 35 14.3 139.75 1.6 0.11 GT9757315052
6 10" Sch 160 1/2" Sch 160 28.6 35 14.3 166.75 1.6 0.11 GT9757315060
7 12" Sch 160 1/2" Sch 160 28.6 35 14.3 191.85 1.6 0.11 GT9757315079
8 2" Sch 160 3/4" Sch 160 31.8 44.5 19.1 63.5 1.6 0.32 GT9757315087
9 3" Sch XXS 3/4" Sch 160 31.8 44.5 19.1 77.85 1.6 0.32 GT9757315095
10 4" Sch XXS 3/4" Sch 160 31.8 44.5 19.1 90.55 1.6 0.32 GT9757315109
11 6" Sch 160 3/4" Sch 160 31.8 44.5 19.1 117.55 1.6 0.32 GT9757315117
COPYRIGHT AND CONFIDENTIAL

12 8" Sch 160 3/4" Sch 160 31.8 44.5 19.1 142.95 1.6 0.32 GT9757315125
13 10" Sch 160 3/4" Sch 160 31.8 44.5 19.1 169.95 1.6 0.32 GT9757315133
14 12" Sch 160 3/4" Sch 160 31.8 44.5 19.1 195.05 1.6 0.32 GT9757315141
15 2" Sch 160 1" Sch 160 38.1 50.8 25.4 69.8 1.6 0.38 GT9757315150
16 3" Sch XXS 1" Sch 160 38.1 50.8 25.4 84.15 1.6 0.38 GT9757315168
17 4" Sch XXS 1" Sch 160 38.1 50.8 25.4 96.85 1.6 0.38 GT9757315176
18 6" Sch 160 1" Sch 160 38.1 50.8 25.4 123.85 1.6 0.38 GT9757315184
19 8" Sch 160 1" Sch 160 38.1 50.8 25.4 149.25 1.6 0.38 GT9757315192
20 10" Sch 160 1" Sch 160 38.1 50.8 25.4 176.25 1.6 0.38 GT9757315206
21 12" Sch 160 1" Sch 160 38.1 50.8 25.4 201.35 1.6 0.38 GT9757315214
22 2" Sch 160 11/2" Sch 160 50.8 69.9 38.1 82.5 1.6 0.8 GT9757315222
23 3" Sch XXS 11/2" Sch 160 50.8 69.9 38.1 96.85 1.6 0.8 GT9757315230
24 4" Sch XXS 11/2" Sch 160 50.8 69.9 38.1 109.55 1.6 0.8 GT9757315249
25 6" Sch 160 11/2" Sch 160 50.8 69.9 38.1 136.55 1.6 0.8 GT9757315257
26 8" Sch 160 11/2" Sch 160 50.8 69.9 38.1 161.95 1.6 0.8 GT9757315265
27 10" Sch 160 11/2" Sch 160 50.8 69.9 38.1 188.95 1.6 0.8 GT9757315273
28 12" Sch 160 11/2" Sch 160 50.8 69.9 38.1 214.05 1.6 0.8 GT9757315281
29 3" Sch XXS 2" Sch 160 55.6 81 42.9 101.65 1.6 1 GT9757315290
30 4" Sch XXS 2" Sch 160 55.6 81 42.9 114.35 1.6 1 GT9757315303
31 6" Sch 160 2" Sch 160 55.6 81 42.9 141.35 1.6 1 GT9757315311
32 8" Sch 160 2" Sch 160 55.6 81 42.9 166.75 1.6 1 GT9757315320
33 10" Sch 160 2" Sch 160 55.6 81 42.9 193.75 1.6 1 GT9757315338
34 12" Sch 160 2" Sch 160 55.6 81 42.9 218.85 1.6 1 GT9757315346
35 4" Sch XXS 3" Sch XXS 73 120.7 73 132.55 2.4 2.9 GT9757315354
36 6" Sch 160 3" Sch XXS 73 120.7 73 159.55 2.4 2.9 GT9757315362
37 8" Sch 160 3" Sch XXS 73 120.7 73 184.95 2.4 2.9 GT9757315370
38 10" Sch 160 3" Sch XXS 73 120.7 73 211.95 2.4 2.9 GT9757315389
Ref. Doc

39 12" Sch 160 3" Sch XXS 73 120.7 73 237.05 2.4 2.9 GT9757315397
GT 57315
PRODUCT STANDARD
Form No.
Rev No. 01
`

TURBINES & COMPRESSORS PIPING


HYDERABAD Page 3 of 4
Run Pipe Branch Pipe Dimensions in mm
Var Wt. in
No Size Sch Size Sch A B C L h kg Material Code
40 6" Sch 160 4" Sch XXS 84.2 152.4 98.4 171.55 3.2 4.8 GT9757315400
41 8" Sch 160 4" Sch XXS 84.2 152.4 98.4 196.95 3.2 4.8 GT9757315419
42 10" Sch 160 4" Sch XXS 84.2 152.4 98.4 223.95 3.2 4.8 GT9757315427
43 12" Sch 160 4" Sch XXS 84.2 152.4 98.4 249.05 3.2 4.8 GT9757315435
44 8" Sch 160 6" Sch 160 104.8 220.7 146.1 217.55 3.2 12.7 GT9757315443
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED .

45 10" Sch 160 6" Sch 160 104.8 220.7 146.1 244.55 3.2 12.7 GT9757315451
It must not be used directly or indirectly in any way detrimental to the interest of the company.

46 12" Sch 160 6" Sch 160 104.8 220.7 146.1 269.65 3.2 12.7 GT9757315460
47 10" Sch 160 8" Sch 160 111.1 284.2 173.1 251.65 4 20.4 GT9757315478
48 12" Sch 160 8" Sch 160 111.1 284.2 173.1 276.75 4 20.4 GT9757315486
49 12" Sch 160 10" Sch 160 125.4 312.8 215.9 291.05 4 38.6 GT9757315494
50 6 SCH 160 11/2 Sch XXS 50.8 69.9 38.1 1.6 0.8 GT9757315508
51 20 52mm 6 Sch 160 12.7 GT9757315516
52 20 52mm 8 Sch 160 Vendor to furnish the dimensions 20.4 GT9757315524
COPYRIGHT AND CONFIDENTIAL

53 20 52MM 10 SCH 160 38.6 GT9757315532


54 6 SCH 160 2 Sch xxs 55.6 81 42.9 141.35 1.6 1 GT9757315540
Ref. Doc
Ref. Doc. COPYRIGHT AND CONFIDENTIAL TD-106-3
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED, Rev No
It must not be used directly or indirectly in any way detrimental to the interest of the company. Form No.

01
00
HYDERABAD

Rev. No.
Date

14.2.07
22.03.06
HYDERABAD

FIRST ISSUE
PRODUCT STANDARD

Revision Details
PROJECT ENGINEERING

VAR. 50 to 55 ADDED
KS
RECORD OF REVISIONS

SBRAO
Revised By
Rev No. 01
GT 5 7315

Page 04 of 04

SBR
SBRAO
Approved By

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