thrifty hold-
down knobs
Turn to the lathe for savings.
‘You can sink alot of money into knobs with threaded studs, such as those used
fn the routertable fence shown above. “Why not make them?” we asked our
selves the other day when we needed four knobs for project
To make your own knobs, stat by mounting @ piece of oak to an auxiliary
faceplate, as shown below. Then, using a skew or small gouge, tur the knob to
shape and sand smooth, Next, drill ae" hole with a Forster bit, and epoxy.a
17 hexhead bottinco the hole. Before epoxying. check thatthe bolt isthe
‘mating T-nut and thatthe exposed thread will be long enough to zo throvgh the
stock and into the T-nut, Our knobs mecsured 2” in diameter.®
sgn expLooED VIEW
Pi ese
bot
fee
‘He hole 94" doop,
‘contere in kn Stock
Wsiter—”/ Vi rondovers
Hormet adhesive Project Desi: Merten Kort
Protapaph. Bob Gamer
fusuator: Jamie Downing
Setter Homes and Gardens®
101Best-Ever
Workshop Projects:
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101 Workshep Projects 2002saw-blade
selector
Slotted holder keeps your
blades in sight and ready.
‘Walk meunt this handy holder near the
stationary saws in your shop. or, if you
like, place it on a convenient beachiog.
You'll find i the ideal storage proj
‘organizing an assortment of sa blades
and a dado-blade se,
TTormake the notches, eu the side pieces
{o shape, and mark the noich locations
‘Then, mount a ¥4" dado blade to your
tablesaw tilt the blade 45° from center,
‘nd using your miter gauge with an
attached auxiliary wood fence for suppor
make the cuts.
Prject Desig: James 8, Downing 4
Pretogagny. we. Hopkins
usratns: Kin Downs
2 FH. wocd screw
for mounting fo wall
s
_ Vxerbed
ae Y
plywood sdes
EXPLODED
VIEW
4 notches —7
su deep
PART
VIEW
“48 AH, wood seis for mounting
4 101 Workshop Projects 2002stay-put
Forget scrapwood. Once you
try these these easy-to-
make pads, you'll want to
crank out a pair for every
pipe clamp you own.
‘Trying to hold a scrapwood pad in place
‘hile snugging up a pipe clamp can
prove nextto impossible, And, the small
base on most pipe clamps also makes
tem prone to tipping over. Oureasy-i0-
make pipe-lamp pads solve both of these
annyoing problems.
The pads shown here fit a Pony-brand
‘4 pipe clamp, bur you cen adapt the
design to fit otter brands and sizes. For a
Y& pipe clamp, bore a %" hole, The size,
shape, and lecation ofthe retainer notch
also may Vay.
‘To start, cut a ¥ed~24" piece of ply-
‘wood, then lay out the shape and hole
locations for four pads. where dimen
sioned on the pattern below right. Cut the
pads to shape, and then drill the holes
‘here marked, Sand or rout a slight
round-over on all the edges. Cut the
hardboard spacers and retainers to size,
attach them with serews as shown, and.
you're all set to clamp down on your
next project
PAD PATTERN
Note: Enlarge |
200% to maxe
fusing pattem.
pipe clamp pads
vans te
a" shank hole, countereunk hardboard epacor
=
wen (\ Pre
Lezak gen “US
Peer Bey
36" roundovers routed
botore ettng noiehos
4Yf forstding-read damos
Tut for Quehare camps.
BAR-CLAMP RACK
12 101 Werkohop Projecto 2002eee “A. EXPLODED VIEW
Washer
0x2)
Ey
Ws reund-over~
amping pressure applic sever
utsde edges fora good bond.
seeas, ve turn to our locking C-clamps,
asa throat depth of over 15". To.
on of locking C-clumps, we found this
jpport an organizer's dream,
}
117 x4 brads
LOCKING C-CLAMP SUPPORT 7
All-in-a-row C-clamp rack
EXPLODED VIEW
Stet shark noe,
‘cunversune
on beck sd
1 cowal
‘slong
7s hola 1" dep
Qe
A #101270 FH
Wood
we
0s Y
ve shankoles (obama) 76° (<
‘Yat hole 1" deop onbboth endo
‘When the job calls for plenty of clamping pressure, no-
nonsense C-clamps provide the answer. Te hang and
organize this type of clamp, build our four-piese wall-
‘mounted hanger with its notched front support. The
notches allow you to hang the clamps on the ruck /— #10 x2" FH. wood screw
‘without having to tighten them
‘outed before eating
"shark hele, countersunk
C-CLAMP RACK
vesracoodonlin.corm 13Ifthere was ever a simpler organizer for hand-
screw clamps, we haven't seen it, Just cut the sup-
pport extension (A) to fit between the threaded rods
of the clamp, chamfer the outside end of the sup-
port, and securely mount it to the backboard (B).
‘We've found that about four clamps per supportis |
afull load, # |
cut Maran Kot
Project Desgns: Richard Tollastson; \
SelSontng Janet dowbe \
Pieces ie tone |
crane mee Ue | oiaeares
ccuntoreuni
on back side
EXPLODED VIEW {
: ve chamfer
ee 4
#10 finish (courtarsure) washer
0x20" FH, wood serow —
HANDOSCREW-CLAMP ORGANIZER
4 404 Workthop Projects 2002
oe doeeoe
9double-duty
clamp/lumber rack
Great storage for both! Ve washer
{Lamber inventories inthe typical home
ssvodworking shop always vary. If you
stock up on material to make a big project
or a lot of holiday gifts, the stacks of lum-
ber on the floor can become a trafic huz-
xd. Buti you build « permanent home
ve wing nut trea eneaier
necpend
fr these plans, the space stile when wat
cur wood supply is
Here's one sohition foldable racks )
shat can keep pipe clamps tucked against ecb ae
the wall bt dp fer isan amber ste~ eB ODED YEW Naser sexier
298 when you nved it
"With sides of 4" plywood and center
blocks of 2x material, these brackets are
trong and eay to make, The rea pivot
point ots acund a" bot that's
placed in the wall stad on if te wal
studs ae covered, ina 2 upright LUMBER /CLAMP RACK
secured to the top and botem of the wll
The serzs of hoes (on 6” centr) in the
stud or upright ets you position the
brackets ight where you need them, and
also provides a ocking bolt location
when they're olde
The clamp-holding feature requires jut
thee Yo" screw oks threaded ito
cach corter block, Tey'l hold 4" and
‘pipe clamps, as well as clamp styles
wih square or rectangular bars. Find all
the needed hardvare at your loal kad
ware Tetailer or home center.
ve hole
ts" washer
ea)
W hexhead bolt
ve wing nt
usuators: Roxanne Lomein
Photographs: HetRenngton Pnotograpty
PART VIEW
i ce
ai wee law LE
Leg Lg Lar — for serew hock
wr mocaoniine com 18scrolisaw-b
organizer
With just a little effort and scrapwood
you'll finally have the perfect place for
those easly misplaced blades.
Scrollsawers know that laying their hands
on the right biade can be tricky and time-
consuming, especially if these tiny cuting
tools get mixed together. This handy litle
organizer, designed to separate and store
your blades comes from WOOD» maga-
vine reader John M. Turok of Coon
Rapids, Minnesou. To build it, all you
need is smal bit of serop stock and
some ¥3'-diameter (54" OLD.) CPVC pipe
and caps.
For still more convenience, dill few
extra holes in a rack top to hold serollsaw
tools, such as Allen wrenches, Consider
EXPLODED VIEW
Paper label
labeling the tubes for easy reference. You tgpod'te tte. t
can hang the unit on a wall or set iton a
fat surface near your serolisaw
pei inte
%
boron! CVE hob
Iuswaton: Jame Downing
Photegraan. Wns Hepline
[Hote sized to
op ecrotcaw too!
uc SO
tu Su toes
sens esac
cane ac
sae totam
eavoaree “test
ae #8x2" FH.
19.1 FH wood ocow — ead sre
‘listo ek,
os ve deep
yy 7 bentone te
eye he same es
cane
| Sue
Bis" shank hole,
Bete
pret
ip ae
ieee
SUA
16 40% Workshop Projects 2002‘Meke this fabulous little storage
unit with common cove moldings
available at any home center.
Tired of constantly fussing around with your
scsollsaw blades? With this clever helper made
‘Som commen cove moldings, you can easily
remieve blades by reaching in with a finger and
jwceping the blades up along the eurved edge of
exh hollow.
To baiid the drawer, glue and clamp the cove
‘ogether. Then, serew the guides under-
seath your bench or srollsaw stand. A sting
seeps the drawer from sliding out too far, and a
‘rad nailed to one guide stops the drawer flu
‘vi the front of the bench. ®
eet Design: James R. owning
= togrpn, Hopeis Associates
“svaon Roxanne LeMiine
Fagtan to undersda of mounting
surace fo provent drawar rom
pulling outcompetely.
EXPLODED VIEW
PS eee |
sworn mocdenine.com
7workbench
tool crib
Keep. power tools out of sight and out of the i
way, yet rignt at hand when you want them,
with this easy-to-make workstation helper.
END DETAIL
‘To stores tols cose at Hand, reader Donovan Nagel of
“Madison, Wisconsin, designed and built this flip-down tool
crib that neatly secures in place beneath the benchiop. He
sores power ts in it but you can use ito suit your needs.
‘Simply build the exib as shown to fit between the logs of your
‘workbench. Fasten it in place with twos” cariage bolts, To
put your crib into action, simply pull on the handle cutout and
swing it out A pair of stops srowed to the bottom of your
workbench help prevent the eri from ever falling
{0 far forward or backward,
‘Asan added feature, cuta hole in
the back piece and install a
‘multiple out in the
‘00h crib
EXPLODED VIEW
Note: A stocks 3" plywood
‘excep! stonblotks.
mmulteoutet
Powertip
“1 hale fer cor
Wate FH,
‘wood cereus
4 groves it
Siiomtovom eae
Ser reppel i deep
Pre! Design: Donovan Nagel
Tuan: Kim Deora
18 ‘101 Workshop Projets. 2002simple
saw rack
Heng up your: up your saws safely
aaa reacily at hand.
Test eee poor ancaws en pep-
east feos cx worse, mails? Iso, dress
Soe Sep with this sturdy maple
Sssssse= Asdimensioned on the draw
eee Se 19 thick spacers between
{Se epee fee rezulerhandsaws and 36
Sees forhicksaws. Thea, we
s@es Se mp between the ends and on top
Se sport stp. For safety, hang all of
soe ses wth the tee Facing the wall ®
SSS ate Downing: Mike Henny
‘he! shank hole,
‘countersunk
tex2 Fi,
EXPLODED VIEW
ie pilot holes 114" der
ue e
0 ‘ee shark noe,
ey
(
#83" FH. wed stow
‘et shank hole, ‘or drywall sevew
“courtorourk|
19ready
wrench rack
Hang ’em up and keep ’em handy!
We built cur racks to handsomely hold 16-pcce ("to 1%") Stanley
combination wrench set As desenbed betow and onthe Notch det
you may need wo change afew dimensions for your puter set. A,
depending upon how mach space you have fr banging your wrenches
‘you may vant to place the racks end to-end, as shown at righ. or ang
ne rack under the ote:
‘Note In or research, we discovered hat several marafecters offer
lghl deren wrench designs and ell ses containing varingrum-
bers wrenches. For this reason, she size and numberof epenings in
the racks you me may reed to difer fram the ones shown here
“ottild the racks, cu the ont and hack pieces to size. Measure the di shane ne,
‘width (A) of each wrench, and lay out the comesponding dadoes to ths: ee
Holitha stan os bol one arene Tee agact be eZ
dade inthe bck piece wl eth width ofthe wrench (A) plus.
‘Now, measure the thickess(B) of each wrench, and et the dadoes
Wo this dept plus" on he fon face ofthe back pies.
Gi the pieces toetr, and then cutaway the waste
(Shaded acs) fom the from pees, wheteshown 14 4"
onthe dravings ®
Weste s1ox20' FH,
wood sera
ay
shank hoe,
‘countersunk
NOTCH DETAIL,
het shank hol,
‘saunter
EXPLODED VIEW
shes tta tu
ee ‘4c! shank hoe,
ve ‘countersunk
HOx2u EM,
‘wood eoron
Projet Desir: cae atson
Ioseators: Jamie Downing
Photeoreph Hopkins Assocites
20top-notch
chisel rack
‘You won't need much time or materials to
make our practical wall-mounted holder.
Smctimes, the best ideas are also the simplest. For this handy lit
Se shop project, we went to our scrap pile for the material and
covesied about a half hour of shop time, Now, we have a top-notch
sack for our chisel set
Note: All siook is 4" thick, Hole sizes may vary with diferent
brands of cists. ®
#8 iish (countersunk) washer
483.108" FH. wood seraw
TE at res
web gem
Been
Ce
14" round-overs on
_7 es he only
7 i
6
Bis
ee Fe ey
iris: a All holes (except for the far let one)
4 fe dismetee Hol Sige maya)
Ne Sit dterentbrand of cess
EXPLODED VIEW
Project Desir: Raymond Pusell
Photograph Hopkins Assosites
puswaters: Ki Downing
a