Professional Documents
Culture Documents
Festo Didactic Katalog 2015 en - Compressed
Festo Didactic Katalog 2015 en - Compressed
Workstation systems.......................................................................................78
Robotino......................................................................................................258
Appendix........................................................................................................460
1
Festo Didactic
Your ideal partner for vocational and further training
2
Learning, knowledge and education are major themes of this century
Festo Didactic brings over 40 years experience to the table when developing
solutions for fast learning and successful retention for the entire spectrum of
automation and technology. This expertise and experience puts us in a key
position in the market of the future. Demand for training will continue to grow
rapidly. And thats why we have set ourselves the goal of making learning ever
more efficient. A great challenge for us. A great partner for you.
The Learning System for Automation includes all current automation topics in
its product range: pneumatics, electropneumatics, hydraulics, electrohydrau-
lics, electronics, electrical engineering, sensors, robotics, CNC technology, PLC
and fieldbus technology, manufacturing technology and process engineering
as well as mechatronics.
We speak your language! And were just around the corner in more than
100 countries around the world. Well gladly visit you at your office or home
whether you want to book courses or buy software, books or other products.
Or perhaps you want to use the extensive range of online services were just
a mouse click away!
www.festo-didactic.com
3
Quality with a certificate
4
Prized quality Here too, we guarantee 100%
quality: CERTIFICATE
The quality of training concepts, the Festo Didactics training systems
quality of the product and the com- and components meet the require-
pany processes are integral parts of ments of all the relevant standards
innovation. As the leading supplier and guidelines such as DIN/ISO ISO 9001:2008
of automation technology worldwide and VDE. DEKRA Certification GmbH hereby certifies that the company
we offer you guaranteed quality. Only industrial components are
Festo Didactic GmbH & Co. KG
However, the best training concepts Festo Didactic is DIN EN ISO 9001
institutions: Training and consulting, Planning and equipping of training centers and classrooms,
Instructor training and refresher courses, Commissioning and service and support
Siemens Automation and Drives. Lack of fulfilment on conditions as set out in the Certification Agreement may render this certificate invalid.
The training hardware and learning The awards speak for themselves:
media comply with the latest general Equipment set TP 1011
requirements and findings. Fundamentals of electrical
engineering/electronics
iF product design award 2011
Focus design award in Silver 2011
MecLab
Worlddidac Award 2008
Robotino
reddot Design Award 2006 and
2014
iF product design award 2014
Worlddidac Award 2006
Learnline
Winner of international design
prizes:
iF product design award 2006
Focus design award in Silver 2005
www.festo-didactic.com 5
Service with Value added
6
We support you and
deliver advice and assistance.
Low-cost industry quality Teacher training, info events and Online configurators
Brand-name quality at low prices. special seminars for trainers Make the selection and ordering pro-
We always select products from in- You can take part in free teacher cess simple. For example, you can
dustry and we do not use gadgets training and info events. Alternative- configure laboratory furniture and
that are not up to the rigours of use ly, you can visit us at numerous trade EduTrainer easely and conveniently
in training. shows around the world. What is on the Internet.
more, there is a large number of fee-
Modular and future-proof paying special seminars available for Free of charge online dictionary
We build learning systems that are trainers. Only Festo Didactic offers an exten-
100% modular. This means you can sive Dictionary of Automation in 6
always expand them flexibly and Free software, demos and languages, free of charge on the
make your investments future-proof sample extracts Internet.
without reaching a dead end. For example, EasyVeep is a new
graphic 2D process simulation soft- Free symbol library according
Quality with no ifs or buts ware that is available for download to DIN ISO 1219
All products (except consumables) free of charge. It comes with numer- More teaching aids are available to
come with a 2-year warranty. And if a ous attractive examples for PLC train- be down-loaded from our website.
part should cease to function years ing. You can sample many software
down the line, you can obtain spare products and all books free of charge Your partner, worldwide
parts from us quickly and easely, or on the Internet using test and demo We speak your language! And were
else you can purchase a new part at versions. just around the corner in more than
a cut price using our exchange ser- 100 countries around the world.
vice. Advice and orders can be phoned,
faxed, e-mailed or done via the In-
Didactic and design ternet. Alternatively, give your tech-
Ergonomics, didactic concepts and nical consultant a call for a qualified
design go hand-in-hand at Festo needs analysis conducted onsite.
Didactic. Numerous international
awards underline our commitment.
www.festo-didactic.com 7
Training and Consulting
8
Success with the
right combination of methods
Festo Training and Consulting: 40 Training and skills development pro- Identifying and optimising value-
years experience in training and 20 grammes for technical staff and man- added processes.
years experience in process optimi- agers from industry.
sation. Together we trace the flow of infor-
More than 2,900 events are attend- mation and products through your
Various projects in over 53 countries ed by more than 42,000 participants company from beginning to end,
worldwide show that we can suc- annually. Modular and high-quality always with the aim of making it
cessfully design change processes course topics in more than 39 lan- more efficient and to prevent waste.
together with our customers. guages relate to the topics: people, We use world-renown methods and
technology and organisation. tools which are also implemented at
Seminars, workshops and corporate Festo. Together we define goals by
strategic planning simulations, pub- Public or in-house training sessions which we can be measured.
lic or in-house seminars. Gathering with individually tailored content
hands-on experience and learning hands-on learning with a focus on Projects in the areas of:
using real products and training fac- industry and fast transfer to industri- Production and logistics
tories is always top priority. Individu- al applications takes centre stage. Management and teamwork
al learning success can be measured Skills development
and thus the ability to quickly apply Certified skills development Procurement and SCM
the knowledge gained to day-to-day programmes for: Product development
work situations is a crucial indication Mechatronics engineers
of the quality of the training. Production managers
Maintenance managers
www.festo-didactic.com 9
Media
10
Software..........................................................................................................12
Courseware......................................................................................................52
Pneumatics......................................................................................................54
Hydraulics........................................................................................................59
Electrical engineering/Electronics....................................................................63
Automation technology/PLC............................................................................68
Mechatronics...................................................................................................72
Process automation.........................................................................................74
CNC technology/Working material...................................................................75
EDS Environmental Discovery System..........................................................76
11
Media > Software
Software
Learning, controlling, simulating
Importance of software
in the learning process
Multimedia training Measurement and Control Programming Circuit design Process simulation Process
programmes control Planning visualization
www.festo-didactic.com 13
Media > Software > Multimedia training programmes/WBTs
Pneumatics Electropneumatics
Everything on the subject of pneu- From the contents: The Electropneumatics training pro- From the contents:
matics. The program is divided into Physical basics (units, properties, gram builds on the Pneumatics train- Advantages and drawbacks of
technical knowledge and course- laws) ing program and reinforces material electropneumatics
work. Energy supply (production, already learned from practical pro- Safety in electropneumatic circuits
preparation and d istribution of jects. Starting with concrete indus- Fundamentals of electrical engi-
Technical knowledge compressed air) trial applications, fundamental elec- neering
This interactive self-taught program Circuit diagram tropneumatic circuits are produced. Pneumatic circuit diagram
covers the basics of pneumatic con- (circuit diagram, symbols) With the help of numerous exercises, Electrical circuit diagram
trol. Participants learn to find practi- Drive components (applications, learnt material will be revised, ap- Basic logic functions
cal and theoretical solutions to the linear drives, rotational drives) plied and further developed by you. Direct and indirect electrical
key tasks of a basic course on pneu- Valves (designs, directional valves, During an exercise, the programme control, time and pressure depend-
matics, e.g. as part of a basic voca- stop valves, pressure control reacts to each answer with varying ent process controls
tional training course. valves, flow control valves, valve feedback. Signal storage in the power and in
combinations, logic elements) the control unit, latching circuit
Course Signalling components (manual The trainee is supported by the basic Documentation for a control unit
In this course the theoretically signalling, endpoint detection) knowledge module, which provides Maintenance and repair of electro-
acquired technical knowledge is Additional requirements fundamental knowledge on elec- pneumatic systems
reinforced. A wide range of exercise tropneumatics in a structured, sys- Solenoid actuated valves
types makes the course interesting E.g. single licence with CD-ROM/DVD tematic manner. In the components Double-acting cylinders
and successful: participants have to Online de/en/es/fr/fi/et/el/zh module, the structure, function and Electrical buttons and switches
draw symbols and circuit diagrams, Order no. 540911 application of typical electropneu- Sensors
answer multiple-choice questions Network de/en/es/fr/fi/et/el/zh matic components is described. Vari- Relays and contactors, timed relays
and set up and connect circuits in Order no. 540913 ous supporting materials are availa- Pressure switch
PC-based video clips. ble to complete the exercise such as Standardised circuit diagrams,
PDF documents, a variety of down- electrical and pneumatic circuit
loads and a comprehensive glossary. diagrams
www.festo-didactic.com 15
Media > Software > Multimedia training programmes/WBTs
Hydraulics Electrohydraulics
Everything on the subject of hydrau- From the contents: The Electrohydraulics training pro- From the contents:
lics. The program is divided into Physical basics (units, properties, gram builds on the Hydraulics train- Advantages and drawbacks of
technical knowledge and course- laws) ing program and reinforces material electrohydraulics
work. Hydraulic systems (principles of a already learnt from practical pro- Safety in electrohydraulic circuits
hydraulic system) jects. Starting with concrete indus- Fundamentals of electrical engi-
Technical knowledge Drive units (components, pumps, trial applications, fundamental elec- neering
This interactive self-taught program containers, filters) trohydraulic circuits are produced. Hydraulic circuit diagram
covers the basics of hydraulic con- Drives (single-acting cylinders, With the help of numerous exercises, Electrical circuit diagram
trol. Participants learn to find practi- double-acting cylinders, hydrau- learnt material will be revised, ap- Basic logic functions
cal and theoretical solutions to the lic motors) plied and further developed by you. Direct and indirect electrical
key exercises in a basic course on Directional valves (design During an exercise, the programme control, time and path-dependent
hydraulics, e.g. as part of a basic characteristics, 2/2 directional reacts to each answer with varying process controls
vocational training course. valves, 3/2 directional valves, 4/2 feedback. Signal storage in the power and in
directional valves, 4/3 directional the control unit, latching circuit
Course valves, special circuits) The trainee is supported by the basic Documentation for a control unit
In this course the theoretically Stop valves (non-return valves, knowledge module, which provides Maintenance and repair of electro-
acquired technical knowledge is pilot operated non-return valves) fundamental knowledge on elec- hydraulic systems
reinforced. A wide range of exercise Pressure control valves (pressure trohydraulics in a structured, sys- Solenoid actuated valves: spring
types makes the course interesting relief valves, pressure regulation tematic manner. In the components return and pulse valves
and successful: participants have to valves) module, the structure, function and Double-acting cylinders
draw symbols and circuit diagrams, Flow control valves (throttle valves, application of typical electrohydrau- Electrical buttons and switches
answer multiple-choice questions flow control valves) lic components is described. Various Sensors
and set up and connect circuits in Additional requirements supporting materials are available to Relays and contactors, timed relays
PC-based video clips. complete the exercise such as PDF Standardised circuit diagrams,
E.g. single licence with CD-ROM/DVD documents, a variety of downloads electrical and hydraulic circuit
Online de/en/es/fr/fi/et/el/zh and a comprehensive glossary. diagrams
Order no. 540917 Documentation of electrohydraulic
Network de/en/es/fr/fi/et/el/zh controllers
Order no. 540919 Simulation of a hydraulic and
electrical circuit diagram
16 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licences as you need.
Media > Software > Multimedia training programmes/WBTs
www.festo-didactic.com 17
Media > Software > Multimedia training programmes/WBTs
The Electrical engineering 1 train- Various tools are built-in to the train- The Electrical engineering 2 train- Content extracts:
ing program is one of a series of new ing program, such as Excel work- ing program is one of a series of new Electric charge
programs in the field of electrical sheets, an integrated calculator, PDF training programs in the field of elec- Capacitor
engineering and electronics. These files and various downloads. The trical engineering and electronics. A capacitor in a DC circuit
programs are practically oriented training programs include an exten- These programs are practically ori- A capacitor in an AC circuit
and authentically structured. Case sive glossary and a full text search ented and authentically structured. Applications of the capacitor
studies from practice provide a con- facility. Case studies from practice provide Variable capacitor
cise illustration of the matters cov- a concise illustration of the mat- Coil
ered. All training content is taught by Content extracts: ters covered. All training content is A coil in a DC circuit
means of audio clips. Additionally, Closed circuit taught by means of audio clips. Ad- A coil in an AC circuit
the narrative text can be viewed on Electrical conductivity ditionally, the narrative text can be Applications of the coil
the sitemap. Units and symbols viewed on the sitemap. Physical variables
Ohms Law Calculating with changing values
Trainees experience a regular Measuring in the circuit Various tools are built into the train- Light switch-off delay
exchange of input and output, with Voltage supplies ing program, such as Excel work- Electrical behaviour of a grinder
phases of presentation and expla- The resistor as a component sheets, an integrated calculator, PDF Power generation and transmission
nation alternating with phases of Series connection of resistors files and various downloads. The
activity and interaction. This enhanc- Parallel connection of resistors training programs include an exten- E.g. single licence with CD-ROM/DVD
es motivation and learning. Voltage divider sive glossary and a full text search Online de/en/es/fr/fi/et/sv/el/zh
The resistor as a sensor facility. Order no. 549626
Progress monitoring exercises are Battery-powered screwdriver Network de/en/es/fr/fi/et/sv/el/zh
scheduled after a maximum of five Measuring range extension Order no. 549628
pages of learning. The aim of this is Temperature controlled heating
to have trainees repeat, apply and Level detection
develop what they have learned
themselves. Exercises are incorpo- E.g. single licence with CD-ROM/DVD
rated during teaching, at the end of Online de/en/es/fr/fi/et/sv/el/zh
each learning step and within the Order no. 549623
case studies. During an exercise, Network de/en/es/fr/fi/et/sv/el/zh
the program responds to each of the Order no. 549625
trainees answers with the appropri-
ate feedback.
18 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licences as you need.
Media > Software > Multimedia training programmes/WBTs
Electronics 1 Electronics 2
The Electronics 1 training program Various tools are built into the training The Electronics 2 training program Content extracts:
is one of a series of new programs program, such as Excel worksheets, is one of a series of new programs Signal types
in the field of electrical engineering an integrated calculator, PDF files and in the field of electrical engineer- Integrated circuits
and electronics. These programs are various downloads. The training pro- ing and electronics. These programs Operational amplifier (OpAmp)
practically oriented and authentically grams include an extensive glossary are practically oriented and authen- AC voltage of various frequencies
structured. Case studies from prac- and a full text search facility. tically structured. Real case studies Characteristic values of amplify-
tice provide a concise illustration provide a concise illustration of the ing circuits
of the matters covered. All training Content extracts: matters covered. All training content Circuit technology of amplifiers
content is taught by means of audio Semiconductor technology is taught using audio clips. Addition- Filters
clips. Additionally, the narrative text Diodes ally, the narrative text can be viewed Bistable flip-flop
can be viewed on the sitemap. Bipolar transistors on the sitemap. Single flip-flop
Field-effect transistors Sine wave generator
Trainees experience a regular ex- Regulated power supply Various tools are built into the train- Rectangle generator
change of input and output, with Audio amplifier ing program, such as Excel work- Thyristor-controlled drilling
phases of presentation and explana- Audio amplifier with sound control sheets, an integrated calculator, PDF machine
tion alternating with phases of ac- files and various downloads. The Brightness control with triac
tivity and interaction. This enhances E.g. single licence with CD-ROM/DVD training programs include an exten- Adjusting the speed of an
motivation and learning. Online de/en/es/fr/fi/zh sive glossary and a full text search electric screwdriver
Order no. 549629 facility.
Progress monitoring exercises are Network de/en/es/fr/fi/zh E.g. single licence with CD-ROM/DVD
scheduled after a maximum of five Order no. 549631 Online de/en/es/fr/fi/zh
pages of learning. The aim of this is to Order no. 549632
have trainees repeat, apply and de- Network de/en/es/fr/fi/zh
velop what they have learned them- Order no. 549634
selves. Exercises are incorporated
during teaching, at the end of each
learning step and within the case stud-
ies. During an exercise, the program
responds to each of the trainees an-
swers with the appropriate feedback.
www.festo-didactic.com 19
Media > Software > Multimedia training programmes/WBTs
Sensors in pneumatics Content extracts: Sensors for object detection Content extracts:
This training program deals in de- Project: Selection of sensors in one This training program deals in detail Project: Selection of sensors
tail with the sensors used to detect of the clamping units of a process- with the sensors used to detect ob- in a milk bottling plant
end position on cylinders and with ing centre jects in automated systems. Based Object detection in industrial
pressure and flow sensors in pneu- Advantages and disadvantages on a complex example from indus- practice
matic systems. Based on a complex of various end position sensors on trial practice, trainees are taught to Switching characteristics of
example from industrial practice, cylinders select the suitable sensors. The nec- proximity sensors
trainees are taught to select suitable Simple displacement encoders on essary basic knowledge for this is Hysteresis
sensors. The necessary basic knowl- cylinders provided in the Technical Knowledge Connection technology: Two-wire
edge for this is provided in the Tech- Use of pressure sensors to improve and Components modules, to which technology, three-wire technology,
nical Knowledge and Components safety in pneumatic systems they can refer at any time. four-wire technology
modules, to which they can refer at Use of flow sensors to safeguard NO/NC (Normally Open, Normally
any time. system cycle times All training content is taught by Closed)
Output signals from sensors means of audio clips. Additionally, Inductive sensors: Construction
All training content is taught by Connection technology the narrative text can be viewed. and mode of operation, factor-1
means of audio clips. Additionally, NO/NC (Normally Open, Normally sensors, special designs, flush
the narrative text can be viewed. Closed) fitting sensors, application exam-
Switching functions ples
Sensors for end position detec- Optical sensors: Diffuse sensor,
tion: Pneumatic and mechanical through-beam sensor, retro-reflec-
limit switch, reed switch, transistor tive sensor, background fade-out,
switch, Hall sensor, position sensor fibre optic cable, light types, reflec-
Types of pressure measurement tion types, adjustment, contrast
Sensors for pressure measure- sensor, colour sensor
ment: Mechanical pressure switch, Capacitive sensors: Construction,
electronic pressure sensor, mode of operation, usage and
Sensors for flow measurement: examples
Volumetric flow meter, effective Ultrasonic sensors: Construction,
pressure principle, ultrasonic flow mode of operation, applications
meter, mass flow meter, heat-loss
method E.g. single licence with CD-ROM/DVD
Online de/en/es/fr/fi/et/zh
E.g. single licence with CD-ROM/DVD Order no. 549758
Online de/en/es/fr/fi/et/zh/usa Network de/en/es/fr/fi/et/zh
Order no. 549752 Order no. 549761
Network de/en/es/fr/fi/et/zh/usa
Order no. 549755
20 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licences as you need.
Media > Software > Multimedia training programmes/WBTs
A multimedia introduction makes it Online de/en/es/fr/el/pt/zh Using the everyday example of a car From the contents:
simple to work with the MPS 200 Order no. 542682 park access control system, the train- The function of actuators in
modular production systems by Network de/en/es/fr/el/pt/zh ee learns the basics of a mechatronic mechatronic systems
Festo Didactic. First, we introduce Order no. 549834 system. Electric motors
you to the principle behind the com- DC motor
plete system, and then we show you Building on this, the training pro- Torque and current
how to operate and commission it. gram determines what function the Behaviour of DC motors
You then become familiar with the actuators have in the controller. A DC Induced voltage and speed control
individual Distribute and Sort motor is then studied in more detail Characteristic torque/speed curve
stations in the process and learn as an example of a typical actuator, Working with data sheets
how the modules function. You can e.g. its structure and the laws which Determining the transmission ratio
apply your new knowledge of MPS govern its operation. Further chap-
200 in a short test, then relax and ters cover speed control and the use E.g. single licence with CD-ROM/DVD
play a game. of data sheets as well as the trans- Online de/en/es/fr/el/zh
mission ratios which can be achieved Order no. 540953
by using a gearbox. Network de/en/es/fr/el/zh
Order no. 540955
www.festo-didactic.com 21
Media > Software > Multimedia training programmes/WBTs
The Electric drives 1 interactive Getting to know different The learning program Electric drives From the contents:
multimedia training program pro- DC motors 2 further explores the material cov-
vides an interesting introduction to General (functional principles, ered in Electric drives 1 and also Controlling DC motors
the world of electric motors. commutation, technical data, includes new topic areas. Armature reaction
brushless DC motor, load depend- Speed control
The first section sets out the basic ency, difference between series This learning program is suitable Four-quadrant operation
principles of electric drives. The sec- and parallel connection) for beginners and advanced stu-
ond section illustrates the construc- Parallel connection behaviour dents. The first two chapters address Controlling AC motors
tion and functioning of DC motors, AC motors the topic of controlling DC and AC Motor characteristic curve
while the third section deals with the Difference in power supply motors. The third chapter focuses Open-loop and closed-loop
special features of AC motors. (DC, AC, three-phase AC) on the energy efficiency of electric speed control
Getting to know different AC drives, looking at economic and envi- Frequency converters
From the contents: motors ronmental aspects. Smooth start-up
Basic principles of electric drives General functional principle
Getting to know different motor (difference between synchronous Energy efficiency
types (stepper motor, asynchro- and asynchronous motor), techni- Economic aspects
nous motor, universal motor) cal data, rating plate, characteris- Degree of efficiency
Mechanical principles (conversion tic curves and their interpretation, Minimising losses
of mechanical/electrical energy, definition of reactive, apparent and Reliability
motor - generator, circuit diagram effective power) Energy efficiency measures
and current direction, transmission Single-phase AC motor Environmental aspects
variables (force, mechanical pow- Three-phase AC motor special Merits of electric motors
er, efficiency etc.), definitions of cases (stepper motors)
torque and speed) Summary and review exercises E.g. single licence with CD-ROM/DVD
Electronic principles (basic prin- Online de/en/es/fr/zh
ciple of the motor, Lorentz force E.g. single licence with CD-ROM/DVD Order no. 573775
using the example of a conduc- Online de/en/es/fr/zh Network de/en/es/fr/zh
tion loop, electrical and magnetic Order no. 571120 Order no. 573776
fields, occurrence of torque, right- Network de/en/es/fr/zh
hand rule) Order no. 571121
22 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licences as you need.
Media > Software > Multimedia training programmes/WBTs
The training program uses practical From the contents: GRAFCET The new specification From the content:
examples to show the difference be- Differences between open- and language for sequential function Definitions
tween open- and closed-loop control closed-loop control ( characteristics charts Advantages of GRAFCET
in automation. Easy-to-understand of controllers, characteristics of Differentiation from PLC
tasks are used first to examine the regulators Good documentation is a prerequi- programming language
overall process of a simple function- DIN 19226 site for the quick construction and Configuring a GRAFCET
ing system. Later sections then look Signal types smooth commissioning of a system. Graphical representation of the
at different types of controllers, the Differences between types of As a result, products reach custom- language elements
different ways in which signals are control ers quicker. Furthermore, the se- Graphical representation of the
represented and processed and the Signal processing (synchronous quence description is an important sequential structures
ways in which programs are imple- control, controlling links, asynchro- tool for quickly and accurately lo- Structuring of GRAFCETS
mented. nous control, process control) cating and eliminating errors and Case studies
Types of control (regulating to fixed thus reduces production downtimes. Exercises
values, tracking values) GRAFCET can describe what the func- Glossary
Regulators (P, I and D controllers, tion chart has previously been una-
combined controllers such as PI or ble to represent. E.g. single licence with CD-ROM/DVD
PID controllers) Online de/en/es/fr/zh
It introduces the new standard Order no. 557688
E.g. single licence with CD-ROM/DVD step by step, with the aid of practice- Network de/en/es/fr/zh
Online de/en/es/fr/zh related examples. Order no. 557689
Order no. 540947
Network de/en/es/fr/zh
Order no. 540949
www.festo-didactic.com 23
Media > Software > Multimedia training programmes/WBTs
Programmable logic controllers play Contents: This training program provides an From the contents:
a central role in automation. These Programmable logic controllers introduction to logic functions. First Basic technical functions (AND
devices are used to control machines Project organisation of all, AND & OR functions and their & OR function, memory function,
and systems. Programming languages in processing are shown in function timer function, counter function)
accordance with IEC 61131 tables. Other basic control functions Digital minicontrollers (differen-
The program of a programmable Link-orientated programming such as memory, timer and counter tiation between open- and closed-
logic controller can be flexibly adapt- languages functions round off the contents. The loop control)
ed for any task. Various program- Sequential function chart second part starts by covering the Control components
ming languages, which are all based Structured text basics of open-and closed-loop con- Positioning with digital mini-
on the IEC 61131 international Sequence programming project trol circuits and describes the ele- controllers
standard, are available for creating ments of a controller. It then takes Design and function of a mini-
the control program in conformance The training program provides a detailed look at minicontrollers controller
with standards. beginners with an ideal introduction with their features and areas of Cyclical programme processing
to IEC-compliant programming. application. Areas of application
This training program allows users Programming languages
to get to grips with function charts, In addition to trainees, pupils and
ladder diagrams, instruction lists, students, it also appeals to skilled E.g. single licence with CD-ROM/DVD
sequential function charts and struc- workers, technicians and e ngineers Online de/en/es/fr/zh
tured texts in five programming lan- who have previously only pro- Order no. 540941
guages. Through the use of various grammed in IL, LDR or FCH. The high- Network de/en/es/fr/zh
practice-related examples, the pro- er, IEC-compliant languages provide Order no. 540943
gramming languages are presented a range of benefits to be discovered
step by step. and used.
24 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licences as you need.
Media > Software > Multimedia training programmes/WBTs
The multimedia and interactive train- From the contents: Machine Vision the use of camera From the contents:
ing program will teach you the basics Advantages of Fieldbus systems systems in production is a relative- How does a machine see?
of Fieldbus technology. It is suitable The design of Fieldbus systems ly young, but swiftly growing area in Steps in industrial image
for beginners who would like to get (different areas of application, automation technology. This web- processing
an overview of the subject. Anima- open and closed technical con- based training unit deals with indus- Image sensors: CCD and CMOS
tions are used to illustrate various cepts such as message-oriented trial image processing, from the crea- Focal length and lens formula
practical examples. All relevant terms bus systems, user-oriented bus tion of images up to the evaluation of Aperture and depth of focus
on the subject of bus technology can systems, multi-master concepts, the information in the picture. Work- Types of illumination: objects
be found in the integrated lexicon. database concepts, installation ing from actual practical industrial subject to backlighting and
concepts) applications, students can follow incident light
RS 485/RS 422 (introduction, all the steps in the image process- Filters to improve the image
cabling, function) ing project in a practical manner. The Point operators, local and global
Topology (introduction, line, ring, basic knowledge required for this is Average and median filters
tree) clearly explained in the individual Sobel operators and Laplace filters
chapters of the technical knowledge Process for image segmentation
E.g. single licence with CD-ROM/DVD module. In the components module, Global and local threshold pro-
Online de/en/es/fr/zh cameras and lighting systems are cesses
Order no. 540959 presented using examples. Tools to calculate characteristics
Network de/en/es/fr/zh The classification of parts and
Order no. 540961 characteristic curves
Image processing and comput-
ing times
Intelligent compact vision systems
Lighting systems
Sample applications of industrial
vision systems
www.festo-didactic.com 25
Media > Software > Multimedia training programmes/WBTs
This training programme provides an From the contents: Basic principles Handling substances
introduction to the complex subject Introduction to machine safety of process automation Product manufacture is usually
of safety engineering in industrial The question of liability (who is This training program deals with the subject to defined physical and
machines and systems. liable in the case of an accident?) broad spectrum of technical process chemical characteristics. The stu-
European directives automation in a compact way. The dents awareness should be height-
The aim is to make participants more The relationship between direc- characteristics and special features ened so that he/she can accurately
aware of the problems in the design tives and standards of process automation are conveyed assess production conditions and
aspects of safety engineering and The new EU machinery directive in a simple manner via images from deal with them correctly.
help them understand safety engi- 2006/42/EC real situations, graphical representa- System planning
neering equipment and hazard anal- The hierarchy of the European tions of physical-technical processes This guides the student around a
ysis methods. standards for machine safety and animated processes which you planning office, providing an in-
Machine safety in the USA yourself can manage and control. sight into the planning and devel-
The training programme is based Risk assessment procedure opment of a system. The student
on an amended version of the EC according to EN ISO 14121 and From the contents: can examine all the fundamental
machinery directive 2006/42/EC. EN ISO 12100 The three chapters Handling sub- activities of the planning phase,
Definitions stances, System planning and from the basic principles of project
How is the overall performance level Risk evaluation: determining the Process engineering processes in management to drawing a circuit
of a technical safety measure deter- required performance level practice, give you a step-by-step diagram until the system can final-
mined? The training programme ex- Risk reduction measurements: guide to a complete on screen sys- ly be built.
plains concepts such as probability design measures, technical safety tem. The content of these chapters Process engineering processes
of failure (POF), diagnostic coverage measures, instructional measures is reflected in the MPS PA stations, in practice
(DC), common cause failure (CCF), Selecting the safety function which you will use during the practi- The vast number of process engi-
redundancy and diversity. There is Determining the control category cal part of your training. neering processes can be r educed
also a detailed explanation of all the to four typical ones: filtration, tem-
components for safety equipment. E.g. single licence with CD-ROM/DVD pering, mixing and filling. D esign
Online de/en/es/fr/et/sv/zh and function are analysed using
Order no. 549766 the four MPS PA stations and
Network de/en/es/fr/et/sv/zh the modular products from Festo
Order no. 549769 Didactic and answers given to any
questions that may arise when
studying process engineering
processes.
26 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licences as you need.
Media > Software > Multimedia training programmes/WBTs
Content topics:
How does a lathe work?
Selecting the tool
Clamping the workpieces
Turning
www.festo-didactic.com 27
Media > Software > Multimedia training programmes/WBTs
28 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licences as you need.
Media > Software > Multimedia training programmes/WBTs
www.festo-didactic.com 29
Media > Software > Multimedia training programmes/WBTs
Value stream analysis and mapping Poka Yoke 5S Workstation organisation TPM Total Productive Maintenance
Those who deal with value stream Nowadays, Poka Yoke measures The objective of the 5S training It is always better to act than to
analysis and value stream mapping are an established part of q
uality programme is to become familiar react. Bearing this in mind, many
have one goal: to create produc- assurance. Poka Yoke is a well- with methods to create exemplary, businesses strive to stabilise the
tion and production processes that known principle, which originated in well-organised workstations (both in performance of their plants and to
achieve a true value stream. Japan. In Japanese, Poka Yoke means industrial and administrative areas), introduce preventative maintenance.
avoiding unintentional human error. where work can be carried out with- The term TPM stands for Total
The purpose of value stream analy- Poka Yoke describes a principle that out searching unnecessarily, without Productive Maintenance.
sis is to make all the processes (from includes technical measures/equip- long transport distances and without
the initial request through to the ment for preventing errors and elimi- waiting times (i.e. waste-free). The following results were achieved
delivery of the product) transparent. nating them immediately. in industry processes thanks to the
This can quickly highlight a signifi- The basic principle of every high- implementation of this method:
cant potential for effective reshaping Content topics: quality product or service is a clean a 40% increase in operating times,
of processes. The story of Poka Yoke and orderly working environment. a 10% increase in machine speed,
Inclusion of the seven types of Quality, as a basic customer need, a 95% reduction in the number of
From the contents: waste has the highest priority at such unexpected machine downtimes, a
Improving the value stream The Poka Yoke system value-added locations and therefore 90% reduction in the error rate as
Added value and value stream Typical examples of human error contributes to securing the order. well as an increase in productivity of
Value stream analysis Basic elements of Poka Yoke up to 50% and an increase of almost
Use of value stream analysis and Error-oriented approach Content topics: 200% in ROI. However, in spite of
value stream mapping Process-oriented approach General basic principles the concept being very simple, many
Working with value stream Production-oriented approach The 5S model companies fail at the implementation
mapping methods Case studies The seven types of waste stage. TPM requires meticulous plan-
Overview of the ACTUAL situation Tasks and exercises Visualisation in 5S ning as well as interlinking with oth-
Example: The Cycle Accessories The 5S audit and its application er methods of the value added sys-
GmbH & Co. KG E.g. single licence with CD-ROM/DVD 5S in production tem; it should also be targeted at the
Value stream mapping Online de/en/es/fr/zh 5S in administration specific conditions of employees and
The seven types of waste Order no. 565018 5S workshop procedure machines. 20% of TPM is therefore a
The situation as it SHOULD be Network de/en/es/fr/zh technical challenge, while 80% of it
Tasks and exercises Order no. 565019 E.g. single licence with CD-ROM/DVD is an organisational challenge.
Online de/en/es/fr/zh
E.g. single licence with CD-ROM/DVD Order no. 565020 The learning program imparts funda-
Online de/en/es/fr/zh Network de/en/es/fr/zh mental knowledge about TPM. Here
Order no. 564623 Order no. 565021 you will find out what TPM is and
Network de/en/es/fr/zh how you can implement this model
Order no. 564624 in practice.
30 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licences as you need.
Media > Software > Multimedia training programmes/WBTs
www.festo-didactic.com 31
Media > Software > Multimedia training programmes/WBTs
Classroom Manager
Learning management system
Simple, professional, affordable: The Classroom Manager defines Ordering information: One-day installation support and
The learning management system course structures and sets time training-day
Classroom Manager frames, dates for attendance, train- Classroom Manager (CRM) with up This offer contains the following
ing aids, access requirements and to 1000 users registered by name at services: One-day installation sup-
Teaching and learning are certification options. Participants 100 workstations at the same time port, briefing and training on site.
dependent on time and location and potential applicants can access CD ROM with installation instruc- The one-day installation support and
Better adaptation to individual this information as required. tions, in de/en/fr/es/sv/el/zh. training-day must be essential or-
learning patterns dered with the classroom manager
Visualised contents guarantee Has everyone done their homework? Note: 100/10 or higher.
more attention The Classroom Manager provides a The order no. is configurable.
Central library for digital training clear indication of participants suc- Training in Germany
media cess in training. The training status CRM 50 users at 5 workstations Order no. 8028154
Simple navigation through monitoring system means you al- Order no. 8034067 Training outside Germany
teaching and training media ways have an overview of course at- CRM 100 users at 10 workstations Order no. On request
tendance and the progress of the in- Order no. 8034067
The Classroom Manager is the quick dividual participants. CRM 200 users at 20 workstations
and easy way to create, manage Order no. 8034067 Classroom Manager with campus/
and supervise training sessions and Access rights can be defined to al- CRM 500 users at 50 workstations enterprise licence
courses. It enables you to combine low colleagues to use the library and Order no. 8034067
presence-based courses, e-learning take a look at the available courses. CRM 1000 users at 100 workstations Campus/Enterprise licence
modules and many other training Order no. 8034067 Order no. Campus
modules to make complete train- The Classroom Manager also allows
ing units. students to keep an eye on their
courses: the qualifications on offer Program improvements (SPV) ASP solution
All the digital training media are are displayed clearly, and registering The program improvements contains The software is installed on a server
compiled in a central library. Direct is quick and easy. comprehensive hotline support for run by us. Access via Internet con-
access to training media greatly your administrators. It runs for 36 nection.
reduces course preparation time. months and must be essential or-
dered with the classroom manager ASP solution
The participants are provided with 100/10 or higher. Order no. ASP
the right material for each session.
You can create new tests, question- Note:
naires or other training media when- The order no. is configurable.
ever you need for participants com-
pleting courses or training sessions. SPV 50 users at 5 workstations
Order no. 8028155
SPV 100 users at 10 workstations
Order no. 8028155
SPV 200 users at 20 workstations
Order no. 8028155
SPV 500 users at 50 workstations
Order no. 8028155
SPV 1000 users at 100 workstations
Order no. 8028155
Fluid engineering
Pneumatics 8038111
Hydraulics 8038112
Electropneumatics 8038113
Electrohydraulics 8038114
Electrical engineering
Electrical safety measures 8038120
Electrical engineering 1 8038116
Electrical engineering 2 8038117
Electronics 1 8038118
Electronics 2 8038119
Automation technology
Sensor technology 1 8038121
Sensor technology 2 8038122
Weve got great offers for ordering System requirements Discover MPS 200 8038123
all the training programs with the Windows operating system Win- Actuators DC motor 8038124
Classroom Manager take a look at dows 2000 server (Web Edition) Electric drives 1 8038125
the table. or higher Electric drives 2 8038126
Flash Player version 8.0 or higher Open- and closed-loop control 8038127
Please note: Administrator access is essential GRAFCET 8038128
WBTs that have already been in- for installation PLC programming in accordance with IEC 61131 8038129
stalled from CD-ROM cannot be In addition to Classroom Manager, LOGO! Training 8038130
integrated into the Classroom Man- a number of free open-source com- Fieldbus technology 8038131
ager after installation. To do this, ponents must be installed (Apache Machine vision 8038132
you will require a new version. 2.x/MySQL 4.x or 5.x/PHP 4.x/Zend Safety engineering 8038133
The training programs are not in- Optimizer). These are supplied in Process automation 8038134
cluded in scope of delivery for the the installation bundle. Metalworking
Classroom Manager. Please order For standard installation, the re- Turning 8038135
separately. quired ports are Port 80 (Apache) Milling 8038136
and 3306 (MySQL) Drilling 8038137
For details of the WBTs and the avail- The hardware should be an Intel/ Materials science 8038138
able languages, please see the prod- AMD x86 or x86-64 platform. No Technology and Environment
uct description or the website. minimum requirements for CPU, The fascination of technology 8038139
memory or hard disk Renewable energies 8038140
Environmental protection in the office 8038141
Organisation and methods
Project management 8038142
Time management 8038143
Internet search 8038144
Lean Management/Lean Production
Value stream analysis and mapping 8038145
Poka Yoke 8038146
5S Workstation organisation 8038147
TPM Total Productive Maintenance 8038148
Management and teamwork
Customer orientation 8038149
Team Performance 8038150
Personnel management 8038151
Compliance 8038152
Training
Safety at work 8038153
General law on equality and discrimination 8038154
Basic principles of accounting 8038155
www.festo-didactic.com 33
Media > Software > Multimedia training programmes/WBTs
my|eCampus
Learning on the Internet around the clock
Learn online on my|eCampus Online learning via my|eCampus Course subscription The LMS subscription
the new educational portal for offers the following benefits: All training programs are offered With a Learning Management System
engineers and Excellent didactic and multimedia as subscriptions, i.e. you chose (LMS) subscription, courses can be
technology enthusiasts. course topics which training program you require provided for a group of users. In ad-
Experts ensure quality content for your qualification. The courses dition to the course packages avail-
my|eCampus offers interesting train- Freedom to learn anywhere and take at least six months. The annual able in my|eCampus, subscribers can
ing programs in automation tech- anytime at your own pace subscription even gives you unlim- add their own documents and con-
nology and mechatronics. Whether Saves travel time and down-time ited online access to all up-to-date tent to courses.
school or university students, tech- No need to install software course classes for technical training.
nicians or engineers anyone with No internal IT administration The administrator manages the
internet access can look into these Versatile integrative and interactive The courses can be booked both students and tracks their progress.
topics around the clock and pick up program functions for individual users and for multiple Various course packages on different
further qualifications. Educational progress is displayed users with multiple licenses. topics are available.
Training programs on the following Simple registration gives access In the configurator, which helps you
fundamental topics are available in to all training programs available make your selection, you can define
German, English, French and Span- on my|eCampus. courses, the number of students and
ish: the duration of the system e
ither
Fluid engineering 6 months or 12 months. In the first
Manufacturing automation four weeks, you have a personal
process automation my|eCampus-coach to instruct you
Electrical engineering in the system and support and ad-
Lean management vise you.
Technology and the environment
Try it for yourself. It is worthwhile
No, or little prior technical knowl- not just for engineers!
edge is required to complete these
classes. This way to my|eCampus:
https://festo.my-e-campus.com/
Content Builder
Devise and design your own training media
Devise digital training media Use Content Builder, for example, in Ordering information: Content Builder Classic
quickly and inexpensively. training projects or in publicity work. Order no. 576292
No matter whether you are dealing Content Builder Classic Content Builder Professional
Build up and consolidate knowledge: with data, facts or arguments with Content Builder Classic allows the Order no. 576293
create whole training scenarios! Content Builder you can communi- development of high-quality digi-
cate information in a structured and tal training media. It is possible to
Easy creation of exercises and tests stylish way. create both training content and in-
thanks to a wide choice of exercise teraction and test scenarios easily.
types and ready-made interaction As regards design and form, you German version.
scenarios. PowerPoint import func- can make use of numerous attrac-
tionality allows rapid e-learning. tive and functional templates. Add Content Builder Professional
Experience optimized workflow in content yourself using drag & drop Content Builder Professional is used
the production of training media. or save time by importing it from to develop professional digital train-
other digital media formats such as ing media. The numerous functions
The authoring tool Content Builder PowerPoint. which the system offers not only
allows the development of high-qual- allow the development of complex
ity digital training media. From clas- Create interaction! Integrated facili- training scenarios but also provide
sic web-based training through to ties for creating interaction scenar- workflow support during the creation
material for blended learning scenar- ios mean additional motivation for process. German version.
ios and rapid e-learning media, Con- students. Intelligent functions allow
tent Builder has many possible uses. you to produce ready-to-use results
without any need for programming
knowledge.
www.festo-didactic.com 35
Media > Software > Designing/Simulating with FluidSIM
FluidSIM 5
Pneumatics/Hydraulics/Electrical engineering
For more than 20 years FluidSIM Testing in real time Speed made visible Wide range maximum convenience
has been the worlds leading circuit Whether in a training environment or The new simulation core of FluidSIM Pneumatics, hydraulics, electrical
diagram design and simulation pro- in an engineering office, the simula- 5 achieves simulation rates up to 10 engineering: the libraries are avail-
gram for pneumatics, hydraulics and tion of control systems and process- kHz. The parameters of all actuators able separately or together in the
now also for electrical engineering es has been standard in industry for can be precisely adjusted. FluidSIM same program. The user decides
Being able to freely design control a long time; it helps to minimise loss- 5 writes the simulation results in mil- which of the libraries can be used in
systems is motivating, and promotes es due to crashes and ensures great- lisecond cycles and d elivers them as the program. All technologies inter-
creativity and focus. Beyond that er efficiency and improved quality. a text file! The new simulated oscillo- act optimally in a circuit diagram or
FluidSIM provides teachers with a The parameters of all components scopes make frequencies up to 100 project.
wealth of text, images and videos are identical to those of the training kHz visible.
for multimedia-based lesson plan- packages from Festo Didactic and Flexible installation and use
ning. Dive into the world of real-time can be fully adapted to the charac- Learning with fun and success Online registration, network licence,
simulations with your apprentices, teristics of other components. Theory is all well and good, but re- usage at home: FluidSIM 5 offers
specialists or students and celebrate al practice provides motivation and many licence models that facili-
successful learning at all levels! The many aspects of GRAFCET promotes successful learning! In tate economical learning scenarios
GRAFCET replaced the displacement- many situations, FluidSIM 5 can be in a school or in a company. A new
One tool for all needs step diagram in training a long time easily used as a controller for the learner administration function even
As a teacher and trainer, you are the ago. FluidSIM 5 does even more real system: the EasyPort makes it allows you to provide and monitor
expert who masters tasks that are with GRAFCET: possible convenient, digital and licences for learning groups and to
needed to prepare lessons. That is Editing for documentation analogue! New: with the joystick, use the software at home.
why FluidSIM 5 offers the expert conforming to standards FluidSIM 5 is not only fun, but it
mode. Your trainees should initially Visualising for maximum clarity now also allows several switches
concentrate on the essentials. They Monitoring coloured signals and valves to be operated simulta-
can work and learn successfully in indicate where the process is neously.
the standard mode, which has a re- running correctly or not at all
duced range of functions and offers Control for manufacturer-neutral
advantages for the learning process. control of all fluid systems and
electrical systems
36 www.festo-didactic.com
Media > Software > Designing/Simulating with FluidSIM
Professional CAD according Libraries for new technologies Simulation in high definition Convenient documentation
to standards Libraries for the pneumatics and Signal processing up to 10 kHz Project administration, drawing
Convenient drawing thanks to hydraulics training packages at all Virtual oscilloscope for frequencies sheets
alignment lines and new snap levels including control technology up to 100 kHz Individual drawing frames in all
functions and proportional technology Simultaneous simulation of all sizes
Easy insertion of new symbols New: drives in pneumatics circuits in a project Automatic bills of materials, flow
into existing connections Vacuum technology Simulated values can be shown at path numbering, switching element
Variable drawing frames Sensors in pneumatics run-time tables, terminal diagrams, cables,
Continuous scaling and rotation Safety in pneumatic systems Several switches can be operated wiring lists and tubing lists
Dimensioning functions Mobile hydraulics with the joystick Exports into all common formats
Intersection calculation of lines, Electrical engineering, electronics
rectangles and ellipses Circuits with contacts Learning material included FluidSIM for homework
Slides, pictures, animations, sec- New expansion for administering
Completely according to standard GRAFCET in various modes tional drawings, video sequences external users over the Internet
All symbols to DIN ISO 1219 or GrafEdit: create GRAFCETs in Description of the physical-mathe- Administration of learning groups
DIN EN 81346-2 compliance with the standard matical simulation models Integrated chat functions
Connection identification according GrafView: visualise the control Training program for FluidSIM Simple administration by the tutor
to new equipment identifier sequence represented as beginners
GRAFCET according to the current a GRAFCET Details of all components at the
standard GrafControl: control the process push of a button
with the GRAFCET, including error Finished sample presentations
simulation and process monitoring for your training course
GrafPLC Language changeover at run-time
Multilingual (standard German/
English)
www.festo-didactic.com 37
Media > Software > Projecting/Designing with EPLAN
EPLAN Education
Education licence
EPLAN EPLAN Education brings industrial Your advantages EPLAN incorporates various
standards to basic and further train- EPLAN offers users unimaginable standards such as DIN ISO, GOST,
For more than 25 years, EPLAN ing. Trainers and teachers benefit freedom. EPLAN products not only NFPA. With freely configurable
has stood for innovative software from a comprehensive range of ser- offer a graphical approach but also page and component structures
solutions and service concepts vices, train-the-trainer and on-site an object-orientated engineering in accordance with VDMA stand-
forelectrical and fluid engineer- software installation. approach. The system proposes ards, all possible avenues can be
ing, planning and design. EPLAN the best handling method for every explored.
Software & Service is the leading stage of production. The user does The EPLAN Data Portal with its
global technology provider in this not have to predefine anything, broad range of component d ata
branch. Complemented by its part- but has the freedom to design in increases the quality of your
nership with Autodesk in the area of a way best suited to the workflow, documentation and simplifies
mechanical design, EPLAN Software thus determining the systems per- project planning. Certified equip-
&S ervice also offers CAE and CAD formance rather than the system ment and components from well-
expertise on a global scale. determining the design. known manufacturers can be add-
Trendsetting technologies, such ed easily via drag & drop. This
as the new macro variant feature, saves time that would have other-
make projects uniquely flexible: wise been spent searching in vari-
parameterisation instead of (re-) ous manufacturers catalogues,
design saves time from the outset. entering different order numbers
Multi-user functionality enables and generating your own macros.
multi-location, network-wide, You have round the clock access
global access to a project. The via the Internet to device informa-
software displays are in the corre- tion such as parts circuit diagrams,
sponding language for the user. schematic diagrams, preview
Unlimited foreign language images and manuals with updates
support and dictionaries to ISO is available.
5598 now make global engineer-
ing possible.
38 www.festo-didactic.com
Media > Software > Projecting/Designing with EPLAN
The EPLAN Education package Scope of delivery Differences to the industry version System requirements
The EPLAN Education classroom The EPLAN Education package Special data format which is not PC with Windows 7, Windows Vista
licence includes the following four contains 25 classroom network compatible with the industry or Windows XP SP3
programs licences and 1 workstation licence version Dual Core processor, 2 GB RAM
EPLAN Electric P8 for the trainer from: Limited export functions DVD-ROM disk drive
EPLAN Fluid EPLAN Electric P8, Water-marked printouts Monitor resolution 1280 x 1024
EPLAN PPE EPLAN Fluid,
EPLAN Pro Panel EPLAN PPE, Scope of software service Get to know EPLAN for free
EPLAN Pro Panel. Access to the EPLAN Data Portal As a pupil, student or trainee you can
The concept deftly bridges the gap The software is available in 16 Provision of current releases and obtain a free version of EPLAN, lim-
between industrial practice and languages: de, en, es, fr, nl, se, ru, service packs free of charge ited to the duration of your studies,
the requirements of basic and fur- dk, cn, pl, pt, pt-br, cz, hu, it, kr. Special concessions for training in order to produce lab work and final
ther training. Integrated electrical Train-the-trainer courses from the courses on updates coursework in the area of electrical
engineering, fluid engineering and current EPLAN course plan HelpDesk support engineering, fluid engineering and
electrical, measurement and con- On-site installation service E-mail support electrical, measurement and control
trol technology enable mechatron- Master data and sample projects Online access to special support technology. Using the software for
ic design processes to be conveyed Training materials data and information commercial purposes is not permitted.
comprehensively.
Completing the software service Further information at: www.eplan.de
This means that anyone, whether contract means you gain access to
during training, studies or later in the EPLAN Data Portal, which con-
practical applications, can design an tains engineering data from well-
entire functional system, because known manufacturers.
the knowledge from the classroom
can be transferred to real-life practi-
cal applications. Our range of services consists of classroom licenses and additional student and
teacher licenses and the software service with different periods of validity.
With a broad range of training doc- We will be happy to provide you with an individual offer.
umentation, online help and video
demos. Recommended training media, also order:
EPLAN Electric P8, version 2: Practical training for beginners, de 576278
www.festo-didactic.com 39
Medien > Software > Simulating system and virtual learning environment CIROS
CIROS
Professional training in virtual learning environments
CIROS
the universal 3D simulation system
made in Germany
Faults made easy Putting simulation to use Unlimited use Ready to use immediately
A simple click of the mouse in the While virtually commissioning in- Nowadays, any student can use a After installing CIROS, you can
simulation is all that is needed to put dustry control systems and robots, simulation program with minimum utilise one of the over 150 included
a pneumatic cylinder or an inductive students are able to use the system effort. At the same time, full func- simulation models from the factory
sensor into a fault state. This opens simulation to develop sequencing tionality of the simulated systems is and process automation sector for
up new learning situations in which and motion programs which can then guaranteed at all times. As a result, teaching and use the comprehensive
students can be trained in systemati- be transferred to the control systems simulation helps save costs and con- model documentation.
cally searching for faults. actually in place. tributes to ensuring that the same
conditions apply for all students.
Whats more, simulation technol-
ogy can be used for almost any ap-
plication.
www.festo-didactic.com 41
Media > Software > Simulating system and virtual learning environment CIROS
CIROS Studio
Creating virtual learning environments
CIROS Studio is the professional 3D real-time simulation including Robot programming that supports System requirements
tool for creating simulation models. simulation of physical effects, trans- different programming languages: Applicable for CIROS Studio and
The industrially utilised, powerful de- port simulation, simulation of hose IRL (DIN 66312) CIROS Education:
velopment platform unites the three connections and energy chains, er- Movemaster Command, MELFA Intel Core Duo 2.2 GHz processor
tools Simulation, Modelling and Pro- ror simulation, sensor simulation. All BASIC III, IV and V for Mitsubishi 2 GB main memory (RAM)
gramming under one common in- 3D objects are controlled by an in- robots 20 GB disk space
terface. tegrated virtual control systems via KRL for KUKA robots Windows 7 or Windows 8 (32 or 64
mechanical or electrical interfaces. RAPID for ABB robots bit) with Internet Explorer
3D modelling based on standard- This allows realistic experiments and V+ for Adept and Stubli robots Graphic card with 3D accelera-
ised import filters for external CAD analyses: Programming assistant with syntax tion and full OpenGL support, e.g.
systems: Transport simulation is a very pow- checking and program editor with NVIDIA 7800GTX, 512 MB RAM or
Import filters for STEP, IGES, erful extension to the 3D simula- syntax highlighting better
VRML and STL tion core. It is used for the flexible RCI Explorer for Mitsubishi robots: USB interface for licence dongle or
Basic CAD functions design of any transport processes. powerful interface to the Mitsubi- Ethernet interface for PC network
Definition of local coordinate Collision detection through colour shi robot control systems via Eth- when using a licence server
systems (Master Frames) for simple change or warning messages with/ ernet TCP/IP, USB or a serial inter- Adobe Acrobat Reader version 6.0
relative positioning of objects without acknowledgement. Simple face. With a convenient program or higher
Modelling through parametrisa- selection of the objects that are to editor, program downloads and up- When using a licence server:
tion of the geometry, the kinemat- be checked for collision. loads, online visualisation of robot Standard PC with USB and Ethernet
ics, and the material and physical Sensor simulation: Almost all sen- system data, program tracking in interface for licence server
characteristics sors, from the inductive sensor to individual step mode and automat-
Libraries with industrial robot the camera are reproduced with ic mode, project backups. Single licence
systems and numerous automation their physical characteristics. Order no. 8038980-SSL
components Error simulation: Creation of error It contains both the virtual human Licence extension
Library with powerful automation scenarios as learning scenarios for with 30 independently controllable Order no. 8038980-SLE
mechanisms strategic troubleshooting and recti- degrees of freedom and simulation
Export filters for DXF, STEP, IGES, fication of operating errors. of the Robotino mobile robot plat-
VRML and STL Multitasking of virtual control sys- form.
tems: Process models can be con-
trolled in parallel by a number of
robots and/or PLCs.
OPC client with configuration menu
for communication with any num-
ber of OPC servicers for connection
of any number of PLCs.
CIROS Education
Applying virtual learning environments
CIROS Education offers all func- Training in PLC programming Training in production planning Troubleshooting training
tions of CIROS Studio without the CIROS Education is the virtual learn- and production control The powerful error simulation in
abilities of creating new models and ing environment for mechatronics CIROS allows you to link the simula- CIROS with varied error scenarios in
connecting robot control systems. with a focus on PLC controlled sys- tion and the higher-order controller adjustment errors for sensors. Set-
The main areas of application of tems. It offers an ideal working envi- of real systems. The planning of pro- ting errors is password-protected.
CIROS Education are training in: ronment for PLC programming based duction plants, the intralogistics, de- Finding and rectifying errors can be
Robot programming on Siemens S7 and other manufac- sign and optimisation of Manufactur- logged to evaluate the results subse-
PLC programming turers control systems. Includes vir- ing Executing Systems (MES) as well quently. That allows you to design an
Troubleshooting tual learning environment for the me- as production management are the effective training for systematic com-
Production planning and produc- chatronic training system MPS. focus here. In CIROS, the 3D models missioning and repair in the event of
tion control The complex model library con- of your production line are created malfunctions within the simulation
tains more than 30 process models from library elements. environment.
Training in robot programming of selected MPS stations, various The library delivers numerous man-
CIROS Education is ideally suited conveyor systems and an automat- ufacturing, assembly, warehouse Single licence
for learning how to program and ic warehouse. and measuring stations for setting Order no. 8038980-ESL
commission industrial robot sys- The models can be activated im- up an iCIM production line. Licence extension
tems. For this purpose, the program mediately from the integrated vir- The 3D simulation comprises all Order no. 8038980-ELE
offers an integrated training pro- tual S7 PLC, from STEP 7 or the TIA the most important components of 12-user licence
gram and a variety of different robot portal of the simulated SIMATIC a manufacturing system from flex- Order no. 8038980-EL12
models. Controller S7-PLCSIM or via the ible material flow up to individu- 25-user licence
All the required basics for automa- EasyPort from any other external al sensors, and uses the complex Order no. 8038980-EL25
tion with robots are conveyed by hardware PLC. functionality of CIROS Studio.
the integrated CIROS Robotics Distributed control concept: Each The layout module allows you to
Assistant offering numerous graph- station has its own virtual control create the layout of future produc-
ics and animations to explain tech- system with a separate program tion lines with only a few clicks of
nical terms and facts, videos on a that can be modified or created the mouse as well as the simula-
large number of industrial applica- from scratch at any point in time. tion model at the same time.
tions involving robots, sample pro- Commissioning of distributed con-
grams for every model, technical trol systems: The stations can work CIROS Supervision allows you to
documentation including instruc- in manual operating mode. That al- automatically create a basic version
tions on processing. lows you to gradually commission of an MES system (Manufacturing
The model library with over 25 pre- the control programs in the individ- Executing System) for your produc-
pared robot work cells gives direct ual stations. tion line at the push of a button. For
access to commissioning and pro- this, the functions of a manufactur-
gramming robot applications: rang- ing control board with graphic pro-
ing from simple pick & place tasks cess tracking and a link to the pro-
right up to plants with numerous duction database are used. CIROS
robot systems. Supervision is supplied with CIROS
Education.
www.festo-didactic.com 43
Medien > Software > Simulating system and virtual learning environment CIROS
CIROS
Robotics applications
What do you need? Industrial robotics for everyone Quick commissioning Individual expansion
As typical equipment for a robotics The more than 25 ready-made simu- Anyone who uses an MPS Robot All of the simulation models sup-
laboratory we recommend real robot lation models of robot work cells in station in the laboratory will be able plied provide a template for building
work cells, for example the MPS CIROS Education are executable to find a suitable simulation model in a virtual learning environment with
Robot station with optional equip- immediately after installation. The CIROS Education. The program for CIROS Studio. If you already have
ment levels, as well as CIROS Edu- entry-level models, which represent the real station can be developed by a robot work cell, you can remodel
cation and CIROS Studio as a virtual simple Pick & Place tasks, are suit- the user in CIROS Education and be it using the available robot librar-
learning environment for simulating able for beginners to robot program- optimised with regard to cycle time, ies. You can use the CAD import and
a wide range of applications in in- ming. They provide users with a for example. modelling functions in CIROS Stu-
dustrial robotics. hands-on and safe environment for dio to help you.
learning about the fundamentals of At the robot workstations, the real
For all of the users training in your robotics. robot controller should preferably be
laboratory at any given time you gen- linked to the simulation and control
erally use a licence from CIROS Edu- The other models include applica- computer using an Ethernet connec-
cation, which is available at the rele- tions for industrial robots in the ar- tion. CIROS Studio uses the online
vant student workstations. A CIROS eas of dismantling, laboratory au- connection to the robot controller
Studio licence is also required for the tomation, packaging and welding. to transfer the program created us-
connection of real controllers for ro- Robots from different manufactur- ing CIROS Education to the robot
bots from Mitsubishi Electric. ers are used here. You can specify controller. The user then checks the
the programming languages for each robot positions in the real station,
model. adapts them if necessary and runs in
his program, initially with the robot
at controlled speed.
44 www.festo-didactic.com
Medien > Software > Simulating system and virtual learning environment CIROS
CIROS
Automation technology applications
From hardware-in-the-loop The entire world of Which PLC should you use
to completely virtual automation technology for your application?
CIROS supports different scenarios In the collection of CIROS mod- Given the wide range of options for
for PLC simulation and offline pro- els supplied you will find suitable connecting a PLC to CIROS, it is gen-
gramming for PLC-controlled auto- simulation models that can be used erally possible to use any PLC to con-
mation technology installations. A immediately for virtually all Festo trol the simulated model. Select the
real PLC can be coupled with CIROS Didactic learning systems in the area PLC manufacturer and type and we
via EasyPort. In this scenario, CIROS of factory and process automation. will recommend the best means of
receives the PLC initial values, sim- The range of models includes the connecting it to the virtual learning
ulates the controlled process and components, modules and stations environment.
transfers the current sensor values of the Modular Production System
back to the PLC inputs via EasyPort. MPS. With CIROS Studio you can
Alternatively, various software con- also create your own process mod-
trollers such as the S7-PLCSIM or els or build your own systems based
a Codesys SoftPLC can be used to on the available models of the MPS
control the simulated sequence with- stations.
out any hardware. CIROS also sup-
ports the connection of controllers
via an OPC server.
Programming software
Siemens
Programming software
CODESYS LOGO! Soft Comfort V8 Mitsubishi GX Trainer Package RSLogix 500 Starter
provided by Festo Easy operation in single mode and The standard programming software The programming software for the
The Codesys soft- simple project planning in network for controller type FX from Mitsubi- Micro Logix controller type by Allen-
ware for the CPX-CEC mode shi includes GX Developer for the Bradley contains the RSLogix 500
range of controllers Intuitive programming and configu- programming of AWL, FUP, KOP, as Starter as well as RS Linx Lite for pro-
allows standardised programming ration of the many functions, fast well as GX IEC Developer, the power- gramming LDR. The CD-ROM (en)
in accordance with IEC 61131-3. Op- and easy interconnection at the ful development environment to IEC manual incorporates Getting Results
timised for the configuration, pro- click of a mouse 61131 (AWL, FBS, KOP, AS, ST). The with RSLogix 500.
gramming, commissioning and main- Automatic configuration of commu- Trainer Package consists of six full
tenance of pneumatic and electrical nication and representation in the licences and six student versions on System requirements
automation solutions. network view separate CD-ROMs for doing home- PC with Win NT/2000/XP
Up to three programs can be dis- work. At least Pentium II 500 MHz
Your advantages played side by side, whereby sig- 128 MB RAM
Thanks to the IEC 61131-3 stand- nals can be dragged from one pro- Scope of delivery: 45 MB free space on hard disc
ard, Codesys is flexible and can be gram and dropped into another GX IEC Developer (de/en) 3.5 floppy disc drive
used for all kinds of control tasks Programs from previous versions GX IEC Developer for students en 535829
Very simple to commission and can be used (de/en)
program Order no. 8040050 GX Developer (de/en) RSLogix 5000 Mini Edition
Ethernet communication for sim- GX Developer for students (en) RSLogix 5000 is the programming
ple programming, module library Manual on CD-ROM (de/en) software for the CompactLogix con-
included troller type from Allen-Bradley.
Module library for electric drives System requirements RSLogix 5000 Mini Edition allows
PC with Win 98/ME/NT/2000/XP programming using a ladder dia-
The following functions and At least PentiumII 450 MHz gram.
languages are supported 64 MB RAM
Ladder diagram 150 MB free space on hard disk System requirements
Structured text PC with Windows 2000/XP/Vista
Sequential function chart The Trainer Package is intended At least Pentium II 450 MHz
Continuous function chart exclusively for basic and further At least 128 MB RAM
Function block diagram training. 3 GB free space on hard disk
Integrated visualisation de/en 541149 DVD drive
Trace functions en 8034584
Offline simulation
All programming languages can
RSLogix 5000 Lite Edition
be used in combination with one RSLogix 5000 is the programming
another software for the CompactLogix con-
Simultaneous conversions possible troller type from Allen-Bradley.
All standard data types: BYTE, RSLogix 5000 Lite Edition allows pro-
WORD, DWORD, SINT, USINT, INT, gramming using a ladder diagram,
UINT, DINT function block diagram, sequential
Symbolic operands with no length function chart and structured text.
restriction
Context-sensitive help functions System requirements
Global search and replace PC with Windows 2000/XP/Vista
Disc space check prior to download At least Pentium II 450 MHz
Unlimited number of function pa- At least 128 MB RAM
rameters 3 GB free space on hard disk
Free download DVD drive
en 8034585
www.festo-didactic.com 47
Media > Software > Visualisation software
Visualisation software
48 www.festo-didactic.com
Media > Software > Measuring/Open-loop control/Closed-loop control with FluidLab-PA
Using FluidLab-PA step by step to Menu: 2-point controller Simple application of Menu: FluidSIM
teach and demonstrate the funda- Typical applications are level and complex relationships Develop and immediately test
mentals of control technology. The temperature controlled systems. The clear menu structure proceeds control-technology relationships
EasyPort is used to connect the PC from the commissioning of the whether virtual or real. Program
and real hardware, e.g. the EduKit Menu: Continuous regulation EduKit PA or Compact workstation ones own process sequence in
PA, the MPS PA compact worksta- Experimentation, configuration and to the process engineering using the FluidSIM: electrical circuit diagram,
tion or the MPS PA filtration station, optimisation of the control processes example of a bottling plant. logic diagram and GRAFCET.
mixing, reactor, filling. (P, PI, PD or PID controller) with im-
mediate effect in the process. Con- Menu: Guided commissioning Menu: Virtual reactor
Settings trolled systems can be operated via A check list like in the industry. After Animated by a sequencer observ-
Parametrisation of sensor values mouse click. Trouble-free documen- processing, the system is activated. ing, analysing and documenting the
with factor and offset to represent tation of the control parameter is A commissioning protocol can be simulated processes. Production
the physical quantities as well as sig- possible. The measured values and printed out for documentation. according to customer order and
nal attenuation per median filter for curve profiles can be documented assessing and responding to error
the analogue input signals. Display comprehensively. The block diagram Condition monitoring messages are in demand.
of the physical value in the variable can be displayed as a function menu Safety and efficiency are checked
units field. Other possible settings for all continuous controllers with by means of permanent recording Menu: Virtual PLC
are the inversion of the controller current numerical values. of machine status. Detect and anal- actuating with STEP 7, PLCSIM or
direction, Y offset in the continuous yses deviations with FluidLab-PA CoDeSys simulation
rules and the selection of the simula- Industrial controller functions process. Learn the basics of PLC programming
tion mode. System operation like in a process and the logical processing of binary
control system. It is possible to spec- Menu: Operation, open- and and analogue signals. Test the pro-
Menu: Measurement ify nominal values, display warning closed-loop control with the gram on a virtual or real model.
All binary and analogue process da- limits and switch the controller be- EasyPort
ta, for example the signal statuses tween manual and automatic. Experience the behaviour of a sys- Menu: Filling with Excel interface
of the sensors, process fittings and tem using simple process examples. FluidLab-PA is transmitted o rder
pump, can be displayed graphically Simulation Control-technology operations and data from MS Excel via the DDE
and evaluated directly. To record the A simulated process model illus- continuous and discontinuous con- interface, e.g. the number and vol-
sensor characteristic and determin- trates the sequence identically to the trollers are presented. Subsequent ume of the bottles. Conversely, the
ing a step response, functions are operation of the real hardware. analyses bring a valuable, basic re- current status of the plant, for exam-
available such as selection of meas- alisation, which can be transferred ple the level of the storage tanks, is
uring channels, adjusting the test FluidLab-PA for MPS PA stations to the general technology. Especially reported.
time or cursor evaluation with zoom is included. general training aims, such as the
function. concentrated observation and analy- FluidLab-PA for MPS PA stations
Single licence on CD-ROM de/en/es/fr/sv sis of systems, are encouraged. is included.
Menu: Characteristic curve Order no. 544304
The characteristics of a final control 8+1 Multiple licence on CD-ROM Single licence on CD-ROM de/en/es/fr
element (e.g. pump or proportional de/en/es/fr/sv Order no. 567224
valve) is investigated in various per- Order no. 567139 8+1 Multiple licence on CD-ROM
spectives (voltage for flow, flow for de/en/es/fr
pressure, pressure for voltage). Order no. 567225
www.festo-didactic.com 49
Media > Software > Interface EasyPort
EasyPort USB
Interface for measuring, open-loop control, closed-loop control
EasyPort USB 19
Technical data as with EasyPort
USB
However, for installation in a
19 support system
Front plate: 19 plate with 36 HP
50 www.festo-didactic.com
Media > Software > Interface EasyPort
Interface:
EasyPort USB
Real training equipment Simulation box, Simulation box, Simulation box, Any PLC
digital/analogue digital/analogue digital/analogue Simulation box, digital
MPS PA MPS PA MPS PA EduTrainer
TP 210 MPS TP 210
TP 610 TP 301 TP 610 Recommendation:
The Codesys starter kit
EasyPort USB is the PC EasyPort USB is the PC EasyPort USB is the with CECC-LK and EasyPort
interface for receiving interface to control actual PC interface to control USB contains everything
analogue measurements processes or simulations an actual closed-loop that is needed to start on
and digital signals. on a PC via an actual PLC. controlled system. the subject of control
Page 223
Measurement data logged Actual process, controlled Closed-loop controlled
via: via: system, controlled via: Simulated process,
FluidLab-PA S7-PLCSIM FluidLab-PA displayed via:
FluidLab-P FluidSIM FluidLab-P CIROS
FluidLab-H Codesys from version 2.0 FluidSIM
EasyVeep
www.festo-didactic.com 51
Media > Courseware
Teachware
Teaching materials for basic and advanced training
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Theory and practice, our range gst
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Festo Didactic Festo Didactic
o or ind
ctr
574181 en 541088 en
ele Se
ns Zyl
a
m Workbooksneu
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Technical literature and textbooks
The technical literature and text-
V ro P edge for more than
At the cutting
Dictionaries and manuals
Symbols, rules, standards, formulae
books provide the basis for study- 40 years: Festo Didactics training You dont need to have everything
ing technologies and processes. For packages with equipment sets and in your head, but you do need to
trainers and teachers, they are es- tailored workbook with exercises know where to find it!
sential for preparing courses. They and sample solutions (including CD-
also provide anyone who does not ROM). The exercises are based on in-
enjoy self-study on a PC with profes- dustrial practice and have been suc-
sional guidelines for their practical cessfully used in numerous courses
exercises. for training specialist staff.
Reproduction rights X X
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www.festo-didactic.com 53
Media > Courseware > Pneumatics
Pneumatics
Workbooks
+24 V 1 2
13 12 14
S1 K1
14 11
1A1
1B1 A1
K1 1M1
A2
1A1 2A1
1Z1 1Z2 1B1 2B1
0V 12
14 .2
+24 V 8 9 10 11 12 13 14 15 16 17
11 ... ...
22
1V3 1 1 1V4 21 24
12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 22 24 22 24
32 K1 K6 K2 K7 K4 K8 K3 K9 K1 K10
31 34 11 11 11 11 11 11 11 11 21 21
42
1V2 1 1 1V3 2V2 1 1 2V3
41 44 12 14
K5
2 2
11
1A1
1V2 4 2
2 2 2 2
14 12 1V1 4 2 2V1 4 2
5 3
12 14 22 24 22 24 22 24 22 24
1V1
14 12 14 12
2
1 K10 K6 K7 K8 K9
1 1 5 3 5 3
1V2 1V3
11 21 21 21 21
1 1 1 1
A1 A1 A1 A1 A1
1 3
K6 K7 K8 K9 K10
0V2 4 2 0Z1 2 A2 A2 A2 A2 A2
1S1 2 1B1 2 1S2 2 ... ...
14 12 12 10 2 2 0V 12 12 12 12 12
11 14 .9 11 14 .11 11 14 .13 11 14 .15 11 14 .8
5 3 1
22 22 22 22 22
1 3 1 3 1 3 1 1V1 4 2 24 .10 24 .12 24 .14 24 .16 24 .17
2
21 21 21 21 21
1B1 2 2B1 2 32 32 32 32 32
31 34 .18 31 34 .18 31 34 .19 31 34 .20 31 34 .21
1M1 42 42 42 42 42
41 44 41 44 .19 41 44 .20 41 44 .21 41 44
1 3 1 3 5 3
1
1A1+ 2A1+ 2A1- 1A1-
0V1 2
10
1 3
2
0S1 4 2
5 3
1
Pneumatics, Basic level TP 101 Pneumatics, Advanced level TP 102 Electropneumatics, Basic level Electropneumatics, Advanced level
Nineteen project-orientated exercis- Building on from Basic Level Pneu- TP 201 TP 202
es, increasing in complexity and suit- matics, there are ten additional, Twelve project-orientated exercises, Building on from Basic Level Electro-
able for equipment set TP 101, are demanding tasks in the Advanced increasing in complexity and suita- pneumatics, there are 12 additional,
the ideal introduction to pneumatics. Level. The documentation is directed ble for equipment set TP 201, are the demanding tasks in the Advanced
Real problem descriptions with posi- at advanced pneumatics technicians. ideal introduction to electropneu- Level. The documentation is directed
tional sketch, concrete project tasks Newly added to the updated edition matics. Real problem descriptions at advanced pneumatics technicians.
and detailed aids for professional are the revised exercise sheets for with positional sketch, concrete Newly added to the updated and re-
implementation provide the ideal practical use in the classroom. The project tasks and detailed aids for vised edition are the revised exercise
preparation for ta real-life industrial workbook contains a sample solu- professional implementation provide sheets for practical use in the class-
environment. tion for each of the exercise sheets. the ideal preparation for ta real-life room. The workbook contains a sam-
The TP 101 Pneumatics, Basic Level industrial environment. ple solution for each of the e
xercise
The workbook includes: and TP 102 Hydraulics, Advanced sheets. The TP 201 Electro-pneu-
Sample solutions Level equipment sets are needed to The workbook includes: matics, Basic Level and TP 202
Training notes carry out the tasks. Sample solutions Advanced Level equipment sets are
Multimedia CD-ROM with graphics, Training notes needed to carry out the tasks.
photos of industrial applications, The workbook includes: Multimedia CD-ROM with graphics,
animations and FluidSIM circuit Sample solutions photos of industrial applications, The workbook includes:
diagrams Training notes animations and FluidSIM circuit Sample solutions
Exercise sheets for trainees Multimedia CD-ROM with graphics, diagrams Training notes
photos of industrial applications, Exercise sheets for trainees Multimedia CD-ROM with graphics,
W. Haring, M. Metzger, R.-C. Weber animations and FluidSIM circuit photos of industrial applications,
Edition 2012, 284 pages, in colour, diagrams M. Pany, S. Scharf, R.-C. Weber animations and FluidSIM circuit
in folder. Exercise sheets for trainees Edition 2012, 270 pages, in colour, diagrams
in folder. Exercise sheets for trainees
Campus licence ( Page 53): W. Haring, M. Metzger, R.-C. Weber
de 540671 Edition 2012, 204 pages, in colour, Campus licence ( Page 53): M. Pany, S. Scharf, R.-C. Weber
en 541088 in folder. de 540673 Edition 2012, 298 pages, in colour,
es 542503 en 541090 in folder.
fr 542507 Campus licence ( Page 53): es 542505
de 540672 fr 542509 Campus licence ( Page 53):
en 541089 de 540674
es 542504 en 541091
fr 542508 es 542506
fr 542510
54 HomeUse licence in the Internet ( Service), Enterprise licence on request ( page 53).
Media > Courseware > Pneumatics
1A1 V1 V2 1V4
1Z1
1B1 1B2 1B3 1 3
1Z2
1V2 2 1V3 2
3 1
2
1 1
1A1 1A2
22
m
1V1 4 2
20
1A1
1M1 1M2 24 V 1 2 3 mA
5 3
1 16
13 12 14 22 24 14
S1 K1 K1
+24 V 1 2 3 4 5 6 7 8 9 10 11 14 11 21 12 1V3 2 2 1V4
10
I
1B1 1B2 1B3 31
13 13 12 14 12 14 8
S2 1 21 1 21
S1 S2 K1 K2 32
6
14 14 11 11
4
A1 2
K1 1M1
A2 0 1V1 4 2 1V2 2
0 5 10 15 20 25 30 35 40 mm 50 55
G1-S1_STOP G1-S2_STOP G1-S3_STOP G1-S1_START
G1-S2_START G1-S3_START
0V 12 s
A1 A1 11 14 .2 1M1 1M2 1M3
K1 K2 1M1 1M2 22 5 3 1 3
21 24 .3 1
A2 A2 32
31 34
42
0V 41 44
Pneumatic drives, TP 220 Basics of vacuum technology, TP 230 Sensors in pneumatics, TP 240 Safety in pneumatic systems,
Describes in detail the issues and In addition to six comprehensive pro- Ten projects based on industrial ex- TP 250
projects in 16 exercises closely ject tasks for step-by-step construc- amples, suitable for equipment set The workbook contains eight pro-
linked to industrial practice, each tion and testing of the vacuum sys- TP 240, each including problem de- ject tasks that build on each other,
comprising a problem description tem, the package also includes basic scriptions, parameters and project together with the solutions for each
and work assignment. Worksheets information on the following topics: tasks, deal in detail with the specific exercise sheet. In these exercises,
support the students through the subject of sensors in pneumatic con- students reduce the potential risk
required stages of planning, execu- Getting started in vacuum trol-system environments. The top- level of a pneumatic system step by
tion and monitoring. Includes sample technology ics of pressure sensors, flow sensors, step. The basic level contains the fol-
solutions and detailed background Basic concepts of vacuum analogue position transmitters for lowing topics: overview of relevant
knowledge for the theoretical funda- technology pneumatic cylinders, signal convert- standards, laws and regulations;
mentals. Vacuum ranges ers and sensors for vacuum technol- overview and detailed description
Vacuum generation in handling ogy are covered comprehensively. of operating modes; overview and
The workbook includes: technology Each worksheet in the book of ex- detailed description of ten relevant
Sample solutions Vacuum pumps ercises has a sample solution in the safety functions; possible technical
Training notes Functional principle of displace- workbook. solutions for each safety function;
Multimedia CD-ROM with graphics, ment pumps extensive illustrations and cross-
photos of industrial applications, Instructions on selecting pumps The workbook includes: sections to explain the design prin-
animations and FluidSIM circuit Ejectors, ejector units Sample solutions ciples.
diagrams Training notes
Exercise sheets for trainees Vacuum elements Multimedia CD-ROM with g raphics The workbook contains:
Valves for vacuums and photos of industrial applica- Basic information
F. Ebel, J. Hasel Measuring and storing a vacuum tions Sample solutions
Edition 2007, 340 pages, in colour, Suction grippers Exercise sheets for trainees Training notes
in folder. Vacuum generation Multimedia CD ROM with g raphics,
F. Ebel, photos of industrial applications,
Campus licence ( Page 53): The workbook contains: Edition 2009, 194 pages, in colour, safety guidelines, safety poster
de 549982 Basic information in folder. Worksheets for students
en 559880 Sample solutions
es 559881 Training notes Campus licence ( Page 53): R.-C. Weber
fr 559882 Multimedia CD ROM with graphics de 566909 Edition 2012, 178 pages, in colour,
and photos of industrial applica- en 566910 in folder.
tions es 566912
Worksheets for students fr 566913 Campus licence ( Page 53):
de 567265
R.-C. Weber en 567266
Edition 2011, 140 pages, in colour, es 567267
in folder. fr 567268
www.festo-didactic.com 55
Media > Courseware > Pneumatics
Pneumatics
Textbooks, Workbooks, Working material
Festo worldwide
Pneumatics Also order: Closed-Loop Pneumatics
Electropneumatics
Fundamentals FluidSIM Pneumatics.
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E-mail: festo@festo.com.ve 573030 EN 11/06 094465 en
Basic principles of pneumatics F. Ebel, S. Idler, G. Prede, D. Scholz Basic pneumatic controllers Closed-loop pneumatics
and electropneumatics Edition 2013, 212 pages, in colour, bound. Practical knowledge Workbook
Textbook de 567028 This booklet has been created for The 21 exercises contained in this
For use in vocational schools, tech- en 573030 practitioners who need to implement workbook offer a practical introduc-
nical colleges, schools for master es 573031 small projects quickly and effective- tion to closed-loop control pneumat-
craftspeople and in company-wide fr 573032 ly. The various circuit examples fa- ics. Besides fundamentals, the work-
training cilitate the creation of many simple book also covers subjects such as
Conveys the essential basic prin- tasks. The examples shown are com- the function of various controllers
ciples of pneumatics and electro- plementary. If something is not clear, and control circuits, empirical set-
pneumatics the previous step can be referred ting of controller parameters and the
Contains technical and mathemati- to. This means that even those with influence of interference variables.
cal content, application exam- little experience can quickly get to You will need equipment set Closed-
ples, workflow descriptions, safe- grips with the subject matter. loop control pneumatics, TP 111 to
ty measures for electropneumatic carry out the exercises.
control systems as well as over- Reference work for circuit
views of the relevant symbols and planning symbols The workbook includes:
circuit symbols A detailed overview of the most Sample solutions
Also presents in detail the design important circuit planning sym- Training notes
of circuit diagrams and individual bols shows the structure of control- Multimedia CD-ROM with supple-
pneumatic components lers and gives hints on the practical mentary media
Takes into account the change in implementation of circuit diagrams Exercise sheets for trainees
the requirements and technical that have been developed.
developments in electropneumatic J. Gerhartz, D. Scholz
control systems W. Braungard, P. Lbelenz, G. Mark Edition 2001, 542 pages, in folder.
Edition 2006, 80 pages, booklet.
de 151508 Campus licence ( Page 53):
de 94459
en 94465
es 533499
fr 94347
56 HomeUse licence in the Internet ( Service), Enterprise licence on request ( page 53).
Media > Courseware > Pneumatics
DVD Electropneumatics/ Case of cutaway pneumatic models The following components are in-
Electrohydraulics, Basic level For visualising the structure and cluded in a case of cutaway models:
This video primarily covers electrical function of pneumatic components. Single and double-acting cylinders
controllers. In addition to an intro- Filter regulator
duction to electrical engineering, it All of the cutaway models used are AND gate
shows the most important switching of industrial design. Dynamic ele- OR gate
elements and basic circuits. Practical ments and wearing parts correspond Delay valve
applications alternate with anima- to the original. The models select- Quick-exhaust valve
tions and circuit examples. ed are those relevant to pneumatic Valve slice
training. Some of the cutaway mod- Pressure gauge
The DVD is multilingual (de, en, es, els retain their function or partial Roller lever valve
fr, it, tr, cn, ru).The language can be function so that they can be demon- Pressure sequence valve
selected. strated in use. Pneumatic valve
One-way flow control valve
48 minutes
Order no. 538487 Order no. 539007
www.festo-didactic.com 57
Media > Courseware > Pneumatics
Pneumatics
Set of posters
Electrical, pneumatic and logic symbols Systematic control diagram of a pneumatic control system
Energy conversion Energy transfer Actuation Valves Comparison of logic elements Power component Displacement-step diagram
Manual actuation Directional control valves 1A1 1B1 1B2
line
Designation Function table Equation Symbol to Representation to Representation to
2 2 EN 60617-12 ISO 1219-1 EN 60617-7 1S1 Start
pneumatic electrical
compressor vacuum pump line connection crossing line by by by by by by
1 1
1B1
pushing pulling turning lever pedal rocker Identity I Q Q=I Q
2/2-way valve 2/2-way valve I 1 Q
0 0 I 3=1
normally closed position normally open position 1 1 1 2
Mechanical actuation
pneumatic silencer 2 2
energy source I Q
pneumatic motor with pneumatic motor with
front
1B2
one flow direction alternating flow direction I Q Q
by by by by roller lever, actua- 1 3 1 3 Negation Q=I
and two directions of air outlet without air outlet with 3/2-way valve 3/2-way valve I 1 Q
rotation plunger whisker roller tion in one direction 0 1 I
connection option connection option normally closed position normally open position 1 0 Control components cylinder 1A1
of travel only 1
1 1 2 2 4 2
I Q
2 2 1V3 1V4
rotary drive/semi-rotary drive with limited angle 3 3 2
of rotation pressure supply port, three-way rotary 1 3 magnetic field 1 3 1 3 Or I1 I2 Q Q=I1I2 I1 Q rear
closed connection 1 Q
actuated in initial position actuated 3/3-way valve 4/2-way valve 0 0 0 I2
I1 I2 1B1
mid-position closed 0 1 1 steps
1 0 1 I1 I2
single-acting cylinder, single-acting cylinder, quick decoupler without quick decoupler with Pneumatic actuation 4 2 4 2
1 1 1 3 1 path
return motion by return motion by non-return valve, coupled two non-return valves,
external force spring force coupled Q
5 1 3 5 1 3
pneumatically pneumatically actuated, reset by 5/2-way valve 5/3-way valve
And I1 I2 Q Q=I1I2 I1 Q 2
quick decoupler without quick decoupler with two actuated different size control pneumatic mid-position closed
I2 & Q
non-return valve, non-return valves, 0 0 0 I1
areas spring 4 2 4 2
decoupled; decoupled; 0 1 0
double-acting cylinder double-acting cylinder
i.e. line open i.e. line closed 1 0 0 I1 I2
Adjusting component GRAFCET (EN 60848)
with piston rod at with adjustable cushioning Electrical actuation 1 1 1 I2 1V2
one end at both ends 4 2
5 1 3 5 1 3 Q
5/3-way valve 5/3-way valve 0
mid-position exhausted mid-position pressurised
by solenoid coil with by solenoid coil with two Inhibition I1 I2 Q Q=I1I2 I1 Q
double acting cylinder with through piston rod
filter one active winding counter-windings directional control valve with
I2 & Q 14 12
intermediate positions dynamic 0 0 0 I1
p1
p2 control valve 0 1 0 1S1*1B1 start condition
1 0 1
1 1 0 I2 I1 I2 5 3
Pressure control valves 1 cylinder advance stroke
pressure booster, single-acting, which Q 1A1:=1
converts a pneumatic pressure p1 into
filter with separator, fluid separator,
by electric motor with by stepper motor 2 2 1
with manual drain with automatic drain
higher hydraulic pressure p2 continuous rotary motion
12 Implication I1 I2 Q Q=I1I2 I1 Q 1B2 forward end position reached
1 Q
0 0 1 I2
1 3 1 I1 I2 Processing component
Combined actuation 0 1 0 2 1A1:=0 cylinder return stroke
pressure relief valve, sequence valve with 1 0 1 I1
adjustable exhaust, adjustable 1 1 1 1V1
double-acting rodless cylinder with adjustable cooler without flow lines cooler with flow lines 2
cushioning at both ends (pneumatic linear drive) for the direction of flow for the direction of flow 2 2 Q
I2
of coolant of coolant by solenoid coil and by solenoid coil or
pilot valve manual override and 1 1
pilot valve 1 1 3 Nor I1 I2 Q Q=I1I2 I1 Q
1 Q
pressure regulator pressure regulator with 0 0 1 I2
pressure medium converter I1 I2 K1
air dryer without vent hole, vent hole, adjustable 0 1 0
lubricator 1 0 0
adjustable
by solenoid coil or by solenoid coil or manual 1 1 0
manual override override with detent Stop valves
fluidic Muscle gripper, double acting, I1 I2 K Q
reservoir
(hose cylinder) with permanent magnet 2
on the piston Mechanical components 2
Nand I1 I2 Q Q=I1I2 I1 Q Input components Input component
1 3 5 2 I2 & Q Start
0 0 1 I1 K1 (forward stroke) (return stroke)
1 1 0 1 1 1S1 1B1 1B2
2 1 21
detents 1 0 1 2 2 2
vacuum generator suction cup 1 1 0 I2
non-return non-return piloted non-return
valve valve with valve with spring K
I1 I2 Q
service unit filter with manual drain, regulator with spring
Accessories manual adjustment, pressure control, pressure reset via spring spring-centred 2 2
display and lubricator (detailed representation) 1 1 1 1 Memory S R Q Q R R Q Q Q
Measurement and display devices S S Q
0 0 qn-1 q n-1 S K
0 1 0 1 K
Port designations dual-pressure valve shuttle valve
1 0 1 0 1 3 1 3 1 3
S R R Q Q
service unit with lubricator
2 1 1 0 1
Standardised Previous designation 1 3
pressure gauge temperature gauge (simplified representation) K
designation
(thermometer) for 2/2-way for 4/2-way for 5/2-way
and 3/2-way and 4/3-way and 5/3-way quick-exhaust valve shut-off valve Timer I texpired Q t1 Q I
Supply components
ISO 11727 valves valves valves I Q
adjustable 0 0 0
service unit without lubricator 1 P P P Flow control valves switch-on 1 0 0 K 0Z1
delayed 1 1 1 I
(simplified representation) 2 A B B
flow meter tachometer 1 2 1 2
3 R R S Q
4 A A In order to achieve identical identification of mechanical
5 R flow control valve, fixed flow control valve,
optical indicator digital display adjustable Timer I texpired Q t2 Q I signal generators (S) and contactless signal generators (B)
10* Z I Q
adjustable 0 0 0
12 Z Y Y 1 2
switch-off 1 0 1 K
in pneumatic and electro-pneumatic circuit diagrams,
14 Z Z
delayed 0 1 0 I identification has been selected according to ISO 1219-2
* pilot port, on valves with normally open position
(NOT function) Q and DIN/EN 61346-2.
one-way flow control valve, adjustable
053614 en Festo Didactic GmbH & Co. KG www.festo-didactic.com 053615 en Festo Didactic GmbH & Co. KG www.festo-didactic.com
Electrical and electropneumatic components Pneumatic Directional control, stop and pressure control valves
Limit switch, electrical Pressure switch 3/2-way solenoid valve, pilot actuated Directional control valves Stop valves Pressure control valves
(PE-converter, adjustable) 2
adjusting screw BN 1 3 1 3
1M1
BK
p
BU
3 3
2
P2 P1
1 2
1 2
pressure switch: connection to P1 3
vacuum switch: connection to P2
differential pressure switch: connection to P1 and P2, p1 p2 1
Dual-pressure valve
82 3 2 1
2
1 1
Proximity sensors, electrical Relay 5/2-way solenoid valve, pilot actuated 2
4 2
A1 3 14
(1M1)
4 5 3
A2 1 5/2-way valve Pressure relief valve
4 2 2
A1 1 1M1 14 12
2 5 3 1
A2 1
magnetic
24 V 1 1
A1 2 4 2
BN
BK 1
Shuttle valve
A2
A1 2
1 1
BU 2
A1 12 14 22 24 1
A2
0V
A2 11 21
inductive A1 A2 14 12 11
24 V
BN
5 4 1 2 3
14 5 4 1 2 3 12
BK
A1 3/2-way solenoid valve, directly controlled 5/2-way double solenoid valve, pilot actuated
2 4 2
BU
A2
3 12 14 12 5/3-way valve Sequence valve
0V (1M1) (1M1) (1M2) form 1
4 2 1 1 2
1 3 5 3
capacitive 1 14 12 12
24 V
5 3
Quick-exhaust valve 3 1
1M1 1M1 1M2 1 2
BN
BK 1
3 3 form 2
A1 2
BU
A2
0V
2
optical
24 V 12 1 3
BN
BK 2
A1 1 14 5 4 1 2 3 12 3 2 1 12
BU
0V
A2 5 4 1 2 3 1
053617 en Festo Didactic GmbH & Co. KG www.festo-didactic.com 053616 en Festo Didactic GmbH & Co. KG www.festo-didactic.com
cushioning piston
Now the updated version of the Systematic control diagram of a
end cap permanent magnet
piston
piston rod
cylinder barrel
guide bush
standards ISO 1219-2 and DIN/EN stop and pressure control valves
61346-2. Pneumatic Power components
adjustable adjustable
end position cushioning end position cushioning
Cylinder with guide unit Single-acting cylinder for proximity sensing Pneumatic linear drive
de 193129
en 551015
Rotary drive/semi-rotary Pneumatic gripper, double-acting Swivel/linear drive, double-acting with Pneumatic linear drive with magnetic coupling
es 551014
drive with limited angle permanent magnet on the piston
fr 551013
of rotation
Hydraulics
Textbooks
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Hydraulics Also order: Proportional Hydraulics
Electrohydraulics
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Basic Level
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FluidSIM Hydraulics.
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0 Fax +421 (0)2 49 10 49 11
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IC Trzin, Blatnica 8
Fundamentals
1236 Trzin
Page 36
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Textbook
Fundamentals of hydraulics Renate Aheimer, Christine Lffler, Dieter Proportional hydraulics, Basic level DVD Electropneumatics/
and electrohydraulics Merkle, Georg Prede, Klaus Rupp, Dieter Textbook Electrohydraulics, Basic level
Textbook Scholz, Burkhard Schrader How can speed be controlled? How This video primarily covers electrical
This textbook teaches the main 2012 edition, 232 pages, in colour, bound. is a position held? How is leakage controllers. In addition to an intro-
fundamentals of hydraulics and de 574180 avoided? Where and when can ener- duction to electrical engineering, it
electrohydraulics in a clear manner: en 574181 gy be conserved? This book provides shows the most important switching
Physical fundamentals of es 574182 a clear and easy-to-understand intro- elements and basic circuits. Practical
hydraulics duction to the fundamentals of pro- applications alternate with anima-
Fundamentals regarding h ydraulic portional hydraulics. tions and circuit examples.
fluids
Components of the power supply D. Scholz The DVD is multilingual (de, en, es,
section Edition 1997, 123 pages, bound. fr, it, tr, cn, ru).The language can be
Drives, pressure regulators, de 94377 selected.
directional control valves, shut-off en 94378
valves, flow control valves, propor- 48 minutes
tional valves as well as characteris- Order no. 538487
tic values and designs
Fundamentals of electrical engi-
neering and electrical components
Workflow descriptions for process-
ing machines and production sys-
tems
Circuit symbols and layout of
circuit diagrams
Safety measures for electrohydrau-
lic control systems
www.festo-didactic.com 59
Media > Courseware > Hydraulics
Hydraulics
Workbooks
1A1 1A1
1V3
1Z2
A B
m 1V2 B
1Z1 1Z2
1B1
1A1
1A1
1V2 B A
1Z1
1B1 A
A X
P
1V1 A B
K1 K6 K4 K7 K3 K8 K2 K9 K1 K10
S1 K1
14
11 11 11 11 11 11 21 11 21 21
11
0V1
12 14
0V1 K2
11
A1 12 14
K1 1M1 K5
A2 11
12 14 22 24 22 24 22 24 22 24
0V 12 K10 K6 K7 K8 K9
11 14 .2 11 21 21 21 21
22 A1 A1 A1 A1 A1
21 24 K6 K7 K8 K9 K10
32 A2 A2 A2 A2 A2
31 34
... ...
42
0V
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Hydraulics, Basic level TP 501 Hydraulics, Advanced level TP 502 Electrohydraulics, Basic level TP 601 Electrohydraulics,
TP 501 Hydraulics, Basic Level is TP 502 Hydraulics, Advanced Lev- The basic electrical circuits for hy- Advanced level TP 602
the perfect introduction to hydraulic el is aimed at students who require draulic control technology are pre- The complex practical circuits for
control technology. 17 exercises help further training in hydraulic control sented in 15 exercises. In order to electrohydraulics are presented in
to develop knowledge of the basic technology. 15 extended circuits lead carry out the exercises, students re- 12 exercises. In order to carry out
physical principles of hydraulic sys- students further into the complex quire the equipment set of TP 601 the exercises, students require the
tems, and give instructions on the world of hydraulics. They will learn Electrohydraulics, Basic Level. basic level TP 601 and advanced lev-
function and use of hydraulic com- a lot about the physical relation- el TP 602 electrohydraulics equip-
ponents, as well as explain the most ships and complex circuits involved The workbook includes: ment sets.
important basic circuits. The exer- in hydraulic systems. The equipment Sample solutions
cises cover how to record character- set of package TP 501 Hydraulics, Training notes The workbook includes:
istic curves, compare applications of Basic Level and TP 502 Hydraulics, Multimedia CD-ROM with graphics, Sample solutions
different components, construct ba- Advanced Level equipment set are photos of industrial applications, Training notes
sic circuits and apply basic hydrau- needed to carry out the tasks. animations and FluidSIM circuit Multimedia CD-ROM with graphics,
lic equations. In order to carry out diagrams photos of industrial applications,
the exercises, students require the The workbook includes: Exercise sheets for trainees animations and FluidSIM circuit
equipment set for TP 501 Hydrau- Sample solutions diagrams
lics, Basic Level. Training notes Frank Ebel, Christine Lffler Exercise sheets for trainees
Multimedia CD-ROM with graphics, Edition 2011, 426 pages, in colour,
The workbook includes: photos of industrial applications, in folder. Frank Ebel, Christine Lffler
Sample solutions animations and FluidSIM circuit Edition 2012, 350 pages, in colour,
Training notes diagrams Campus licence ( Page 53): in folder.
Multimedia CD-ROM with graphics, Exercise sheets for trainees de 550143
photos of industrial applications, en 551150 Campus licence ( Page 53):
animations and FluidSIM circuit Renate Aheimer, Frank Ebel es 551151 de 550144
diagrams Edition 2012, 264 pages, in colour, fr 551152 en 551153
Exercise sheets for trainees in folder. es 551154
fr 551155
Renate Aheimer, Frank Ebel Campus licence ( Page 53):
Edition 2011, 322 pages, in colour, de 550142
in folder. en 551147
es 551148
Campus licence ( Page 53): fr 551149
de 550141
en 551141
es 551145
fr 551146
60 HomeUse licence in the Internet ( Service), Enterprise licence on request ( page 53).
Media > Courseware > Hydraulics
C (X1) D (X2) A B
LS
P
T
B A
T T
D
P
LS
LS2
LS1
Proportional hydraulics, Proportional hydraulics, Closed-loop hydraulics, TP 511 Mobile hydraulics, TP 800
Basic level TP 701 Advanced level TP 702 The 21 exercises in this book are The workbook contains 21 project
The 10 exercises in this book provide The 10 exercises in this book are used to introduce the fundamentals exercises designed for equipment
an introduction to proportional hy- used to introduce the most impor- of analogue closed-loop hydraulics: sets TP 801, TP 802 and TP 803 to-
draulic equipment and circuits. First tant devices and circuits used in pro- pressure and position control with gether with the corresponding exer-
the individual devices are present- portional hydraulics. You will need PID controllers and position control cise sheets and sample solutions.
ed and their settings tried out. Then equipment set Proportional hydrau- with status controllers. You will need It thus provides a comprehensive
a complete solution is developed lics, Basic level TP 701 and Advanced equipment set Closed-loop control course companion conveying the
based on a series of graduated ex- level TP 702 to carry out the exer- hydraulics, TP 511 to carry out the essential knowledge and basic prin-
ercises. You will need equipment set cises. exercises. ciples of the hydraulic systems of
Proportional hydraulics, Basic level mobile machines.
TP 701 to carry out the exercises. The workbook includes: The workbook includes:
Sample solutions Sample solutions The workbook contains:
The workbook includes: Training notes Training notes Basic information
Sample solutions Multimedia CD-ROM with Multimedia CD-ROM with Exercise sections comprising
Training notes supplementary media supplementary media project exercises and sample
Multimedia CD-ROM with graphics, Exercise sheets for traineess Exercise sheets for trainees solutions for TP 801, TP 802 and
photos of industrial applications, TP 803
animations and FluidSIM circuit E. Bauer A. Zimmermann Training notes
diagrams Edition 1999, 240 pages, in folder. Edition 2000, 584 pages, in folder. Multimedia CD-ROM with
Exercise sheets for trainees supplementary media
Campus licence ( Page 53): Campus licence ( Page 53): Worksheets for students
D. Scholz, A. Zimmermann de 94458 de 94460
Edition 1998, 338 pages, in folder. en 94473 en 94469 L. Unan, U. Schedel, C. Lffler
es 94450 es 94368 Edition 2013, 540 pages, in colour,
Campus licence ( Page 53): fr 94348 in folder.
de 94457
en 94472 Campus licence ( Page 53):
es 94404 de 574165
fr 94352 en 574166
www.festo-didactic.com 61
Media > Courseware > Hydraulics
Hydraulics
Set of posters
Energy conversion Energy transfer Actuation Valves Valves Valves Signal control section Hydraulic power section Power section Control section
line, supply line, return line, component framing
Manual actuation Basic symbols Directional control valves Stop valves
and symbol boxed in
A A B 63/45x300
internal and external pilot line, leakage oil line, shut-off valve 3-way stop-cock 1A1 1B1 1B2
hydraulic pump with constant delivery rate purging line, exhaust line by by by pulling
pushing pulling and pushing P T P T 24 V 1 2 3 4 5 6
Function unit for valves with main ports. 3/2-way valve with 4/2-way valve with two non-return valve non-return valve with spring
The number of ports corresponds to the number solenoid coil, directly solenoid coils, directly B A2 B2 Drive section
frames for several components of lines shown above and below a square. actuated, reset by actuated, with detent
by by by spring and manual (double solenoid valve) 11 32 34 32 34
hydraulic variable displacement pump with alternating turning lever rocker override with detent S1 K1 K2
tubing line 12 31 31
direction of delivery at constant direction of rotation A B A X A1 B1 16 16
Mechanical actuation piloted non-return double non-return valve,
valve with spring piloted
X1 P T X2
Signal flow
line crossing closed exhaust B B 1Z3
connection line port 4/3-way valve, hydraulically actuated, spring-centred A1 A2 A1 A2
by by by roller lever, actuation 15 MPa 13 12 14 13 22 24
reversible hydraulic pump/hydraulic motor unit with
two directions of flow and variable displacement plunger roller in one direction of travel basic elements with 2, 3, 4 switching positions A B A 1V5 P S2 K1 S3 K2
only shuttle valve dual-pressure valve 14 11 14 21
volume, external leakage oil line and two directions pressure supply port, plug within a fluid line (OR function) (AND function) 1V4 5 MPa
of rotation. closed
A 1V3 1V6
P T
Flow control valves Signal Signal Energy control T
4/3-way proportional valve, directly actuated P
P T A B input processing section
hydraulic tank connection, ending actuated in initial position G G
A B flow control flow control orifice, fixed
energy source below and above the oil level
Energy flow
2 4 2 4
16x2
16x2
hydraulic motor with rotary drive/semi-rotary valve, fixed valve, adjustable
constant displacement/ drive with limited angle Pressure actuation 1B2
1
1B1
1
B B1 B2
absorption capacity and of rotation and two paths and directions of flow through a valve X P T Y
two directions of rotation directions of flow reservoir closed reservoir open to
with cover atmosphere 4/3-way servo valve piloted by a control solenoid, 1V2 A B
with closed-loop position control of main and pilot
pneumatically hydraulically stage, with integrated electronics, external pilot
actuated actuated function: leak-tight locking, hydraulic seat A A
supply and drain 1M1 1M2 12 14 22 24
electric motor one-way flow control flow distributor
A B valve, adjustable P T 22x2
K2 K1
Electrical actuation 11 21
B T B
motor shaft points to pump shaft points to
the right (preferably) the left (preferably)
directional control valve with intermediate 1Z2
positions dynamic control valve P T
or to the left or to the right Control energy supply Energy supply 15 MPa P
by solenoid coil with one winding A B 4/3-way servo valve, piloted, solenoid coil with two 1V1
windings, with mechanical feedback of the valve slide
A
section 8 MPa A1 A1
active direction active direction position to the pilot stage
1M1 1M2 A 0Z2
towards the away from the
energy conversion K1 K2 1M1 1M2
compact gear unit (simplified representation) valving element valving element X P T Y 3-way flow control 2-way flow control T
15 MPa A2 A2
A valve, adjustable valve, non-adjustable pressure medium
hydraulic pump and hydraulic motor with shaft A examples for connection
preparation
22x2
coupling identification:
A = port Accessories
by solenoid coil with two windings, active direction P T
single-acting cylinder double-acting cylinder B = port P
to and from the valving element T L
3/2-way poppet valve with solenoid coil and 0V1
with piston rod at one end, with piston rod at one end
quick decoupler with quick decoupler with
P = pump
limit switch
Measurement and display devices 10 MPa
0V 12 12
T = reservoir
14 .2 14 .1
spring chamber with 0Z1 1Z1
two non-return valves, two non-return valves, 11 11
leakage oil connection X = control oil supply
decoupled; coupled b10 = 75
Y = control oil relief 22 22
i.e. line closed 1M1
L = leakage oil
Pressure control valves T
21 24 .3 21 24 .4
by electric motor with by stepper motor M = solenoid coil
0M1 0P1
continuous rotary motion A pressure gauge temperature gauge 32 32
5.5 kW 16 cm3
Connections must be marked on the circuit diagram P (thermometer) -1 31 34 .5 31 34 .6
using the identification marked on the component, 1500 min
double-acting cylinder with through piston rod of
different diameters, with adjustable cushioning Combined actuation sub-base or block (ISO 1219-2). 42 42
41 44 41 44
at both ends T
filter tank ventilation filter
P L flow rate display flow meter
by solenoid coil by solenoid coil or directly actuated sequence valve,
and pilot valve manual override and pressure relief valve, self-actuating, with
single-acting cylinder, plunger cylinder pilot valve 2/2-way valve with 2 ports, 2 switching positions
for 2 flow directions. adjustable bypass valve
Variants of signal control section Examples for the identification of components to ISO 1219-2 Identification key
normally closed normally open A A fluid level display tachometer
position position (sight glass) and DIN/EN 61346-2
filter with bypass valve with optical contamination
indicator and switch by solenoid coil by solenoid coil or Electrical relay technology 1A1 double-acting cylinder 0Z2 pressure gauge 1 1 S 2
telescope cylinder, telescope cylinder, P L P L P
or manual override manual override with
single-acting double-acting detent directly actuated piloted 2-way pressure
1Z2 pressure gauge
pressure switch, electro- pressure sensor, PLC controllers 1B1 limit switch 1Z3 pressure gauge
p1 2-way pressure regulator regulator with external mechanical, adjustable analogue output signal component number
p2
Mechanical components 3/2-way valve with 4/2-way valve with with external control control oil relief
Pneumatic controllers (explosion-proof applications) 1B2 limit switch
3 ports and 4 ports and oil relief 0V1 pressure relief valve, component designation
cooler without flow lines 5 2 switching positions, 2 switching positions P
1V3 non-return valve adjustable
heating Mechanical controllers (e.g. cam-driven)
pressure booster, single-acting, which for the direction of flow normally closed position A A pressure switch, electronically adjustable,
1V6 non-return valve 1V1 pressure relief valve, circuit number
converts a pneumatic pressure p1 into a of coolant output signal switching
higher hydraulic pressure p2 Detents are to be symmetrically matched with the Manual control (e.g. excavators) adjustable system number
mechanical connection. P T T G G 1V4 2-way flow control valve
G G With more than three detent positions the number displacement encoder displacement encoder
of positions can be displayed above the detent 0Z1 fluid level indicator Component identification to Component identification to
3-way pressure regulator accumulator charging valve with analogue output with digital output signal
element. 1V5 pressure relief valve,
P T
signal
adjustable
ISO 1219-2 DIN/EN 61346-2
G
0P1 pump
double-acting cylinder double-acting cylinder gas pressure accumulator, separation of
media through: X (counter-pressure valve
with displacement with integrated pumps and compressors: P signal receiver: B
encoder on the piston rod displacement encoder diaphragm bladder piston reset by spring spring-centred T P optical indicator digital display for tractive load) 0M1 electric motor
4/3-way valve with 4 ports and 3 switching fluid drives: A relay: K
(diaphragm (bladder (piston shut-off/ proportional pressure
accumulator) accumulator) accumulator) positions various mid-position variants 4 L
1V2 4/3-way solenoid valve, 1Z1 filter signal input: S electric drives: M
counterbalancing valve relief valve, directly
1 1 actuated with closed-loop spring-centred valves: V
2 2 position control of fluid level switch with electrical fluid level all other componets: Z, or any
3 3 solenoid coil and with 4 normally closed monitoring with analogue letter not yet included in the list
three-way rotary connection integrated electronics contacts output signal and
digital display
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Hydraulics Directional control and non-return valves Hydraulics Flow control and pressure control valves
Directional control valves, directly controlled Directional control valve, pilot actuated Non-return valves Flow control valves Pressure relief valve, Pressure relief valve, application example: pressure relief valve
internally controlled, damped P
A B A B Throttle Orifice 1A1
4/2-way solenoid valve 4/3-way solenoid valve, Non-return valve, spring-loaded
mid-position closed
1M1 1M1 1M2 B B B B T L
P T X P T Y
1V1 A B
A A A A P 7 1M1 0Z3
1M1 1M1 1M2 MPa P T
fixed adjustable fixed adjustable 5
4
0Z2 system pressure limitation
l 3
l
p
housing direction 0
T L 0 1 2 3 4 5 6 l/min 8
d d q
T
X
adjustment range A safety valve
A L 10 MPa
helix
T A P B Pressure relief valve, application example: counter-pressure valve
flow
direction P P 1A1
1M1 1M2 P L T
A
P T
A X 1A1 form 2 0Z3
B 10 MPa
A A
1M1 1M2
safety valve
10 MPa
1Z1
Pressure relief valve, application example: brake valve
flow from A to B
X A B P L P L
B
A m
1V1
1A1
A
differential 1Z1 1Z2
3-way pressure regulator suction suction
pressure A valve valve
regulator brake valve brake valve
0Z1 B 1V1
1V2 P 16 MPa 1V4 P 16 MPa
1V5
1V3 A B
0V1 P
P T L
T T
flow from B to A closed 1M1 1M2
P T
T A P B X A B T
0Z1
A throttle
point 10 MPa
T P L
flow from B to A
X A B safety valve and system pressure
limitation 10 MPa
053033 en Festo Didactic GmbH & Co. KG www.festo-didactic.com 053035 en Festo Didactic GmbH & Co. KG www.festo-didactic.com
directional
cooler
Further application:
bypass filtration
high-pressure filter
up, quickly providing a comprehen- and non-return valves
sive overview. All symbols and ter- Hydraulics Flow control and
control valve
drain
electric motor
Schematic
representation
Designs Speed
range
-1
Displace-
ment
volume
3
Nominal
pressure
Overall
efficiency Designs Remarks Schematic representation
de 196948
(min ) (cm ) (MPa)
differential area ratio 2:1
en 551012
gear pump, 500 3500 1.2 250 6.3 16 0.80 0.91 1A1
cylinder (piston area :
externally 1A1 piston ring area)
geared
m
es 551011
gear pump, 500 3500 4 250 16 25 0.80 0.91 A M synchronous pressurised areas
internally 1Z1 cylinder identical in size;
geared advance and return
1V1 speed identical
A B
A1= A2
Screw 500 4000 4 630 2.5 16 0.70 0.84
fr 551010
cylinder with to reduce the speed of
pump end position heavy loads and to
P T
P T cushioning prevent heavy impact
0Z1 0Z1
vane 960 3000 5 160 10 16 0.80 0.93
pump telescopic increased stroke travel
cylinder
axial ...... 3000 100 20 0.82 0.92 pressure gives higher pressure
piston 750 3000 25 800 16 25 0.82 0.92 intensifier
pump 750 3000 25 800 16 32 0.80 0.92
62 www.festo-didactic.com
Media > Courseware > Electrical engineering/Electronics
Electrical engineering/Electronics
Workbooks
D1
Y1
R1 UAC1
24 6 R1 RC UB = 12 V
P
UL
UL
IC
230 V
mW V
C1 UDC
16 4
IB 50 Hz
P
Rm K
C2
R2 UAC2
Y2
D2
12 3 C1
Y1 Y2
US UE = 0.1 V UA
8 2 G
230 V/18 V
(Sinus) R2 RE C3 R3
f = 1 kHz
4 1
0
0 1 2 3 4 5 6 7 8 9 10 mA 12
IL
UDC
I
0 (Y1) UE
+ I P
IR IC IL 90
R1 U1
R UR t
QL QC
U U G U S
Iq IL R C L
U2
P UP
R2 RL
0 (Y2) UA
www.festo-didactic.com 63
Media > Courseware > Electrical engineering/Electronics
Electrical engineering/Electronics
Workbooks
Basic principles of Basic principles of closed-loop Power supply systems Building automation with KNX
digital technology control technology and protective measures
S1 L1
L2
&
L3 E4 E5 E6
S2
S9 S10 S11
PEN
& + S3 S4 S5
B1 e + y
+
E2 E3
=1 S6 S7 S8
B2 M
3 S12 S2 S13
&
E7 E1 E8
S1
B3 L1
1 L2
L3
N 3 4 3
S1
PE
10 50 4 4 3
V C
U
S2
8 40 S1 S2 E1
M
3 3 3 3
B1 6 30
3 4 3
L1
B2 4 20 L2
S3, 4, 5, 6, 7, 8 T1 E2, 3
L3
2 10 3 3
N
B3
3 3
0
0 50 100 150 200 250 s 300
S9, 10, 11, 12, 13 E4, 5, 6, 7, 8
t RCD RCD
M
3
Basic principles of Basic principles of Power supply systems Building automation with KNX
digital technology closed-loop control technology and protective measures Modern buildings make numerous
The basic principles of digital tech- The optimum introduction to the The workbook for power supply sys- requirements of the most varying of
nology workbook provides an intro- world of closed-loop systems is pro- tems and protective measures cov- technologies. The most important
duction to the world of digital signals vided by the workbook Basic Princi- ers the topic of the safety of electri- discipline here is intelligent building
and their interconnection. The prima- ples of Closed-loop Systems. Using cal systems in accordance with DIN automation, as a modern building
ry focus is on the explanation of the examples, the basic terms are ex- VDE in detail. will not work without it.
basic variables, behaviour and rela- plained and then the behaviours and
tionships. relationships are focussed on. Spe- The specific conditions and the The workbook for the basic princi-
cial focus here is given to the topics measures for avoiding dangerous sit- ples of building automation introduc-
The content is project exercises with of behaviour and analysis of control uations are dealt with using realistic es the relevant topics in realistic pro-
selected basic circuits, whereby processes. situations. Different types of network jects. Focus is on the software tools,
the design is first worked out and (TN-C, TN-CS, TT and IT network), equipment and configuration as well
then analysed on the basis of meas- The basis for this are project exer- protection against direct and indi- as their interaction and extended
urement technology. The contents cises with selected basic circuits, rect contact, protection against elec- options.
include elementary logic modules whereby the design is first worked tric shock (including in the event of
and logic circuits, Schmitt triggers, out and then analysed on the basis a fault), protection through RCD and The workbook contains:
trigger circuits, flipflops, counting of measurement technology. Train- initial and repeat testing of electrical Sample solutions
circuits, data conversion and arith- ing content, among others, includes systems and devices are explained in Training notes
metic circuits. structure of a control circuit, spring project form. Worksheets for learners
responses and dynamic behav- Multimedia CD-ROM with graphics
The workbook contains: iour, Bode diagram, controlled sys- The workbook contains:
Sample solutions tem modelling, positive and nega- Solutions N. Karlsson
Training notes tive feedback, two and three-step Didactic notes Edition 2013, 110 pages, in colour,
Worksheets for learners controllers as well as P, PI and PID Worksheets for the student in folder.
Multimedia CD-ROM with graphics controllers. Multimedia CD-ROM with graphics
Campus licence ( Page 53):
S. Enderle The workbook contains: J. Stumpp de 8023444
Edition 2012, 200 pages, in colour, Sample solutions Edition 2012, 230 pages, in colour, en 8023445
in folder. Training notes in folder. es 8023446
Worksheets for learners
Campus licence ( Page 53): Multimedia CD-ROM with graphics Campus licence ( Page 53):
de 8023432 de 567307
en 8023433 C. Ament en 567309
es 8023434 Edition 2013, 170 pages, in colour, es 567311
fr 8023435 in folder. fr 567313
64 HomeUse licence in the Internet ( Service), Enterprise licence on request ( page 53).
Media > Courseware > Electrical engineering/Electronics
L1 L1 -F1
L1
1 2
N N
L2
3 4
PE
PE L3
5 6
N
-T1 -T2
L+ L+ PE
L- L- CB CA 1 3 5
-Q1
U1
Z2 Z1 -A1.2
M
1 Input
24 V F1 1 2 3 4 5 6 7 Motor L1 L2 L3/N PE
1 2 DC+ DC-
-M1 Output
21 1500
n = f [M]
n
F2
P2
M
I
22 1/min
P2
n 2.8
M
I
22 1200 3
3400
n
60 0.6 300
2000
1.2 240 1.2
I = f [n]
40 0.4 200
1.0
1800
20 0.2 100 0.9 180
0.8
30 60 90 120 150 180 210 240 270 300 mA 330
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Nm 1.2
0.6 120 0.6
IE M
0.4
0.3 60
0.2
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Media > Courseware > Electrical engineering/Electronics
Electrical engineering/Electronics
Workbooks
Stefan Hesse
Fundamentals of Fundamentals of
servo motor drive technology stepper motor drive technology Lexikon der elektrischen
Antriebstechnik
Workbook Workbook
TP 1421 TP 1422
Festo Didactic
66 HomeUse licence in the Internet ( Service), Enterprise licence on request ( page 53).
Media > Courseware > Electrical engineering/Electronics
Electrical engineering/Electronics
Fundamentals books
Skills for the Electrical Industry Electrical Engineering Friedrich Book of Tables
Textbook Textbook Electrical Engineering/Electronics
Electronic engineers for operating General basic education, subject Provides a separate and detailed
technology, electronic engineers for areas 1 to 6 explanation of network configura-
power engineering and building tech- All the basic knowledge in a tions and computer technology
nology, electronic engineers for auto- thematic and easy-to-understand Covers the topics of automation
mation technology approach as well as power and supply engi-
As per current syllabus Provides a detailed explanation neering
Follows a thematic structure of the relationships between and Matches standards and provisions
Deals with all topics in the elemen- backgrounds to the individual to the technical texts
tary and advanced level descrip- topics Integrates numerical data and ta-
tively and clearly Lots of examples, definitions, bles in explanatory texts
Contains numerous drawings, tables, formulas and drawings Suitable for all forms of basic and
illustrations and overviews of for- Concludes each unit with an exten- further training as well as vocation-
mulas as well as extensive review sive set of exercises al practice
and practical exercises for each Integrates English terms, brief
chapter English technical papers and a Antonius Lipsmeier, Heinz-Werner Beck-
Covers new technologies as well bilingual index mann, Kurt Lampe, Helmut Milde, Horst
as solar and wind energy Suitable for trainees, students at Rohlfing, Martin Scheurmann, Fritz Tornau,
Includes bilingual German/English technical colleges and technical Franz-Peter Zantis
index assistants 6th edition 2009, 516 pages, bound
Ideally suited as a reference book de 567303
Rasit zgc, Josef Elpers, Siegfried and for independent study
Gairing, Norbert Meyer, Wolfgang Includes a CD-ROM with addition-
Skornitzke, Waldemar Willner al exercises, manufacturers docu-
3rd edition 2009, 679 pages, bound ments and additional material
de 567297
Franz-Josef Lintermann, Udo Schaefer
1st edition 2009, 608 pages, bound,
incl. CD-ROM
de 567298
Also order:
Electrical Engineering
Solutions
General basic education, subject
areas 1 to 6
www.festo-didactic.com 67
Media > Courseware > Automation technology/PLC
Automation technology/PLC
Siemens technical books
Automation technology/PLC
Siemens manuals, GRAFCET
GRAFCET
548679 EN
07/07
System requirements
PC with WIN 2000/XP
DVD drive
www.festo-didactic.com 69
Media > Courseware > Automation technology/PLC
Automation technology/PLC
Dictionary, Sensors
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Sensors for object detection Proximity Sensors
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Dictionary of Automation Technology
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Dictionary of Automation Technology
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a roce D P Dictionary of Automation Sensors for object detection Proximity sensors
Technology Workbook Textbook
Worldwide use of automation sys- Fifteen projects based on industrial This sensor textbook deals in detail
tems and their diverse areas of examples, suitable for equipment set with proximity sensors for handling
application have also resulted in TP 1311, each including problem de- and processing systems. The book
a specialised vocabulary. Reliable scriptions, parameters and project can be used both to support basic
translation of technical terms is an tasks, deal in detail with the specific and further training programs and for
important prerequisite for success- subject of sensors for object detec- self-tuition. It is made up of a course
ful, unambiguous communication tion. The main topics are configura- section, a fundamentals section and
within the framework of international tion, function and the influence of a section with solutions to the exer-
collaboration. material properties on behaviour, cises in the course section. The con-
possible applications and how to tents of the book are matched to the
This completely revisedand expand- select a sensor based on the applica- corresponding workbook while a
ed new edition of this dictionary now tion conditions. The content topics glossary of keywords provides rapid
includes more than 16,700 terms, are covered by exercises using mag- access to information on particular
4,500 new terms have been added. netic, inductive, optical and capaci- types of sensors.
tive proximity sensors. Each work-
The terms, designations and defi- sheet in the book of exercises has a F. Ebel, S. Nestel
nitions included reflect the entire sample solution in the workbook. Edition 2003, 278 pages, bound
spectrum of industrial automation de 93045
technology, from pneumatics and The workbook includes: en 93046
hydraulics, as well as electrical en- Sample solutions es 94342
gineering, electronics and data pro- Training notes
cessing right through to administra- Multimedia CD-ROM with graphics,
tion and training. photos of industrial applications
Exercise sheets for trainees
Edition 2008, 416 pages, bound
de en / en de 56975 F. Ebel
Edition 2009, 252 pages, in colour,
in folder.
70 www.festo-didactic.com
Media > Courseware > Automation technology/PLC
Automation technology/PLC
Textbooks and workbooks
With CD-ROM
Programmable logic controllers Programmable logic controllers Programmable logic controllers Fieldbus technology
basic level in practice basic level AS-Interface/Profibus-DP
Textbook This book illustrates possible ap- Workbook Workbooks
This book describes the structure plications of a PLC, in this case the This workbook covers the structure These two workbooks impart know-
and mode of operation of PLCs. The SIMATIC S7, through practice-orient- and mode of operation of a PLC and ledge on the application, function,
central topic of the book is the DIN ed exercises. In addition to the clas- the systematic development of PLC configuration and programming of
EN 61131-3 programming standard. sical programming languages State- programs. The content is based en- an AS-Interface network or a Profi-
This standard takes into account ment List (STL), Ladder Diagram tirely on the new DIN EN 61131-3 bus-DP network. The exercise section
expansions and developments for (LDR) and Function Chart (FCH), the programming standard. Practical ex- contains practical exercises based
which there was previously no stand- book also contains several program- ercises require a PLC and an actual on components that form part of the
ardised language. Beginners and us- ming examples using the sequence process (can be represented using TP 401 or TP 402 equipment list. The
ers will find an easy-to-understand language GRAPH, SCL (Structured equipment set PLC, TP 301). solution part for these exercises de-
presentation of modern program- Control Language) and HiGraph. The scribes the necessary steps for con-
ming methods in accordance with more complex exercises relate to the The workbook contains sample solu- figuration and programming of the
the new standard for PLC program- stations of Festo Didactics Modular tions on CD-ROM for Festo FPC 101, solution based on Siemens STEP 7
ming. The solutions to the various Production System MPS. Siemens S7-300 and Allen Bradley software.
examples are neutral and can there- SLC500. Geared to equipment set
fore be used regardless of the PLC Werner Braun for programmable logic controllers, The solution programs are provided
manufacturer. Edition 2005, 355 pages, bound. TP 301. on CD-ROM. The theory part con-
de 193449 tains key information on application,
R. Bliesener, F. Ebel, C. Lffler, H. Regber, R. Bliesener, F. Ebel, C. Lffler, H. Regber, mode of operation and data trans-
E. v. Terzi, A. Winter E. v. Terzi, A. Winter mission.
Edition 2002, 214 pages, bound. Edition 2002, 530 pages, in folder.
de 93310 The Fieldbus technology web-
en 93311 Campus licence ( Page 53): based training program is included
es 93317 de 93313 and gives a general overview of the
en 93314 various fieldbus concepts as well as
es 94427 the application and function of the
most commonly used fieldbus sys-
tems AS-Interface, Profibus-DP and
Interbus. An integrated glossary ex-
plains fieldbus terms.
HomeUse licence in the Internet ( Service), Enterprise licence on request ( page 53). 71
Media > Courseware > Mechatronics
Mechatronics
MPS Transfer system
MPS Transfer System MPS Transfer System MPS Transfer System MPS Transfer System
Turning Module Measuring Module, Ejection Module, Frequency Converter
Workbook analogue pneumatic MM420
Workbook Workbook Workbook
With CD-ROM
With CD-ROM With CD-ROM With CD-ROM
MPS Transfer System MPS Transfer System MPS Transfer System MPS Transfer System
Turning Module Measuring Module, analogue Ejection Module, pneumatic Frequency Converter MM420
Workbook Workbook Workbook Workbook
For mechatronics training and train- For mechatronics training and train- For mechatronics training and train- For mechatronics training and train-
ing in electric and metal professions. ing in electric and metal professions. ing in electric and metal professions. ing in electric and metal professions.
Topics: Control technology, simula- Topics: Control technology, simula- Topics: Control technology and Topic: Drive technology.
tion and safety engineering. tion, analogue value processing. simulation.
Objective: Step-by-step teaching of
Objective: Step-by-step teaching of Objective: Step-by-step teaching of Objective: Step-by-step teaching of basic knowledge and practice-relat-
basic knowledge, practice-related basic knowledge, practice-related basic knowledge, practice-related ed implementation with the MPS
implementation in FluidSIM, STEP 7 implementation in FluidSIM, STEP 7 implementation in FluidSIM, STEP 7 transfer line.
and CIROS; independent work with and CIROS; independent work with and CIROS; independent work with
internet, WBT, M
echatronics Assis- internet, WBT, Mechatronics Assis- internet, WBT, M
echatronics Assis- Contents: The learner is familiarised
tant and print media. tant and print media. tant and print media. with the basic design of a frequency
converter, carries out a quick set-
Contents: The learner analyses the Contents: The learner analyses the Contents: The learner analyses the up of the MM420, parametrises the
module function, completes parts module function, completes parts module function, completes parts MM420 through the BOP for reverse,
lists, creates hardware configura- lists, creates hardware configura- lists, creates hardware configura- normal and jog mode, adjusts boost,
tions, determines I/O allocation lists, tions, determines I/O allocation lists, tions, determines I/O allocation lists, start-up and braking ramps, u ses
designs electric/pneumatic circuit designs electric/pneumatic circuit designs electric/pneumatic circuit digital inputs and outputs for
diagrams and GRAFCET in FluidSIM, diagrams and GRAFCET in FluidSIM, diagrams and GRAFCET in FluidSIM, reverse, normal operation and speed
programs sequencers in S7-GRAPH/ programs sequencers in S7-GRAPH/ programs sequencers in S7-GRAPH/ shift through fixed frequencies, para-
KOP and tests programs with real KOP and tests programs with real KOP and tests programs with real metrises the MM420 for sensor-con-
and/or simulated controls and mod- and/or simulated controls and mod- and/or simulated controls and mod- trolled start-up and braking of the
ules. The learner is familiarised with ules. The learner configures an ana- ules. MPS transfer line.
the EC machinery directive. logue sensor and evaluates it.
The workbook contains: The workbook contains:
The workbook contains: The workbook contains: Sample solutions Sample solutions
Sample solutions Sample solutions Didactic instructions Didactic instructions
Didactic instructions Didactic instructions Worksheets for the learner Worksheets for the learner
Worksheets for the learner Worksheets for the learner Multimedia CD-ROM Multimedia CD-ROM
Multimedia CD-ROM Multimedia CD-ROM
A. Zabka A. Zabka
A. Zabka A. Zabka Edition 2010, 320 pages, in colour, Edition 2010, 160 pages, in colour,
Edition 2010, 400 pages, in colour, Edition 2010, 360 pages, in colour, in folder. in folder.
in folder. in folder.
Campus licence ( Page 53): Campus licence ( Page 53):
Campus licence ( Page 53): Campus licence ( Page 53): de 574135 de 574139
de 573893 de 573897 en 574136 en 574140
en 573894 en 573898 fr 574142
72 HomeUse licence in the Internet ( Service), Enterprise licence on request ( page 53).
Media > Courseware > Mechatronics
Mechatronics
Training documentations
Training documentation
MPS Kommunikations-
MPS
Station Verteilen Prozessoptimierung orientiertes
Handeln bei
Ausbildungsunterlage Ausbildungsunterlage Strungen in
Anlagen
Leitfaden fr die
Ausbildung
With CD-ROM
538957 DE
11/03 Festo Didactic
539934 DE 543068 DE 574144 en
www.festo-didactic.com 73
Media > Courseware > Process automation
Process automation
Textbooks and workbooks
Project kits
Process automation
With CD-ROM
Festo Didactic
563971 en 548590 DE
74 HomeUse licence in the Internet ( Service), Enterprise licence on request ( page 53).
Media > Courseware > CNC technology/Working material
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Anfangsschritt
Initial step
Pfeil fr GRAFCET
Rckfhrung DIN EN 60848
Zwangssteuernde Aktion / Forcing action Loop back Best.-Nr.: / Order No.:
Transition und arrow 562474
(Ergnzung und Positionierhilfe) Verbindungen
(extension and positioning aid) Transition
and links Ergnzung fr
kontinuierlich wirkende Aktion
Supplement for
continuous action
M Ergnzungen fr
speichernde Aktion
Supplements for
Makro-Schritt stored action
Macro-step
www.festo-didactic.com / www.grafcet.de
www.festo-didactic.com 75
Media > Courseware > EDS Environmental Discovery System
76 HomeUse licence in the Internet ( Service), Enterprise licence on request ( page 53).
Media > Courseware > EDS Environmental Discovery System
Wastewater treatment Monitoring, controlling and Energy optimisation in water Reading samples at:
optimising operations and wastewater treatment
plants www.festo-didactic.com
EDS EDS EDS
Water Management Water Management Water Management
Workbook Workbook Workbook
www.festo-didactic.com 77
Workstation systems
78
Universal laboratory furniture.........................................................................80
Learnline..........................................................................................................82
LabCreator.......................................................................................................89
Learntop...........................................................................................................90
Swing...............................................................................................................94
Basic and cabinet systems...............................................................................98
PowerLab.........................................................................................................99
79
Workstation systems > Universal laboratory furniture
Learnline and Learntop With Learnline, you have an integrat- Quality from Festo Versatile, flexible and expandable
ed storage principle that can be used We dont make compromises when it One glance at the basic structure
The modular workstation systems for for training in pneumatic, hydraulic comes to quality. Workmanship and proves that Learnline meets a mul-
basic and further training. With many or electrical engineering without the functionality are of the highest lev- titude of requirements. After all,
practical details to make teaching need for modifications. Design and el. The torsionally rigid design and with just a few individual and well
and learning easier. function are combined, which is evi- the high-quality coating of the work thought-out components results
dent in every practical detail. Learn- surface and frame guarantee a long can be achieved which are geared
line consists of basic mobile and sta- service life despite many stresses towards the needs of people, the
tionary units with a cable/oil tray, and strains. Learnline can handle the available space and to any techni-
various modular systems and exten- rigorous routine of everyday teach- cal challenges. The functional profile
sion elements, rolling and fixed con- ing as well as a vibrating load dur- column is a prerequisite for modular-
tainers, in addition to special storage ing hydraulic position control. Even ity. As the central attachment point,
systems, attachments and the corre- high mechanical forces, e.g. of servo- it opens up a multitude of options for
sponding accessories. The modular hydraulics, proportional pneumat- putting together each desired con-
workstation system offers a multi- ics or robotic superstructures, can be figuration.
tude of configurations and mounting easily accommodated by Learnline.
options. Expert consultants in over All components can be placed
50 countries are available to prepare anywhere on the slotted assembly
an individual quotation for you. board and can be fastened tightly
and securely in the profile slot with
Learntop is the least expensive work- a T-head nut or the patented Quick-
top support system for entering the Fix without any effort and without
world of Festo Didactic training pack- additional tools.
ages at a low price.
A mounting system for all technolo-
gies and applications.
Standard for design and function Planning with the LabCreator Learnline online configurator
Learnline Winner of international Define rooms in 2D and design in 3D! Familiarise yourself with Learnlines
design prizes: functional design and configure your
iF product design award Use our 3D models and keep up to workstation quickly and easily on the
Silver Focus design award speed with the automatic software Internet according to your individual
and library updates. Equip your lab- requirements. Opt for a predefined
oratory with learning systems and standard workstation or put togeth-
add your own designs. You can cre- er your own configuration accord-
ate professional laboratories or en- ing to your wishes. Slotted assembly
tire training centres in just a few boards, drawer units and accessories
steps. The effects will be impressive. can be easily selected and added to
Detailed descriptions are available your configuration. The result is a
for all learning systems. Download graphic representation of your selec-
your free LabCreator from the Inter- tion with a parts list.
net today.
Learnline mobile
More versatile than ever!
Learnline
Winner of international design prices
Optimum use of space Hydraulics for advanced trainees Pneumatic and Vertical or inclined?
The positioning of the storage plate The double pump power unit fits electrotechnical training Choose the vertical profile plate if
means that the free space beside the neatly on the frame beside the fixed The storage plate can hold up to you want to use the worktop for
fixed drawer units can be used for drawer units with no additional at- two compressors. Further mounting books or laptops for example. Or if
Systainer or other storage systems. tachment required. The discharge frames for electronic components in the workstation is to be used from
The hydraulic power unit with single measuring container also fits beside A4 format, for example, can be used both sides, opt for the inclination
pump fits conveniently beside the the 1100 mm profile plate. in addition to the 700 mm p
rofile unit with an additional profile plate
1100 mm profile plate. plate. to adapt the plate inclination to your
requirements.
1 2 3
www.festo-didactic.com 83
Workstation systems > Universal laboratory furniture > Learnline
Stationary Learnline
Ergonomic and flexible
Vertical or inclined?
The reliable profile plate is fas-
tened to the stable profile of the an-
gle adjustment. The inclination of
the slotted profile plate can be infi-
nitely adjusted, all the way down to
a horizontal position. The worksta-
tion a
rrangement thus always offers
the best ergonomic position for any
exercise.
Learnline
Winner of international design prices
Move up into another dimension: Optimum space utilisation Pneumatic and electrical training Ergonomic connections
profile columns as set-up space Thanks to the angle adjustment, the In addition to the 700 mm profile With the supply duct, you have all
Use the versatile profile columns profile plate can be lowered into a plate, additional mounting frames important interfaces within reach.
as a set-up space, compatible with horizontal position. Use the available can be inserted for electronic com- Not only the electrical and pneumatic
Quick-Fix, for equipment sets or for space for A4 or ER mounting frames. ponents. supply, but also PC interfaces, such
attaching additional components as USB, Ethernet or serial interfaces,
vertically. Further components, for can be integrated in the supply duct.
example cylinders with a 400 mm
stroke, can be mounted on the angle
adjustment profile.
1 2 3
www.festo-didactic.com 85
Workstation systems > Universal laboratory furniture > Learnline
5 8
www.festo-didactic.com 87
Workstation systems > Universal laboratory furniture > Learnline
Accessories
88 www.festo-didactic.com
Workstation systems > Universal laboratory furniture > LabCreator
LabCreator
The professional design programme for laboratories
LabCreator Create professional layouts and The benefits to you Worldwide platform for exchanging
The professional design programme individually equipped laboratories Create plans and layouts quick- models. The integrated L abCreator
for laboratories for basic and further training in just ly and simply thanks to intuitive server and online library provide
a few easy steps. prompting. The integrated help you with immediate access to mod-
function offers additional guid- els designed by other LabCreator
The laboratories can be equipped ance. users.
with Festo Didactic model products LabCreator generates rooms to Use textures to give your models a
or you can create your own personal scale; the walls are full-size and realistic look.
designs and 3D models. can be fitted with windows and Use the flight recorder to create
doors to help you avoid planning automatic tours which show your
With automatic software and library errors. laboratory from a number of differ-
updates, youll always be at the cut- Switch between 2D layout and 3D ent viewpoints. Export the finished
ting edge. view. Move the observation point flight as a video to complement a
around the room to get a realistic presentation of your ideas.
In German, English, Spanish and impression of the design progress. Export the laboratory design as a
French. Includes a detailed help Extensive model library with par- VRML, PDF or one of many picture
function. tially animated learning systems, formats.
equipment, infrastructure and Generate a complete proposal for
Download now for free! model people. This means that, equipping your laboratory at the
for example, robot stations can be click of a mouse.
animated, giving a more lifelike The finished laboratory is saved in
impression of the laboratory. XML-Format. These files are very
Adaptable to new equipment small and can easily be sent by
and fully customisable. Drag and email to other users.
drop to import VRML files into the Detailed information on all the
design and create your own 3D Festo products you need for your
models. laboratory.
Learntop
The low-cost desktop mounting system
2 Learntop-A
2
Equipment holder for use on one
side of the workstation. Ergonomic
arrangement of components thanks
to the inclined profile plate. Not suit-
able for hydraulic training.
3 Learntop-L
Equipment holder for use on one
side of a workstation; for profile
plates of size 700 x 1100 mm (order
no. 159411). For horizontal profile
plate configurations. Not suitable
for hydraulic training.
3
90 www.festo-didactic.com
Workstation systems > Universal laboratory furniture > Learntop
Accessories
Professional laboratory equipment Together with our partner Haid KG, Festo Didactic is the sole supplier
we are developing the Swing labo- of Haid KG products on the didactic
Intelligent and innovative laboratory ratory furniture series. Haid KG spe- market. We are happy to assist you
solutions for electrical engineering cialises in consulting, developing, with planning, selecting and sizing
from single workstations to complete planning and producing equipment your workstation or laboratory.
laboratories. for electronic and electrical engineer-
ing, laboratory furniture systems for
research and training, as well as er-
gonomically designed laboratory and
assembly workstations.
The Swing profile solution optimally The Swing profile and the work-
meets all demands in terms of visual top are connected via delicate
appearance, functionality as well as yet stable connecting compo-
both flexibility and modularity. The nents, making the entire sys-
cable duct integrated into the profile tem transparent. Swing add-on
facilitates the concealed laying of workbenches are connected to
cables and compressed air supply the basic workbench. The height-
lines. The cable duct and any unused adjustable worktops lock into
connection elements are sealed one another seamlessly and are
with cover profiles to keep them all supported by the legs in the
clean. Levelling screws in all table centre.
legs round off the overall concept.
www.festo-didactic.com 93
Workstation systems > Laboratory furniture for electrical engineering > Swing
Swing
Configuration example
Intelligent solutions
The Swing system already offers ful-
ly integrated vertical and horizontal
cable conduits as a standard feature.
The cable duct in the Swing system
profile permits a comfortable vertical
cable guide. The basic equipment al-
so includes cable connections which
are mounted in a concealed position
on the rear cross frame.
Supply duct with electrical system, Choose from insert panels, such as Worktop components and cockpits We offer numerous devices such as
compressed air and communication safety and switching elements for AC with laboratory devices infinitely variable voltage devices,
The aluminium supply duct can be current (230 V or 400 V) with key ac- Alternatively to the supply channel, lab power supply units, three-phase
made to various lengths, depending tuators, indicator lamps, motor pro- worktop elements and cockpits in supplies, fixed voltage devices, ad-
on requirements. The various mount- tection switches, fault current circuit 3 or 6 RU can be integrated. Raised justable isolating transformers for
ing options, such as directly on the breakers or emergency stop buttons. structures are visually elegant and AC/DC and three-phase current, de-
workbench or raised up as a cock- Depending on the application, you offer optimal utilisation of the work- vices for test engineering and also
pit, make for a tidy work surface. All can equip the duct with CEE or earth- top. Based on a modular basic grid, compressed air supplies.
frequently required interfaces can ing contact sockets or safety sockets each workstation can be individually
be optimally arranged to be within for three-phase current, direct cur- equipped. Changes, modifications or Variable equipment with 19 seg-
reach. rent or alternating current. Integrate subsequent extensions can be made ments in cassette design or as insert
a compressed air outlet via various at any time. panels is available, according to your
one-touch fittings. wishes and requirements. It goes
without saying that all insert panels
The most important PC interfaces, for power supply and communication
such as USB, RS232 or Ethernet can can also be integrated.
also be integrated in the supply duct.
This enables the PC to be connected
quickly and ergonomically to various
control components.
Swing
Flexible solutions, configuration examples
Swing mobile dual work station Further available options include Swing demo trolley A convenient and reliable solution
power ducts with integrated trans- for PC storage can be found in the
Particularly flexible and versatile. formers, power supply units or PC Custom design your ideal demon- floor cabinet equipped with ventila-
interfaces. stration trolley. tion grid and cable openings. Heavy
The mobile dual work station Swing duty extensions for motors can be in-
(W 1250 x D 800 x H 1850 mm) is The dimensions (H x W x D) can be You can choose from the following tegrated behind the revolving doors.
perfectly suited for presenting the customised on request. furniture modules:
introductory seminar on installa- Floor cabinets A top cabinet or power ducts can
tion technology and EIB, as well as It is even possible to purchase a PC bracket be placed on the working surface
for conducting all other tests which compatible garage. The trolley can Monitor bracket (1360 x 675 mm) on request.
require you to stand. be easily stored in the designated A4 mounting frames
space in the wall cabinet. Close the Cable holder In terms of the demo trolleys dimen-
The rollable basic frame can be indi- door and the laboratory has been Top cabinets incorporating the sions, we will happily take individu-
vidually equipped with or without: tidied away. entire width of our 19 modules al requirements into consideration.
Storage area Nothing stands in the way of the per-
Floor cabinet The grooved mats enable clean and fect solution!
Perforated sheets easy storage of the A4 plates in the
Aluminium profile plate floor cabinets. The single, double or
A4 mounting frame: 1-, 2- or 3-row triple row A4 mounting frame, posi-
Monitor bracket tioned above the worktop, provides
PC bracket sufficient space for using the plates.
Cable receptacle
Socket strip
Swing swivel table The tables are available in all Swing lifting platform Power transformers or high-tension
standard sizes. test devices also fit in the six availa-
Would you like to make the most of The right solution for every purpose. ble vertical height units (6 HU).
the laboratorys size? Widths:
1200 mm The Swing lifting platform always The height of the electrically-driven
No problem. The Swing swivel table 1600 mm consists of the lifting unit and a table top cabinet is infinitely adjustable.
is an electric workstation and lesson 1800 mm of your choice, which is positioned in Only the equipment required at any
table in one. The same workstation 2000 mm front of the lifting unit. In this case, it one time is visible, while the rest is
can be used to conduct electrotech- really is possible to store everything protected.
nical tests in the morning and give Depths: away. The professional double stroke
theoretical lessons in the afternoon. 800 mm technology even allows extremely Safety is the highest priority. When
At the press of a button, the super- 900 mm heavy top cabinets to completely lowering the top cabinet, fingers are
structure is lowered out of sight in a 1000 mm disappear below the worktop. From protected from injury by the folding
matter of seconds. This provides im- device technology and power sup- anti-pinch guard.
mediate access to the entire working The manufacture of custom size ply equipment, through to monitors
surface. And all of the equipment is tables is always possible. or laptops and even A4 mounting
protected. frames. Anything is possible!
Basic the functional lab equipment Our under-bench units and roller
system for electrical engineering containers provide plenty of stor-
A functional equipment system with age space and make for a tidy work-
solid workstation frames made from station. Various depths and drawer
powder-coated steel tubes forms the configurations leave nothing to be
basis of the Basic product family. desired.
It consists of workbenches in six dif- And EDP isnt missed out either.
ferent widths and three depths. The Special under-bench units for
design is so rigid that it can also sup- computers and printers, pull-out
port heavy superstructures. Both keyboard shelves and PC racks are
raised supply bridges and equipment among the wide selection.
placed directly on the workbench are
possible with this system. Further-
more, superstructures can be used
as partitions or extremely flat cas-
sette tops.
PowerLab light is the web-based Mobile operation using pads PowerLab is the web-based software Room management
solution for device management in and tablets for device management of e
lectric The placement of devices in the
electric labs. Thanks to web technology, the func- labs. room is clearly graphically depict-
tions of PowerLab light can be used ed. In this view, alarms are depicted
For pure switching and m onitoring simply by using an HTML5-capa- No special software is needed to in compressed form on the affected
functions, PowerLab light provides ble browser on most pads and tab- use PowerLab on the teachers PC; laboratory table.
an industrial touch panel in the lets no special apps required. Mo- only a HTML5-compatible browser
teachers desk with the following bile operation is possible in parallel is required. Profiles
functions (see figure): with the touch panel integrated in Several profile files can be assigned
the teachers desk. When inquiring, The most important functions: to each laboratory room. As a result,
Display of classroom status please indicate whether you would all devices in a laboratory room can
Release of voltage level up to 60 V like to use this function. A WLAN ac- Measurement curves be parametrised for a new situation
Release of voltage level up to 230 V cess point must then be planned. Voltage and current flows can be with a click of the mouse (e.g. in-
Release of voltage level up to dynamically depicted in measure- structional year 1, instructional year
400 V (option) Order no. C05502 ment curves. In this way, the relation- 2, instructional year 3).
Display of the emergency stop ship between current and voltage is
status displayed graphically on the PC with- Communication
Raising/lowering the lifting out any additional auxiliary means. Communication of the devices runs
platform standard over the Ethernet. As a re-
Setting/starting the timer Trace function sult, the infrastructure already in the
Up to 16 lab tables can be Events or continuous values can be laboratory is used. Each device uses
controlled recorded and archived in a file. The its own IP address, which is deter-
Table grouping (4 groups) type of events or values to be record- mined together with your IT admin-
ed and the scanning frequency are istrator.
set by the user through a configura-
tion page. PowerLab Server
Order no. C05501
Remote control Driver (per device type)
PowerLab has read access to the Order no. C05500
power supply at all times and can
depict the current values and lim-
its. In the remote control mode, both
the limits and the set values can be
changes from the teachers PC.
100
System description........................................................................................102
Equipment sets
Pneumatics....................................................................................................104
Electropneumatics.........................................................................................108
Measurement and control..............................................................................114
Drives.............................................................................................................116
Vacuum..........................................................................................................118
Sensors..........................................................................................................120
Safety............................................................................................................122
BIBB pneumatics...........................................................................................124
BIBB electropneumatics................................................................................126
Closed-loop pneumatics................................................................................127
Energy-efficient compressed air management...............................................128
101
Pneumatics training packages > System description
102 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Pneumatics training packages > System description
Didactic plus
Your choice of training environment Advanced courses made easy TP 230 Vacuum technology TP 250 Safety in pneumatic systems
User-friendly training environments New developments and trends in Handling workpieces with suction Function, efficiency and above all
for specific topic areas: fluid engineering can be incorporat- grippers has become an indispensa- safety determine the success of plant
Self-study phases with the training ed directly into our learning systems. ble part of handling technology. It of- machinery and automated systems.
programs New control systems can be integrat- fers advantages such as the simple New directives and laws require in-
Designing and documentation with ed into the learning system using the configuration of suction grippers and telligent solutions and raise the level
FluidSIM EduTrainer concept. Basic packages gentle handling of workpieces while of professional skills required. The
Practical implementation with the can be easily expanded to include also enabling rapid cycle times, and systematic optimisation of a simple
training packages and the exercis- the subjects Pneumatics measure- the capital outlay required is com- pneumatic system helps to identify
es in the workbooks ment and control TP 210 or the new paratively low. The training package hazards in pneumatic processes. The
Functional testing and optimisation Vacuum technology TP 230. TP 230 expands the contents of TP appropriate actions to reduce the
with measurement technology and 201 to include the key area of vacu- risk can be implemented in a profes-
FluidLab um technology. sional manner.
www.festo-didactic.com 103
Pneumatics training packages > Equipment sets > Pneumatics
Pneumatics, Basic level Training aims Performance through The next generation of valves
The fully revised classic Structure, function and application close proximity The new generation of valves a llows
of single-acting and double-acting Switches and valves should be the operation of various pressure
Further enhanced and updated cylinders mounted as close to the actuator as zones so nothing stands in the way
through the lessons learned from Calculating basic parameters possible for optimum performance. of an efficient use of energy. In ad-
over 1,000 seminars on pneumatics. Direct and indirect actuation You can now apply the same prin- dition, the position of connection
Application and function of 3/2 ciple when designing your circuits was optimised so that differences
With brand-new industrial com- and 5/2-way valves thanks to the new components. Fur- between the circuit symbol and the
ponents, enabling you to teach Methods of actuation of directional thermore, this approach also pro- valve can be avoided.
tomorrows industrial standard control valves vides you with an easy way of dem-
today. Analysing circuits onstrating the performance of a Pneumatic timer
The workbook contains a series of Options for pressure measurement one-way flow control valve. You can The pneumatic timer can be precisely
graduated project exercises based Pressure-dependent control even record the measured values adjusted and is easy to read. Pres-
on actual industrial applications, systems and analyse the results, for example sure changes do not alter the set
an enhanced section on fundamen- Distinguishing flow control meth- using the TP 210! delay time. Pneumatics at its best.
tals and a multimedia CD-ROM. ods and using them as intended
Explaining and building latching
The number of components and the circuits
design are specially tailored to the Logic operations: explaining
projects contained in the workbook and implementing AND/OR/NOT
so that the main fundamentals can operations
be imparted with little outlay. Deliv- Combining logic operations
ered in practical, Systainer-compati- Function and application of
ble equipment trays. limit switches
Time delay valves
Realising oscillating movement
Economic considerations of using
pneumatic components
de 540671
1B1
1Z1 1Z2
1V3 1 1 1V4
en 541088
2 2
1V2 4 2
14 12
19 20 21
1V1 2 5 3
1
1 1
es 542503
1 3
2
1 3 1 3 1 3
fr 542507
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Complementary media
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Pneumatics training packages > Equipment sets > Pneumatics
Develop the training aims Training aims Performance through Lever valves
from TP 101 and consolidate Binary reducing stages close proximity All of the lever valves contained
your knowledge. End positions without limit switches Switches and valves should be in the training packages 101 and
Latching circuits mounted as close to the actuator as 102 are equipped with a pilot con-
Fully revised: The new workbook Converting 5/2-way valves possible for optimum performance. trol, which means they require a
contains a series of graduated pro- Function of a back pressure end You can now apply the same prin- low a ctuating force and deliver high
ject exercises based on actual indus- stop ciple when designing your circuits reliability.
trial applications and an enhanced Basic stepper control thanks to the new components that
section on fundamentals. It also in- (continuous cycle) can be plugged in directly. Further-
cludes a multimedia CD-ROM. The Stepper control with operating more, this approach also provides
foundation for competent training. modes or idle step you with an easy way of demonstrat-
Place your order now! Setting and coordinating time ing the features of a one-way flow
delays control valve. You can even record
The number of components and the Variable step repetition using a the measured values and analyse the
design are specially tailored to the predetermining counter results, for example using the new
projects contained in the workbook Input circuit with self-latching loop TP 210!
so that the main training aims can be and auxiliary functions
achieved with little outlay. Delivered Evaluating and using sensors for
in practical, Systainer-compatible material sensing
equipment trays. Realising stepper control with
protected pilot air and auxiliary
Components from the equipment set functions
TP 101 are required to carry out the Proximity sensors in the end
projects. positions and in the partial stroke
range
Combined use of quick exhaust
valves and pressure regulators
Inversion of a timer signal
Varying end-position cushioning
Using and adjusting different sen-
sor types
13 14 15
1V2
1B1
1
1A1
1 1V3 2V2
2B1
1
2A1
1 2V3
de 540672
14
1V1 4
5
2
1
2
3
2
12 14
2V1 4
5
2
1
2
3
2
12 en 541089
es 542504
0V2 4 2 0Z1 2
14 12 12 10
5 3 1
1
1B1 2 2B1 2
1 3 1 3
542508
0V1
fr
2
10
1 3
2
0S1 4 2
5 3
1
Festo Didactic
Complementary media
541089 EN
www.festo-didactic.com 107
Pneumatics training packages > Equipment sets > Electropneumatics
Electropneumatics, Basic level. Logic programming? Thats logical. Economic considerations of using Also order:
The most important basic principles The basic principles are established pneumatic components
in one compact book. with relay control systems and the Troubleshooting simple electro- Workbook
new supplementary equipment sets pneumatic circuits
Top solenoid valves for training Controllers for fluid engineering Electropneumatics
Basic level
Easy connection of the solenoid coils are used according to individual The workbook contains a series of
via 4 mm safety sockets with LED requirements. graduated project exercises based Workbook
TP 201
+24 V 1 2
error simulation. The port pattern is Structure, function and application and a multimedia CD-ROM. The foun-
13 12 14
S1 K1
14 11
as per the current symbols to DIN of single-acting and double-acting dation for competent training. Place
A1
K1 1M1
A2
0V 12
11 14 .2
22
21 24
32
31 34
ISO 1219. The newest valve tech- cylinders your order now!
42
41 44
1A1
1V2 1 1 1V3
5
2
1
2
3
2
pensive with the Didactic-Plus, and Direct and indirect actuation The number and the design of com-
of course comes with the reliable Application and function of 3/2 ponents are specially tailored to the
Festo Didactic
Quick-Fix mounting system. and 5/2-way solenoid valves projects contained in the workbook
541090 en
13 14 15
www.festo-didactic.com 109
Pneumatics training packages > Equipment sets > Electropneumatics
According to the basic principles of Supplementary equipment set The sample solutions are included
control technology with relay mod- Controlling using FluidSIM/ on a data storage medium as Fluid-
ules, further control systems are EasyPort USB SIM CT programs.
available as equipment extension
kits for TP 201 and TP 601. The relay With this package, the FluidSIM
modules are replaced by the follow- software can be used to control
ing equipment set: training packages. FluidSIM con-
trols via EasyPort USB and processes
Controlling using FluidSIM the inputs and outputs connected to
Introduction to logic programming the universal connection unit accord-
with a soft PLC ing to their programming, e.g. using
the digital module contained in Flu-
Additional controllers idSIM.
Chapter Automation technology/PLC
training packages The Controlling using FluidSIM
package contains everything you
need to control training packages TP
201 and TP 601. FluidSIM Pneumat-
ics is required for TP 201 and Fluid-
SIM Hydraulics for TP 601. A set of
brief instructions provides informa-
tion on the individual steps.
110 www.festo-didactic.com
Pneumatics training packages > Equipment sets > Electropneumatics
Prerequisite:
Equipment set TP 201 Basic level Pages 108 109
FluidSIM Pneumatics Pages 36 37
www.festo-didactic.com 111
Pneumatics training packages > Equipment sets > Electropneumatics
Electropneumatics, Advanced level. Training aims Fundamentals of modern Electrical emergency stop
The next Step! Describing the structure and pneumatics valve terminals pushbutton
application of valve terminals This training course helps you to lay Safety engineering is an important
This training package supplements Realising sequence controls with the foundation for using valve ter- topic, but one that is often neglect-
the training aims of TP 201. signal overlap solution accord- minals. Designed for a wide range of ed in training. The new TP 202 takes
ing to the group method, sequence industries, requirements and appli- an in-depth look at the emergency
The new workbook contains a series chain with spring-return valves cations, valve terminals are sturdy stop function and also describes the
of graduated project exercises based and sequence chain with bistable and durable an investment in the emergency stop function under spe-
on actual industrial applications, an valves future. The MPA valve terminal used cial conditions. After all, you dont
enhanced section on fundamentals Describing and setting operating consists of 2 x 5/2-way solenoid want to end up with a pressure-less
and a multimedia CD-ROM. The foun- modes valves and 2 x 5/2-way double sole- and voltage-less system after press-
dation for competent training. Place Describing the function and appli- noid valves. ing the emergency stop button!
your order now! cation of a predetermining counter
Explaining and realising an
The number and the design of com- emergency stop function using
ponents are specially tailored to the spring-return valves
projects contained in the workbook Emergency stop conditions
so that the main training aims can be Explaining the function and
achieved with little outlay. Delivered application of a 5/3-way solenoid
in practical, Systainer-compatible valve
equipment trays. Describing and setting the operat-
ing mode Set
Components from the equipment set Troubleshooting in complex
TP 201 are required to carry out the electropneumatic circuits
projects.
12
K1
8
14
11
12
K6
9
14
11
12
K2
10
14
11
12
K7
11
14
11
12
K4
12
14
11
12
K8
13
14
11
12
K3
14
14
11
12
K9
15
14
11
22
K1
16
24
21
22
K10
17
24
21
...
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12 14
K5
11
12 14 22 24 22 24 22 24 22 24
K10 K6 K7 K8 K9
11 21 21 21 21
es 542506
A1 A1 A1 A1 A1
K6 K7 K8 K9 K10
A2 A2 A2 A2 A2
... ...
0V 12 12 12 12 12
11 14 .9 11 14 .11 11 14 .13 11 14 .15 11 14 .8
22 22 22 22 22
21 24 .10 21 24 .12 21 24 .14 21 24 .16 21 24 .17
32 32 32 32 32
31 34 .18 31 34 .18 31 34 .19 31 34 .20 31 34 .21
42 42 42 42 42
41 44 41 44 .19 41 44 .20 41 44 .21 41 44
fr 542510
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Complementary media
541091 EN
www.festo-didactic.com 113
Pneumatics training packages > Equipment sets > Measurement and control
Fit for tomorrow? Something extra special Course topics The benefits to you
In order to the complete the exer- Basic principles of analogue data Fast, PC-supported recording of
The TP 210 equipment builds on the cises, sensors (e.g. pressure, flow processing measured values
training content of the TP 101 and and proximity sensors) are connect- Application and adaptation of Greater training success through
TP 201 equipment sets on the top- ed to the inputs and control signals sensors measurement of components and
ic of pneumatic measurement and are guided to the EasyPort USB out- Interpretation of measurement interpretation of results
control. The training content ranges puts. The signals are interpreted results Sensors that enable students
from the simple measurement of in- and visualised on computer by the Reading and understanding of to look into the circuit and com-
dividual, pneumatic components, FluidLab-P software included in technical data and measurement ponents
basic principles of status monitoring the scope of delivery. Analogue val- curves Suppositions regarding system
(condition monitoring) to (closed- ues are displayed as measurement Fluid engineering components, behaviour can be easily proven
loop) control technology with dis- curves. their influence and function Learning the principles of meas-
continuous (two-step action control- Demonstrating fluid engineering urement and analysis and applying
ler) and continuous controllers (PID Instructions on how to complete the effects and special features them directly in other circuits
controller). exercises, positional sketches and Analytical fault finding Demonstrating and understand-
block circuit diagrams are included Saving energy ing the principles of fluid engineer-
In addition, great emphasis is placed with each exercise, so that you are Evaluation of changes in status ing faster
on raising awareness of how to han- guided step by step through each of Proportional technology System analysis via PC: state-of-
dle compressed air responsibly as a the tests. Measured results are then Control technology with continu- the-art diagnostic method
form of energy. interpreted, compared with sam- ous and discontinuous controllers Better understanding of fluid engi-
ple solutions and you will be asked neering components and processes
Exercises for measuring and analys- to answer questions about compre- and thus higher quality of training
ing system and control behaviour hension.
help you to get prepared for a future
in which diagnostics, preventative
maintenance and saving energy are
becoming increasingly important.
www.festo-didactic.com 115
Pneumatics training packages > Equipment sets > Drives
The TP 220 supplements the TP 201 Designing a compressed air Workbook Workbook
sics of pneumatic drives. The train- Sizing the pneumatic power Describes in detail the issues and CD-ROM included
and sizing of various state-of-the-art Influence of tubes and fittings on linked to industrial practice, each
1V2 2 1V3 2
drive types, taking into account their speed comprising a problem description
1 1
1V1 4 2
1M1 1M2
5 3
1
individual properties as well as com- Reducing cost by using different and work assignment. Worksheets +24 V
1B1
1 2
1B2
3 4
1B3
5 6
S1
7
13
8
S2
9
13 12
K1
10
14 12
K2
11
14
mercial and safety considerations. pressures for advance and return support the students through the
14 14 11 11
A1 A1
K1 K2 1M1 1M2
Each drive unit remains clearly de- strokes required stages of planning, execu-
A2 A2
0V
fined as an individual design, and so Reducing cost by avoiding leakage tion and monitoring. Festo Didactic
559880 EN
www.festo-didactic.com 117
Pneumatics training packages > Equipment sets > Vacuum
Vacuums in handling technology Training content Typical switching for a vacuum Components from the equipment set
system: TP 201 are required to carry out the
Training package TP 230 follows on Low pressure generation and Using a vacuum security valve projects.
from the training content in TP 201 system design: when some of the suction cups
focusing on the topic of handling Function and use of ejectors are not gripping All the workpieces required to com-
technology using a vacuum. according the Venturi principle Using a pressure switch to monitor plete the tasks are included in the
Effects of system pressure on the low pressure level scope of delivery.
The use of suction grippers to han- the attainable low pressure and Reducing the compressed air
dle workpieces has become an inte- the evacuation time consumption in a vacuum system
gral part of handling technology as Sizing and setting up a vacuum Controlled release and ejection
they offer advantages such as the system of workpieces from the suction
ease of construction and the gentle- gripper
ness of the grippers. Suction grip- Selecting suction grippers:
pers also enable rapid cycle times, Shape and materials
and the investment required is com- The relevance of gripper types and
paratively low. workpiece shape
How the holding force is affected
by the workpiece surface and the
diameter of the suction cup
118 www.festo-didactic.com
Pneumatics training packages > Equipment sets > Vacuum
13 14
V1 V2 1V4
1Z1
1 3
3 1
tions
1M1
1 3
1A1 1A2
13 12 14 22 24
S1 K1 K1
14 11 21
31
S2
32
A1
K1 1M1
A2
de 567257
Festo Didactic
en 567258
567258 EN
es 567260
In addition to six comprehensive pro- fr 567259
ject tasks for step-by-step construc-
tion and testing of the vacuum sys- Supplementary media
tem, the package also includes basic Designing and simulating with
information on the following topics: FluidSIM
Introduction to vacuum technology Measuring and controlling with
basic concepts of vacuum technol- FluidLab
ogy, vacuum ranges, vacuum genera- WBT Pneumatics
tion in handling technology, vacuum WBT Electropneumatics
pumps, functional principle of dis- Textbook Pneumatics/
placement pumps, instructions on electropneumatics
selecting pumps, ejectors, ejector Set of posters on pneumatics
www.festo-didactic.com 119
Pneumatics training packages > Equipment sets > Sensors
566910
2
en
I
22
20
es 566912
mA
16
14
12
10
I
fr 566913
8
0
0 5 10 15 20 25 30 35 40 mm 50 55
s
Supplementary media
Festo Didactic
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Pneumatics training packages > Equipment sets > Safety
1V3 2 2 1V4
1 21 1 21
1V1 4 2 1V2 2
de 567265
Festo Didactic
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567266 en
es 567267
The workbook contains project tasks fr 567268
of progressive difficulty level, to-
gether with the solutions for each Supplementary media
exercise sheet. In these exercises, WBT Safety engineering
students reduce the potential risk WBT Pneumatics
level of a pneumatic system step by WBT Electropneumatics
step. The basic level contains the fol- Designing and simulating with
lowing topics: overview of relevant FluidSIM
standards, laws and regulations; Measuring and controlling with
overview and detailed description FluidLab
of operating modes; overview and Textbook Pneumatics/
detailed description of ten relevant electropneumatics
safety functions; possible technical Set of posters on pneumatics
solutions for each safety function;
www.festo-didactic.com 123
Pneumatics training packages > Equipment sets > BIBB pneumatics
BIBB Pneumatics 2007/2008 The Festo Didactic Plus Also order: Pneumatic control technology
A CD-ROM complete with all circuit exercises and solutions
The new edition of the Pneumatic diagrams for all the exercises and Pneumatic control technology Recommended and published by the
control technology training course activities is an integral part of the exercises for trainees Bundesinstitut fr Berufsbildung
is recommended and published by scope of delivery. These are in CT file Recommended and published by the (BIBB) (German Federal Institute for
the Bundesinstitut fr Berufsbildung format for FluidSIM Pneumatics and Bundesinstitut fr Berufsbildung Vocational Education and Training).
(BIBB, German Federal Institute for in PDF file format. (BIBB, German Federal Institute for
Vocational Education and Training). Vocational Education and Training). The Pneumatic control technology,
It goes without saying that all equip- exercises for trainees book contains
Festo Didactic offers the suitable ment set components are compatible In addition to 11 exercises, which questions for trainees about the 11
equipment set for this course. with the Festo Didactic training pack- require the BIBB pneumatics equip- exercises, as well as the solutions
age components. ment set, the following topics are and circuit diagrams.
The 2007/2008 edition contains a also included:
few new additions compared with This means you can either supple- Compressed air generation de 90090
the 1999 edition: ment your TP 101 with the BIBB Basic terms in control technology
Piloted non-return valves to stop pneumatics equipment set or your Servicing
pneumatic drives in any position in BIBB pneumatics equipment set with Maintenance
case of a drop in pressure. the TP 101. Inspection
Pneumatic proximity sensors as a Repair procedure
modern alternative to roller lever A wealth of information on the basic Fault finding/analysis/
valves for cylinder sensing. principles of pneumatics! documentation
Getting started in vacuum technol-
ogy: vacuum generation with a ven- de 90070
turi nozzle/laval nozzle and simple
handling with suction grippers.
13 14 15
16 17 18
Complementary media
WBT Pneumatics
FluidSIM Pneumatics design
and simulation program
Cutaway model case
Set of posters on pneumatics
Textbook: Pneumatics, Basic level
19 20 21
Workbook: Pneumatics,
Basic level TP 101
Workbook: Pneumatics,
Advanced level TP 102
GRAFCET drawing template
22 23 24
www.festo-didactic.com 125
Pneumatics training packages > Equipment sets > BIBB electropneumatics
Recommended accessories:
Aluminium profile plate Page 238
Compressor Page 240
10 11 12 Tabletop power supply unit Page 239
Power supply unit for mounting frame Page 239
4 mm Safety laboratory cables Page 247
126 www.festo-didactic.com
Pneumatics training packages > Equipment sets > Closed-loop pneumatics
Recommended accessories:
Aluminium profile plate Page 238
13 14 15
Compressor Page 240
Oscilloscope Page 252
Multimeter Page 250
Function generator 152918
Cable BNC 4 mm 152919
Cable BNC BNC 158357
T-connector BNC 159298
16 17 18
Tabletop power supply unit Page 239
Power supply unit for mounting frame Page 239
4 mm Safety laboratory cables Page 247
A view of the entire system Generation and load management Distribution and monitoring Special features of the
AirCS EduTrainer
Before compressed air can be used The index number of the connected Long-term monitoring makes it pos-
it must be generated, purified and compressor is ascertained under the sible to visualise consumption for Pneumatic function area with:
distributed up to the respective ap- Condition Monitoring menu item. individual applications. This allows Flow sensor
plication. Compressed air is a valu- Various compressors can be com- for well-founded statements regard- Pressure sensor
able form of energy. Nevertheless, pared and changes can be detected ing energy costs. Targeted and actual Distributor block for QS-4/6/8
too little is often done in order to at an early stage. A calculation tool statuses can be compared, for exam- Directly actuated 5/2-way
lay out the overall system efficiently. assists the user in ascertaining over- ple in order to be able to detect and solenoid valve
Consumption is rarely measured or all variable and fixed costs for com- evaluate leaks. Outlet with flow control valve
monitored. The cost situation is usu- pressed air generation. and stop cock
ally unclear. Compressed air distribution compo-
In the case of load management, en- nents can be examined in the Flow Electrical function area with:
This is where the Air Control Sys- ergy consumption is visualised for Resistance menu. In this way, for ex- Energy consumption meter
tem AirCS comes in. The important the compressor and an additional ample, the various resistances of dif- 2x 230/110 V AC outputs with
aspects of making compressed air consuming device. Pressure thresh- ferent tubing lengths and diameters control technology to switch the
available and distributing it are ex- olds are specified for switching the can be acquired and compared, as 230/110 V AC consuming devices
amined within the framework of the compressor on and off. In considera- well as for T-connectors and elbow SysLink and analogue connection
AirCS training project with regard to tion of peak loads, the fundamentals connectors. Furthermore, a calcula- for EasyPort
energy efficiency. of load management can then be im- tion tool is available for determining Connections for integrating the
parted and tested. the ideal pipe cross-section. external sensor
The AirCS EduTrainer serves as a
basis to this end. Its incorporated As a prerequisite for the use of In the case of nominal flow measure- Can be used for A4 mounting frame
between compressed air generation AirCS, a system must be availa- ment, a second, external pressure (399 x 297 mm) or as table stand.
(compressor) and the process. In ble for measurement, for example sensor can be used to ascertain the
combination with FluidLab-AirCS the MPS distributing station or the nominal flow rates of devices and
software, integrated measuring tech- equipment set TP 201 (basic level components, in a manner similar to
nology allows for innovative condi- electro-pneumatics). the ISO 6358 standard.
tion monitoring for the measurement
of compressed air and energy con-
sumption.
128 www.festo-didactic.com
Pneumatics training packages > Equipment sets > Energy-efficient compressed air management
110/230 V AC
...
System requirements
PC with Windows XP/7/8
CD-ROM drive
USB 2.0 or serial interface
www.festo-didactic.com 129
Hydraulics training packages
130
System description........................................................................................132
Equipment sets
Hydraulics......................................................................................................134
Electrohydraulics...........................................................................................138
Measurement and control..............................................................................144
Proportional hydraulics..................................................................................146
Closed-loop hydraulics...................................................................................150
BIBB hydraulics.............................................................................................152
Mobile hydraulics...........................................................................................153
131
Hydraulics training packages > System description
132 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Hydraulics training packages > System description
Didactic plus
Your choice of training environment Quality not quantity! New technologies Mobile hydraulics
User-friendly training environments Bigger is not necessarily better. new skills needed The new training packages for mo-
for specific topic areas: Volumetric flow rates and pres- Modern measurement and diagnos- bile hydraulics systematically and
Self-study phases with the sures should be chosen with care tic technology and cartridge valves informatively explore complex topics
training programs and in co-ordination with the sys- are among the international trends in and systems, such as work hydrau-
Designing and documentation tem as a whole. This applies espe- hydraulics. So youll find those tech- lics, hydrostatic steering and drive
with FluidSIM cially to hydraulic training systems. nologies in our learning systems as systems for the agricultural, forestry
Practical implementation with High forces and cylinder speeds not well. Benefit from the compact, inte- and construction vehicle sectors and
the training packages and the only increase the danger for the us- grated design, the low weight, ease warehouse and municipal vehicles.
exercises in the workbooks er, but also require a larger hydraulic of handling, and easy-to-read sym-
Functional testing and optimisation power pack with higher power con- bol system.
with measurement technology and sumption. So our offer is: as large as
FluidLab necessary and as small as possible,
without compromising on teaching
effectiveness.
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Hydraulics training packages > Equipment sets > Hydraulics
134 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Hydraulics training packages > Equipment sets > Hydraulics
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Hydraulics training packages > Equipment sets > Hydraulics
The new advanced level Hydraulics plus! Training content Hydraulic circuits:
Implementing bypass circuits
The training package TP 502 builds The new components provide added Power packs and components: Ensuring synchronised forward
on the material covered in training training value and relevant project Design and function of a hydrau- and return strokes
package TP 501 Basic Level, and tasks form the basis for advanced lic motor Getting to know the bypass circuit
adds 15 new projects to it. training in fundamental principles. Setting the direction and speed Getting to know the rapid traverse
of rotation of a hydraulic motor feed circuit
The course expands students knowl- Delivered in practical, Systainer-com- Design, function and use of a flow Advancing and retracting of a
edge about the basic physical prin- patible equipment trays. These trays, divider cylinder after the pump from the
ciples of hydraulics and the function in turn, fit exactly into the drawers in Using a hydraulic reservoir as a reservoir is switched off
and use of further hydraulic compo- Learnline workstations. volume and pressure accumulator Use of a hydraulic reservoir for a
nents. Design, function and use of a rapid traverse circuit
pressure regulator Getting to know the rectifier circuit
In order to carry out the projects, Specifying the cylinder pressure Configuration and description
users require the components and Difference between pressure-relief of a sequence control with two
the necessary accessories from valves and pressure regulators cylinders
equipment set TP 501. Getting to know the pressure
Measurements and calculations: sequence and pressure stage
Calculating performance ratios of circuit
hydraulic circuits from measured Getting to know the fuse protection
values for tensile loads
Calculating forces on the cylinder
Creating procedure descriptions
136 www.festo-didactic.com
Hydraulics training packages > Equipment sets > Hydraulics
1A1
1B1
Campus licence ( Page 53):
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P
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Hydraulics training packages > Equipment sets > Electrohydraulics
New edition of electrohydraulics! Training content Hydraulic circuits: Expanding existing control sys-
Commissioning hydraulic circuits tems and adjusting the documen-
TP 601 is a logical further develop- Power packs and components: safely tation accordingly Implementing
ment of electrohydraulics for train- Design, mode of operation and Explaining and designing direct sequence control with two cylin-
ing and further education. The areas of application of 2/2, 3/2, and indirect actuation ders
equipment set contains only electro- 4/2 and 4/3-way solenoid valves, Creating and using a sequence Getting to know and creating a
hydraulic circuits and control sys- as well as 4/2-way double sole- table procedure description as GRAFCET
tems. noid valves Explaining and designing signal and as a function diagram
Design and mode of operation of storage in the hydraulic power Analysing circuits and carrying out
The number and version of the com- electrical pushbuttons, switches section systematic fault finding and error
ponents are specifically adapted to and limit switches Selecting solenoid valves accord- elimination with restart
the projects in the workbook. This is Design and mode of operation of ing to the technical control require-
a cost-effective way of teaching the a relay ments Measurements and calculations:
important training objectives. Knowing and accounting for the Using and designing basic logic Measuring and calculating the flow
contact load capacity of electrical functions in an electrohydraulic installation
This equipment set provides stu- signal transmitters Explaining and designing an Calculating electrical characteris-
dents with knowledge about the ba- Selecting and using hydraulic and electric latching circuit with a tic values
sic physical principles of electrical electrical components according to dominant switch-off signal
engineering and electrohydraulics, economic criteria Designing and arranging pressure-
as well as how electrohydraulic and Design and mode of operation of a dependent control systems
control technology components func- pressure switch Knowing simple operating modes
tion and are used. Knowing different ways of sensing and accounting for them in the
a cylinders end position and se- circuit
lecting the right one Electrically and mechanically lock-
ing of signals in a relay control
system
138 www.festo-didactic.com
Hydraulics training packages > Equipment sets > Electrohydraulics
15 16 17
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Hydraulics training packages > Equipment sets > Electrohydraulics
Prerequisite:
Equipment set TP 601 Basic Level Pages 138 139
FluidSIM Hydraulics Pages 36 37
140 www.festo-didactic.com
Hydraulics training packages > Equipment sets > Electrohydraulics
For training aims see Electrohydraulics, Basic level TP 601 equipment set.
10 11 12
For training aims see Electrohydraulics, Basic level TP 601 equipment set.
www.festo-didactic.com 141
Hydraulics training packages > Equipment sets > Electrohydraulics
The new advanced level Training content Using memory to implement an Hydraulics plus!
emergency operation
The training package TP 602 builds Power packs and components: Implementing control systems with Delivered in practical, Systainer-
directly on the material covered in Design and mode of operation of the operating modes single cycle compatible equipment trays. The
basic principles package TP 601, and different proximity sensors and continuous cycle trays fit into the drawers in Learnline
adds more in-depth projects to it. Function and possible applications Querying time in electrohydraulic workstations. The new components,
of a time relay with switch-on and control systems with added training value and rel-
It provides students with advanced switch-off delay Getting to know and using further evant project tasks, form the basis
knowledge about the basic physi- Design and use of an electrical logical connections for a
dvanced training in fundamental
cal principles of electrical engineer- predetermining counter Designing and arranging pressure principles.
ing and electrohydraulics, as well sequence control
as how electrohydraulic and control Learning objectives for hydraulic Knowing safety-related conditions
technology components function and circuits: that could be needed for a drive
are used. Selecting proximity sensors accord- Designing and arranging safety
ing to the technical control require- functions with a predefined motion
In order to carry out the projects, us- ments sequence for a control system
ers require the components and the Expanding electrohydraulic control Implementing control systems with
necessary accessories from TP 601. systems and adjusting the docu- the operating modes inching and
mentation aligning
The number and version of the com- Designing and arranging path- and Systematically identifying and
ponents are specifically adapted to pressure-dependent sequence eliminating errors in complex
the projects in the workbook. This controls electrohydraulic control systems
makes it possible to achieve many Identifying signal overlaps in a Creating sequence control as a
important training objectives at lit- sequence control and taking the displacement-step diagram
tle cost. appropriate action Representing procedure descrip-
Designing and arranging sequence tions with GRAFCET
control as a standing sequencer
142 www.festo-didactic.com
Hydraulics training packages > Equipment sets > Electrohydraulics
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Hydraulics training packages > Equipment sets > Measurement and control
Fit for tomorrow? Something extra special Training content Your advantages
In order to the complete the exer- Basic principles of analogue Fast, PC-supported recording of
The equipment set for TP 610 ex- cises, sensors (e.g. pressure, flow processing measured values
pands the training content of TP 501 and position) are connected to the Using and adjusting sensors Greater training success through
and TP 601 to include the topic of inputs and control signals are trans- Interpreting measurement results measurement of components and
hydraulics measurement and con- mitted to the EasyPort USB outputs. Reading and understanding techni- interpretation of results
trol. The material covered ranges The FluidLab-H software included in cal data and measurement curves Sensors that enable students to
from recording simple characteristic the scope of delivery interprets and Getting to know fluid engineering look into the circuit and compo-
curves of individual hydraulic valves visualises the signals. Analogue val- components and their influence nents
through to the basic principles of ues are displayed as measurement and function Suppositions regarding system
cylinder control. In addition, aware- curves. Demonstrating fluid engineering behaviour can be easily proven
ness is raised in a clear and striking effects and special features Learning the principles of meas-
manner about the effective use of Each exercise includes notes on its Analytical fault finding urement and analysis and applying
hydraulic energy, e.g. with resistance implementation, with positional Hydraulic energy them directly in other circuits
experiments. sketches and block circuit diagrams. Evaluating changes of state Demonstrate and understand the
Students are guided step by step Proportional technology principles of fluid engineering
New features of FluidLab-H include through the experiments. Measured Control technology with position, faster
the measurement experiments for results are then interpreted, com- sequence and pressure control System analysis via a PC: State-of-
proportional technology with record- pared with sample solutions and the-art diagnostic method
ing characteristic curves and appli- questions are asked to check stu- Better understanding of fluid engi-
cations such as pressure stages and dents understanding. neering components and processes
rapid traverse feed circuits, as well and thus better training outcomes
as control technology with position,
sequence and pressure control.
144 www.festo-didactic.com
Hydraulics training packages > Equipment sets > Measurement and control
Optionally, the regulating valve can be used instead of the proportional amplifier with the
proportional valves for the control technology exercises.
4/3-way regulating valve 567269
www.festo-didactic.com 145
Hydraulics training packages > Equipment sets > Proportional hydraulics
Proportional hydraulics, Basic Level Training content Measurements and calculations: Basic circuits for proportional
Determining characteristic curves hydraulics, such as pressure stage
Proportional valves are continuous Components: and characteristics of valves and circuit, rapid traverse feed circuit,
valves that, thanks to proportion- Design and function of different equipment pump bypass, approaching posi-
al magnets, not only permit simple proportional valves Measuring parameters such tions, controlled acceleration and
switching positions, but also enable Characteristic curves and charac- as pressure, volumetric flow braking, logically connecting set-
a continuous transition in the valve teristics of proportional valves and time point values, load-independent
opening. Design and function of amplifiers Calculating the flow for proportion- speeds
and setpoint specification al directional control valves Getting to know the pressure stage
These valves are specifically used in Getting to know the characteristics Calculating speeds for double- control system
hydraulics where variable volumetric of the 1 and 2-channel amplifier acting cylinders with varying load Braking a cylinder feed
flows (proportional directional con- Completely setting the 1-channel Calculating the natural frequency Reversing a hydraulic motor
trol valve or proportional throttle) amplifier of a cylinder drive Setting process-dependent
are needed together with load com- Setting the basic current, step Calculating times for acceleration pressure stages
pensation (proportional flow control current and maximum current and braking Externally and logically intercon-
valve) or variable pressures (pro- Getting to know the characteristics necting setpoint values
portional pressure-relief valve). The of the 4/3-way proportional valve Hydraulic circuits: Approaching a position with
equipment set provides information and the proportional pressure- Controlling pressure and speed braking
about proportional valves, how they relief valve Reading and creating hydraulic Creating a load-independent
function and how they are activated Deriving the settings for the and electric circuit diagrams feed speed
using proportional amplifiers and a 2 channel amplifier Creating a function diagram
setpoint value card. The set can be Setting ramps Designing and commissioning
used to design, set and commission Deriving the ramp settings from control systems, including fault
simply proportional control systems. the function diagram finding
Festo Didactic
Supplementary media
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Hydraulics training packages > Equipment sets > Proportional hydraulics
Proportional hydraulics, Training content Hydraulic circuits: Setting precise switch-off positions
Advanced Level Controlling pressure, speed, Implementing drive acceleration
Components: acceleration, delay and position with a proportional pressure-relief
The training package TP 702 builds Determining characteristics curves Reading and creating proportion- valve
directly on the material covered in and characteristics of different al hydraulic and electric circuit Implementing oscillating move-
package TP 701, Basic Level, and sensors diagrams ments for a cylinder with a propor-
adds nine further, more in-depth and Coordinating electrical and hydrau- Reading motion diagrams tional hydraulic control system
real-life case studies. lic equipment Designing and commissioning Implementing the specified speed
Creating characteristic curves for proportional hydraulic control profile by means of an additional
The package includes the follow- displacement, pressure and tem- systems, including fault finding bypass circuit and slow retraction
ing steps: perature sensors Adjusting and coordinating as per to the end positions
Understanding the task using a the specified procedure description Implementing a travel process with
positional sketch, diagram and Measurements and calculations: Using basic circuits for propor- a 2/2-way proportional valve and a
problem description Measuring and processing param- tional hydraulics such as: speed, proportional pressure-relief valve
Designing the hydraulic circuit eters such as displacement, time, rotational speed, stage, accelera-
diagram pressure and temperature tion, braking and differential cir-
Determining the necessary signal Further signal processing of ana- cuits, as well as positioning
transmitters logue signals Implementing specific displace-
Compiling the sequence table ment-time and positioning pro-
Designing the electric signal con- grams
trol system
Structuring and commissioning
the proportional hydraulic control
system
Settings and evaluating the result
148 www.festo-didactic.com
Hydraulics training packages > Equipment sets > Proportional hydraulics
es 94450
Supplementary media
Designing and simulating with
FluidSIM
Measuring and controlling with
Festo Didactic
FluidLab
WBT Hydraulics
094473 en
WBT Electrohydraulics
Nine exercises illustrate the most WBT Open- and closed-loop control
important circuits and equipment in Textbook Proportional hydraulics,
proportional hydraulics. To carry out Basic level
the exercises, the equipment sets Hydraulics poster set
for proportional hydraulics TP 701
(Basic Level) and TP 702 (Advanced
Level) are required.
www.festo-didactic.com 149
Hydraulics training packages > Equipment sets > Closed-loop hydraulics
Closed-loop hydraulics, Basic Level Training content Transition function of a P controller Status controllers
Control performance of a pressure Selecting the controller structure
Hydraulic closed-loop control circuits Position control circuits: control circuit with P controller Disturbance reaction and control
are normally operated with continu- Characteristic curve of a Transition functions of I and PI con- factor
ous valves. A control valve with inte- displacement sensor trollers Designing control circuits
grated electronics, linear character- Flow rate characteristics Transition functions of D, PD and Hydraulic, mechanical and electri-
istic curve (volumetric flow to control of a c ontinuous directional PID controllers cal controllers
piston position) and zero overlap control valve Empirical parameterisation of a PID Analogue and digital controllers
makes commissioning easy and pro- Linear unit as a controlled system controller Selection criteria for controllers
vides good results in the closed-loop for position control Parameterising using the Ziegler-
control circuit. Designing and commissioning a Nichols method Valves and measuring systems:
position control circuit Changed controlled system with Designation, circuit symbols and
Lag errors in the position control disturbances function of continuous directional
circuit control valves
Position control with a changed Controllers in hydraulics: Stationary characteristics and
controlled system Controlled systems with and dynamic behaviour of continuous
Commissioning a position control without compensation directional control valves
circuit with disturbances Low-delay hydraulic controlled Function, design and mode of oper-
Characteristics and transition systems ation of a pressure regulating valve
functions of a status controller First, second and third order Pressure control with a directional
Parameterising a status controller hydraulic controlled systems control valve
Classifying controlled systems Mode of operation and interface of
Pressure control circuits: according to their step response a measuring system
Characteristic curve of a pressure Operating point and controller
sensor amplification
Controlled system for pressure Discontinuous controllers
control Block diagrams for discontinuous
Characteristics of a PID control- and continuous controllers
ler board P, I, D, PI, PD and PID controllers
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Hydraulics training packages > Equipment sets > Closed-loop hydraulics
fr 94348
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Hydraulics training packages > Equipment sets > BIBB hydraulics
BIBB hydraulics equipment set basic equipment set BIBB hydraulics equipment set electro-hydraulics extension set
Matches BIBB Hydraulics instruction course, exercises A-Z Required for the BIBB Hydraulics instruction course, exercises A-Z
Training content When combined with the BIBB basic equipment set (order no. 8025069), the
The 21 exercises in the BIBB hydraulics course teach the fundamentals of hy- electro-hydraulics extension set covers all the devices required to complete the
draulic control engineering. Topics covered: hydraulic power pack, directional BIBB Hydraulics instruction course tasks A Z.
control valves and drives, shut-off and flow control valves, pressure regulators
and pressure switches, hydraulic reservoirs, application switches, hoisting a Electro-hydraulics equipment set extension 8025073
load, Grtz switches, neutral circulation of the pump delivery, commissioning
and maintenance. The most important components at a glance:
1x 4/2-way solenoid valve, spring return 544346
Basic equipment set in the equipment tray 8025069 1x 4/3-way solenoid valve, closed mid-position 544347
1x 4/3-way solenoid valve, bypass mid-position (P > T) 544349
The most important components at a glance: 1x 4/3-way solenoid valve, relieving mid-position (AB > T) 544348
1x Differential cylinder 16/10/200 with cover 572746 2x Relay, three-fold 162241
1x 3-way pressure reducing valve 544337 1x Signal input, electrical 162242
1x 2-way flow control valve 544338 1x Time relay, two-fold 162243
1x Flow control valve 152842 1x Proximity sensor, inductive, M12 548643
1x One-way flow control valve 152843
4x T-distributor 152847
1x Diaphragm accumulator with shut-off block 152859
1x Weight, 9 kg, for cylinder 152972 BIBB hydraulics equipment set hand lever valve extension set
1x Pressure switch, electronic 548612 Optional for the BIBB Hydraulics instruction course, exercises without
1x Flow sensor 567191 electro-hydraulics
2x Hydraulic motor 152858
1x Pressure relief valve, piloted 8025067 When combined with the BIBB basic equipment set (order no. 8025069), the
1x Pressure relief valve 544335 hand lever valve extension set covers all the devices required to complete the
1x Non-return valve, delockable 544339 BIBB Hydraulics instruction course, except for the electro-hydraulics section of
1x Shut-off valve 152844 the course.
2x Non-return valve, 0.05 MPa opening pressure 548617
2x Non-return valve, 0.6 MPa opening pressure 548618 Hand lever valve extension set 8025072
2x Pressure gauge 152841
2x 4-way distributor with pressure gauge 159395 The most important components at a glance:
1x 4/2-way hand lever valve, spring return 544342
Necessary accessories, also order: 1x 4/3-way hand lever valve, closed mid-position, detenting 544343
6x Hose line with quick release couplings, 600 mm 152960 1x 4/3-way hand lever valve, bypass mid-position (P > T), detenting 544345
4x Hose line with quick release couplings, 1000 mm 152970 1x 4/3-way hand lever valve, relieving mid-position (AB > T), detenting 544344
4x Hose line with quick release couplings, 1500 mm 159386
Pressure relief unit 152971
4 mm Safety laboratory cables Page 247
Digital multimeter Page 250 Recommended training media
Aluminium profile plate Page 238 WBT Hydraulics
Hydraulic power pack Page 245 Design and simulation program FluidSIM Hydraulics
Protective cover for weight, 9 kg Page 242
Tabletop power supply unit Page 239 Also order:
Power supply unit for mounting frame Page 239
BIBB Hydraulics instruction course
(on request)
152 www.festo-didactic.com
Hydraulics training packages > Equipment sets > Mobile hydraulics
Simplified
In contrast to a vehicle, with a learn-
ing system each hydraulic subsys-
tem can be separately and individu-
ally constructed and examined. And
measured values can be recorded
almost everywhere for improved
understanding.
Accessible
While in a vehicle there is usually
little room and access is restricted to
qualified personnel, the elements of
a learning system are manageable,
easy to identify and fault-tolerant.
Clean
Work on a vehicle usually means
dealing with dirt and unpleasant
weather. A learning system is clean Equipment sets:
and ergonomic.
Working hydraulics Working hydraulics Hydrostatic steering system
With the mobile hydraulics equip- Basic level Advanced level The working hydraulics can also be
ment set, Festo Didactic closes the At the basic level, flow control with Here, the focus is on load sensing extended with a steering system.
gap between the basic principles of directional valves with different mid systems with variable displacement This teaches the construction and
hydraulics and hydraulic systems on positions are compared in terms of pump. This includes the construc- functioning of a hydrostatic steering
a vehicle. their energy usage. This is done us- tion, operation and adjustment of a system, with typical shock and suc-
ing a cylinder load simulator which, variable displacement pump with a tion valves and double-rod cylinders.
For an ideal introduction to mobile depending on the design, is capable load sensing controller and mobile or
hydraulics, a hydraulic power unit is of simulating a wide variety of differ- control block. The energy usage with The influence and effect of loads on
available, with variable displacement ent load situations. flow control, open centre load sens- the steering cylinder are investigat-
pump and load sensing controller ing and closed centre load sensing ed. Combinations of working hydrau-
and a constant displacement pump. In addition, the topics of holding and with a variable displacement pump lics and a steering system based on
This enables both basic and ad- lowering the load and two 6/3 way can then be compared. different priorities can also easily be
vanced levels to be taught and load valves for actuation of two drives are set up. This illustrates the effect of
simulations to be carried out with discussed using the series, parallel Remote control and hydraulic p ilot steering activity on the downstream
just one power unit. and tandem circuits. control of mobile blocks can also working hydraulics.
be discussed and developed. In ad-
As a transition to the Working hy- dition, the effects of upstream and
draulics Advanced level, a simple downstream pressure balances can
load sensing controller with constant be tested.
pump is implemented.
www.festo-didactic.com 153
Hydraulics training packages > Equipment sets > Mobile hydraulics
Mobile hydraulics from Complexity clarified Fully compatible TP 801 training content
Festo Didactic The new training packages for With uniform interfaces and a mod- Many vehicles and applications make
mobile hydraulics take components ular structure, it is possible to put use of constant displacement pumps
Mobile hydraulics has a range of which often appear in vehicles as together even quite complex entire which continue to provide volumetric
specific features compared to con- highly integrated functional mod- systems. All mobile hydraulics ele- flow even when no hydraulic power
ventional industrial hydraulics. Train- ules and present them as separate, ments are compatible with the cur- is required. In TP 801, the energy us-
ing content is therefore usually ex- individual elements with unique rent Festo Didactic equipment sets age of different systems also when
plained and demonstrated directly symbols and clear terminal identifi- for hydraulics fundamentals, electro- under load is compared and as-
on the vehicle. cation codes. hydraulics, proportional and closed- sessed. Systems with multiple con-
loop hydraulics. suming devices are set up, connect-
But what if the hydraulic compo- The teaching principle behind this is ed in parallel, tandem and series,
nents being explained or the vehicle that of guiding students step by step However, it is the double pump and examined in terms of character-
are not accessible or the system is from a simple component to a com- power unit with a pressure-limited istics such as priority, flow rate distri-
too complex for teaching purposes? plex complete picture, with practi- constant displacement pump and bution, and pressure dependency.
cal demonstrations. The universal variable displacement pump with
Festo Didactics new training sys- compatibility of the single elements load sensing control which forms The training also looks into the
tem closes the gap between the allows them to be used for other the basis for the perfect training sta- basics of holding the load with pop-
basic principles of hydraulics and the function units, making this equip- tion and workstation. It also allows pet valves and lowering the load with
hydraulic systems on a vehicle. ment set highly flexible. assembly of the load sensing system counter pressure and a counterbal-
with TP 803. ancing valve.
154 www.festo-didactic.com
Hydraulics training packages > Equipment sets > Mobile hydraulics
www.festo-didactic.com 155
Hydraulics training packages > Equipment sets > Mobile hydraulics
Supplementary equipment set from Hydraulics, Basic level TP 501 to Complete supplementary equipment set TP 501 TP 801 in equipment tray 574160
Mobile hydraulics, Working hydraulics 1 TP 801
The most important components at a glance:
The supplementary equipment set extends TP 501 (order no. 573035) to form 1x Counterbalance valve 572149
TP 801. The necessary accessories from TP 801 are required in order to carry 1x Pressure compensator for open centre load sensing 572123
out the exercises. Supplements are available on request for other/older equip- 1x 3-way pressure reducing valve 544337
ment sets. 1x Pressure relief valve 544335
1x Flow control valve 152842
For training content, see Equipment set, Mobile hydraulics, Working hydraulics 1 1x Shuttle valve 572122
TP 801. 1x Double non-return valve, delockable 572151
2x 6/3-way proportional hand lever valve 572141
1x Diaphragm accumulator with shut-off block 152859
1x Loading unit/cylinder load simulator 572145
1x Hydraulic motor 152858
2x T-distributor 152847
2x Pressure switch, electronic 548612
1x Flow sensor 567191
Mobile Hydraulics
Workbook
TP 800
R T
With CD-ROM
L P
R T
C (X1) D (X2) A B
B A
B A L P
LS
P2
T T
P
T
C
T1
B A
D P LS
T T
LS2
LS1
C
D
P
P1 P
LS
LS2
LS1
T2 T2
Festo Didactic
574166 en
The workbook contains 21 project Exercise section TP 801 Exercise section TP 802 Exercise section TP 803
exercises designed for equipment Working hydraulics 1 Hydrostatic steering system Working hydraulics 2
sets TP 801, TP 802 and TP 803 to- This training section, made up of This training section, made up of This training section, made up of
gether with the corresponding exer- 9 project exercises, is designed for 5 project exercises, is designed for 7 project exercises, is designed for
cise sheets and sample solutions. the equipment set TP 801. the equipment set TP 802. the equipment set TP 803.
It thus provides a comprehensive
course companion conveying the Each project exercise begins by pre- During all project exercises, trainees The content builds on the training
essential knowledge and basic prin- senting the training objectives which set up a circuit as per the instruc- content of TP 801, Working hydrau-
ciples of the hydraulic systems of can be achieved. Next, the vehicle or tions and the relevant circuit dia- lics 1 and expands it to include the
mobile machines. application under discussion is pre- gram, and carry out measurements complex topic of systems with a vari-
sented. Parameters are provided to and calculations. Each project exer- able displacement pump with load
The workbook contains: ensure a uniform starting point, and cise ends with a series of questions sensing control. However, the com-
Basic information the project goal ensures a structured are asked to test trainees under- plexity is kept to a manageable lev-
Exercise sections comprising pro- approach. standing. The measurements, cal- el because the project exercises are
ject exercises and sample solutions culations and answers can then be progressive, each building on the
for TP 801, TP 802 and TP 803 Energy usage compared with the sample solutions one before.
Training notes Of flow control and discussed.
Multimedia CD-ROM with supple- Of open centre load sensing Load-sensing systems
mentary media Of a proportional valve (supply) Basic principles of hydrostatic Design and function of a control
Worksheets for students Of a proportional valve (supply and steering block
discharge) with and without open Structure of a steering system with Control block with closed centre
The basic level contains the follow- centre load sensing through-rod cylinders load sensing
ing topics: Of a proportional valve with pump Structure of a steering system with Control block with two loads
Definition of terms and basic bypass with and without loaded two differential cylinders Flow rate limitation on the c ontrol
principles of hydraulics cylinder Displacement of the steering valve block
Closed hydraulic circuit Emergency steering characteristics Pilot control of a control block
Load-sensing systems and Holding load, lowering load of the steering valve Dependencies of load and flow
variable displacement pumps Holding load (piloted non-return Loads and overloads in the steer- Functioning of an upstream
Flow divider valves) ing system pressure balance
Mobile control blocks Lowering load (counter pressure) Torque dependency of the steer- Pressure compensation for
6/3-way proportional valves Lowering load (counterbalancing ing valve load sensing
and valve configurations valve) Priorities of the steering system Characteristics of upstream
Pressure balances and secondary loads pressure balances when there
Holding and lowering loads Circuits with multiple loads is more than one load
Hydraulic pilot control (joystick) Features of parallel connection Characteristics of downstream
Priority valves Features of tandem connection pressure balances when there is
Steering systems Features of series connection more than one load
www.festo-didactic.com 157
Hydraulics training packages > Equipment sets > Mobile hydraulics
Hydrostatic steering system For multiple use Safety first! TP 802 training content
As with all Festo Didactic training Safety in the use of our training sys- TP 802 promotes the practical test-
Hydrostatic steering is an essential packages, so too for mobile hydrau- tem is top priority. Many mobile hy- ing and technical measurement of
subsystem in many mobile machines lics: all components are designed to draulics elements are not designed the structure and method of opera-
and is especially well-suited to man- be used as parts of a single, compat- to be pressure resistant. This is why tion of a hydrostatic steering sys-
aging high steering forces. ible system. This means that many our oil return ports use an open cou- tem, comprising a steering valve,
parts at basic level can also be used pling system. Students should none- anti-shock and anti-cavitation valves,
The number and design of the com- for experiments at advanced levels. theless be made fully aware of safety steering cylinder(s), constant-dis-
ponents are specifically adapted to Long-term maintenance of the in- matters. Making sure connections placement pump and (if needed) sec-
the projects in the workbook. This terfaces is also an important part of are correct will minimise impact on ondary loads.
ensures a maximum return on the the design, whether mechanical with resources and the environment.
training with minimum effort. Quick-Fix, hydraulic with low-leak- The basics include the structure
age couplings, or electrical with safe- of different steering systems with
ty plug technology. through-rod and differential cylin-
ders, and determining the displace-
Components and accessories from ment and the torque dependen-
the equipment set TP 801 are re- cies of the steering unit. In addition,
quired to carry out the projects. emergency steering characteristics
are explored and tested. An over-
load is applied to the system, its be-
haviour is analysed and anti-shock
valves are set accordingly. The steer-
ing systems priority over a second-
ary load also forms part of this train-
ing package.
158 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Hydraulics training packages > Equipment sets > Mobile hydraulics
tos
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www.festo-didactic.com 159
Hydraulics training packages > Equipment sets > Mobile hydraulics
Working hydraulics 2 System behaviour under load TP 803 Working hydraulics The content:
In practical applications, the chal- advanced level training content Design, mode of operation and
The challenge for the efficient lenge is to handle continuously The advanced level focuses on the setting of a variable displacement
operation of machines is how to changing large loads reliably and load-sensing system with variable pump with load sensing controller
handle frequently changing loads efficiently. To reflect this challenge displacement pump, control block, and control block.
and fluctuating speeds during the properly in the training system, we pilot control and up to two loads. Comparing and assessing the ener-
operation cycle. have developed a cylinder load simu- gy usage of flow control, open cen-
lator which allows an extremely wide Components and accessories from tre load sensing and closed centre
Constant displacement pump sys- range of load types even with the TP the equipment sets TP 801 and TP load sensing with a variable dis-
tems generally have a very poor 801 set. 802 are required to carry out the placement pump.
degree of efficiency in such cases, projects. Remote control and hydraulic pilot
as they are always designed for the An active or passive hydraulic coun- control of control blocks.
highest, most likely pressure and teracting force is applied to a combi- Characteristics of load sensing
flow rate. nation of two differential or through- systems with upstream and down-
rod cylinders. stream pressure balances (flow
Load-sensing systems are differ- distribution independent of load
ent. Both the pressure and the flow By doing away with large work- pressures).
rate are adapted to the actual needs. ing loads and integrating an over-
This requires a variable displace- load safeguard, the cylinder load
ment pump with a load-sensing (LS) simulator is not just highly flexible,
controller, as well as valves with the but also safe to use and extremely
right type of control paths for load manageable.
feedback to the pump controller.
160 www.festo-didactic.com
Hydraulics training packages > Equipment sets > Mobile hydraulics
6 7
www.festo-didactic.com 161
Hydraulics training packages > Equipment sets > Mobile hydraulics
A greater understanding of The new FluidLab-M Reproducible measurement Visualisation and analysis
diagnostic systems Do you want the measuring system processes Two display modes are available
for your fluid power circuits, pro- Simply start the measurement and for measured data data acquisition.
System diagnostics, condition moni- cesses or systems to be simple but record digital and analogue input One is with up to two Y-axes over
toring and energy efficiency are be- high quality? To start with, any num- and output signals. During the meas- time ( X-axis). For example, changes
coming more important all the time. ber of sensors with voltage output urement, you can set and reset the in pressure and flow rate over the
and connected to a PC via EasyPort, digital outputs manually and control course of a cycle can be recorded.
A fluid power system can only be can be adapted to the measurement the analogue outputs. A reproduci- The other is an XY graph to record
optimally set if measurements are software in a few simple steps. Your ble, controlled measurement process e.g. a flow control or pump charac-
taken at the correct points. The cor- sensor settings, designations and is important if you want to be able teristic, in other words pressure over
rect conclusions must then be drawn ranges of values are stored and im- to compare series of measurements. flow rate. The measured values can
from the measurement data. How- mediately ready to use next time. This is a particular strong point of be saved and superimposed with
ever, with dynamic system condi- FluidLab-M can record up to four FluidLab-M. The measurement pro- other records within the software,
tions, measuring techniques such analogue and digital inputs simulta- cess can be programmed and saved or compared and analysed. There
as the use of a pressure gauge are neously. directly in a text editor using a sim- are two measuring cursor and zoom
pushed to their limits. That is why ple programming code. Delay times, and detail functions available for the
permanent measured data acquisi- jump or repeat commands, and peri- purpose of analysis. Alternatively, a
tion with visualisation of measure- odic analogue output signals can all spreadsheet program such as Micro-
ment curves is necessary. Servicing be programmed, for example. soft Excel can be used to open and
and maintenance personnel then work with the measured values.
have a ccess to crucial information
for the tasks at hand and settings re-
quired. FluidLab-M is the universal
measuring tool for all pneumatic and
hydraulic training packages.
162 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Hydraulics training packages > Equipment sets > Mobile hydraulics
www.festo-didactic.com 163
Electrical engineering/Electronics training packages
164
System description........................................................................................166
Equipment sets
165
Electrical engineering/Electronics training packages > System description
166 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Electrical engineering/Electronics training packages > System description
www.festo-didactic.com 167
Electrical engineering/Electronics training packages > Equipment sets > Fundamentals of electrical engineering
168 www.festo-didactic.com
Electrical engineering/Electronics training packages > Equipment sets > Fundamentals of electrical engineering
de 567207
The exercises contain concrete, real-
With CD-ROM With CD-ROM
en 567209 Y1
UL
es 567211
UL
mW V
16 4
P
Y2
12 3
fr 567213
4 1
0
0 1 2 3 4 5 6 7 8 9 10 mA 12
IL
+ I P
IR IC IL 90
R1 U1
R UR
U2
P UP
R2 RL
D1
Educational instructions
R1 RC UB = 12 V
R1 UAC1
de 567281
f = 1 kHz
UDC
es 567285 0 (Y2) UA
www.festo-didactic.com 169
Electrical engineering/Electronics training packages > Equipment sets > Fundamentals of electrical engineering
170 www.festo-didactic.com
Electrical engineering/Electronics training packages > Equipment sets > Fundamentals of electrical engineering
The setting and measurement software for TP 1010, TP 1011 and TP 1011 M
Also order:
www.festo-didactic.com 171
Electrical engineering/Electronics training packages > Equipment sets > Fundamentals of electrical engineering
Possibilities of expansion:
I/O level converter 5 V 24 V 576622
IC zero insertion force socket 576623
Set of components for control technology 8023963
Workbook
TP 1012
The worksheets support the learn-
er in the information and planning
phase as well as with execution,
With CD-ROM
S1
&
&
B1
=1
B2
&
B3
1
S2
B2
mentation from the learner. I/O level converter 5 V 24 V IC zero insertion force socket
B3
Festo Didactic
I/O level converter for the implemen- High-quality IC socket for tool-free
Campus licence ( Page 53): tation of digital inputs and outputs adaptation of ICs, compatible with
8023433 en
www.festo-didactic.com 173
Electrical engineering/Electronics training packages > Equipment sets > Fundamentals of electrical engineering
Control technology explained The equipment set permits fast and Components included Training content
simply and comprehensibly flexible construction of different con- 1x 2 differential inputs with Structure of a control circuit
trollers and thus allows simple in- subtracter Spring response, dynamic
The training package Basic principles spections of behaviour based on the 1x P element behaviour
of control technology provides a fast interaction with controlled systems 1x I element Standardising physical variables
and easy-to-understand introduction of different types. 1x D element Bode diagram
to the topic of controllers and con- 1x summer with adjustable offset Modelling a controlled system
trolled systems. All parts of the equipment set are 1x limiter with level adaptation of Positive and negative feedback
completely equipped with safety the output signals Two and three-step action con-
The basic terminology of control plug connections. The Combiboard 1x comparator with hysteresis and troller
technology, the behaviour of various Digital and Control Technology Edu- switching output P, I and PID controllers
controllers and the structured anal- Trainer contained in the equipment 2x controlled system Stable and unstable behaviour
ysis of requirements for controlled set provides the required supply volt- Controller gain
systems are particularly important ages for all tests and also contains a Delay behaviour according
here. square-wave generator with 7 differ- to Ziegler and Nichols
ent output frequencies. This Combi-
Ways and means of analysing and board EduTrainer is also used in the
solving control problems are shown training package Digital technology.
and looked at in depth through ex-
periments during the projects.
174 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Electrical engineering/Electronics training packages > Equipment sets > Fundamentals of electrical engineering
Possibilities of expansion:
Set of components for digital technology 574193
Workbook
TP 1013
The worksheets support the learn-
er in the information and planning
phase as well as with execution,
With CD-ROM
e
+
+
+
y
monitoring and documentation.
10
V
50
C All exercises require independent
U
8 40
4 20
2 10
0
0 50 100 150 200 250
t
s 300
mentation from the learner.
Festo Didactic
de 8023436
The exercises in the workbook con- en 8023437
tain concrete, realistic projects with es 8023438
problem descriptions, parameters fr 8023439
and project tasks.
www.festo-didactic.com 175
Electrical engineering/Electronics training packages > Equipment sets > Building automation systems
176 www.festo-didactic.com
Electrical engineering/Electronics training packages > Equipment sets > Building automation systems
Possibilities of expansion: 3
Selective RCD EduTrainer Page 178 574173
RCD A/B EduTrainer Page 178 574174
IT network EduTrainer Page 179 574178
Workbook
TP 1111 The worksheets support the learn-
er in the information and planning
phase as well as with execution,
With CD-ROM
L1
L2
L3
M
3
L1
L2
L3
PE
L1
L2
L3
RCD RCD
M
3
Festo Didactic
de 567307
The exercises in the workbook con- en 567309
tain concrete, realistic projects with es 567311
problem descriptions, parameters fr 567313
and project tasks.
www.festo-didactic.com 177
Electrical engineering/Electronics training packages > Equipment sets > Building automation systems
The Selective RCD EduTrainer Technical data The RCD A/B EduTrainer covers Technical data
llows for treatment of the topic of
a Input voltage: 3 x 400 V AC the topic of residual current circuit Input voltage: 3 x 400 V AC (50 Hz)
selectivity for residual current circuit Output voltage: 3 x 400 V AC breakers in mains systems and pro- Output voltage: 3 x 400 V AC
breakers in mains systems and pro- Front panel: 133 x 297 mm tective measures. The two b asic Tap for downstream circuit break-
tective measures. The selective RCCB Console housing with rubber feet types of RCD, type A and type B, are ers/RCCBs
ideally supplements the RCD A/B for use in an A4 frame or on a table compared with each other and their Pushbutton and adjustment poten-
EduTrainer, so that it can be easily Connection via 4 mm safety plugs essential characteristics can be elab- tiometer for fault simulation
integrated and its essential charac- orated. The board is equipped with Voltage type for leakage current
teristics can be elaborated. a fault simulator at which various can be set to alternating voltage,
types of voltage can be selected for pulsed direct voltage or smoothed
The locations of all connections the simulation of leakage current in- direct voltage
are standardised and are laid out cluding alternating voltage, pulsed Max. leakage current: approx.
as safety sockets. direct voltage and smoothed direct 40 mA, option for looping in an
voltage. An additional voltage tap for ammeter
downstream circuit breakers/RCCBs Front panel: 266 x 297 mm
enables optimal integration into the Console housing with rubber feet
equipment set for mains systems for use in an A4 frame or on a table
and protective measure. Connection via 4 mm safety plugs
IT network EduTrainer
www.festo-didactic.com 179
Electrical engineering/Electronics training packages > Equipment sets > Building automation systems
Sensitising people to hazards: The training package uses numerous Training content Benefits
The electrical safety measures for examples to illustrate the particular
metalworking occupations issues of dangers due to electrical Mains supply: Lockable error switches integrated
energy and explains the necessary Power supply systems in the housing facilitate realistic
The aim of protective measures is to protective measures. (TN, TT, IT system) fault finding
protect persons and machines from Safety measures in the different No additional power supply
harm. The exercises require the current networks required
conditions to be examined and the Complete teaching materials
Special rules must be followed when dangers resulting from the particu- Service connection: including WBT Electrical safety
dealing with electrical energy, be- lar situation to be demonstrated by Components of a service connec- measures
cause electrical energy is recognis- means of concrete measurements. tion system For a practical explanation of the
able only by its effects. Additional designations in the TN safety measures, measurements
The subsequent analysis and inter- system (TN-C, TN-S, TN-C-S) and tests are carried out using
This training package provides an pretation of the measurement results Selection of the safety measure conventional test and measuring
introduction to the topic of electri- show the relationships and justify and protective devices devices.
cal protective measures. It explains the protective measures taken. Safety measure measuring devices The optionally available Systainer
where and why dangers arise even in Initial tests acc. DIN VDE 0100-610 solution meets work, transport and
a mechanics range of activities and and repeat tests acc. DIN VDE 0105 storage requirements efficiently
how they can be avoided. and BGV A3
180 www.festo-didactic.com
Electrical engineering/Electronics training packages > Equipment sets > Building automation systems
Workbook
TP 1110
The worksheets support the learn-
er in the information and planning
phase as well as with execution,
With CD-ROM
L1
L2
L3
PE
M
3
50 V AC
120 V DC
120 V DC
L1
L2
All exercises require independent
performance, evaluation and docu-
L3
Festo Didactic
de 8023440
The exercises in the workbook con- en 8023441
tain concrete, realistic projects with
problem descriptions, parameters
and project tasks.
www.festo-didactic.com 181
Electrical engineering/Electronics training packages > Equipment sets > Building automation systems
182 www.festo-didactic.com
Electrical engineering/Electronics training packages > Equipment sets > Building automation systems
Complete equipment set TP 1131 571867 Technical data 2-fold multi-function pushbutton
Input voltage: sensor with 4 pushbuttons, room
Scope of delivery 1 AC/230 V AC (50 Hz), short circuit temperature controller including
KNX/EIB compact board and overload protection setpoint and actual value input and
Overlay masks Phase display display
14 laboratory safety cables Output for the connection of Integrated simulation panel with
additional KNX/EIB EduTrainer 14 colour LEDs, some dimmable
Recommended accessories, also order: modules KNX system connector for bus
KNX cable set 8023965 Output voltage: 1 AC/230 V AC connection
Integrated power supply unit Connection via 4 mm and 2 mm
Possibilities of expansion: 30 V DC 0.16 A safety connectors
KNX EduTrainer heating actuator 574175 USB interface Front plate: 399 x 297 mm
KNX EduTrainer line connector 574176 8-fold switching output Control console housing with
KNX EduTrainer louvre 574177 2-fold louvre actuator rubber feet for use in A4 frame
KNX EduTrainer universal experimental board 8023966 2-fold dimming actuator or on tabletop
KNX IP/WLAN function package 8023967 4-fold universal binary I/O
KNX logic/time function package 8023968 4-fold multi-function pushbutton
KNX room climate function package 8023969 sensor with 8 pushbuttons
KNX energy function package 8023970
S6
S12
E7
E2
S7
S2
E1
E3
S8
S13
E8
de 576265
building based on KNX components. The workbook contains:
S1
4
4
4
3
3
en 576269
Focus is laid on the software tools, Sample solutions 3
S1
3
3
4
S2
3
E1
equipment and configuration as well Training notes KNX Basic course documentation
S3, 4, 5, 6, 7, 8 T1 E2, 3
3 3
3 3
en 576270
8023445 en
www.festo-didactic.com 183
Electrical engineering/Electronics training packages > Equipment sets > Building automation systems
The heating actuator controls the Technical data The line connector connects the main Technical data
heating water circuits in heating Input voltage: 1 x 230 V AC and secondary line in a KNX systems. Input voltage: 1 x 230 V AC
systems. The interior of the valve Output voltage: 1 x 230 V AC This also permits targeted filter- Output voltage: 1 x 230 V AC
is visible, and an integrated gauge Electric motor functional principle, ing of signals. The main line is also Power supply EIB: 30 V, DC 160 mA
shows the stroke of the plunger. The automatic limit stop connection, equipped with a power supply. The Front panel: 266 x 297 mm
valve is supplied entirely via the KNX controller stroke 6 mm, run-time plate also contains the KNX system Console housing with rubber feet
bus. Two binary inputs are available < 20 s/mm, control force > 120 N distributor for 230 V. for use in an A4 frame or on a table
as presence and/or window contacts Display of valve stroke via LEDs Connection via 4 mm safety plugs
and can be controlled via switches Gauge triggering: 0.01 mm The locations of all connections Connections for KNX bus via KNX
or external signals. The plate also Front panel: 266 x 297 mm are standardised and are routed to bus plug connectors
contains the KNX system distributor Console housing with rubber feet safety sockets or system plugs.
for 230 V. for use in an A4 frame or on a table
Connection via 4 mm safety plugs
The locations of all connections Connections for KNX bus via KNX
are standardised and are routed to bus plug connectors
safety sockets or system plugs.
The louvre is used to emulate situa- Technical data The universal experimental board Technical data
tions in building automation. For this Input voltage: 1 x 230 V AC serves to integrate KNX bus devic- Input voltage: 230 V AC
purpose, the louvre can be raised or Output voltage: 1 x 230 V AC es of all kinds into the KNX learning Output voltage: 230 V AC
lowered and the slat position can be Louvre: Length 440 mm, stroke system. 2 plug socket outlets for 230 V AC
influenced. The connections for con- 160 mm 7 output connections
trolling UP and DOWN are rout- Power consumption: 100 W, It makes it possible to integrate rail Front panel: 399 x 297 mm
ed to 4 mm safety sockets. The plate current max. 0.45 A mounted devices and surface-mount- Console housing with rubber feet
also contains the KNX system distrib- Front panel: 399 x 297 mm ed and flush-mounted devices. Both for use in an A4 frame or on a table
utor for 230 V. Console housing with rubber feet an operating voltage supply and bus Connection via 4 mm safety plugs
for use in an A4 frame or on a table connections are available for elec- Connections for KNX bus via KNX
The locations of all connections Connection via 4 mm safety plugs trical connection of the equipment. bus plug connectors
are standardised and are routed to Through-feed for KNX bus via com- The outputs are routed to positions
safety sockets or system plugs. pact KNX bus plug connectors suitable for the system. Two sockets Theme-based KNX function
Connection option for the louvre make it possible to supply external packages:
control to the KNX compact board equipment with voltage. In addition,
via jumper plugs the panel contains the KNX system KNX IP/WLAN function package
distribution for 230 V. The locations KNX IP router
of all connections are standardised WLAN access point
and are routed to safety sockets or KNX logic/time function package
system plugs. Logic module
KNX room climate function package
Air quality sensor
KNX energy function package
Energy actuator
www.festo-didactic.com 185
Electrical engineering/Electronics training packages > Equipment sets > Control technology
Basic principles of Selecting the correct switching ele- Training content Advantages
control technology ments and equipment is just as im- Pushbuttons and switches The three-phase AC supply guar-
portant as the correct use and ad- N/O and N/C contacts antees the electrical safety of the
Basic control circuits also have their justment of protective devices. Jog mode workplace
place in modern automation tech- Self-latching loop Extremely compact equipment
nology, as simple automation tasks The general operating principles are Pushbutton lock Flexible thanks to the use of indus-
are still set up with low-cost safety explained using examples and the Multiple control points trial components
circuits. basic knowledge of the control tech- Messages Easily expandable
nology with contacts is explained Design and function of a Jumper plugs for connecting the
Realistic projects are executed using comprehensively. contactor boards improve clarity
the equipment set and practical exer- Electronic time relays Maximum effectiveness in combi-
cises. The design, function and areas Overcurrent trigger and nation with MPS transfer line or
of application of the components are motor protection switch electric machines
explained along with their use. Equipment designations Stable angled screw-in sockets for
Connecting and testing a contacting
three-phase socket The optional Systainer solution
Main and control circuit combines work, transport and
Protective interlocking storage requirements perfectly,
Reversing contactor circuit thus reducing the amount of work
Star-delta starting up required before and after lessons
Reversing contactor circuit with
automatic star-delta starting up
186 www.festo-didactic.com
Electrical engineering/Electronics training packages > Equipment sets > Control technology
Workbook
TP 1211 The worksheets support the learn-
er in the information and planning
phase as well as with execution,
With CD-ROM
21
F2
22
13 21 43 43
S1 Q1 Q2
14 13 22 13 44 44
Q1 Q2
21 14 13 14 15 25
S3 K1 K1
22 14 16 28
A1 A1 A1 A1 A1
Q1 Q2 Q4 Q3 K1
A2 A2 A2 A2 A2
0V
de 570901
The exercises in the workbook con- en 567315
tain concrete, realistic projects with es 567317
problem descriptions, parameters fr 567319
and project tasks.
www.festo-didactic.com 187
Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
Electric drive technology The unique didactic concept makes The convenient DriveLab software Training content
a clear distinction between the unit provides a wide range of options. Electric drive technology
Modern drives are characterised by under test and the load. The practical components
the bringing together of electrical quick-change system makes it easy With the electric teaching machines, DC drives
and mechanical components to cre- to set up and change the machines virtually all electric circuits and AC drives
ate complete systems. to be examined. The unit under test drives that exist in industry, in trade Three-phase drives
circuits are created using reliable and in the home can be explained Special purpose machines
With rotating electric machines in and flexible A4 EduTrainer modules. practically and effectively. Actuation with contact
particular, the basic principles of the Frequency converters
individual components along with Simple tests such as the record- The range of drives includes sys- Communication technoloy
the system approach and practicality ing of a characteristic curve can be tems of varying degrees of complex-
play a crucial role. performed manually with the brake ity, including single-phase and three- Technical data
system, with no need for a PC and phase drives, DC drives and modern Input voltage:
Enclosed in a compact housing, this software. Measured values, char- servo drives. 1 AC/110 230 V, 50 60 Hz
equipment set incorporates a com- acteristics and function mode are Control console housing with
plete, flexible and convenient load shown on the integrated display. rubber feet for use in the desk
and drive system, which is used to Connection via 4 mm safety
analyse the systems to be examined connector
in different load situations. Integrated EMC filter
Integrated braking resistor
Scope of delivery
Servo brake and drive system
Transparent shaft cover
Coupling sleeve
DriveLab software
USB connecting cable
188 www.festo-didactic.com
Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
Possibilities of expansion:
EduTrainer three-phase current supply 571812
EduTrainer 24 V power supply unit 571813
EduTrainer contactor board 571814
Motor technology contactor set 571816
EduTrainer operator and signalling unit 571815
Electric machines Page 190
Motor protection switch Page 191
EduTrainer AC measurement board 576616
Micromaster 420 EduTrainer 8036812
Sinamics G120 EduTrainer Page 194
EduTrainer regulating transformer 8037127
EduTrainer field rheostat 8036772
EduTrainer load resistance 8037136
EduTrainer motor switches 576309 The convenient and intuitive Drive- Different load models
EduTrainer plug sockets 8023972 Lab software supports the automatic Inert load
recording of machine characteris- Pump/fan
Recommended training media, also order: tic curves, the parameterisation of a Hoist drive
Electric drives 1: WBT Page 22 static load and the simulation of load Calendar
Electric drives 2: WBT Page 22 models for the examination of drives Winder drive
under realistic conditions. The com- Lathe
parison and optimisation of different Traversing drive
drive concepts can be carried out in
the form of project exercises. Sample
configurations provide a quick and
easy-to-understand introduction.
en 571783
The exercises in the workbooks con-
With CD-ROM With CD-ROM With CD-ROM
es 571785 L1
PE
L1
PE
L1
L2
L3
1
5
-F1
2
L- L- CB CA 1 3 5
-Q1
U1
n = f [M]
P2
M
I
1/min
n 2.8
M
I
de 571789
P2 = f [n]
2400 100 1.0 500
1.6
1.5 300
2200 80 0.8 400 1.4
60 0.6 300
2000
1.2 240 1.2
I = f [n]
40 0.4 200
1.0
1800
20 0.2 100 0.9 180
0.8
en 571791
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Nm 1.2
0.6 120 0.6
IE M
0.4
0.3 60
0.2
Educational instructions
Multimedia CD-ROM with graphics Fundamentals of three-phase
Worksheets for learners current machines
Campus licence ( Page 53):
The worksheets support the learn- de 571797
er in the information and planning en 571799
phase as well as with execution, es 571801
monitoring and documentation. fr 571803
www.festo-didactic.com 189
Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
Electric machines
7 Synchronous machine
1 DC shunt machine Power rating: 0.3 kW
Power rating: 0.3 kW Speed: 1,500 rpm
Speed: 2,000 rpm cos : 0,97
Armature: 220 V/1.8 A Exciter: 150 V/0.95 A
Field: 220 V/0.3 A Star circuit: 400 V/0.66 A
3 7
Delta circuit: 230 V/1.14 A
2 DC series machine
Power rating: 0.3 kW DC compound machine
Speed: 2,000 rpm Output: 0.3 kW
220 V/1.9 A Speed: 2000 r.p.m
Armature: 220 V/1.8 A
3 Universal motor Field: 205 V/0.25 A
Power rating: 0.2 kW
Speed: 3,000 rpm Three-phase AC multifunction
AC 230 V/3.0 A machine (AC slip ring rotor, can
DC 140 V/2.5 A be synchronised)
4 11
Output: 0.27 kW
4 Capacitor motor Speed: 1360/1500 r.p.m. 50 Hz
Power rating: 0.25 kW cos : 0.7/1.0
Speed: 1,400 rpm Star connection: 400 V/0.83 A
cos : 0.99 Delta connection: 230 V/1.44 A
AC 230 V/1.86 A U2: AC 107 V/1.7 A; DC 20 V/4.0 A
Running/starting capacitor:
25 F/10 F Dahlander
Output: 0.3/0.43 kW
Speed: 1390/2800 r.p.m 50 Hz
cos : 0.73/0.8
Double star circuit: 400 V/1.2 A
Delta connection: 440 V/0.89 A
High-quality, industrial switching de- Technical data The measurement board is designed Technical data
vice from Siemens with 4 mm safety Mounting on 35 mm H-rail for measuring the electrical variables Supply voltage: 1 AC/95 240 V
elbow adapters for professional pro- Auxiliary contacts of voltage, current, apparent, real Measured voltage:
tection of rotating electric machines. 1 N/O contact + 1 N/C contact and reactive power, power factor and 1 AC/40 400 V, 3 AC/40 690 V
frequency of one- and three-phase Measured current max. 5 A
Available with the following values: loads. Other functions include min- Front panel: 133 x 297 mm
0.35 0.5 A max values, real and reactive energy, Console housing with rubber feet
0.55 0.8 A dual tariff recording, average power for use in an A4 frame or on a table
1.1 1.6 A demand MIN/MAX, hours-run meter Connection via 4 mm safety plugs
1.8 2.5 A and energy meter. Floating switching output and
2.2 3.2 A meter input
The locations of all connections are Cover cap for Ethernet connection
standardised and are routed to safe-
ty sockets or system plugs.
www.festo-didactic.com 191
Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
What is EMC?
dBV Modern systems and plants are be-
100 coming increasingly technically-de-
manding, and in particular their elec-
95
trical components are increasingly
90 complex. In particular the growing
amount of power electronics and mi-
85
croelectronics makes ever stricter
M1 M1
80 demands of the components to guar-
antee trouble free and reliable op-
75
Lim A eration.
70
65
EMC stands for electromagnet-
ic compatibility and refers to the
60 ability of an equipment of system to
55 Lim B function satisfactorily in its electro-
magnetic environment without intro-
50 ducing intolerable electromagnetic
45
M2
Lim A
disturbances to other equipment in
that environment.
40 Lim B
M2
35
Resistance to interference and
interference emission
30
In general, a device is examined for
25 both of these phenomena. When
testing the resistance to interfer-
20 f [Hz]
ence, the device is operated and
100k 150k 1M 10M 30M 100M 1G
subjected to various defined distur-
MB 1 MB 2
bance variables. These tests include
typical electrical phenomena, such
as static discharge or surge voltage
Key to illustration: The graph shows the two areas of Areas of application (lightning strikes) and test for im-
MB1 (measuring range 1): application. The red line shows the The EMC standards define two ar- munity against external interference
150 kHz 30 MHz, measurement limit value for Class A devices, the eas of application: use in industrial sources.
of the conducted emission green line the limit value for Class B environments and in residential/
MB2 (measuring range 2): devices. small company applications. The in- By contrast, the emitted interference
30 MHz 1 GHz, measurement of dustrial environment is characterised is tested by operating the device in a
the radiated emission The black curve shows the interfer- by separation of the internal low- condition in which the maximum in-
Lim A: Limit curve per DIN EN ence emission for a frequency con- voltage grid from the public medium terference emission is to be expect-
55011, Class A (industrial devices) verter without a housing. The blue or high-voltage grid via a dedicated ed. The emissions must not exceed a
Lim B: Limit curve per DIN EN curve shows how the interference transformer. The limits for emitted in- limit specified in the standards.
55011, Class B (domestic and emission can be significantly re- terference of these industrial devices
small commercial devices) duced with additional measures like (Class A devices) are higher than the
M1: Interference emission without filtering, screening, enclosed metal limits for residential devices (Class
EMC measures housings and appropriate compo- B devices) where many independent
M2: Interference emission with nent arrangements. users are connected to the same low-
EMC measures voltage grid.
192 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
CE marking
EU directives define minimum stand-
ards for various product groups
which products are required to com-
ply with. The characteristics are en-
tirely different depending on the
product group.
www.festo-didactic.com 193
Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
The next generation of the S inamics Special characteristics The Micromaster 420 frequency Special characteristics
G120 frequency converter Opti- Simple parametrisation via START- converter Proven technology re- Versatile, programmable inputs/
mised even further for training. Now ER and the BOP-2 or IOP control designed. Now in a completely new outputs
in a completely new housing and panels housing and EMC-compliant for use FCC control (flow current control)
EMC-compliant for use in laborato- Versatile, programmable inputs/ in laboratories without heeding in- for high drive quality, even with
ries without heeding installation in- outputs voltage/frequency charac- stallation instructions just like that! load changes
structions just like that! teristic curves for constant, square Multipoint characteristic curve
torque Due to its solid range of functions, (parametrisable U/f characteris-
The G120 is well-suited as a begin- Encoder-free vector regulation it is especially suitable for medium tic curve)
ner device, however its comprehen- brake functions (resistance, DC, level requirements in converter tech- Can be commissioned via control
sive functions offer plenty of poten- motor holding, compound brake) nology. The PROFIBUS interface also panel or software tool
tial for advanced users who want to Integrated protection/overload allows it to integrate seamlessly in Parametrisable acceleration/return
implement complex drive tasks. Vari- functions higher-order control systems. times (0 650 s)
ous bus systems, advanced safety 4 suppression frequencies to
functions and an optional encoder in- Technical data Complete and ready for operation protect the machine in case of
put permit perfect adjustment to the 6 digital inputs, depending on the all relevant ports are accessible on resonance
requirements and integration in con- variant, 2 of which can be parame- the front of the device and installed Integrated protection/overload
trol systems. All relevant ports are terised as failsafe inputs in 4 mm safety sockets. The motor is functions
accessible on the front of the device 3 digital outputs connected via the fully pre-assem-
and installed in 4 mm safety sockets 1 analogue input bled cable sold separately which per- Technical data
or system connectors. 2 analogue outputs mits EMC-compliant operation. PROFIBUS interface
USB parametrisation interface BOP (basic operator panel)
The motor is connected via the fully (mini USB on the converter) The devices can be used flexibly 3 digital inputs
pre-assembled cable sold separately Connections for temperature suspended in an A4 frame or on a 1 relay output
which permits EMC-compliant opera- sensor and for external braking table, and are equipped with an EMC 1 analogue input
tion. The devices can be used flexibly resistor filter with low leakage current. The 1 analogue output
- suspended in an A4 frame or on a Dimensions (H x W x D) 297 x 266 basic operator panel (BOP) is includ- Dimensions (H x W x D):
table, and are equipped with an EMC x 340 360 mm, depending on the ed in the scope of delivery. 297 x 266 x 340 mm
filter with low leakage current. The variant Power supply: 1 AC/230 V
corresponding control panels (BOP- Power supply: 3x 400 V AC Output: 3 AC/230 V, 0.25 kW
2, IOP) are available as accessories. Output: 3x 400 V AC, 0.55 kW
194 www.festo-didactic.com
Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
1 2
Intelligent Operator Panel (IOP) Basic Operator Panel (BOP-2) 1 EMC motor cable 2 Set of feet and device handle
Powerful operator panel with large Operator panel with 2-line display Pre-assembled cable, prepared to Using the frequency converter on the
plain text display and menu naviga- and basic startup menu navigation. connect the asynchronous machine table-top is even more convenient
tion. The application wizard guides Two percentages can be numerically and frequency converter with one with the optional conversion set. The
you through the startup procedure displayed at the same time for fre- another with EMC compliance. The set comprises 2 fixed and 2 fold-out
for important applications. The gen- quency converter diagnostics. shielded cable has a system plug device feet, a folding device handle
eral startup procedure is performed Order no. 8022475 for connecting to the converter; on and the required mounting material.
with quick-startup wizards. Up to the motor side, it is equipped with Suitable for all EMC-compliant fre-
two percentages can be displayed a shielded terminal and individual 4 quency converters.
graphically or numerically. Contains mm safety plugs. Length 2 m. Order no. 8036788
de, en, fr, it and es language pack- Order no. 8038849
ages. Updatable and extendable via
USB interface. 3 Startdrive software inclusive
Order no. 8022476 USB cable
Kit for parametrisation, startup, op-
timisation, diagnostics and control,
consisting of software and USB ca-
ble (2 m).
Order no. 8022477
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Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
Single-phase regulating transformer Technical data The field rheostat allows the field Technical data
for providing a variable alternating Input voltage: 1 x 230 V AC voltage of motors and generators to Maximum input voltage: 230 V DC
current. Output voltage: 1 AC/0 230 V, be reduced if a set direct voltage is Maximum load capacity: 100 W
short-circuit and overload pro- used. By connecting a variable re- Setting range 0 1.5 k
Alternatively, the device can be used tected sistor upstream, an exciter field can Maximum current:
via the integrated rectifier as an un- Max. output current: 4 A be set. 0 450 , 0.5 A
smoothed direct current source with Rectifier load capacity: 4 A 450 1.5k , 0.25 A
a variable and a fixed output, e.g. for Front panel 266 x 297 mm The resistor is infinitely adjustable. Front panel: 133 x 297 mm
supplying electrical machinery. For use in an A4 frame For use in an A4 frame
Connection via 4 mm safety plugs All connection locations are stand- Connection via 4 mm safety plugs
The integrated device circuit breaker Through-feed for 3 x 400 V AC ardised and are laid out as safety Through-feed for 3 x 400 V AC
deactivates the variable output volt- sockets.
age in the event of an overload or
short circuit.
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Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
The load resistance is used to load Technical data The socket board provides three Technical data
electrical machinery for use as Maximum input voltage: sockets with earthing contact and Input voltage: 3 x 400 V AC
generators or as starting resistors 230 V DC, 3x 400 V AC one CEE socket (16 A) for connection Output voltage: 3 x 400 V AC
for slip ring rotors. Load capacity: 500 W of single-phase or three-phase loads. Load rating: maximum 16 A
Setting range: 1.8 1 k Front panel: 133 x 297 mm
It consists of a rheostat with an up- Maximum current: The locations of all connections are Console housing with rubber feet
stream protecting resistor. An addi- 1.8 30 , 3.1 A standardised and are routed to safe- for use in an A4 frame or on a table
tional fixed resistor can extend the 30 56 , 1.8 A ty sockets or system plugs. Connection via 4 mm safety plugs
load range. 56 140 , 0.95 A
140 1 k, 0.6 A
The rheostat is infinitely adjustable; Protecting resistance: 1.8
the multi-level winding allows differ- Extension resistance: 1 k/180 W
ent maximum peak currents to be set Front panel: 266 x 297 mm
as loads. For use in an A4 frame
Connection via 4 mm safety plugs
The 3-phase rectifier allows the load Through-feed for 3 x 400 V AC
resistance to be used as a load for
alternating and 3-phase current
sources.
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Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
Drives with servo motors Reliable and flexible Advantages Training content
The rotary disk guarantees simple The latest generation of modern Components of a drive system
Modern servo drives have become and reliable handling of the system drive components from Festo Design
indispensable for a wide variety of throughout all stages of the intro- Integrated SysLink interfaces Commissioning
automation tasks thanks to their ductory course. The integrated limit Integrated test box for all impor- RPM regulation
combination of high precision, dy- switches support the simulation of tant I/Os Regulating torque
namic response and torque. Basic an axis on a range of rotation of ap- Standardised concept from basic Homing
knowledge of the areas of applica- prox. 340. Metering can be imple- principles to application Positions
tion and the components of modern mented for extended training con- The component set contains all Ramps
servo drives is therefore essential. tent. of the components for carrying out
basic experiments and provides
The use of the latest generation of clear assignment thanks to its
Festo controllers and motors guaran- printed storage panel.
tees that this equipment set is up-to-
date, while the supplied PC software
facilitates project engineering.
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Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
Possibilities of expansion:
EGC linear axis 600 mm including mounting kit 571873
MPS Handling station, electrical 567203
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Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
Drives with stepper motors Convenient and open Advantages Training content
The integrated simulation box al- The latest generation of modern Components of a drive system
One of the main reasons why drive lows the connection of the required drive components from Festo Design
tasks are implemented with stepper inputs and displays the states of all Integrated SysLink interfaces Commissioning
motor drives in modern systems is important outputs. This allows con- Integrated test box for all impor- RPM regulation
the cost benefit. However, the weak- venient operation without any addi- tant I/Os Homing
nesses associated with their design tional hardware. The analogue and Standardised concept from basic Positions
mean that basic knowledge of the digital SysLink interfaces make it principles to application Ramps
components and areas of application easy to integrate the drives in com- The component set contains all
is essential. plete systems for explaining addi- of the components for carrying out
tional content. basic experiments and provides
The current components in the clear assignment thanks to its
equipment set and the supplied PC printed storage panel.
software provide a useful introduc-
tion to this topic.
Possibilities of expansion:
EGC linear axis 600 mm including mounting kit 571873
MPS Handling station, electrical 567203
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Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
Linear axis for work on additional Technical data The supply unit ensures safe opera- Technical data
teaching content together with the 600 mm working stroke tion of single-phase servo controllers Supply voltage: 1 AC/230 V (50 Hz)
basic training packages for servo or Maximum speed 3 m/s or frequency converters at worksta- Output voltage: 1 AC 230 V with
stepper motor drive technology. Maximum acceleration 50 m/s tions where there is no correspond- type B RCD protection 30 mA, out-
Feed force maximum 50 N ing infrastructure. It is connected to put current max. 6 A
Advantages: Dimensions: 600 x 60 x 50 mm the mains supply via a non-heating DC 24 V, 2 A
The latest generation of modern (H x W x D) device cable and makes it possible Outputs are protected against
drive components from Festo to provide an electrically safe work- short circuits and overload
Built-in quick coupling for station even in places where there is Front panel: 133 x 297 mm
connection to basic training drive no separate fuse protection or type B Console housing with rubber feet
packages RCD protection available. for use in an A4 frame or on a table
Complete with Quick-Fix holder for Power supply via non-heating
slotted assembly board The unit offers the following func- device connection
Limit switches included in scope tions: Outputs for 4 mm safety plugs
of delivery Short circuit protection
RCD protection, type B
Emergency stop for the workstation
Safety when restarting after volt-
age recovery
Switching the workstation power
supply on and off
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Electrical engineering/Electronics training packages > Equipment sets > Electric drive technology
The motor switches are designed Technical data The motor switches are designed for Technical data
for direct switch activation of elec- Input voltage: 3 x 400 V AC direct switch activation of electric Input voltage: 3x 400 V AC
tric machines. Equipped with on/off Output voltage: 3 x 400 V AC machines. Fitted with a Dahlander Output voltage: 3x 400 V AC
switch, polarity reversal switch and Load rating: maximum 16 A switch and switches for asynchro- Load rating: maximum 16 A
star/delta switch. Front panel: 266 x 297 mm nous motors with separate windings. Front panel: 266 x 297 mm
Console housing with rubber feet Console housing with rubber feet
The locations of all connections are for use in an A4 frame or on a table The locations of all connections are for use in an A4 frame or on a table
standardised and are routed to safe- Connection via 4 mm safety plugs standardised and are routed to safe- Connection via 4 mm safety plugs
ty sockets or system plugs. ty sockets or system plugs.
www.festo-didactic.com 203
Automation technology/PLC training packages
204
System description........................................................................................206
Controllers
EduTrainer Universal....................................................................................208
EduTrainer Compact.....................................................................................214
19 simulation modules.................................................................................219
Siemens Trainer Packages..............................................................................221
CODESYS......................................................................................................222
Mini control systems......................................................................................223
Control panels................................................................................................224
Equipment sets
Sensors..........................................................................................................228
PLC in pneumatics..........................................................................................230
Fieldbus.........................................................................................................231
205
Automation technology/PLC training packages > System description
206 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Automation technology/PLC training packages > System description
Automation with CODESYS Mini control system Equipment sets for your course Terminal, 4 mm and SysLink
We recommend Codesys as an IEC Operation and monitoring Having the correct and practically Requirements for connection tech-
61131-3 compatible programming Electrical engineering laboratories relevant automation equipment is nology can differ greatly. The Edu-
system for the Festo CPX or CECC are equipped with mounting frames important. However, it is the right Trainer for PLC training meets all
range of controllers. and training devices in A4 format as concepts, processes and exercises of them:
Flexible and open for all kinds of standard. Training devices, e.g. with that really give your equipment the 4 mm safety sockets are correct if
control tasks mini control system or touch panel critical added value. This is what our the circuit diagram is to lead into
Very simple to commission and supplement your electrical labora- equipment sets and their course the controller configuration
program tory: documents provide: SubD or Centronics for complex
Ethernet communication for simple Siemens LOGO! The TP 1311 clarifies the use of circuits or if the correct wiring is
programming with module library Eaton easyRelay sensors in automation no longer the key focus
Siemens TP700 und KTP700 the The TP 301 makes the leap from
Note: With an OPC interface, touch panel for training and profes- electropneumatics into PLC tech-
Codesys is suitable for controlling sional applications nology
the processes in CIROS and thus The TP 401 and 402 provide a
for purely PC-based training in practical introduction to the world
programming. of fieldbuses
www.festo-didactic.com 207
Automation technology/PLC training packages > Controllers > EduTrainer Universal
EduTrainer Universal
For maximum flexibility
Universal shape and size Universal equipment Online configurator for EduTrainer Trouble-free on the Internet:
The EduTrainer Universal deserves There are many more than just 5 or Universal and Compact Select a mounting system
its name: 6 leading manufacturers of program- (Universal A4, rack or Compact
It fits in the A4 and ER mounting mable logic controllers worldwide. Configuration made easy! in various widths)
frames. That is why we have prepared the Select controller manufacturer,
However, it can also stand on a EduTrainer Universal for different The EduTrainer online configurator controller range and controller
table or lie flat. H-rails so that it can be fitted with provides you with assistance when type
It is available ready to use in every any PLC. selecting components, in order to en- Select modules in addition to
conceivable configuration or you sure that the mounting system and the controller if desired
can set it up yourself. Below the PLC, the 19 plug-in for- the PLC equipment will work well to- Select 19 simulation modules
Narrow and wide designs are avail- mat ensures that you can equip it gether. After configuration has been (digital, analogue or other)
able so that you only pay for what with any conceivable combination completed, you can view an illustra- Select accessories
you need. of connecting plates and simulation tion of your EduTrainer Universal Done and you can request a
modules. or Compact, and you have an order quote from us for the desired
code for placing your order. configuration.
EduTrainer Universal
Your advantages
Control systems and PLC modules Your preferred PLC not listed?
No problem. You can fit your PLC
This EduTrainer is universal be- yourself on the blank EduTrainer.
cause it can be fitted with all indus-
trial controllers from the market
leaders:
Siemens S7
Siemens LOGO!
Festo CECC
Festo CPX
Allen-Bradley
Mitsubishi
and more
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Automation technology/PLC training packages > Controllers > EduTrainer Universal
2 4
EduTrainer Universal
Preferred versions for
MPS/MPS PA
3 Pages 338 341
210 www.festo-didactic.com
Automation technology/PLC training packages > Controllers > EduTrainer Universal
Sixpack Sixpack
2 4
Sixpack
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Automation technology/PLC training packages > Controllers > EduTrainer Universal
212 www.festo-didactic.com
Automation technology/PLC training packages > Controllers > EduTrainer Universal
www.festo-didactic.com 213
Automation technology/PLC training packages > Controllers > EduTrainer Compact
EduTrainer Compact
Integration into the workstation systems Learnline and Learntop
Preferred variants
214 www.festo-didactic.com
Automation technology/PLC training packages > Controllers > EduTrainer Compact
www.festo-didactic.com 215
Automation technology/PLC training packages > Controllers > EduTrainer Compact
Recommended accessories:
I/O data cable with SysLink connectors (IEEE 488), 2.5 m 34031
Analogue cable, parallel, 2 m 529141
Tabletop power supply unit Page 239
Power supply unit for mounting frame Page 239
4 mm Safety laboratory cables Page 247
Ethernet cable, 2 m 567280
Programming software STEP 7 Page 46
Sixpack Sixpack
2 4
216 www.festo-didactic.com
Automation technology/PLC training packages > Controllers > EduTrainer Compact
CPU 314C-2DP
192 kB RAM for programme
and data 1 6
Includes MMC
Interfaces: MPI, Profibus-DP
Inputs/outputs:
24 digital inputs (24 V DC)
16 digital outputs
(24 V DC, 400 mA)
4 analogue inputs, 11 bit, 20 ms
(10 V, 0 to 10 V, 20 mA, 0/4 to 20
mA), 1 Pt100 input
2 analogue outputs (10 V, 0 to 4 9
10 V, 20 mA, 0/4 to 20 mA)
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Automation technology/PLC training packages > Controllers > EduTrainer Compact
218 www.festo-didactic.com
Automation technology/PLC training packages > Controllers > 19 simulation modules
19 simulation modules
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Automation technology/PLC training packages > Controllers > 19 simulation modules
19 simulation modules
220 www.festo-didactic.com
Automation technology/PLC training packages > Controllers > Mini control systems
Mini control systems are character- Mini control systems include: The EduTrainer for mini control The device also includes two control-
ised by the large number of features Controllers systems provides a broad basic plat- lable analogue encoders, which can
that they provide. They are easy to Indicators form for your project work. The board be used to bridge voltages from 0
program and to connect, are flexible Diagnostic tools is designed to hold mini control sys- to 10 V at two inputs. An RJ45 Ether-
and low-cost, and are therefore in- Text displays with operating tems and expansion modules, for ex- net socket can connect the control-
dispensable in basic training. buttons ample the Siemens LOGO! or the EA- ler to the programming unit or net-
Interfaces to fieldbus systems TON Easy family. work switch.
Another advantage of these small Web servers
and compact devices, which are suit- and many more. Up to 12 inputs can be picked off on The board can be with or without a
able for mounting in 35 mm H-rails, 4 mm safety sockets. Four of these power supply unit, with KNX interfac-
is that they implement many func- The function range can be extended inputs can also be connected directly es or AS-Interface.
tions in a single device. with numerous extension modules. on the device using a latch/pushbut-
ton. 8 of the up to 12 relay outputs Please request a quotation for your
can be changed to digital outputs us- individual requirements.
ing a toggle switch.
www.festo-didactic.com 221
Automation technology/PLC training packages > Controllers > Control panels
Training device for the A4 mounting Comprising: Training device for the A4 mounting Comprising:
frame. The communication connec- Siemens touch panel TP700 frame. The communication connec- Siemens KTP700 Basic PN Touch
tions for Comfort informatively arranged tions for Panel with class preparation on an
1 x PROFIBUS in an A4 board 1x PROFINET A4 board
2 x PROFINET Ethernet cable (CAT 6, crossed, 1x USB Siemens Ethernet Switch Scalance
2 x USB 6 m) are accessible on the front side XB005
are accessible on the front side Engineering, options and runtime through sturdy plug connectors. 2x Ethernet cable (CAT 6, crossed,
through sturdy plug connectors. software and licence for WinCC 6 m)
Advanced (TIA portal) The Touch Panel KTP700 Basic PN
The touch panel TP700 Comfort is a is a 7 touch panel with 8 addi- For schools and educational insti-
7 touch panel and comes from the For schools and training centres in tional programmable function but- tutes in the commercial sector.
Siemens HMI series for advanced the commercial sector. tons which is part of the new basic
applications. The features of the Siemens HMI series for simple ap- System requirements
Comfort Panel include: System requirements plications. 64 bit: Windows 7, Windows 8 SP1
Widescreen displays with 16 mil- 64 Bit: Windows 7 Professional, 32 bit: Windows 7
lion colours and LED backlighting Enterprise, Ultimate SP1, Windows The characteristics of the basic pan-
Comprehensive high-end function- 8.1 Professional, Enterprise els are as follows: Technical data
ality: archive, VB scripts and vari- 32 Bit: Windows 7 Professional, High-resolution dimmable Front panel: 266 x 297 mm
ous viewers for displaying system Enterprise, Ultimate SP1 widescreen displays with 64,000 Device depth: 90 mm
documentation (e.g. as PDF) or in colours Supply voltage: 24 V DC
the form of Internet pages Technical data Touch and button function
Data security in the event of a Front panel: 266 x 297 mm Interface for connecting to v arious
power failure Device depth: 90 mm PLCs
Multiple interfaces for process Supply voltage: 24 V DC Archival via USB stick
communication Programming from WinCC Basic
Integrated PROFINET switch V13 (TIA-Portal)
from 7
Programming from WinCC Comfort
V11 (TIA portal)
Touch Panel 1x KTP700 EduTrainer 8022731
Touch Panel 6x KTP700 EduTrainer 8041505
Note
This package does not include any programming software. The programming software is in-
cluded in Trainer Package SIMATIC S7-1200 DC/DC/DC or the EduTrainers with SIMATIC S7-
1200, which are mentioned in the recommended accessories, or can be ordered separately.
Recommended accessories:
Touch Panel TP700 8022729 Trainer Package SIMATIC S7-1200 DC/DC/DC 567238
6x S7-1214C-TP (ER2/19DIO-A-SL) 573892
Recommended accessories: 6x S7-1214C-TP (ER2/19DIO-A-24V/0V) 573891
4 mm Safety laboratory cables Page 247 4 mm Safety laboratory cables Page 247
Tabletop power supply unit Page 239 Tabletop power supply unit Page 239
222 www.festo-didactic.com
Automation technology/PLC training packages > Controllers > CODESYS
An ideal tool for newcomers to PLC System requirements Touch screen for flexibly displaying Scope of delivery
technology. PC with Win 2000 SP4/XP SP2/ processes and data with integrated Festo 5.6 256 colour FED-550
Vista Codesys PLC for open and closed- display, 32 MB internal RAM
With the compact and powerful PLC At least Pentium200 MHz loop control of processes in accord- Programming software FED
CECC-LK, a 24 volt PC interface (Easy- 32 MB RAM ance with IEC 61131. 8 digital inputs 2Designer (multilingual)
Port USB) and the necessary soft- 10 MB free space on hard disk and 8 digital outputs can be used via RS232 programming cable for
ware and hardware. CD-ROM drive SysLink. The Sub-D 15-pin connec- loading projects
Internet Explorer 5.0 or Netscape tion is designed for 4 analogue in- Angled plate for mounting onto
The PLC is programmed from your PC 4.0 or higher puts and 2 analogue outputs. 4 mm a slotted profile plate
using Codesys provided by F esto, 1 free Ethernet and USB port safety sockets are available for emer- Codesys programming software
in accordance with IEC 61131, and gency stop and external power sup- provided by Festo
information is exchanged with the ply.
visualisation program via the PC in- Technical data
terface. The visualisation software FED-CEC with FED-UIM
provides various process models 32 bit MIPS RISC processor, 1 MB
from the world of technology and data memory, 350 us/K scan time
everyday situations, such as level Ethernet 10 Base-T, CANopen,
crossings, multi-storey car parks, Codesys
sorting systems, washing machines, Integrated diagnostics for hard-
garage doors, wind generators, lift- ware detection
ing luggage and more. A Getting Dimensions (W x H x D):
Started kit is provided to explain how 187 x 147 x 90 mm
to use the hardware and software. 20 inputs, digital 24 V DC
12 outputs, digital 24 V DC/0.5 A
All the necessary accessories such 8/4 analogue inputs, 12 bit,
as cables, 100 240 V/24 V power voltage/current/Pt100
supply unit and screwdriver are in- 4 analogue outputs, 12 bit, voltage
cluded. All that is needed is a PC and or current (software selectable)
a country-specific IEC power cable
for the power supply unit (e.g. order
no. 247661 for DE, FR, ES, etc) then
youre off!
Recommended accessories:
I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031
Order no. 8024001 Analogue cable, parallel, 2 m 529141
Analogue cable, crossover, 2 m 533039
Recommended accessories: 4 mm Safety laboratory cables Page 247
IEC power cable Page 239 Tabletop power supply unit Page 239
www.festo-didactic.com 223
Automation technology/PLC training packages > Controllers > CODESYS / Siemens Trainer Packages
Sixpack Sixpack
Recommended accessories:
I/O data cable with one SysLink connector as per IEEE 488 ...
... and bare cable-end sleeves, 2.5 m 167122
Tabletop power supply unit Page 239
224 www.festo-didactic.com
Automation technology/PLC training packages > Controllers > Siemens Trainer Packages
Trainer Package
SIMATIC S7-314C-2PN/DP Trainer package Trainer package As a result of continuous
Comprising: SIMATIC S7-1513-1PN SIMATIC S7-1516F-3PN/DP development and research
CPU 314C-2PN/DP: compact CPU Comprising: Comprising: work technical specifications
with MPI, 24 DI / 16 DO, 4 AI, 2 AO, CPU 1513-1PN, core assembly with CPU 1516F-3PN/DP, core assem- and illustrations are subject
1 PT100, 4 fast counters (60 kHz) 300 KB main memory for the pro- bly with 1.5 MB main memory for to change. They are not bind-
Integrated PN/DP interface gram and 1.5 MB for data, ProfiNet the program and 5 MB for data, 1st ing. The specified data serves
RAM: 192 kB IRT interface with 2 port switch, 40 interface: ProfiNet IRT with 2 port purely as a product descrip-
PS 307 power supply: 120/230 V ns bit performance switch, 2nd interface: Ethernet, 3rd tion and is no guarantee in a
AC or 24 V DC, 5 A SIMATIC PM 1507 24 V/8 A, regu- interface: Profibus, 10 ns bit per- legal sense.
2x 40-pin front plug lated power supply for SIMATIC S7- formance
SM 374 simulator module, 16 in- 1500, input: AC 120/230 V, output: SIMATIC PM 1507 24 V/8 A, regu-
puts/outputs or 8 inputs/outputs, DC 24 V/8 A lated power supply for SIMATIC S7-
16 switches, 16 LEDs Digital input module DI 32 x DC 24 1500, input: AC 120/230 V, output: Special licence rules apply
Mounting rail, L = 480 mm V, 32 channels in groups of 16, in- DC 24 V/8 A for schools and educational
Micro memory card: 512 kB put delay 0.05 20 ms, input type Digital input module DI 32 x DC 24 institutes in the commercial
PC adapter for USB connection to 3 (ICE 61131), diagnostics, process V, 32 channels in groups of 16, in- sector.
S7-200/300/400, C7; with USB alarms put delay 0.05 20 ms, input type
cable (5 m) Digital output module DQ 32 x DC 3 (ICE 61131), diagnostics, process
Order no. 576299 24 V/0.5 A; 32 channels in groups alarms
of 8, 4 A per group, diagnostics, re- Digital output module DQ 32 x DC
placement value 24 V/0.5 A; 32 channels in groups
SIMATIC S7-1500 profile rail 482 of 8, 4 A per group, diagnostics,
mm, including earthing screw, inte- replacement value
grated DIN rail Analogue input module AI 8 x U/I/
2 x front panel connectors, screw RTD/TC, 16 bit resolution, 8 chan-
terminal technology, 40-pin, for 35 nels in groups of 8
mm wide assemblies, including 4 Analogue output module AQ 4 x
jumper links and cable ties U/I/ST, 16 bit resolution, 4 chan-
Memory card 24 MB nels in groups of 4
CAT 6 Ethernet cable, length 6 m SIMATIC S7-1500 profile rail 482
Order no. 8034570 mm, including earthing screw,
integrated DIN rail
4 x front panel connectors, screw
terminal technology, 40-pin, for 35
mm wide assemblies, including 4
jumper links and cable ties
Memory card 24 MB
CAT 6 Ethernet cable, length 6 m
Order no. 8034571
www.festo-didactic.com 225
Automation technology/PLC training packages > Controllers > Siemens Trainer Packages
Recommended accessories:
Order no. 8024273 Trainer Package SIMATIC S7-1200 DC/DC/DC 567238
226 www.festo-didactic.com
Automation technology/PLC training packages > Controllers > Siemens Trainer Packages
www.festo-didactic.com 227
Automation technology/PLC training packages > Equipment sets > Sensors
The purpose of automation The equipment set contains sensors The special feature Course topics
technology with analogue and binary output sig- Hands-on experience plays a central Configuration, function and coeffi-
nals, although the focus is on binary role in teaching the fundamentals cients of the sensors used
The subject of sensors for object de- output signals. These sensors are of sensors for object detection. Ex- Basic principles of connection and
tection is covered extensively in the called proximity switches. amples are used to demonstrate the circuit technology
TP 1311 equipment set. The topics general operational principles of dif- Influence of shape, material,
include configuration, function, are- The following types are contained ferent sensors. Special attention is surface and colour of the object
as of application and the selection of in the equipment set: paid to the selection of the right sen- on the switching characteristics of
sensors based on the requirements Magnetic proximity sensors sor, its connection, the correct set- sensors
of an application. Inductive proximity sensors ting and functional checking. Terms which describe coefficients
Optical proximity sensors and functional behaviour
Capacitive proximity sensors With the TP 1311 students can ac- Configuration of logic circuits
Inductive sensors (analogue) quire a thorough, basic knowledge Selecting appropriate sensors
about sensors for object detection. by taking into account certain
parameters
13 14 15
50
mm
40
20
10
S
10 20 30 mm 40
-20
-30
-40
24 V
-50
3
0V
P
0V
en 566920
es 566921
Festo Didactic
fr 566922
566920 en
www.festo-didactic.com 229
Automation technology/PLC training packages > Equipment sets > PLC in pneumatics
Recommended accessories:
Aluminium profile plate Page 238
Universal connection unit, digital (SysLink) 162231
Tabletop power supply unit Page 239
10 11 12 Power supply unit for mounting frame Page 239
4 mm Safety laboratory cables Page 247
EduTrainer Pages 208 218
13
Supplements the Electropneumatics basic level equipment set, TP 201, to form
a complete Programmable Logic Controllers equipment set, TP 301.
230 www.festo-didactic.com
Automation technology/PLC training packages > Equipment sets > Fieldbus
Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com 231
Automation technology/PLC training packages > Equipment sets > Fieldbus
Programming software:
STEP 7 Trainer Package, de/en/fr/es/it 548573
10/11 12 13/14
Necessary accessories:
Aluminium profile plate Page 238
Tabletop power supply unit Page 239
Power supply unit for mounting frame Page 239
4 mm Safety laboratory cables Page 247
PC adapter, USB 539006
TP 400 component set 541099
Other accessories:
AS-Interface master CP343-2 526853
Front-panel connector, screwed contacts 184554
AS-Interface addressing device 18959
AS-Interface addressing cable 18960
232 www.festo-didactic.com
Automation technology/PLC training packages > Equipment sets > Fieldbus
Necessary accessories:
Aluminium profile plate Page 238
Tabletop power supply unit Page 239
Power supply unit for mounting frame Page 239
4 mm Safety laboratory cables Page 247
PC adapter, USB 539006
TP 400 component set 541099
www.festo-didactic.com 233
Automation technology/PLC training packages > Equipment sets > Fieldbus
This supplementary equipment set enables you to carry out the exercises
described in TP 402-DP using an existing TP 401-ASI. This facilitates training
in ASI or Profibus-DP.
This supplementary set is required to carry out the exercises from TP 401-ASI
and TP 402-DP if TP 201 and TP 301 equipment sets respectively are not avail-
able and/or cannot be used.
234 www.festo-didactic.com
Automation technology/PLC training packages > Interfaces to the process
With an EduTrainer or any PLC, 1. Simulation of the PLC inputs 2. Control of virtual processes 3. Process model:
you can control the process of your and display of the PLC outputs Control of actual modules
choice.
The programmer (PC), controller and Testing a PLC program using the Industry-oriented, cost effective Using equipment sets, MPS
processes are connected via various simulation box. PLC training by means of simulation stations or MPS PA stations.
interfaces. software, e.g. CIROS.
Interface
EasyPort USB (order no. 548687)
Cable set
with safety plugs (order no. 167091)
Process model
Digital simulation box (order no.
170643) or Digital/analogue simu-
lation box (order no. 526863)
Simulation software
CIROS
FluidSIM
EasyVeep
Equipment sets, MPS stations or
MPS PA stations
Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com 235
Accessories/Optional components for training packages
236
General..........................................................................................................238
Pneumatics....................................................................................................240
Hydraulics......................................................................................................242
Electrical engineering/Electronics..................................................................247
Automation technology/PLC..........................................................................253
Order means..................................................................................................256
237
Accessories/Optional components for training packages > General
1 Tabletop power supply unit 3 Power supply unit for 5 IEC power cable 1
Input voltage: 85 265 V AC mounting frame One side designed as a connector
(47 63 Hz) Input voltage: 85 265 V AC and one side with a country-specif-
Output voltage: 24 V DC, (47 63 Hz) ic plug.
short-circuit-proof Output voltage: 24 V DC, Connector as per CEE 7/VII for DE, FR,
Output current: max. 4.5 A short-circuit-proof NO, SE, FI, PT, ES, AT, NL, BE, GR, TR, IT,
Dimensions: 75 x 155 x 235 mm Output current: max. 4.5 A DK, IR, ID
Without power cable Dimensions: 170 x 240 x 92 mm Order no. 247661
Order no. 162416 Without power cable Connector as per NEMA 5-15 for US, CA,
With IEC power cable, 1.3 m, with: Order no. 159382 Central America, BR, CO, EC, KR, TW, TH, 2
Connector as per CEE 7/VII for DE, FR, With IEC power cable, 1.3 m, with: PH, JP
NO, SE, FI, PT, ES, AT, NL, BE, GR, TR, IT, Connector as per CEE 7/VII for DE, FR, Order no. 350362
DK, IR, ID NO, SE, FI, PT, ES, AT, NL, BE, GR, TR, IT, Connector as per BS 1363 for GB, IE, MY,
Order no. 162417 DK, IR, ID SG, UA, HK, AE
Connector as per NEMA 5-15 for US, CA, Order no. 159396 Order no. 350363
Central America, BR, CO, EC, KR, TW, TH, Connector as per NEMA 5-15 for US, CA, Connector as per AS 3112 for AU, NZ,
PH, JP Central America, BR, CO, EC, KR, TW, TH, CN, AR
Order no. 162418 PH, JP Order no. 350364
Connector as per BS 1363 for GB, IE, MY, Order no. 162411 Connector as per SEV 1011 for CH
SG, UA, HK, AE Connector as per BS 1363 for GB, IE, MY, Order no. 350366
Order no. 162419 SG, UA, HK, AE Connector as per SANS 164-1 for ZA, IN,
Connector as per AS 3112 for AU, NZ, Order no. 162412 PT, SG, HK, (GB), (AE)
CN, AR Connector as per AS 3112 for AU, NZ, Order no. 350367
Order no. 162380 CN, AR 3
Connector as per SEV 1011 for CH Order no. 162413 6 IEC power cable 90
Order no. 162381 Connector as per SEV 1011 for CH One end fitted with a 90 IEC connec-
Connector as per SANS 164-1 for ZA, IN, Order no. 162414 tor and the other fitted with a coun-
PT, SG, HK, (GB), (AE) Connector as per SANS 164-1 for ZA, IN, try-specific connector. Preferred ver-
Order no. 162382 PT, SG, HK, (GB), (AE) sion for EduTrainer Universal.
Order no. 162415 Connector as per CEE 7/VII for DE, FR,
2 EduTrainer 24 V NO, SE, FI, PT, ES, AT, NL, BE, GR, TR, IT,
power supply unit 4 5-fold plug socket strip with DK, IR, ID
Input voltage: 1 AC/110 230 V switch Order no. 549860 4
(47 63 Hz) Impact and shatter resistant plug Connector as per NEMA 5-15 for US, CA,
Output voltage: 24 V DC, socket strip with tamper-proof cover, Central America, BR, CO, EC, KR, TW, TH,
short-circuit-proof 4 mounting points and mounting PH, JP
Output current: Max. 4.5 A attachments. Order no. 549861
Front plate: 133 x 297 mm With power supply plug suitable for: DE, Connector as per BS 1363 for GB, IE, MY,
Console housing with rubber FR, NO, SE, FI, PT, ES, AT, NL, BE, GR, TR, SG, UA, HK, AE
feet for use in an A4 frame or on IT, DK, IR, ID Order no. 549862
tabletop Order no. 380707 Connector as per AS 3112 for AU, NZ,
Connection via 4 mm safety plugs CN, AR 5
Through-hole for 3 AC/400 V Order no. 549863
Order no. 571813 Connector as per SEV 1011 for CH
Order no. 549864
Connector as per SANS 164-1 for ZA, IN,
PT, SG, HK, (GB), (AE)
Order no. 549865
6
CEE 7/VII AS 3112
www.festo-didactic.com 239
Accessories/Optional components for training packages > Pneumatics
www.festo-didactic.com 241
Accessories/Optional components for training packages > Hydraulics
1 Differential cylinder with cover 4 Loading unit/cylinder load 7 Displacement encoder for cylinder
Operating pressure 6 MPa (60 bar) simulator Linear potentiometer for installing on
Maximum permissible pressure With this combination, a hydraulic cylinders using a mounting kit.
12 MPa (120 bar) counteracting force can be applied Connecting cable with 4mm safety
Double-acting to a differential or steady-speed cyl- plug
Low-leakage, self-sealing coupling inder, allowing a wide range of load Output: 0 10 V (DC)
nipples situations to be set up and investi-
Quick action mounting system gated. Available options include 200 mm measuring stroke
Quick-Fix differential against differential (2 x for cylinders order no. 572746 and
2 1 : 1.6), small steady-speed against 572750 with mounting kit order no.
16/10/200 large steady-speed, or large steady- 544371 or for cylinders order no.
Piston : 16 mm speed against small steady-speed 572747 with mounting kit order no.
Piston rod : 10 mm cylinder. 544373
Stroke: 200 mm Operating pressure 6 MPa (60 bar) 200 mm stroke 167090
Surface area ratio 1 : 1.6 Maximum permissible pressure
Order no. 572746 12 MPa (120 bar) 300 mm measuring stroke
3 Integrated safety valve for cylinders order no. 572748 with
16/10/300 Double-acting (2 x) mounting kit order no. 544372
Piston : 16 mm Low-leakage, self-sealing coupling 300 mm stroke 525953
Piston rod : 10 mm nipples
Stroke: 300 mm Quick action mounting system 450 mm measuring stroke
Surface area ratio 1 : 1.6 Quick-Fix for direct mounting on cylinders
Order no. 572748 Piston : 2 x 16 mm order no. 184488 and aluminium
4 Piston rod : 10 mm profile plate
1 16/10/400 Stroke: 200 mm 450 mm stroke 525954
Piston : 16 mm Surface area ratio 1 : 1 or 1 : 1.6
Piston rod : 10 mm Order no. 572145 Weight, 9 kg for cylinder
Stroke: 400 mm Weight for mounting on a Learnline
Surface area ratio 1 : 1.6 5 Cover for cylinder profile column. Can be used as the
Order no. 572749 Reduces the risk of injury. With a driving or tractive load of a hydrau-
guide for easy positioning of limit lic cylinder. With clevis and plain-
5 2 25/18/200 switches and proximity sensors. Also bearing guide. For cylinder: order no.
Piston : 25 mm suitable for cylinders with mounting 152857, 572746, 572750
Piston rod : 18 mm kit. Use two covers for cylinders with Order no. 152972
Stroke: 200 mm a stroke of more than 200 mm. With
Surface area ratio 1 : 2 quick action mounting system Quick- 8 Protective cover for weight, 9 kg
Order no. 572747 Fix. For all differential and double rod Protects reliably against injury. Only
6 cylinders. in combination with cylinder, order
3 Steady-speed cylinder with Order no. 556290 no. 152857, 572746, 572750 and
covers weight, order no. 152972.
Operating pressure 6 MPa (60 bar) 6 Mounting kit for cylinders
Maximum permissible pressure Fitting a mounting kit on a cylinder For Learnline profile column
12 MPa (120 bar) makes the following possible: Order no. 541135
Double-acting Actuation of the stem actuated For the Learntop-S mounting kit
Low-leakage, self-sealing coupling valve by the guide bar Order no. 152973
nipples Actuation of proximity sensors
7 Quick action mounting system (order no. 2342009) by the perma-
Quick-Fix nent magnet of the guide bar
Piston : 16 mm Use of a displacement encoder
Piston rod : 2 x 10 mm
Stroke: 200 mm For cylinder 572746, 572750, 572145
Surface area ratio 1 : 1 Order no. 544371 You can find our complete
Order no. 572750 For cylinder 572748 range of hydraulic compo-
Order no. 544372 nents at
8 For cylinder 572747 www.festo-didactic.com
Order no. 544373
www.festo-didactic.com 243
Accessories/Optional components for training packages > Hydraulics
www.festo-didactic.com 245
Accessories/Optional components for training packages > Hydraulics
www.festo-didactic.com 247
Accessories/Optional components for training packages > Electrical engineering/Electronics
www.festo-didactic.com 249
Accessories/Optional components for training packages > Electrical engineering/Electronics
250 www.festo-didactic.com
Accessories/Optional components for training packages > Electrical engineering/Electronics
1 Fluke 1654B installation tester 2 Beha-Amprobe Telaris 3 T110 VDE voltage and continuity 1
for VDE 0100 ProInstall-0100 installation meter tester
Perfect for practical demonstration Low-cost installation tester with a Ideally suited for basic training in
of electrical protective measures in good range of functions for testing electrical engineering, with switch-
combination with our EduTrainers the safety of electrical systems and ing load.
for mains systems and protective work with our EduTrainern for pow-
measures, in particular for testing er supply systems and protective VDE-tested and EN 61243-3:2010-
type B RCDs as well. measures, without test options for compliant, with measurement peaks
RCDs Type B. per the safety regulation HSE GS 38. 2
For testing and accepting fixed in- With its robust and ergonomic plastic
stallations to VDE 0100/0413, the in- For testing and acceptance of fixed housing and the thicker measuring
ternational standard IEC 60364 and electrical installations in accordance lead with a wear indicator, T110 is
the European standard EN 61557. with: DIN VDE 0100,VE E 8001, ideal for mobile use. Equipped with
The easy-to-use controller and the NIV/NIN 2010, BS 7671, IEC 60364. a direction of rotation indicator for
large display with a wide viewing an- Light and compact portable device three-phase systems and functions
gle make for user-friendly and safe with a clear user interface, a large for testing RCDs via loads which can
operation. For all basic installation backlit LCD display and a data log- be switched with two-button opera- 3
tests including continuity, insulation, ging function with a PC download. tion. Also includes a special elec-
loop impedance, trigger time and For all fundamental installation tests tric flashlight function for working in
trigger current of residual current including insulation resistance, loop dark environments.
protective devices (residual current impedance and short circuit meas- Voltage: 12 690 V
devices), measuring earthing resist- urement, triggering time and tripping Rotary field: 100 690 V
ance and phase sequence. Includes current of RCDs/quick-acting protec- Flow: 0 400 k
internal memory and PC interface for tive devices, low-ohm measurement Frequency: 0/40 400 Hz
documentation and reporting. and rotary field testing. Measuring circuit category
CAT III/690 V
Scope of delivery Scope of delivery Measuring circuit category
Hardshell case Set of measuring cables CAT IV/600 V
Probe, measuring cables Carrying strap
Set of standard measuring cables Carrying case Scope of delivery
Quick guide, CD manual Brief instruction, manual on CD Batteries
6 AA batteries Batteries Brief instructions
Padded carrying strap Order no. 8040008 Order no. 8040007
Order no. 576282
Software for Beha-Amprobe Telaris
Software for Fluke ProInstall-0100 4 Amprobe DR 705
1653B/1654B DMS 0100/INST Convenient, extendible software phase sequence indicator
Fluke DMS (Data Management Soft- for logging measurement data per Simple phase sequence indicator,
ware) for recording data and man- DIN VDE 0100/0105. Log design per ideal for basic training in three-phase 4
aging test results when testing elec- ZVEH protocol. Includes interface current engineering and drive tech-
trical installations as per DIN VDE adapter TL USB. nology.
0100. Order no. 8040009
Order no. 571838 Indicates the three phases and the
phase sequence via LEDs. No battery
required.
Voltage: 120 400 V
Rotary field: 200 440 V
Resistance: 0.1 40 M
Frequency: 50 60 Hz
Measuring circuit category
CAT III/300 V
Scope of delivery
3 probe tips
Crocodile clamp
Manual
Order no. 571835
www.festo-didactic.com 251
Accessories/Optional components for training packages > Electrical engineering/Electronics
Inputs:
3 safety sockets each for 8 three- 7
wire sensors
Outputs:
2 safety sockets each for 8 actuators
Connections:
4 mm safety sockets for 24 V DC,
SysLink connector (IEEE488)
I/O status display:
Via LED
Order no. 162231
www.festo-didactic.com 253
Accessories/Optional components for training packages > Automation technology/PLC
www.festo-didactic.com 255
Accessories/Optional components for training packages > Order means
256 www.festo-didactic.com
Accessories/Optional components for training packages > Order means
6 Systainer/container insert F
Dimensions (W x D): 351 x 264 mm. 11 12
For Systainers sizes 1 5
Order no. 709844
7 Systainer/container insert G
Dimensions (W x D): 351 x 264 mm.
For Systainers sizes 1 5.
Order no. 687943
13/14/15
8 Systainer/container insert H
Dimensions (W x D): 351 x 264 mm.
For Systainers sizes 1 5.
Order no. 687944
9 Systainer/container insert I
Dimensions (W x D): 351 x 264 mm.
For Systainers sizes 1 5.
Order no. 722009
www.festo-didactic.com 257
Robotino
258
Mobile robot platform for research and training...........................................260
259
Robotino > Mobile robot platform for research and training
Robotino
New potential at all levels
Mobile robotics and Extremely powerful: More interfaces than ever before Open source concept
service robotics The new computer performance More convenient, faster, more Full access to the entire source code
With scalable computer performance diverse: new, state-of-the-art func- for the implementation of robot
Just as industrial robots, mobile and for autonomous control, image pro- tions ensure greatest possible sys- applications with common program-
service robots are also becoming cessing and the evaluation of data tem expandability. ming languages and systems.
more and more important. In keep- from laser scanners.
ing with this technical and economic
trend, the new Robotino forms the
basis for research and training in
these applications.
260 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Robotino > Mobile robot platform for research and training
Sturdy and movable Payload greater Flexible and adaptable design Plug and play
With three independently driven om- than unladen weight Numerous mounting choices and Robotino supports various grip-
niwheels, Robotino can move in all Thanks to its sturdy design, Roboti- the optional mounting tower with pers, manipulators and sensors
directions. The stainless steel struc- no can move a payload of up to individually positionable platforms through plug and play. Robotino
tures of the frame ensure high stabil- 30 kg while weighing 20 kg itself. ensure that Robotino can be used recognises these components once
ity in every travel situation. for a wide variety of tasks. they are connected, and the control
can begin.
www.festo-didactic.com 261
Robotino > Mobile robot platform for research and training
Robotino
For research and education: Premium Edition and Basic Edition
Omnidirectional drive
The three drive modules of the Ro-
botino are integrated in a stable,
laser-welded stainless steel frame.
With its omnidirectional drive, Ro-
botino moves quick as a flash for-
wards, backwards and sideways and
also turns on the spot. Three sturdy
industrial DC motors with optical ro-
tary encoders permit speeds of up to
10 km/h.
Everything in view
The frame contains nine infrared dis-
tance sensors. An analogue inductive
sensor and two optical sensors are
additionally available, enabling the
Robotino to recognize and follow
predefined paths. Robotino is sup-
plied with a colour camera with full
HD 1080p resolution.
Uninterrupted use
Power is supplied via two 12 V non-
spillable lead-gel rechargeable bat-
teries which permit a running time of
up to four hours. The system is auto-
matically switched off in time if the
state of charge is too low. A power
supply unit and a jack are included in
the scope of delivery, which means
that Robotino can also be used
for experiments or further develop-
ment of control programs while its
charging.
262 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Robotino > Mobile robot platform for research and training
www.festo-didactic.com 263
Robotino > Mobile robot platform for research and training
This external access point supports Scope of delivery The Logistics Kit consists of an elec- Scope of delivery
the W-LAN standard IEEE 802.11g Access point tric gripper, flat storage area with 2 Electric gripper
with a transmission rate of up to 54 Programmed with Robotino rows, an inductive sensor and a set Gripper stroke: 4 mm
Mbps. APX.1 of workpieces. Maximum workpiece diameter:
USB power cable and Ethernet 40 mm
The external access point enables cable The electric gripper is completely Maximum workpiece weight: 300 g
you to connect multiple Robotinos integrated in the Robotino platform, Gripping force: 140 N
to an Ethernet PC network without so that while it is moving, monitor- Closing/opening time: 2 s
any problems. To do this, the Roboti- ing is not necessary for potential Operating voltage: 24 V DC
nos only need to be switched to collisions with the gripper. The grip- Maximum current: 140 mA
client mode. The Allnet access point per detects workpieces between the Analogue inductive sensor for
is preprogrammed for you, and will gripper jaws by means of an integrat- mounting in the middle of the
automatically start communication ed through-beam sensor. To pick up robot frame
with the Robotinos. To secure the a workpiece from a bearing surface, Flat storage area with 2 rows
wireless network externally, WEP/ a slide is integrated, which signalises and 3 storage places per row for
WPA encryption and MAC address the optimal position for the gripping cylinder-shaped workpieces with a
filters are implemented. process to the Robotino. The grip- maximum diameter of 40 mm.
per end positions are checked via the Workpiece set
motor current evaluation. Aluminium adhesive tape for
marking the access routes to the
The gripper function is available as a storage area, which the Robotino
functional module in Robotino View can align itself on for gripping the
(starting from Version 1.7). workpieces.
The electric gripper arm for Roboti- Overview of key technical details: With the easy to use forklift, the Technical data
no is a triple-axis gripper arm with Load bearing capacity up to 200 g Robotino operates, for example, Load bearing capacity up to 4 kg
servo motors that is installed in the Gripper stroke 30 60 mm as a driverless transport system in Maximum stroke 160 mm
loading bay of the Robotino. The Two gripping positions a production environment. 2 proximity sensors for end-posi-
control board supplied is connect- Opto-electrical sensors for tion monitoring
ed to the power supply (24 V) of the detecting presence at the Assembly is done in the loading bay 1 diffuse sensor for pallet control
I/O interface and the arm movement gripping positions of the Robotino with the assembly 2 self-centring pallets (included in
controller via the USB interface. The Controlled servo motors material included in the scope of the scope of delivery)
handling weight is limited to 200 g 24 V DC power supply delivery. The electrical interface of Connection via motor controls and
and the gripper stroke is 30 to 60 USB connection the forklift is possible using the ex- encoder input
mm. The unit can grip workpieces in isting additional motor control. Here, Compatible with control board
two places. The gripper jaws are fit- the voltage supply and the increment EA09
ted with opto-electrical sensors to generator are directly connected to
detect when a workpiece is present. the motor plate.
The gripper jaws supplied allow han- Programme the function of the fork-
dling of MPS workpieces. Robotino lift in the Robotino view or via the
View supports manipulator program- OpenRobotino programming inter-
ming with a list of positions and face. In Robotino view you can set
function blocks for reading and writ- the axial speed from -100% to 100%
ing axial values. In addition, Roboti- using the Power output module
no SIM Professional contains a sim- component and read the axial posi-
ulation model of the electric gripper tion and speed of the linear axis us-
arm for Robotino. The manipulator ing the Speed sensor input module
can also be controlled via the Open- component.
Robotina API.
Basic principles and details of the
automated logistics can be deter-
mined with this extension to the
range of applications.
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Robotino > Mobile robot platform for research and training
Laser scanner
The laser scanner for Robotino al- Overview of key technical details:
lows the creation of maps, localisa- Measuring range 20 5600 mm
tion and navigation, as well as obsta- Angle range 240
cle recognition, thanks to the digital Resolution 1 mm
detection of objects on one plane. In Precision 30 mm or 3% at
order to prevent collisions, the 2D la- 1000 mm or greater distance
ser scanner Hokuyo URG-04LX-UG01 from an object
can be mounted above the controller, Scanning frequency 10 Hz
for an all-round view, or in the load- Power consumption 2.4 W
ing bay of the Robotino. The scan- Weight 160 g
ner is connected to the control unit USB connection
and supplied with power via a USB
connection.
Robotino SIM Professional is an The Robotino library includes addi- Robotino SIM is a Windows soft- The latest version of Robotino SIM
ideal virtual learning environment for tional components such as grippers, ware program for the 3D simulation is now available to download free of
working with Robotino. Identifying slides, laser scanners and workpiec- of Robotino in an exciting, prede- charge.
differences based on actual behav- es. You are notified of new compo- fined virtual experimentation envi-
iour is the key to grasping, analysing nents in the library via the Internet. ronment.
and understanding new physical and
technical phenomena. The software The editor and the complete mod- The Robotino simulation model
enables you to create any virtual 3D el library in LabCreator provide you cannot be extended, and includes
working environments for Robotino with an outstanding working envi- the geometric model with the three
and then to simulate the program ronment for quickly and easily cre- omnidirectional drive wheels, a cam-
created. The software is available in ating attractive virtual scenarios for era, nine distance sensors and the
four languages (de/en/es/fr) and the Robotino. digital sensor in the chassis protec-
language selection can be changed tion strip.
online. Robotino can be programmed using
Robotino View or in one of the high- You can program Robotino free of
The Robotino simulation model level languages C, C++, C# or Java. To charge using Robotino View or us-
comprises the geometric model with do this, you require the correspond- ing one of the high-level languages
three omnidirectional drives ing API interface. such as C++ or Java.
two inductive analogue sensors
two digital optical sensors To use the software, you require
nine distances sensors a Windows 2000, XP, VISTA or Win-
a camera dows 7 operating system. For 3D
sensor in the chassis protection visualisation, a graphics card with at
strip least 128 MB RAM and OpenGL sup-
port is required.
Scope of delivery
CD with software in de/en/es/fr
Manual in de/en/es/fr
2 dongle with individual licenses
Network dongle with 25 licenses
www.festo-didactic.com 267
Robotino > Mobile robot platform for research and training
4 5 6
268 www.festo-didactic.com
Robotino > Mobile robot platform for research and training
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Mechatronics and factory automation
270
MPS The modular production system
System description........................................................................................272
MPS Transfer system....................................................................................274
MPS Stations................................................................................................286
MPS 200 Complete systems.........................................................................322
MPS 500-FMS Flexible production................................................................330
ProLog Factory...............................................................................................354
CNC technology.............................................................................................362
MicroFMS......................................................................................................368
iCIM...............................................................................................................382
iFactory..........................................................................................................388
271
Mechatronics and factory automation > MPS > System description
Modular variety
272 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > System description
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Mechatronics and factory automation > MPS > MPS Transfer system
274 www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS Transfer system
Digital training programs for specific Belts play a crucial role in auto-
topics relating to the MPS transfer mated production. Products are
system facilitate effective training, transported using belts of dif-
including the very latest trends in ferent widths or even double
automation technology. The Machine belts. On the MPS transfer sys-
Vision training program provides the tem, material is transported on a
perfect introduction to modern in- standard industrial belt.
dustrial image processing.
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Mechatronics and factory automation > MPS > MPS Transfer system
276 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS Transfer system
System overview
With MPS
The MPS transfer lines can also
be combined with the MPS modu-
lar production stations from Festo
Didactic without the need for addi-
tional components. This results in an
unmatched variety of systems.
90 connection
Transfer lines can be combined
around corners without addition-
al modules. This enables complete
loops to be achieved with just four
lines.
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Mechatronics and factory automation > MPS > MPS Transfer system
Transfer line
Combine and expand
[X]
Individual equipment Intelligent connection technology Clockwise or anticlockwise rotation Variable sensors
We equip the 19 frame with various The design of the system connec- The four-quadrant drive controller The sensors at the beginning and
operation and control components tions enables all additional modules allows both. The controller is actu- end of the belt take the form of f ibre
based on your preferences. Expan- to be easily connected to the transfer ated directly using I/Os or the AS- optic through-beam sensors. The
sions and additions are possible at line. We also provide additional free interface. The buttons on the control- mounts for the fibre optics can easily
any time. terminals for your own projects. ler enable the connected drive to be be fixed to the belt profile and ad-
controlled manually during commis- justed depending on the application.
sioning, maintenance or diagnostics. A variety of different sensors can
also be added.
www.festo-didactic.com 279
Mechatronics and factory automation > MPS > MPS Transfer system
Transfer line
Modules
Also order:
MPS Transfer System Turning
Module: Workbook Page 72
www.festo-didactic.com 281
Mechatronics and factory automation > MPS > MPS Transfer system
Transfer line
Modules
Detection C93257
282 www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS Transfer system
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Mechatronics and factory automation > MPS > MPS Transfer system
MP-EA C93107
MP-RFID C93108
Accessories, also order:
Workpiece carrier MP (1x) C94430
Workpiece set (5x upper/lower part) C94429
Drilling D13001
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Mechatronics and factory automation > MPS > MPS Transfer system
Turning D13002
Joining D13008
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Mechatronics and factory automation > MPS > MPS Stations
MPS stations
Mechatronic systems for world champions
286 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS Stations
Reliable safety modules Production and assembly Just what you want: choice of PLC Since 1991, the modular
Hardly any issue affects so many em- It depends whats important to you: The PLC normally controls the indi- production system MPS
ployees in a company as health and If simple handling tasks are sufficient vidual stations, unless you are using has been the competition
safety. Emergency stop, safety cur- for your learning scenario, the work- the virtual mini control system in platform for the mechatron-
tains, safety doors and failsafe con- piece set with bodies of various ma- FluidSIM for example. ics world championships.
trol systems are all part of a system terials can be used. If you want han-
made up of MPS stations. dling to involve simple assembly, the As the PLC, we recommend an Edu-
bodies with measuring instruments Trainer Universal. We will fit the PLC
or containers with covers are ideal. of your choice, as well as fieldbus
For complex assembly with robots, a components if required. The advan-
symbolic single-acting cylinder pro- tage of the EduTrainer in the MPS
vides just the right challenges. station is clear: you can remove the
controller and use it for other pro-
cesses or in laboratory furniture.
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Mechatronics and factory automation > MPS > MPS Stations
288 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS Stations
Handling station, electrical Fluidic muscle press station Punching station Separating station
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Mechatronics and factory automation > MPS > MPS Stations
Distributing/Conveyor station
Start-up
Function
The Distributing/Conveyor station
separates workpieces stored in
the magazine tube of the stacking
magazine. A double-acting cylinder
pushes the workpieces out one at
a time. The Conveyor module trans-
ports the workpiece to the right or
left. If required, the workpiece can
be stopped and separated on the
conveyor.
Topic: Separating
Both simple and complex program-
ming topics are communicated using
the simple magazine structure. Dif-
ferent workpieces can be used in the
MPS Stacking magazine module.
Topic: Conveying
The MPS Conveyor module offers
a range of training subjects includ-
ing clockwise/anticlockwise rotation,
stopping, separating and opto-elec-
trical sensors.
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Mechatronics and factory automation > MPS > MPS Stations
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Mechatronics and factory automation > MPS > MPS Stations
Pick&Place station
Small is beautiful
Function
The Pick & Place station is equipped
with a two-axis Pick & Place module
and a Conveyor module.Optical dif-
fuse sensors or through-beam sen-
sors detect the workpiece housing
placed on the conveyor. The con-
veyor transports the workpiece to
the electric feed separator. The Pick
& Place module picks up a work-
piece insert from the slide and plac-
es it on the workpiece housing. The
complete workpiece (housing and
insert) is released by the separator
and transported to the end of the
conveyor.
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Mechatronics and factory automation > MPS > MPS Stations
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Mechatronics and factory automation > MPS > MPS Stations
Robot station
The base for your robot applications
Function
The robot station includes the new
6-axis articulated arm robot RV-2FB
by Mitsubishi Electric. This industrial
robot combines a sturdy engineering
design and construction with a large
working range and a high movement
speed.
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Mechatronics and factory automation > MPS > MPS Stations
Battery set for robot RV-2FB 572162 Training content Technical data
Note: Mechanical structure of a Power supply: 230 V AC
The robots batteries feature a buffer period of one year and must therefore be replaced robot station Operating pressure:
every year. Mode of operation and 600 kPa (6 bar)
applications of optical sensors Maximum workpiece width: 40 mm
Recommended accessories: Use of safety switches 1 digital input
Workpiece set For cylinder assembly 162239 Areas of application of industrial 2 digital outputs
Programming instructions for Mitsubishi robot RV-2FB, de/en 8039315 robots
Technical manual for Mitsubishi robot RV-2FB, de/en 8039316 Terminology in robot technology More learning and research systems
Teaching robots in different for robot technology:
The most important components at a glance: coordinate systems Robot Vision Cell
1x Aluminium profile plate 700 x 700 159410 Moving robots in object coordinate Pages 358 361
1x Robot RV-2FB with Teachbox R32TB 3396765 system Robotino
1x Gripper, pneumatic 573859 Pages 258 269
1x Safety housing 8039314
1x Start-up valve with filter control valve 540691
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Mechatronics and factory automation > MPS > MPS Stations
Function
This equipment level is created
based on the basic design of the
MPS robot station and the two
robot handling and robot assembly
modules as a introduction to indus-
trial robotics. The upstream station
feeds the bodies of the pneumatic
cylinders to be assembled to the ro-
bot via a slide. The robot determines
the orientation of the bodies and
places them in the assembly holder
in the correct orientation. It takes the
piston from the pallet and assembles
it in the body. Controlled magazines
feed the piston springs and cylinder
end caps to the robot. The fully as-
sembled pneumatic cylinder is then
placed on a slide.
Training content
Integration of an industrial robot
in an assembly process
Teaching of robots in complex
assembly environments
Commissioning of complex
systems
Maintenance, servicing and trou-
bleshooting of complex systems
Programming of industrial robots
combined with the integration of
sensors and additional actuators
Programming of multitasking
applications
Technical data
Power supply: 230 V AC
Operating pressure:
600 kPa (6 bar)
Maximum workpiece width: 40 mm
12 digital inputs
5 digital outputs
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Mechatronics and factory automation > MPS > MPS Stations
The robot handling module extends Scope of delivery The robot assembly module is used Scope of delivery
the MPS station by adding the Slide module to mount assemblies in the MPS ro- Stacking magazine module
workpiece handling application. This Retainer module with reflection bot station. The module supplies the (end caps)
module supplies workpieces to the light sensor individual components for the as- Piston pallet
station via a slide, which the robot Assembly retainer module with sembly process of the pneumatic cyl- Separating module (springs)
transports to the assembly retainer. reflection light sensor inder: A double-acting cylinder push- Output slide module
The sensor in the gripper enables the 2 pipe magazines es the cylinder end cap out of the Mounting plate
robot to differentiate workpieces by Mounting plate stacking magazine. The pistons are Mounting material for profile plate
colour (black/non-black). The sensor Mounting material for profile plate stored on a pallet. A double-acting
in the assembly retainer also moni- cylinder pushes the springs out of a Technical data
tors the orientation of the workpiece. Technical data slim magazine. Operating pressure max:
From the assembly retainer, the ro- Power supply: 24 V DC 600 kPa (6 bar)
bot sorts the workpieces into vari- Maximum workpiece width: 40 mm All components of the robot assem- Power supply: 24 V DC
ous magazines or passes them on to 2 digital inputs bly module are fastened to a mount- 8 digital inputs
a downstream station. The combina- Overall height/width/length: ing plate which can be mounted re- 3 digital outputs
tion with the robot assembly mod- 245/220/245 mm peatedly with positional accuracy Overall height/width/length:
ule also allows workpieces to be as- Weight: 5 kg on the stations profile plate. This 370/325/370 mm
sembled. guarantees a rapid conversion of the Weight: 8 kg
Training content station.
The two pipe magazines and the as- Workpiece handling with industrial Training content
sembly retainer are mounted on a robots The robot handling module with the Introduction to and application
mounting plate which can be mount- Robot programming using I/O assembly retainer are required to as- of automated assembly systems
ed on the base plate of the MPS ro- communication semble the pneumatic cylinder. In Planning an assembly station
bot station with the supplied mount- order to control the modules with Correct usage of limit switches
ing material. That allows the overall the robot control system, the robot Robot programming using I/O
module to be removed from the sta- interface unit (order no. 534364) is communication
tion and remounted later in the iden- required. Commissioning of the entire
tical position if required, without ad- process
justing the relevant robot positions
for this module.
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Mechatronics and factory automation > MPS > MPS Stations
Distributing station
Getting started with MPS
Function
The Distributing station separates
workpieces. Up to eight workpieces
are stored in the magazine tube of
the stacking magazine. A double-act-
ing cylinder pushes the workpieces
out one at a time. The Changer mod-
ule grips the separated workpiece
via a suction gripper. The swivel arm
of the changer, which is driven by a
rotary actuator, moves the workpiece
to the transfer point of the down-
stream station.
Special technology:
Semi-rotary actuator
The Distributing station utilises vari-
ous actuators, all of which are indus-
trial components. The rotary actuator
of the swivel arm can be set to vari-
ous angles between 90 and 270.
The end positions are sensed by
means of micro switches. A double-
acting linear cylinder pushes work-
pieces out of the stacking magazine.
The end positions are sensed using
proximity sensors.
Special grippers:
Suction gripper
The suction gripper of the C
hanger
module grips the workpiece. The
vacuum is generated in the vacu-
um slice of the CP valve terminal by
means of the venturi principle and
is monitored by a pressure switch.
The switching point of the pressure
switch is adjustable.
[X]
Distributing station, mounted 195780 Training aims for project work Recommended training media
Kit Distributing station 526880 Mechanical: WBT Discover MPS 200
Mechanical set-up of a station
Additional equipment, also order: Pneumatics:
MPS trolley, 700 x 350 Page 346 Installation of tubing for
Control console, SysLink 195764 pneumatic components
EduTrainer Universal Pages 338 341 Vacuum technology
Pneumatic linear and rotary
Recommended accessories: drives
Simulation box, digital 170643 Electrical:
Workpiece set Cylinder bodies 167021 Correct wiring of electrical WBT PLC programming in accord-
components ance with IEC 61131
Technical data Sensors: WBT GRAFCET
Operating pressure 600 kPa (6 bar) Correct application of limit WBT Pneumatics
Power supply 24 V DC switches Mechatronics Assistant
7 digital inputs PLC:
5 digital outputs Programming and application
of a PLC
Structure of a PLC program
Programming an operating
mode section
Orderly RESET sequence
Programming an EMERGENCY
STOP Training document Distributing
station
Design and simulation program
FluidSIM Pneumatics
Virtual process environment
CIROS
Textbook Pneumatics, Basic level
Textbook Programmable logic
controllers, Basic level
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Mechatronics and factory automation > MPS > MPS Stations
Testing station
Focus on sensors
Function
The Testing station detects the vari-
ous properties of the workpieces in-
serted into it. It differentiates work-
pieces with the aid of an optical and
a capacitive sensor. A retro-reflective
sensor monitors whether the oper-
ating space is free before the work-
piece is raised via a linear cylinder.
An analogue sensor measures the
height of the workpiece. A linear cyl-
inder guides correct workpieces via
the upper air slide to the neighbour-
ing station. Faulty workpieces are re-
jected via the lower air slide.
Top topic:
Sensors
The Testing station employs all basic
types of industrial sensors in typical
applications: optical and capacitive
proximity sensors and optical retro-
reflective sensors. These are sup-
plemented by various cylinder limit
switches (inductive, magnetic).
Option:
Analogue value processing
An analogue sensor detects the
height of the workpiece, which is
raised from below by a linear cylin-
der and pressed against the measur-
ing device. A comparator evaluates
the sensor signal and passes this on
as a digital signal. The analogue sig-
nal is also available at a separate
terminal allowing connection to the
simulation box or a PLC with an ana-
logue module.
[X]
Testing station, mounted 195781 Training aims for project work Recommended training media
Kit Testing station 526881 Mechanical: WBT Sensor technology 2
Mechanical set-up of a station
Additional equipment, also order: Pneumatics:
MPS trolley, 700 x 350 Page 346 Application of rodless cylinders
Control console, SysLink 195764 Electrical:
EduTrainer Universal Pages 338 341 Correct wiring of electrical
components
Recommended accessories: Sensors:
Simulation box, digital/analogue 526863 Mode of operation and applica-
Workpiece set Cylinder bodies 167021 tions of optical and capacitive Mechatronics Assistant
sensors with digital switching
Technical data behaviour
Operating pressure 600 kPa (6 bar) Mode of operation and applica-
Power supply 24 V DC tions of analogue sensors using
8 digital inputs the example of an analogue
5 digital outputs displacement encoder
PLC:
Programming and application
of a PLC Design and simulation program
Analogue signal processing FluidSIM Pneumatics
Commissioning: Textbook Programmable logic
Commissioning of the entire controllers, Basic level
sequence Textbook Proximity sensors
Troubleshooting: Virtual process environment
Systematic troubleshooting CIROS
in a production system
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Mechatronics and factory automation > MPS > MPS Stations
Processing station
Purely electrical
Function
In the Processing station, workpieces
are tested and processed on a rotary
indexing table. This station only uses
electrical drives. The rotary index-
ing table is driven by a DC motor. The
table is positioned by a relay circuit,
with the position of the table being
detected by an inductive sensor. On
the rotary indexing table, the work-
pieces are tested and drilled in two
parallel processes. A solenoid probe
with an inductive sensor checks
that the workpieces are inserted in
the correct position. During drilling,
the workpiece is clamped by a sole-
noid actuator. Finished workpieces
are passed on via the electrical sort-
ing gate.
Attention!
Drilling operation
Drill feed is undertaken by an electri-
cal linear axis with a DC motor, which
is controlled via a reversing start-
er. The end positions are sensed by
means of micro switches. The drill is
fully functional, but for safety rea-
sons the drilling processes are only
simulated.
Electrical only:
Many different drives
The station requires the program-
ming of two processes executed in
parallel: drilling and drill-hole test-
ing. This station also offers a range
of different drives:
DC drill
DC motor on rotary indexing table
Electrical linear drive for drill feed
Electrical sorting gate
Solenoid actuator in the clamping
module and the Testing module
[X]
Processing station, mounted 195782 Training aims for project work Recommended training media
Kit Processing station 526882 Mechanical: WBT Actuators DC motor
Mechanical set-up of a station
Additional equipment, also order: Selection of linear drives
MPS trolley, 700 x 350 Page 346 Electrical:
Control console, SysLink 195764 Correct wiring of electrical
EduTrainer Universal Pages 338 341 components
Sensors:
Recommended accessories: Correct application of limit
Simulation box, digital 170643 switches
Workpiece set Cylinder bodies 167021 PLC: Mechatronics Assistant
Programming of logic controllers
Technical data and parallel step sequences
Power supply 24 V DC Troubleshooting:
8 digital inputs Systematic troubleshooting
8 digital outputs in a production system
Handling technology:
Checking incoming workpieces
Testing module Drilling module Rotary indexing table module Clamping/ejecting module
The Testing module consists of a The Drilling module comprises a drill- Rotary indexing table with 6 work- For mounting on a profile plate. An
solenoid probe with an inductive ing machine attached to a linear axis piece positions. The table is driven electrical solenoid is used for the
sensor for sensing. The module can driven by a DC motor. The end posi- by a DC-geared motor with a series drive (Working stroke = 9 mm).
be used for the testing of workpiec- tions are sensed by means of micro resistor. Order no. 526218
es: simple drill-hole checking, simple switches. Order no. 654972
height checking, workpiece position Order no. 196974
checking.
Order no. 195773
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Mechatronics and factory automation > MPS > MPS Stations
Function
The Handling station, pneumatic,
is equipped with a flexible two-axis
handling device. Workpieces insert-
ed into the holder are detected by
an optical diffuse sensor. The han-
dling device picks up the workpieces
from there with the aid of a pneumat-
ic gripper. The gripper is equipped
with an optical sensor which differ-
entiates between black and non-
black workpieces. The workpieces
can be placed on different slides ac-
cording to this criterion. Other sort-
ing criteria can be defined if the sta-
tion is combined with other stations.
Workpieces can also be transferred
to a downstream station.
Good example:
Modular handling system from
Festo
The Handling station, pneumatic,
utilises industrial handling compo-
nents. A pneumatic linear axis with
flexible end-position adjustment and
cushioning allows fast positioning,
including to intermediate positions.
A flat linear cylinder with end-
position detection serves as the lift-
ing cylinder for the Z axis. A modern
pneumatic linear gripper is mounted
on the lifting cylinder. The optical
sensor integrated into the jaw of the
gripper recognises the workpieces.
Project exercise:
New requirements different
grippers
The PicAlfa module, pneumatic, is
highly flexible: stroke length, inclina-
tion of the axes, arrangement of the
end-position sensors and the instal-
lation position can all be adjusted.
This enables the station to be adapt-
ed for a broad range of handling
tasks without the use of additional
[X] elements an ideal project for ad-
vanced trainees.
Handling station pneumatic, mounted 195783 Training aims for project work Recommended training media
Kit Handling station, pneumatic 526883 Mechanical: WBT Electropneumatics
Mechanical set-up of a station
Additional equipment, also order: Pneumatics:
MPS trolley, 700 x 350 Page 346 Installation of tubing for
Control console, SysLink 195764 pneumatic components
EduTrainer Universal Pages 338 341 Pneumatic grippers
Pneumatic linear drives
Recommended accessories: Electrical:
Simulation box, digital 170643 Correct wiring of electrical
Workpiece set Cylinder bodies 167021 components Mechatronics Assistant
Workpiece set For cylinder assembly 162239 Sensors:
Correct application of limit
Technical data switches
Operating pressure 400 kPa (4 bar) PLC:
Power supply 24 V DC Programming and application
8 digital inputs of a PLC
5 digital outputs Control of a handling device
Commissioning:
Commissioning of the entire Design and simulation program
sequence FluidSIM Pneumatics
Optimisation of cycle time Textbook Programmable logic
Safety in the event of loss of controllers, Basic level
pneumatic or electrical power
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Mechatronics and factory automation > MPS > MPS Stations
Function
The Handling station, electrical, is
equipped with a flexible two-axis
handling device. Workpieces insert-
ed into the holder are detected by
an optical diffuse sensor. The han-
dling device picks up the workpieces
from there with the aid of a pneumat-
ic gripper. The gripper is equipped
with an optical sensor which differ-
entiates between black and non-
black workpieces. The workpieces
can be placed on different slides ac-
cording to this criterion. Other sort-
ing criteria can be defined if the sta-
tion is combined with other stations.
Workpieces can also be transferred
to a downstream station.
Good example:
Modular handling system
from Festo
The Handling station, electrical, uti-
lises industrial handling compo-
nents. An electrical linear axis with
DC motor allows fast positioning, in-
cluding to intermediate positions. A
flat linear cylinder with end-position
detection serves as the lifting cylin-
der for the Z axis. A modern pneu-
matic linear gripper is mounted on
the lifting cylinder. The optical sensor
integrated into the jaw of the gripper
recognises the workpieces.
Project exercise:
New requirements different
grippers
The PicAlfa module, electrical, is
highly flexible: stroke length, inclina-
tion of the axes, arrangement of the
end-position sensors and the instal-
lation position can all be adjusted.
This enables the station to be adapt-
ed for a broad range of handling
tasks without the use of additional
elements an ideal project for ad-
[X] vanced trainees.
Handling station electrical, mounted 567203 Training aims for project work Recommended training media
Kit Handling station electric 567256 Mechanical: WBT Actuators DC motor
Mechanical set-up of a station
Additional equipment, also order: Pneumatics:
MPS trolley, 700 x 350 Page 346 Installation of tubing for pneumatic
Control console, SysLink 195764 components
EduTrainer Universal Pages 338 341 Pneumatic grippers
Pneumatic linear drives
Recommended accessories: Electrical:
Simulation box, digital 170643 Correct wiring of electrical
Workpiece set Cylinder bodies 167021 components WBT Safety engineering
Workpiece set For cylinder assembly 162239 Sensors: WBT Electropneumatics
Correct application of limit Mechatronics Assistant
Technical data switches
Operating pressure 400 kPa (4 bar) PLC:
Power supply 24 V DC Programming and application
8 digital inputs of a PLC
7 digital outputs Control of a handling device
Drive technology:
I/O actuation of drive controllers
Commissioning:
Commissioning of electrical Design and simulation program
axes FluidSIM Pneumatics
Commissioning of the entire Textbook Programmable logic
sequence controllers, Basic level
Optimisation of cycle time
Safety in the event of loss of
pneumatic or electrical power
PicAlfa module, electrical Valve terminal Smart Cubic Multi-pin plug distributor
Universal 2-axis handling device for The miniaturised valve terminal for For connecting up to 8 sensors with
pick & place tasks. Stroke length, almost any application. The Smart a 3-pin Connector M8.
inclination of the axes and arrange- Cubic has a highly compact design Operating voltage range:
ment of the limit switches and with sufficient volumes for miniatur- 10 30 V DC
mounting position can be adjusted. ised drives in the electronics indus- Acceptable current load per slot:
All components for activating the try, and is optimised for Festo minia- 1A
module are on the support profile. ture drives. Total acceptable current load:
Order no. 567255 Multi-pin cable D-Sub, 15-pin 4A
Valve positions: 2 x 5/2-way Including multi-pin cable D-Sub,
monostable, 1 x 5/2-way bistable 15-pin
Order no. 572782 Order no. 572783
www.festo-didactic.com 307
Mechatronics and factory automation > MPS > MPS Stations
Function
The Fluidic Muscle Press station
presses workpiece inserts into the
housings. The rotary/linear actuator
(transfer device) moves the housing
with the insert placed on it under the
press. The pneumatic muscle per-
forms the pressing operation. The
finished workpiece is then transport-
ed to the transfer position using the
rotary/linear actuator. An optical dif-
fuse sensor is attached to the arm
of the actuator for sensing the work-
piece. The pressing pressure is moni-
tored and displayed using the ana-
logue pressure sensor. The press-in
speed and depth can be varied both
manually via throttle and pressure
regulator and electronically via
the proportional pressure regulator.
Option:
Analogue value processing
The analogue pressure sensor pro-
vides an analogue signal and also
a binary signal with the help of the
programmable switching points. The
analogue signals are available at a
separate terminal allowing connec-
tion to the simulation box or a PLC
with an analogue module. This ena-
bles you to use the station with a
controller with or without analogue
processing. Both variants are sup-
ported for actuation of the pneumat-
ic muscle: Analogue via the propor-
tional pressure regulator or binary
via a directional control valve.
[X]
Fluidic muscle press station, mounted 535248 Training aims for project work Recommended training media
Kit Fluidic muscle press station 538707 Mechanical: WBT Sensor technology 1
Mechanical set-up of a station
Additional equipment, also order: Pneumatics:
MPS trolley, 700 x 350 Page 346 Application of linear slide units
Control console, SysLink 195764 Application of semi-rotary drives
EduTrainer Universal Pages 338 341 Application of pressure regulators
Application of pneumatic muscle
Recommended accessories: Electrical:
Simulation box, digital/analogue 526863 Correct wiring of electrical
Workpiece set Housings 534619 components Mechatronics Assistant
Workpiece insert Clock 534621 Sensors:
Workpiece insert Thermometer 534622 Application of end-position sensors
Workpiece insert Hygrometer 534623 and optical diffuse sensors
Mode of operation and applica-
Technical data tions of analogue sensors using
Operating pressure 600 kPa (6 bar) the example of an analogue pres-
Power supply 24 V DC sure sensor
8 digital inputs PLC:
(1 analogue input can additionally Programming and application Design and simulation program
be used) of a PLC FluidSIM Pneumatics
7 digital outputs Analogue signal processing Textbook Programmable logic
(1 analogue output can additionally controllers, Basic level
be used) Textbook Proximity sensors
Virtual process environment
CIROS
Rotary/linear transfer module Fluidic Muscle Press module Pressure sensor Analogue terminal
The module contains a precision SLG The module is used to press work- Pressure sensor with LCD display, Analogue signals are passed to a
linear slide unit with adjustable end piece inserts into the housing. The measuring range 0 10 bar with special analogue terminal with a
stops. The rotary movement is real- press is actuated using a pneumatic analogue output 0 10 V and PNP 15-pin Sub-D socket. To wire up and
ised using a DRQD semi-rotary drive. muscle. The module contains a man- switch output, selectable via teach- connect analogue signals.
This permits rotation of 90 and ually adjustable pressure regulator In. Supplied complete with connec- Order no. 526213
180. All end positions are sensed by that can be used to adjust the press- tion cable.
means of sensors. in depth. The press-in speed is ad- Order no. 679598
Order no. 535249 justed via supply air flow control.
Order no. 535251
www.festo-didactic.com 309
Mechatronics and factory automation > MPS > MPS Stations
Punching station
Hydraulics power
Function
The plastic cylinder end caps for the
cylinder bodies are supplied without
a hole for the piston rod. This station
has the task of punching the hole.
A double-acting cylinder ejects the
semifinished cap from the stacking
magazine. A second cylinder brings
the cap into the punch. After punch-
ing, this second cylinder ejects the
finished cap.
Topic:
Pressure and force
Hydraulics plays a key role in me-
chatronic systems when great forces
are required. It is an essential part
of drive and control technology for
mechatronics training.
[X]
Punching station, mounted 195787 Training aims for project work Recommended training media
Kit Punching station 526887 Mechanical: WBT Hydraulics
Mechanical set-up of a station
Additional equipment, also order: Hydraulics:
2x MPS trolley, 700 x 350 Page 346 Set-up of a hydraulic control
Control console, SysLink 195764 system
EduTrainer Universal Pages 338 341 Commissioning a rapid traverse
feed circuit
Recommended accessories: Pneumatics:
Simulation box, digital 170643 Installation of tubing for pneumatic
Workpiece set Cylinder end caps 162240 components WBT Electrohydraulics
Hydraulic power pack with a constant-displacement pump, 230 V 152962 Application of pneumatic linear Mechatronics Assistant
Hydraulic oil (DIN 51524), HLP22, 10 Litres 192215 drives CIROS
2x Hose line with quick release couplings, 1500 mm 159386 Electrical: Design and simulation program
Aluminium profile plate, 700 x 350 mm 162386 Correct wiring of electrical FluidSIM Hydraulics
components
Technical data Sensors:
Operating pressure hydraulics Application of inductive and
6 MPa (60 bar) optical sensors
Operating pressure pneumatics Application of pressure switches
600 kPa (6 bar) PLC:
Power supply 24 V DC Programming and application
8 digital inputs of a PLC
8 digital outputs Structure of a PLC program Textbook Hydraulics, Basic level
Programming of operating modes Textbook Programmable logic
Troubleshooting: controllers, Basic level
Systematic troubleshooting in
a production system
www.festo-didactic.com 311
Mechatronics and factory automation > MPS > MPS Stations
Separating station
Flexibility
Function
The Separating station differentiates
workpieces based on their drilled
hole depth and separates them in-
to two different material flow direc-
tions.
Flexible assembly
The Separating station permits the
creation of flexible assembly lines
using MPS stations. Combined as-
sembly processes such as cylinder
assembly and assembly of workpiece
inserts in the housing can be realised
using the Separating station.
[X]
Separating station, mounted 540719 Training aims for project work Recommended training media
Kit Separating station 548674 Mechanical: WBT Electrical engineering 1
Mechanical set-up of a station
Additional equipment, also order: Sensor technology:
MPS trolley, 700 x 350 Page 346 Mode of operation and applica-
Control console, SysLink 195764 tions of analogue sensors
EduTrainer Universal Pages 338 341 Application of optical sensors
Pneumatics:
Recommended accessories: Installation of tubing for
Simulation box, digital/analogue 526863 pneumatic components
Workpiece set Cylinder bodies 167021 Pneumatic rotary drives Mechatronics Assistant
Workpiece set Housings 534619 Electrical and electronic:
Workpiece insert Clock 534621 Connection of DC motors
Workpiece insert Thermometer 534622 PLC:
Workpiece insert Hygrometer 534623 Programming and application of
a PLC
Technical data Programming of alternative (OR)
Operating pressure 600 kPa (6 bar) branches
Power supply 24 V DC Analogue signal processing
8 digital inputs Design and simulation program
5 digital outputs FluidSIM Pneumatics
1 analogue input
www.festo-didactic.com 313
Mechatronics and factory automation > MPS > MPS Stations
Storing station
In and out, electrically
Function
The Storing station places work-
pieces in and takes workpieces out
of storage. The station is equipped
with three storage levels, with a lev-
el each for six red, six silver and six
black workpieces. The workpieces
are gripped using a pneumatic grip-
per. The linear movement is execut-
ed using a linear cylinder. The rotary
movement is performed by an electri-
cal servo drive with integrated con-
troller. The stroke movement is ex-
ecuted using an electrical linear axis
with separate controller.
Electrical drives
The latest drive technology for a
challenging lesson: with the MTR-
DCI, the motor, gear, power electron-
ics and positioning controller form a
compact unit for optimum position-
ing of the rotation axis. The electrical
mini slide SLTE with motor controller
SFC-DC ensures a correctly regulated
drive for horizontal positioning.
Colour-friendly!
The tiny colour sensor detects the
workpieces using an integrated
white light source. It learns new
colours easily by means of teach-
[X] in and activates one of the three
switching outputs when one of these
is detected.
Storage station, mounted 541113 Training aims for project work PLC:
Kit Storage station 548673 Mechanical: I/O actuation of drive controllers
Mechanical set-up of a station Commissioning:
Additional equipment, also order: Sensor technology: Commissioning of electrical axes
MPS trolley, 700 x 350 Page 346 Application of colour sensors
Control console, SysLink 195764 Application of limit switches Recommended training media
EduTrainer Universal Pages 338 341 Pneumatics: WBT Electric drives 1
Installation of tubing for pneumatic
Recommended accessories: components
Simulation box, digital/analogue 526863 Pneumatic grippers
Workpiece set Cylinder bodies 167021 Pneumatic linear drives
Drive technology:
Technical data Configuration and parameterisa-
Operating pressure 600 kPa (6 bar) tion of electrical drives
Power supply 24 V DC Application of drive controllers
8 digital inputs Reference travel Mechatronics Assistant
8 digital outputs Adjustment of speed and accelera- Design and simulation program
tion profiles FluidSIM Pneumatics
Teaching of positions
Electrical mini slide SLTE Motor controller SFC-DC Servo motor MTR-DCI Colour sensor
Supplied complete with DC motor Positioning controller for electrical Compact DC motor with integrated Three independent channels with
with integrated encoder, stroke 150 mini slide SLTE, with control interface controller and control interface (7 teach-in capability, sensing range 12
mm. The motor controller SFC-DC is (7 digital inputs, 4 digital outputs), digital inputs, 4 digital outputs), 24 32 mm, 24 V DC operating voltage,
required for activation. 24 V DC load and logic power supply, V DC power supply, RS232 interface 3 outputs (PNP, N, O).
RS232 interface for commissioning, for commissioning, FCT software, dis-
FCT software, display with four but- play with four buttons so that all set-
tons so that all settings for commis- tings for commissioning and diagno-
sioning and diagnosis can also be sis can also be made directly.
made directly.
Order no. 537465 Order no. 538913 Order no. 696719 Order no. 538236
www.festo-didactic.com 315
Mechatronics and factory automation > MPS > MPS Stations
Sorting station
Finally
Function
The Sorting station sorts workpieces
onto three slides. Workpieces placed
on the start of the conveyor are de-
tected by a diffuse sensor. Sensors
upstream of the stopper detect the
workpiece features (black, red, met-
al). Sorting gates actuated by short-
stroke cylinders via a deflector allow
sorting of workpieces onto the ap-
propriate slides. A retro-reflective
sensor monitors the level of the
slides.
Topic:
Material detection
Inductive and optical sensors detect
the colour and material of workpiec-
es. Short-stroke cylinders stop work-
pieces on the conveyor and pass
them on for sorting onto one of three
slides.
[X]
Sorting station, mounted 195786 Training aims for project work Recommended training media
Kit Sorting station 526886 Mechanical: WBT Sensor technology 2
Mechanical set-up of a station
Additional equipment, also order: Selection and application of
MPS trolley, 700 x 350 Page 346 various electrical drives
Control console, SysLink 195764 Pneumatics:
EduTrainer Universal Pages 338 341 Installation of tubing for
pneumatic components
Recommended accessories: Electrical:
Simulation box, digital 170643 Correct wiring of electrical
Workpiece set Cylinder bodies 167021 components Mechatronics Assistant
Workpiece set For cylinder assembly 162239 Sensors:
Correct application of limit
Technical data switches
Operating pressure 600 kPa (6 bar) Mode of operation and
Power supply 24 V DC applications of optical and
8 digital inputs inductive sensors
4 digital outputs PLC:
Programming and application
of a PLC Training documents Sorting station
Programming of alternative (OR) Textbook Programmable logic
branches controllers, Basic level
Commissioning: Textbook Proximity sensors
Commissioning of the entire Virtual process environment
sequence CIROS
Sorting gate module, pneumatic Stopper module Retro-reflective sensor Inductive sensor
For mounting on a conveyor. Com- For mounting on a guide rail (convey- The optical sensor and the reflec- The inductive sensor comes com-
plete with one double-acting short- or or slide). Complete with one sin- tor come complete with brackets plete with holder for mounting on
stroke cylinder, two sensors for gle-acting short-stroke cylinder and for mounting on a profile or profile the guide rail profile of the conveyor
end-position sensing and mounting mounting accessories. plate. or a slide.
accessories. Order no. 196971 Order no. 196969 Order no. 196968
Order no. 526230
www.festo-didactic.com 317
Mechatronics and factory automation > MPS > MPS Stations
Either: Or:
Simply build it yourself MPS commissioning service
Each MPS station is supplied fully Simply commission it: To ensure that your training projects 3. Useful tips on how to get the
assembled and tested on the pro- Attach the control console to the run smoothly right from the start, our most from the MPS:
file plate. For efficient operation, we trolley with two bolts service technicians offer: Applications
recommend: Insert the EduTrainer Universal Enhancements
MPS trolley with lockable castors. into the trolley 1. Complete commissioning of your Seminars
This simplifies project work and Connect the EduTrainer Univer- new system:
accommodates the newly designed sal to the control console and the Mechanical and electrical connec- Commissioning packages
control console and an EduTrainer station using our universal SysLink tion of station, trolley, control con- MPS Start-Up Basic SP1:
Universal, size 1 connector sole and EduTrainer Universal For MPS stations, without Robot,
Control console with membrane ... and youre ready to go! Adjustment of all electrical, pneu- Assembly, Hydraulics.
keyboard matic and mechanical components Order no. 539111
EduTrainer Universal On request, we can also commission Configuration of controllers and MPS Start-Up Robotics SP2:
systems for you particularly in the loading of programs For MPS stations Robot, Assem-
Alternatively, the stations can also case of larger systems. bly, Hydraulics.
be operated without the trolley and 2. Instruction in: Order no. 540705
can even be controlled with electrical Technical documentation and MPS Start-Up Networking SP3:
signal input units and the EduTrainer Mechatronics Assistant Profibus networking.
from the training packages. Program structures Order no. 540706
Lesson preparation using the
Mechatronics Assistant SP 1 539111
SP 2 540705
And if you wish ... SP 3 540706
318 www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS Stations
Mechatronics Assistant
Version 2
www.festo-didactic.com 319
Mechatronics and factory automation > MPS > MPS Stations
Combining stations
Distributing + +
Testing + + + +
Processing + + +
Handling, pneumatic/electrical + + +
Distributing/Conveyor + + + + +
Pick&Place +
Fluidic muscle press +
Robot +
Assembly/Assembly with punching* + +
Separating** + + + +
Storing + +
+
320 www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS Stations
Robot Assembly/Assem- Separating** Storing Sorting * The Punching station can be used
bly with punching* to upgrade the Robot station.
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Mechatronics and factory automation > MPS > MPS 200 Complete systems
MPS 202-Mechatronics
Small but complete
Distributing, Sorting
322 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS 200 Complete systems
www.festo-didactic.com 323
Mechatronics and factory automation > MPS > MPS 200 Complete systems
Simple communication Alternatively enhanced I/O Controlling, simulating and Then theres FluidSIM
A station can only pass on a work- communication programming with EasyPort Simply start FluidSIM and the inte-
piece to the next station if it is ready The stations can also be networked No matter which control package grated Soft Logo! takes over control
to process it. In the MPS, this via I/Os. We have routed the neces- you choose the scope of delivery of a station or the entire system. Get-
OK signal is provided via optical sary input and output signals to 4 mm always includes EasyPort, the univer- ting started with programming has
sensors. This makes it very easy to safety sockets to facilitate this com- sal interface for getting started with never been so easy.
combine stations. munication. The corresponding exer- blended learning.
cises and worksheets can be found in
the Mechatronics Assistant.
324 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS 200 Complete systems
Complete MPS 202 system with Simatic S7-300 control package 541161 Mechatronics Assistant
Complete MPS 202 system with Festo CPX-CEC control package 541162 Professional Training
Complete MPS 202 system with Allen Bradley ML 1500 control package 541163 Successful training with MPS
Complete MPS 202 system with Mitsubishi MELSEC control package 541164 With more than 2,000 pages of les-
son material on the two stations,
PLC control packages include: the system can be used in lessons
SIMATIC S7-300 straight from the box. Also provided
2x EduTrainer Universal with SIMATIC S7-313C-2DP, 1x programming cable, are exercises on modules, stations
1x programming software STEP 7 Professional for Training and all related topics such as circuit
Festo CPX-CEC diagram creation, PLC programming
2x EduTrainer Universal with CPX-CEC, 1x programming cable, and a full set of documentation for
1x programming software CoDeSys the trainer.
Allen Bradley ML 1500
2x EduTrainer Universal with Micro Logix 1500, 1x programming cable, All the exercises can be modified,
1x programming software RS-Logix 500 Starter extended and archived, making the
Mitsubishi MELSEC Mechatronics Assistant the tool for
2x EduTrainer Universal with FX1N, 1x programming cable, 1x programming professional training methods.
software GX IEC Developer FX
Getting started with MPS 202
The MPS 202-Mechatronics system contains everything you need for training: a multi-media experience
Stations The Discover MPS 200 web-based
Distributing, Sorting training program takes your trainees
Accessories on a voyage of discovery in their
2x trolley, 2x power supply unit, 2x control console, 1x workpiece set, 1x SimuBox own home, in the laboratory or in any
Control technology other location that suits them.
1x PLC control package, 1x EasyPort
Software
1x FluidSIM P, 1x Mechatronics Assistant, 1x Discover MPS 200 web-based
training program, 1x LOGO! Training web-based training program
www.festo-didactic.com 325
Mechatronics and factory automation > MPS > MPS 200 Complete systems
Innovative valve technology: Topic: Profibus DP Visualisation Professional tool: SIMATIC WinCC
AS-interface CP valve terminal The Sorting station features a Profi- A complete visualisation applica- The professional control and moni-
The Distributing station with AS- bus DP valve terminal. All the sen- tion for the Distributing, Testing and toring system for planning and real-
interface uses a wide range of AS- sors are connected to the input mod- Sorting stations as well as guided ising visualisation. This renders the
interface slaves. A typical example ule of the valve terminal via plug exercises on autonomous creation exchange of data with the SIMATIC
of an AS-interface component is the connectors. of visualisation applications can be controllers of the MPS stations par-
optical sensor with integrated AS- used in lessons without any advance ticularly effective.
interface. preparation.
326 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS 200 Complete systems
www.festo-didactic.com 327
Mechatronics and factory automation > MPS > MPS 200 Complete systems
Complete Exploit the full flexibility of MPS Successful realisation of project WBT support
From mechanics, pneumatics, PLC The combination of multiple MPS ideas The web-based training programs
technology, handling technology, stations offers training aims for The MPS 210 system contains all contained in the MPS 210 system
electrical engineering, electronics many levels of experience and many the components needed to realise a will help trainers prepare their stu-
to robotics and hydraulics, each sta- different fields. The project kits of wide range of projects giving your dents for project work. They deal
tion facilitates interesting exercises the MPS 210 system facilitate the students a free hand in creativity! with topics such as project planning,
on automation and mechatronics. realisation of a wide range of differ- information acquisition or getting
The MPS 210 system is particularly ent systems. Conveyor belts, inte- started with the MPS 210 system.
suited to the areas of handling, PLC grated between the MPS stations,
and robot technology due to its close facilitate a multitude of solutions for
industrial orientation. material flow.
328 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS 200 Complete systems
Complete MPS 210 system with SIMATIC S7-300 control package 541172 Simulating stations
Complete MPS 210 system with Festo CPX-CEC control package 541173 CIROS offers optimum preparation
Complete MPS 210 system with Allen Bradley ML 1500 control package 541174 for a hands-on lesson. All the sta-
Complete MPS 210 system with Mitsubishi MELSEC control package 541175 tions can be tested and programmed
in simulation. Bugs can even be built
PLC control packages include: into the model to permit an opti-
SIMATIC S7-300 mum, practical starting point for les-
7x EduTrainer Universal with SIMATIC S7-313C-2DP, 7x programming cable, sons.
1x programming software STEP 7 Trainer Package
Festo CPX-CEC CIROS facilitates full or partial in-
7x EduTrainer Universal with CPX-CEC, 7x programming cable, 7x Codesys struction in the use of robot stations
Allen Bradley ML 1500 through simulation. The simulation
7x EduTrainer Universal with Micro Logix 1500, 7x programming cable, also offers robot cells featuring oth-
1x programming software RS-Logix 500 Starter er robots such as Kuka and ABB for
Mitsubishi MELSEC comprehensive robot training.
7x EduTrainer Universal with FX1N, 7x programming cable,
2x programming software GX IEC Developer FX Trainer Package
Also order: Hydraulic power unit
The MPS 210-Mechatronics system contains everything you need for training:
Stations: Distributing, Testing, Processing, Handling, Buffer, Robot with Assembly,
Punching, Sorting
Project kits: 5x Distributing, 5x Conveyor
Accessories: 9x trolley, 8x control console, 5x SimuBox, 9x power supply unit, 5x workpiece set
Control technology: 1x PLC control package, 1x EMERGENCY-STOP board, 4x EMERGENCY-
STOP control console, 5x EasyPort
Software: CIROS Education licence for 12 users, FluidSIM P licence for 6 users,
6x Mechatronics Assistant, 1x Discover MPS 200 web-based training program, 1x LOGO!
Training web-based training program, 1x Project Management web-based training program
www.festo-didactic.com 329
Mechatronics and factory automation > MPS > MPS 500-FMS Flexible production
MPS 500-FMS
Flexible production compatible, modular and versatile
330 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS 500-FMS Flexible production
MPS 516-FMS
The complete package for demanding training scenarios
The system The system comprises 9 stations: The training aims Construction of pneumatic and
The multitude of stations and the electropneumatic circuits
MPS 516-FMS system is a complete Incoming goods technologies contained in them per- Learning about various sensors
package comprising hardware and Distributing and Testing station mit an investigation of almost all rel- and actuators
software that can be used straight Processing evant areas of control and automa- Application and programming
from the box. Handling and Processing station tion technology. of PLCs
Assembly Application of various handling
Robot assembly station devices and grippers
Warehouse Application of vacuum technology
Automatic warehouse station Application of various electrical
Outgoing goods drives (DC, AC)
Handling and Sorting station Application of frequency converters
Transport Construction of a positioning con-
Transport system station trol with incremental shaft encoder
Networking of sensors and actua-
The system can be flexibly expanded tors via AS-interface
using the optional packages. Application of industrial robots
for assembly tasks
Programming and simulation
of robots
Set-up and mode of operation
of transport systems
Mode of operation and purpose
of pallet identification
332 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > MPS 500-FMS Flexible production
PLC
I/O
PLC PLC Robot
PLC
MPS 505-FMS
MPS 512-FMS
Get started right away with a complete and customised package
Close to reality
336 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MPS > Extensions and accessories
Data recording
MES Operations management level
Planning
SCADA (Process) management level
www.festo-didactic.com 337
Mechatronics and factory automation > MPS > Extensions and accessories > Control/Networking
Other accessories:
Digital I/O module SM323 8I/8O 184550
Digital I/O module SM323 16I/16O 529142
Front-panel connector, Screwed contacts, 20-pin 184554
Front-panel connector, Screwed contacts, 40-pin 660560
Analogue I/O module S7-SM334-4E/2A 184804
AS-interface master upgrade S7-300 CP 343-2 AS-i Master 533028
Trainer Package, Internet link S7-300, CP343-1 Advanced 533027
Analogue cable, crossover, 2 m 533039
338 www.festo-didactic.com
Mechatronics and factory automation > MPS > Extensions and accessories > Control/Networking
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Mechatronics and factory automation > MPS > Extensions and accessories > Control/Networking
340 www.festo-didactic.com
Mechatronics and factory automation > MPS > Extensions and accessories > Control/Networking
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Mechatronics and factory automation > MPS > Extensions and accessories > Safety engineering
Safety engineering
MPS module
Safety engineering: WBT Page 26 safety engineering holder system
Order no. 549849
Safety relay from Pilz
Order no. 573283
19 emergency stop module (9 HP)
Order no. 573860
342 www.festo-didactic.com
Mechatronics and factory automation > MPS > Extensions and accessories > Safety engineering
19 emergency stop module (9 HP) Safety relay from Pilz 19 emergency stop panel Emergency stop board
The 19 emergency stop module (9 The safety switching device fulfils The emergency stop panel allows The flexible safety concept for the
modular spacing units) makes it pos- the requirements of EN 60947-5-1, integration of the emergency stop MPS provides an easy method of
sible to expand the MPS control EN 60204-1 and VDE 0113-1, and pushbutton into the control panel. switching off components whether
panel to include an emergency-stop can be used in applications with: The pushbutton is connected to a the entire system or parts thereof.
mushroom actuator and a key-oper- Emergency stop pushbuttons EduTrainer or an emergency stop The central emergency stop board
ated reset pushbutton. The module Safety switches board via a 2.5 m cable with 2-pin is part of the safety concept in the
can be connected to a safety relay, Light barriers screw-terminal plug. Modular Production System and al-
an emergency stop PCB or a failsafe Forced relay outputs: lows you to integrate up to ten MPS
PLC with a 2.5 metre long connect- 3 safety contacts (S), undelayed The emergency off panel can be in- stations into a safety circuit. When
ing cable. 4 mm plugs are required 1 auxiliary contact (), undelayed tegrated into the control panel order combined with emergency stop
for direct connection to the emer- 1 semiconductor output no. 195764 . A blank panel order no. pushbuttons and/or position switch-
gency stop jumper of an EduTrainer 1 contact expansion block, connect- 534630 is required for installation in- es, it provides a high level of safety.
Universal. able, operating modes can be adjust- to the control panel. The blank panel The central emergency stop board
ed via rotary switch. is not included. can be mounted in the trolley of a
Blank panels are not included in the LED display for: Order no. 534631 station along with a EduTrainer Uni-
scope of delivery. Supply voltage versal.
Order no. 573860 Input status channel 1 19 blank panel (16 HP) for the
Input status channel 2 control panel A 4-pin cable (order no. 535245) is
19 request module (3 HP) Switching status of safety contacts Order no. 534630 required for each station for connec-
The 19 request module (3 modular Starting circuit tion. This cable is not included in the
spacing units) makes it possible to Error Light tower module scope of delivery. The connected sta-
expand the MPS control panel to in- Plug-in terminals. Connection mate- The LED light tower with 3 signal tions can be switched off via max.
clude a key-operated request push- rial included. lights (red, yellow, green) shows dif- 6 emergency stop switches. These
button and a reset pushbutton. The Order no. 573283 ferent statuses of a system and is emergency stop switches are not in-
module can be connected to a safety suitable for all MPS stations. With cluded in the scope of delivery.
relay with a 2.5 metre long connect- Safety relay from Sick protection class IP 65. It is secured Inputs (emergency stop switch)
ing cable. The safety switching device can be to the slotted assembly board with 16
used in applications with: the materials supplied. Outputs (stations) 1 10
Blank panels are not included in the Emergency stop switches Order no. 195769
scope of delivery. Safety switches Delivery includes a base and a 2
Order no. 573861 Safety switches with mechanical meter connecting cable with open Also order:
locking ends for connecting to the I/O termi- Connecting cable, 4-pin, for connect-
Cross circuit recognition for dual- nal of the MPS station. ing an MPS station (EduTrainer
channel control. Outputs: 2 N/O Order no. 549843 Universal) to the emergency stop
contacts, 1 response delayed N/O board.
contact, adjustable from 0.15 3 s Order no. 535245
or 1.5 30 s.
3 LEDs: supply voltage, C1/C2
relay (undelayed) and C3/C4 relay
(delayed)
Manual reset
Automatic reset
Contact expansion for more
outputs
Connection material included.
Order no. 573282
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Mechatronics and factory automation > MPS > Extensions and accessories > Modules
The Conveyor module is intended Technical data The Stacking magazine module sep- Technical data
for mounting on a profile plate, pro- Power supply: 24 V DC arates workpieces or end caps. A Operating pressure:
file foot or slotted mounting frame Maximum workpiece width: 40 mm double-acting cylinder pushes the 600 kPa (6 bar)
with freely positionable DC motor. It Length: 300, 350 or 700 mm workpiece at the bottom out of the Power supply: 24 V DC
is suitable for transporting and sep- Conveyor height above profile: gravity-feed magazine. The cylin- 3 digital sensors
arating workpieces with a diameter approx. 117 mm der position is detected electrically 1 digital actuator
of 40 mm (e.g. Cylinder bodies or 3 digital sensors by inductive three-wire sensors. The Length with workpiece holder:
Cylinder for assembly workpiece 3 digital actuators speed with which the cylinder ex- 310 mm
sets). The module is supplied com- tends and retracts can be infinitely Length without workpiece holder:
pletely assembled. Scope of delivery adjusted via one-way flow control 240 mm
Conveyor module including: valves. Through-beam sensors or
Training content DC motor: 24 V DC/1.5 A with diffuse sensors can be attached to Scope of delivery
Belt control motor controller right/left the magazine. The magazine offers Plastic injection-moulded cylinder
Sensor technology 2 diffuse sensors mounting options for installation on body and ejector
Reading circuit diagrams Through-beam sensor a profile, profile plate or at conveyor Magazine tube for end caps and
Buffering and separating Mini I/O terminal height via an optional adapter. It is cylinder bodies with diameter/
Mounting accessories for possible to eject products from three edge length = 40 mm
profile plate magazines at a common position. Mini I/O terminal
Feed separator/stopper, electric The module is supplied completely 5/2-way single solenoid valve
assembled. Double-acting cylinder
2 magnetic limit switches
Training content Through-beam sensor
Basic principles of pneumatics Mounting accessories for p rofile
Sensor technology: magnetic limit plate
switches Workpiece holder
Sensor technology: opto-electrical (only with order no. 8032171)
sensors
Connecting tubing and wiring
Reading circuit diagrams
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Mechatronics and factory automation > MPS > Extensions and accessories > Modules
The Pick&Place module is a uni- Technical data The turning module is used Technical data
versal, 2-axis handling device for Operating pressure: whenever a workpiece is to be 6 x sensor, digital (PNP)
Pick&Place tasks. The position of 600 kPa (6 bar) tipped, turned or emptied. 4 x output for 3 actuators
the end-position switches, as well as Power supply: 24 V DC 1 x supply port (6 bar)
mounting position and height, can be 4 digital sensors Limit switches are used to sense all
adjusted on this module. The m odule 4 digital actuators movements. End-position cushion- Scope of delivery
is supplied complete with vacuum Stroke length, X-axis: 80 mm ing ensures that the end position is Multi-pin plug (8 channels)
generator, pressure switch, vacuum Stroke length, Z-axis: 50 mm approached gently. The module is Valve terminal with 2 x 5/2-way
filter and suction gripper, valve ter- P&P unit, height-adjustable equipped with a multi-pin connec- single solenoid valves and 1 x 5/2-
minal, pressure limiter and electrical Pressure limitation along the Z-axis tor for the sensors and a valve termi- way double pilot valve
interface. In another version, a paral- nal CPV-SC. 2 double-acting cylinders with
lel gripper is used instead of vacuum Scope of delivery guide slot for swivel motion
technology. Mini I/O terminal Training content Shock absorber
Valve terminal with 2 x 5/2-way Basic principles of pneumatics 6 magnetic limit switches
Training content single solenoid valves and 1 x 5/2- Sensor technology: magnetic limit Mounting accessories for profile
Basic principles of pneumatics way double solenoid valve switches plate
Sensor technology: magnetic limit 2 double-acting cylinders with Connecting tubing and wiring Gripper jaws
switches guide Reading circuit diagrams
Connecting tubing and wiring 3 magnetic limit switches Getting to know handling systems
Reading circuit diagrams Mounting accessories for p rofile Gripper technology/stroke/swivel-
Getting to know handling systems plate ling/gripping
Vacuum technology/gripper Vacuum switches, venturi nozzle,
technology soft and hard suction cups (only
with order no. 8031659)
Parallel gripper (only with order no.
8031660)
Recommended accessories:
MPS slotted mounting plate 8038504
PA workpiece set 554301
15-pin Sub-D HD cables: connector connector, 2.0 m 8033584
15-pin Sub-D HD cables: connector open, 2.0 m 8033586
C interface 8025738 Order no. 549855
www.festo-didactic.com 345
Mechatronics and factory automation > MPS > Extensions and accessories > Accessories
Accessories
1 1
MPS trolley, 700 x 350 MPS height adjustment 1 MPS A4 mounting frame MPS door
Compact and mobile thanks to the Pure ergonomics. Students can ad- The A4 mounting frame expands the The safety door for the MPS trolley
trolley. The station is easy to mount just the height to a level that suits MPS station to provide space for an 700 x 350 is attached to the trolley
on the trolley. Appropriate through- them when working with MPS sta- EduTrainer in A4 format above the from the outside. A lock prevents un-
holes in the side and rear panels en- tions. Simply raise the mounted pro- profile plate. Because the EduTrain- authorised opening of the door.
able orderly routing of cables. The file plate, which is infinitely adjusta- er is mounted on the profile plate,
symmetrical design of the trolley ble, upwards. The integrated Bowden it is always at eye level. There is thus Technical data
means that there are mounting op- cable is used for infinitely adjustable space for the PLC in the trolley and Dimensions when fully closed
tions on both sides for the control lowering. The MPS trolley 700 x 350 for the touch panel in the A4 mount- (H x W): 645 x 334 mm
panel, the intermediate shelf and (order no. 8033248) can be retrofit- ing frame, for example. Dimensions for trolley with c ontrol
for drawers. A lifting column can be ted with this height adjustment. panel
integrated in the centre of the trol- Technical data (H x W): 500 x 334 mm
ley to facilitate ergonomic work on Technical data Dimensions (H x W outside x D): Can be hinged on right or left
the profile plate. There is space for Minimum load: 7 kg 626 x 342 x 84 mm
the assembly board for the electri- Height in retracted state: 665 mm Scope of delivery
cal connections and the PLC rack on Lift height: 400 mm Scope of delivery Plexiglass door
both sides of the trolley. The profiles Holder for profiles 2 hinges
for DIN A4 mounting allow additional Scope of delivery 2 x A4 mounting profiles Handle
EduTrainer units to be used on the Column with adapter plates and Mounting accessories for profile Lock with key
trolley. An optional attachable door Bowden cable and profile plate Mounting accessories
protects the equipment inside. Mounting accessories for trolley Order no. 8033592 1 645 x 334 mm 8033596
and profile plate 2 500 x 334 mm 8033595
Technical data Order no. 8033591
Dimensions (H = including castors to 2 MPS A4 mounting profile
top edge of trolley x W x D): The MPS A4 mounting profile ex-
750 x 350 x 700 mm pands the MPS trolley 700 x 350 to
include a space in A4 format. The PLC
Scope of delivery or assembly board can therefore be
Trolley including castors hung in the A4 mounting frame.
Intermediate shelf Order no. 8033594
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Mechatronics and factory automation > MPS > Extensions and accessories > Accessories
MPS drawer set MPS A4 assembly board MPS slotted mounting plate Cable holder with hook-and-loop
Order on the table. The drawer set The assembly board is used to For mounting the MPS modules in fastener (pack of 10)
expands the MPS trolley to provide mount the various terminals or other order to learn about this workplace
additional storage space. The draw- components that can be mounted on before it is integrated into an MPS Reliable and stable fastener for
ers can be stacked on top of one an- the H-rail. There are two levels with station. The modules can also be guiding cables and tubing in
other or divided between both s ides a height of approx. 95 mm available. stored safely on the plate. electrical and pneumatic installa-
of the trolley. An intermediate shelf The board can be installed in any A4 tions of plants.
covers the drawer from above. mounting frame in the MPS trolley Technical data
or in the lab table. The board can al- Dimensions (H x W): Technical data
Technical data so be hung in the trolley or attached 297 x 310 mm Overall length: 122.5 mm
Interior dimensions per drawer to the profile plate or the interme- Band width: 20 mm
(H x W x D): 120 x 274 x 300 mm diate shelf in the MPS trolley. The Scope of delivery Contact width: 30 mm
board is fully assembled. Slotted plate Contact length: 34 mm
Scope of delivery 4 plastic feet
2 drawers Technical data Order no. 8038504 Scope of delivery
4 ball bearings Dimensions (H x W x D): 10 cable holders
Intermediate shelf 279 x 314 x 40 mm 10 M4 x 15 screws
Mounting accessories 10 T-head nuts for profile plate slot
Order no. 8033593 Scope of delivery Order no. 8034300
Assembly plate
2 H-rails, 240 mm long
Cable ducts
Order no. 8035612
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Mechatronics and factory automation > MPS > Extensions and accessories > Accessories
Accessories
Mini I/O terminal C interface Digital I/O terminal (SysLink) Analogue I/O terminal
The mini I/O terminal is the central Simple Plug and Learn intelligent The I/O terminal is the central unit of Analogue signals are routed to a
unit of the MPS modules. It is used connection technology. The design of the MPS SysLink concept. It is used special analogue terminal with a
to wire four digital inputs, four digi- the system connection enables two to wire eight digital inputs and eight 15-pin Sub-D socket. It is used to
tal outputs, two analogue inputs and modules to be easily connected to a digital outputs which are connected wire four analogue inputs and 2 ana-
one analogue output which are con- PLC via SysLink. If the module is to to a socket. Contact is established logue outputs which are connected
nected to a socket. Contact is estab- be equipped with analogue signals, via spring-loaded terminals. LEDs are to a socket. Contact is established
lished via spring-loaded terminals. these can be picked off via the 15- fitted on the input and output termi- via spring-loaded terminals. LEDs are
LEDs are fitted on the input and out- pin Sub-D socket. nals which make it easy to monitor included on the input and output ter-
put terminals which make it easy to the switching status and enable sys- minals which make it easy to moni-
monitor the switching status and Technical data tematic troubleshooting. The termi- tor the status and enable systematic
enable systematic troubleshooting. 24-pin IEEE socket (SysLink) nal can be mounted on an H-rail. troubleshooting. The terminal can be
The terminal can be mounted on an 15-pin Sub-D socket mounted on an H-rail.
H-rail. 2 x 15-pin Sub-D HD sockets Technical data
Status LEDs 24 V/0 V terminals Technical data
The terminal is available in two Dimensions (W x D): 68 x 77 mm Inputs: 8 24 V/0 V terminals
variants: Outputs: 8 Current inputs: 4
15-pin Sub-D HD socket, straight Scope of delivery Spring-loaded terminal: Current outputs: 2
15-pin Sub-D socket, Terminal with H-rail mounting 0.2 1.5 mm2 Voltage inputs: 4
90 to the PCB Order no. 8025738 24-pin IEEE socket (SysLink) Voltage outputs: 2
Status LEDs Spring-loaded terminal:
Technical data Dimensions (W x D): 68 x 77 mm 0.2 1.5 mm2
24 V/0 V terminals 15-pin Sub-D socket
Inputs: 4 Scope of delivery Status LEDs
Digital outputs: 4 Terminal with H-rail mounting Dimensions (W x D): 68 x 77 mm
Analogue inputs: 2 Order no. 8025736
Analogue output: 1 Scope of delivery
Spring-loaded terminal: Terminal with H-rail mounting
0.2 0.5 mm2 Order no. 8025737
15-pin Sub-D HD socket
Status LEDs
Dimensions (W x D): 45 x 77 mm
Scope of delivery
Terminal with H-rail mounting
1 Straight 8025740
2 90 to the PCB 8025739
348 www.festo-didactic.com
Mechatronics and factory automation > MPS > Extensions and accessories > Accessories
1/2
3
2
IO-Link DA interface Fieldbus node CTEU 1 15-pin Sub-D HD cables: Adapter for
The IO-Link DA interface is the uni- Well connected with the fieldbus Stacking magazine module
versal interface from modules to node CTEU for valve terminals and Connector connector Adapter for mounting the magazine
different communication/bus sys- the IO-Link DA Interface. The field- For the connection of MPS modules at MPS conveyor height. Stainless
tems. An MPS module is connect- bus node supports fieldbus-capable to the C interface via the mini I/O ter- steel sheet bending parts including
ed via each of the two 15-pin Sub-D modules. The bus node module is minal. The I/O data cable is used to mounting screws.
HD sockets. The M12 I-Port connec- therefore a low-cost means of ex- connect 24 V/0 V, four digital inputs Order no. 8032173
tion provides communication via IO- ploring the extensive world of field- and outputs as well as two analogue
Link. Bus coupling modules (CTEU) bus protocols, including CANopen, inputs and one analogue output in
expand the I-Port interface to in- PROFIBUS and DeviceNet. This com- parallel.
clude various bus systems. The fol- munication interface is based on the
lowing modules are currently avail- Festo I-Port as a universal M12 Technical data
able: CANopen, DeviceNet, CC-Link, connection. It can be equipped with Wires: 16 x 0.25 mm2
PROFIBUS, EtherCAT. LEDs display the new bus modules CTEU or config- 15-pin Sub-D HD plug connector
the status of the interface. The inter- ured with IO-Link. 0.5 m 8033582
face can be mounted in a 19 frame, 1.0 m 8033583
bolted or on an H-rail. Bus node: 2.0 m 8033584
1 CANopen* 8039079
Technical data 2 DeviceNet* 8039078
M12 I-Port IO-Link interface with 3 CC-Link 1544198 2 15-pin Sub-D HD cables:
24 V/0 V 4 PROFIBUS DP 570040
2 x 15-pin Sub-D HD sockets (each 5 EtherCAT 572556 Connector open
4DI/4DO; 2AI/1AO, 24 V/0 V) * Including connecting cable For the connection of MPS modules
2 LEDs to the digital or analogue I/O termi-
Dimensions (H x W x D): nal via the mini I/O terminal. The I/O
approx. 128 mm x 18 HP x 28 mm data cable is used to connect 24 V/0
V, four digital inputs and outputs as
Scope of delivery well as two analogue inputs and one
Interface with cover, A-coded con- analogue output.
necting cable and H-rail mounting
Order no. 8038559 Technical data
Wires: 16 x 0.25 mm2
15-pin Sub-D HD plug connector
2.0 m 8033586
www.festo-didactic.com 349
Mechatronics and factory automation > MPS > Extensions and accessories > Accessories
Accessories
Workpiece insert Thermometer Workpiece insert Hygrometer Workpiece insert Clock 1 Workpiece set Cylinder end
Thermometer insert for mounting in Hygrometer insert for mounting in Quartz clock insert for mounting in caps
housing. housing. housing. Parts set consisting of 50 end caps
External diameter: 40 mm External diameter: 40 mm External diameter: 40 mm for cylinder assembly. The end caps
Mounting diameter: 30 mm Mounting diameter: 30 mm Mounting diameter: 30 mm do not yet have a hole for the cylin-
Order no. 534622 Order no. 534623 Order no. 534621 der piston rod. This hole is punched
by the hydraulic press station. The
hydraulic press station can, however,
also be operated with end caps that
already have a hole.
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Mechatronics and factory automation > MPS > Extensions and accessories > Accessories
1 1
2 2
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Mechatronics and factory automation > MPS > Extensions and accessories > Accessories
Accessories
1 1
2
2
Operating and observing MPS control console for SysLink 1 19 control panel 1 19 mounting frame
The MPS control console allows The control panel is connected to a 19 frame for mounting of control
Knowing whats going on and simpler operation of the MPS sta- controller via SysLink. The control panels. The frame can be mounted
responding accordingly. Thats the tion. SysLink or AS-interface vari- panel allows up to 16 operating in- on the MPS trolley.
simple idea on which the technology ous interfaces ensure versatility of puts and 16 operating outputs to be Width: 310 mm
for the automation of whole produc- use. Fully assembled with operating connected. The signals from push- Height: 132 mm
tion processes has been based. panel, communication panels, spare buttons, switches, signal lamps, free Order no. 526206
panel and mounting frame with inputs and free outputs are available
Operating and observing means SysLink connector. at additional terminals.
mastering the process. It means 2 19 spare panel (32 HP)
keeping machines and systems run- Membrane keyboard: Start push- Pushbutton (switch): For the integration of additional
ning at their optimal levels. And it button with LED, Stop pushbutton, Start (normally open) control components.
means high availability and produc- Reset pushbutton with LED, 2 flex- Stop (normally closed) Order no. 195765
tivity. ibly assignable control lamps (see Reset (normally open)
also Order no. 195766). 4 mm safe- Auto/Man (normally open)
Visualisation in the Net ty sockets with LED status display
Visualise and operate your MPS for simple I/O connection (see al- LED displays:
stations and systems using the latest so Order no. 195767). Syslink and Start LED
visualisation software from the mar- Sub-D sockets for connection to PLC Reset LED
ket leaders. Learn the application of of choice are available on the rear Indicator lamp Q1
visualisation software, connection to panel. Indicator lamp Q2
the production process, the creation Order no. 195766
of your own process images and MPS control console for
even connection to the Internet. AS-interface
Fully assembled with AS-interface 2 19 communication panels
Expandable control console, communication pan- If the control console is used for
If additional control or display els, spare panel and mounting frame several combined stations, commu-
elements are required for custom- with AS-interface connector. nication panels allow simple and
ised design of the information flow, SysLink 195764 transparent exchange of additional
ready-to-use terminal strips on the AS-Interface 535814 signals and information between the
rear of the control console allow SysLink, 700 mm 8039325 stations. 4 inputs and 4 outputs are
quick and easy expansion. available at 4 mm safety sockets.
Order no. 195767
Touch panels
Pages 226 227
352 www.festo-didactic.com
Mechatronics and factory automation > MPS > Extensions and accessories > Accessories
1 1
2 2
1 Aluminium profile plate 350 x 700 1 Tabletop power supply unit Robot interface box Tool set
The anodised aluminium profile Input voltage: 85 265 V AC Supplement to Robot station The tool set is an aid to easy working
plates are used for mounting all (47 63 Hz) on stations. A practical mini-systain-
components of the MPS stations. Output voltage: 24 V DC, The Robot interface box allows the er includes:
Both sides are slotted, so if neces- short-circuit-proof robot controller to undertake addi- 200 mm steel rule
sary parts can be mounted on both Output current: max. 4.5 A tional PLC functions. Open-jawed spanners size 7, 8,
sides. The slots are compatible with Dimensions: 75 x 155 x 235 mm 9, 10
the ITEM profile system. The board is Without power cable Up to 16 robot controller I/Os can be Adjustable spanner
supplied with caps for the sides. Fits Order no. 162416 distributed to 4 SysLink sockets with Side cutter
on MPS trolley, 700 x 350. With IEC power cable, 1.3 m, with: the Robot interface box. The Robot Insulation-stripping pliers
Height: 32 mm Connector as per CEE 7/VII for DE, FR, interface box is connected to the ro- Wire end sleeve pliers
Grid spacing (from slot to slot): NO, SE, FI, PT, ES, AT, NL, BE, GR, TR, IT, bot controllers I/O card via a 50-pin Screwdriver set, hex, 1.5 6
50 mm DK, IR, ID Centronics connector. On the front Screwdriver, hex, 0.9; 1.3
Width: 350 mm Order no. 162417 panel are LEDs to display the status Screwdriver, cross-head, PZ02
Length: 700 mm Connector as per NEMA 5-15 for US, CA, of the robot I/Os. On the rear panel short
Order no. 162386 Central America, BR, CO, EC, KR, TW, TH, are 4 SysLink sockets for connection Screwdriver, flat, 2.5 x 75; 4.0 x
PH, JP to peripherals. 100
The profile plate 350/700 has a hole Order no. 162418 Order no. 534364 Screwdriver, flat, 1.2 1.6
with a diameter of approx. 5 cm for Connector as per BS 1363 for GB, IE, MY, Tubing cutter
the I/O cable that connects the Edu- SG, UA, HK, AE Fibre-optic cable cutter
Trainer Universal to the station (not Order no. 162419 Workpiece, red, black, silver
shown). Connector as per AS 3112 for AU, NZ, 100 x cable binders 2.5 x 100
Order no. 170395 CN, AR 100 x wire end sleeves 0.25
Order no. 162380 100 x wire end sleeves 0.75
Connector as per SEV 1011 for CH Order no. 539767
2 Rubber feet Order no. 162381
For non-slip, protective mounting Connector as per SANS 164-1 for ZA, IN,
of profile plates on tabletops of any PT, SG, HK, (GB), (AE)
type. Set (4 pieces). Order no. 162382
Natural rubber, colour does not rub
off upon contact
Abrasion resistant quality 2 Profile plate connector
Colour: grey, similar to RAL 7001 For connecting two profile plates
Rubber foot with M6x8 plus M6 nut (e.g. when combining two MPS sta-
Set consists of 4 pieces tions to build a system).
Order no. 158343 Length: 45 mm
Mounting method: Bolt with rotat-
ing head and M6 hammer-head nut
Order no. 162228
www.festo-didactic.com 353
Mechatronics and factory automation > ProLog Factory
ProLog Factory
Logistics Communication Mechatronics Robotics
354 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > ProLog Factory
www.festo-didactic.com 355
Mechatronics and factory automation > ProLog Factory
Drive technology and Handling and vacuum technology Sensor technology and navigation RFID technology
closed-loop control At numerous points in the system, In the ProLog Factory, numerous sen- Totally unknown a few years ago, but
The ProLog Factory features a variety workpieces have to be gripped, sors ensure safety, precision and now an issue for more than just au-
of modern drive technology. High- transported and positioned, often quality in automation technology. tomation technology, the RFID chip
end drives from Festo, such as the using vacuum technology. As in any Optical, inductive and capacitive sen- is the modern rating plate for con-
servo motor MTR-DCI, the mini slide modern system with handling tech- sors, colour, laser and pressure sen- sumer goods and packaging and has
with integrated encoder, a range of nology, the ProLog Factory contains sors make the system into a complex become established as part of our
pneumatic linear axes and DC motors suction grippers, vacuum genera- learning system for potential sensor daily lives.
for the belts, provide a wealth of tors and sensors, valve terminals and specialists.
training material. proportional pressure regulators on The ProLog Factory uses RFID tech-
the one hand, and pneumatic mus- The Robotino is an autonomous nology to save order data and pro-
The Robotino is perfect for provid- cles, linear slides and rotary drives industrial truck and always needs to duction statuses on the pallet, thus
ing training in closed-loop control. on the other. know where it is. With its distance providing an up-to-the-minute topic
As a driverless transport system in sensors, the colour camera and the for training in automation technology.
the ProLog Factory, it is driven by a gyroscope sensor, it enables the top-
combination of three controlled in- ic of navigation to be included in the
dustrial motors with shaft encoder. training.
The production process After picking, the Robotino takes Training content WLAN communication
The material and information flow in on the pallets. It takes them to the The variety of stations and the tech- RFID technology
the ProLog Factory reflects the pro- goods-out area or to interim storage. nologies they contain can be used to Networking with Profibus DP
cesses in modern production, in- If it has time, it takes empty pallets cover almost all of the relevant top- Working with autonomous
cluding logistics and shipping. Raw back to the picking station. ics in control and automation tech- mobile robots
material is stored in buffers and nology. Programming a mobile robot
magazines, while end products are with GRAFCET
transported to an automated goods- Use of RFID technology Creation of functional modules
out warehouse. Vision system and camera in C++
inspection Control of drives
Production is based on the KANBAN Use of PLCs and programming Navigation
principle. Free stock locations are re- Use of different handling
stocked with unfinished parts imme- equipment and grippers
diately. Colour and laser sensors en- Use of different electric drives
sure that parts with quality defects Vacuum technology
are sorted out. Pneumatic linear and rotary drives
Use of fluidic muscles
The workpieces are assembled by Use of laser and colour sensors
the fluidic muscle press and pick & Use of pressure sensors
place MPS stations. In the storage Use of industrial robots
station, the finished parts wait to be Networking of automated systems
fed to the picking robot just in se- with Ethernet TCP-IP
quence and palletised for specific Visualisation of systems with
orders. WinCC
Use of simulation tools
www.festo-didactic.com 357
Mechatronics and factory automation > Robot Vision Cell
In this context, the Robot Vision Cell Priority 1: Safety Welding simulation Palletising and assembly
is an extremely innovative learning Robots operate quickly, powerfully Welding is a typical example of a Fast and precise assembly of part-
environment in contemporary robot- and dynamically. Safety cages are robot application that demands pre- finished or end products and remov-
ics training. It enables the potential therefore used to protect operating cision path control. In the Robot al or loading of pallets are standard
of current robot applications and the and maintenance personnel. Vision Cell, appropriate tools and tasks for most robotics applications.
trends in future applications to be suitably shaped parts enable path The workpieces from the modular
outlined in a clear and practical way. Safety must be the top priority and is welding tasks to be simulated. production system and the appropri-
an essential part of any training con- ate pallets are therefore included.
tent. Thus, it is only logical that we
have completely enclosed the Robot
Vision Cell and fitted it with safety
doors.
358 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > Robot Vision Cell
Configuration, programming
and simulation
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Mechatronics and factory automation > Robot Vision Cell
Function
The Robot Vision Cell provides the
optimum learning environment
for robotics and vision. The clearly
arranged pallets and storage areas
allow easy and efficient work with
the cell. Different exercises such
as palletising, assembly or welding
(simulated) can be carried out using
the cell.
Construction
The robot cell is completely mounted
on an aluminium profile plate. The
robot controller is neatly housed in
the frame. The station is equipped
with a main switch and additional
control panel. The safety concept for
the cell includes doors with a safety
switch and an emergency stop mush-
room actuator.
Robot options
The cell can be fitted with different
robot systems, such as the Mitsubi-
shi RV-2SDB or the KUKA KR5sixx.
Robot Vision Cell RV-2SDB On request Learning content for project work Recommended learning media
(with base frame, safety housing, camera system and Mitsubishi robot system RV-2SDB)
Mechanics:
Robot Vision Cell KR5sixx On request Mechanical construction of
(with base frame, safety housing, camera system and KUKA robot system KR5sixx) a station
Sensor technology:
Mode of operation and
applications of optical sensors
Vision:
Mode of operation and applica- CIROS Page 43
tions of industrial camera systems
Object detection
Position and orientation
Communication with master
controllers
Safety engineering:
Mode of operation and
applications of safety switches
Construction of safety circuits
WBT Machine Vision Page 25
Robotics:
Applications of industrial robots
Terminology in robot technology
Teaching robots in
different co-ordinate systems
Moving robots in
object co-ordinate system
www.festo-didactic.com 361
Mechatronics and factory automation > CNC technology
Market leading CNC technology EMCO CNC machines Perfect solutions for basic and
The machine manufacturer EMCO By the industry, for the industry advanced training
offers a unique training concept, EMCO provides intelligent solutions You can benefit from this know-how.
consisting of high quality machines, for CNC turning and milling cutting EMCO machines for basic and ad-
modular software and supporting for the industrial sector. EMCOs vanced technical training feature:
teachware. extensive product range includes Design and quality that meet the
everything from conventional turning current industry standards
EMCO is Austrias leading machine and cutting machines to CNC turning Long service life and consistently
manufacturer and has been the mar- centres through to fully automatic high precision of parts produced
ket leader in CNC training for some production cells. Range and design of functionality
years. All machines are tailored to corresponding to modern industrial
the specific requirements of a train- machines
ing situation: safety engineering
compliant with CE directives, variety
of controllers, space requirements
and price.
362 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > CNC technology
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Mechatronics and factory automation > CNC technology
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Mechatronics and factory automation > CNC technology
Concept 450
On the way to series production
Software
The principle of the interchangeable controller
Operation using soft keys as in an Using the controller keypad (acces- CAMConcept is an innovative soft-
original industrial controller sory with interchangeable key mod- ware for complete CAD/CAM and NC
2D graphical simulation with auto ules for the relevant controller types) training from design to production.
zoom function makes operation much simpler and All the core functions of CAD pro-
Modern user interface increases the educational value grams are available. Clear graphical
Wide range of operating options thanks to its similarity with the genu- CNC cycles allow rapid programming,
Various language versions ine controller. Includes USB connect- while 3D simulations and collision
ing cable. checks guarantee reliable program
Equipment monitoring.
In addition to the controller keypad,
Installation of interchangeable a PC with monitor is required. These CAMConcept turning/milling
controllers on concept machines are not supplied as standard. A cor-
and/or PC responding WinNC licence and a key Network capable CAD/CAM program-
Controller-specific keypad on module is required for each control- ming system for turning or milling.
concept machines and/or PC ler keypad. These are not supplied
Easy replacement of key-specific as standard. CAMConcept
module in just one minute On request
Controller keypad
Sinumerik 810D/840D turning/milling On request
On request Sinumerik key module
Sinumerik Operate turning/milling On request
On request Fanuc key module
Fanuc turning/milling On request
On request HEIDENHAIN key module
HEIDENHAIN milling On request
On request
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Mechatronics and factory automation > MicroFMS
MicroFMS
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Mechatronics and factory automation > MicroFMS
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Mechatronics and factory automation > MicroFMS
MicroFMS
Control and communication principles
Spectrum of workpieces
The illustrated turned and milled
parts can be manufactured for
example from unmachined parts
with a d
iameter of 30 or 40 mm.
Level 1: Level 2:
Robot CNC Automated buffer operation Flexible buffer operation
controller I/O cable, 50-pin controller via I/O communication with a SCADA system
between robot and CNC machine
XMR Robots, CNC and cell computers as
Robotics interface Central control of the automated well as an optional CAD/CAM labora-
Robot buffer operation is provided by the tory are all networked together, via
interface box robot controller. Buffer operation is Ethernet. The DNC commands are
Parts buffer started and stopped via the MPS transmitted from the cell comput-
XMB XMA
station control desk at the station robot. er to the CNC machine via whatever
DNC interface is available (RS232 or
Level 1 enables the automated pro- TCP/IP). Level 2 corresponds to the
cessing of a buffer of unmachined full functionality of flexible industrial
parts. If different work-pieces are manufacturing systems (FMS). Every
to be made, then the correspond- unmachined part put in the buffer is
SCADA
ing program must be manually pre- assigned to a specific process plan.
system
selected at the CNC machine. Com- This means that differing work-piec-
TCP/IP DNC munication between a robot and a es can be manufactured in the sys-
CNC machine, such as starting and tem. Using DNC, the appropriate
stopping the CNC machining, report- CNC programs for the workpiece are
ing completion, opening and closing loaded into the machine via the cell
the door, is controlled by the robot computer. Optionally, a CAD/CAM
DNC interface
Parts buffer Robot controller by setting and reading the laboratory can be networked with
station controller CNC I/O lines of the CNC machine robot- the system.
controller ics interface.
Robotics interface
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Mechatronics and factory automation > MicroFMS
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Mechatronics and factory automation > MicroFMS
TURN 105
Turning machine with automatic door
and robotics interface, mounted
on table with profile plate. PC with
selectable CNC controller interface
for turning machine, on bench.
RV-2SDB
6-axis industrial robot with pneu-
matic finger grippers mounted on
linear axis.
Linear axis with toothed belt drive Robot cell Controlling, programming,
Stroke length: typically 2000 mm, Automatic control and loading/un- simulating: the software solutions
dependent on layout loading of the CNC machine is under- for MicroFMS
Precise and firm guidance through taken by a 6-axis RV-2SDB industrial Simple CAD/CAM system
linear ball bearing robot that travels on a linear axis. for turning and milling
Drive motor: AC servo motor Unmachined parts are fed to the first 3D simulation for turning
Output: 0.2 kW production process via 2 conveyors. and milling
No-load speed: 3000 rpm This facilitates feeding of two dif- CIROS
Positioning: Incremental rotary ferent unmachined parts, for exam-
transducer ple aluminium and brass. The work-
pieces undergo turning and milling in
For further technical details, see MR6 sequence and are then placed on the
and TR6. third conveyor.
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Mechatronics and factory automation > MicroFMS
Customised solutions
MicroFMS
www.festo-didactic.com
under the heading Services
References
374 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > MicroFMS
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Mechatronics and factory automation > MPS Transfer Factory
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Mechatronics and factory automation > MPS Transfer Factory
Flexible layout
www.festo-didactic.com 377
Mechatronics and factory automation > MPS Transfer Factory
Intelligent grid
Systematic variety
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Mechatronics and factory automation > MPS Transfer Factory
Customised solutions
MPS Transfer Factory
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Mechatronics and factory automation > MPS Transfer Factory
iCIM the platform for research The exclusive use of open standards iCIMsoftware all of the tools Programming tools
and training for communication and databases as that you need for effective planning We offer practical programming tools
well as the modular structure of the and engineering for each iCIMsystem for program-
iCIM systems play an important role software provides numerous possi- ming and setting the parameters for
in illustrating complex topics such as bilities for realising your own ideas. MES PLCsand robots. Cost-effective multi-
production logistics and sequence Planning is one thing production is ple licences for classroom scenarios
planning in flexible manufacturing The interface between iCIM-ERP and another. The MESin iCIM brings plan- are available for almost all packages.
systems (FMS): iCIM-MES has been published. With ning and production together. Using
Material supply and disposal suitable programming skills you can the CIROS integration tool as a ba-
Planning algorithms for automated link the iCIM system into your exist- sis, we create and supply an open
production lines ing PPS or ERP system. and modular MES solution for your
and much more. system which you can modify if nec-
A world of possibilities awaits why essary. The wide range of standard
not find out more? interfaces means that virtually all
automation devices can be integrat-
Interdisciplinary with iCIM ed, which is an important considera-
Future technicians and engineers, tion for those system components
but also sales staff and manage- you already own.
ment, benefit from interdisciplinary
training on iCIMsystems. From the
fundamentals of mechatronics to
complex networked processes, the
relationships between individual pro-
cesses are illustrated in a clear and
comprehensible way.
382 www.festo-didactic.com
Mechatronics and factory automation > iCIM
ERP
CAD/CAM CAQ
MES
iCIM 3000
The complete training system with potential
iCIM 3000 system description Control technology and Training included Training aims:
Automatic warehouse, assembly communication With iCIM 3000 you are not just pur- Industrial communication and
station, testing station and CNC Each individual station has its own chasing an excellent training plat- networks
machines are combined into a flex- controller and can therefore also form you are also purchasing qual- Cell control and process planning
ible production system using a pal- be used on its own for training pur- ified training by our experts, the System and robot simulation
let transport system. Each station poses. In accordance with the lat- purpose of which is to equip you for PLC and fieldbus technology
removes its designated pallet from est technological trends, network- the continued use of the system. Positioning technology and servo
the conveyor, processes the mate- ing of the system is performed using The step-by-step training introduces drives
rials upon it and then replaces it Ethernet to ensure open interfaces the subsystems and their interfaces. Handling and robot technology
on the conveyor. The cell computer and extendability. Once you get to that stage, integrat- CNC programming and simulation
coordinates control of the pallets to ing them into a complete system is CAD/CAM and DNC
the workstations and their start in Flexible system design virtually childs play. Pneumatic and electropneumatic
accordance with the planned pro- The unique object-oriented approach components
cess. of the iCIM systems facilitates maxi-
mum flexibility when it comes to
designing systems. The stations are
positioned along the conveyor based
on the space available you decide
the configuration. We also optionally
supply transport systems in special
sizes or with sorting gates and alter-
native tracks.
384 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > iCIM
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Mechatronics and factory automation > iCIM
Customised solutions
iCIM engineering service
386 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Mechatronics and factory automation > iCIM
... to the integration of a wide range iCIM CNC, CMM and robotics
of technologies ... learning factory consisting of:
The iCIM production cells can be 1x pallet transport system 1 x 3 m
equipped with numerous robot sys- 1x automatic warehouse with
tems. Additions such as camera or 88 stock locations
storage systems and complete coor- 1x Concept MILL 105 and
dinate measuring machines for qual- Concept TURN 105 automated
ity control can be used without trou- CNC machines with RV-2SDB robot
ble. Festos automation specialists loading on a linear axis
are happy to assist you with your de- 1x robot assembly cell with
sired integration. RV-2SDB and vision system
1x CMM coordinate measuring
machine with RV-4FL robot
loading
1x CIROS cell control
1x programming and simulation
package
iFactory
Training factory for production planning and factory organisation
Realising dreams
The iFactory is the convertible train- Convertible and modular Variable production
ing factory everyone dreams of, The adaptability of the iFactory The iFactory training factory produc-
not just production planners. The makes modification simple and ena- es different table sets according to
iFactory has a systematic modular bles you to create completely new each individual customer order. RFID
construction, enabling you to try out production layouts in just a few technology in the workpiece holders
new ideas immediately realistically. moments. Simple and clear interfac- enables each stage of the production
es make for intuitive handling and process to be tracked.
operation the key to creative pro-
duction planning and engineering. Many different variants of the prod-
uct can be produced by varying the
material and the mounting position
used. This means you can use the
iFactory training factory to examine
and train the complexity of a mod-
ern production process right down
to batch 1.
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Mechatronics and factory automation > iFactory
Pathfinder
Intelligent network
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Mechatronics and factory automation > iFactory
The modules
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Mechatronics and factory automation > iFactory
The Institute for Industrial Manufac- If a company wants to ensure its The need to be able to continually
turing and Management or IFF (In- survival and its competitiveness, it is optimise factories and production
stitut fr Industrielle Fertigung und absolutely essential that production systems for the future is massive.
Fabrikbetrieb) and Festo Didactic planners and those responsible for However, the range of options cur-
have developed an innovative learn- factory organisation learn how they rently available for further training
ing environment for advanced Indus- can react to market turbulence with- which focuses on aIE and is practice-
trial Engineering (aIE). This forms out interfering with existing produc- oriented is no longer sufficient. That
the foundation of an excellent post- tion runs, states Professor Engel- is why Professor Westkmper initi-
academic, basic and further training bert Westkmper, head of the IFF at ated the innovative training factory.
programme for industrial engineers the University of Stuttgart and the It uses a unique and novel combi-
already working in the industry, i.e. Frauhofer Institute for Manufacturing nation of methods to convey knowl-
technical managers, planners and Technology and Automation (Institut edge: a physical model factory, a
designers of production processes. fr Produktionstechnik und Automa- digital learning island and theoreti-
tisierung, IPA). cal modules.
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Process automation and closed-loop control technology
392
MPS PA The Modular Production System
System description........................................................................................394
MPS EduKit PA Project kits...........................................................................396
MPS PA Compact Workstation......................................................................400
MPS PA Stations and MPS PA 200 Complete systems.................................404
Extensions and accessories...........................................................................416
393
Process automation and closed-loop control technology > MPS PA > System description
The great thing about it is that all Learning software: Energy efficiency:
systems are compatible and sup- Supporting every stage of learning Todays issues for tomorrows world
plement one another, and they are The ideal system for anyone focused Control engineering is not simply a
100% compatible with all other com- on processes and automation: How topic in a list of learning objectives in
ponents of the modular production does a filling system for lemonade automation technology. Without con-
system. work? And what needs to be taken trol, there is no chance of increas-
into account when designing and ing efficiency, no chance of prevent-
Start with the EduKit PA constructing this kind of system? ing energy from being wasted and no
Set complex exercises with the sustainability.
MPS PA Compact Workstation These and other questions in the
Enjoy the variability of the MPS area of process automation are an- This is why the MPS PA includes
PA stations swered by the Basic principles of modern performance measurement
Design sophisticated projects with process automation self-study pro- components. This enables energy
the PA 204 complete MPS system gram. This could be used right at the efficiency to be clearly represent-
or a hybrid learning factory beginning of a series of courses and ed and put into an interdisciplinary
provides a motivating introduction context.
to the process industry in general
schools.
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Process automation and closed-loop control technology > MPS PA > System description
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Process automation and closed-loop control technology > MPS PA > MPS EduKit PA Project kits
EduKit PA
The introduction to process engineering and closed-loop control
396 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Process automation and closed-loop control technology > MPS PA > MPS EduKit PA Project kits
Hot topic:
Energy efficiency
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Process automation and closed-loop control technology > MPS PA > MPS EduKit PA Project kits
EduKit PA
Unpack and away you go
EduKit PA Basic
Teaches the basic principles of Learning content for project work Commissioning and measured data
project work and the fundamen- acquisition:
tals of closed-loop control manual Planning a project: System start-up V101
B102
measurement, open and closed-loop Allocating tasks in teams Recording measured values with
control without a PC and without Creating a project plan with differ- changed valve position, changed V103 V102
The benefits to you Construction, assembly, connection: Observation of level, pressure and 101
Handy, easy to transport and Creating sketches for the pipe flow, as well as time response PI
103
B101
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Process automation and closed-loop control technology > MPS PA > MPS EduKit PA Project kits
EduKit PA Advanced
Supplements the EduKit PA Basic modular product system with the topics of 1 2 3
automated measurement, open and closed-loop control, sensors and electrical
interfaces. The EduKit PA Basic is required when using the components of the
EduKit PA Advanced.
Possibilities of expansion:
2-way ball valve for EduKit PA with quarter-turn actuator DAPS, double-acting 549828
Float switch sensor, top 548597
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Process automation and closed-loop control technology > MPS PA > MPS PA Compact Workstation
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Process automation and closed-loop control technology > MPS PA > MPS PA Compact Workstation
Function
The four controlled systems in the
MPS PA Compact Workstation can
each be operated individually.
Variants
The MPS Compact Workstation
is available in a number of differ-
ent designs to suit the focus of your
training.
402 www.festo-didactic.com
Process automation and closed-loop control technology > MPS PA > MPS PA Compact Workstation
MPS PA Compact Workstation Basic Design C41001 Control variants of the MPS PA Control Kit F1:
MPS PA Compact Workstation Process Instrumentation C41008 Compact Workstation Festo CPX-CEC
MPS PA Compact Workstation Energy C41009 1x Festo CPX-CEC Codesys
Control Kit S1: 1x control unit
MPS PA Compact Workstation Basic Design Siemens SIMATIC S7-313C 1x Ethernet cable, crossed
Scope of delivery: 1x EduTrainer Universal S7-313C 2x I/O data cable
Mechanical components: 2 reservoirs, pressure reservoir, plug-in tube system, mounting 1x control unit 1x analogue cable
frame, profile plate 2x I/O data cable
Sensors: 2 capacitive sensors, 2 float switches, ultrasound sensor, flow sensor, pressure 1x analogue cable Note:
sensor, temperature sensor PT100 Codesys programming software
Actuators: pump, proportional directional control valve, ball valve with pneumatic process Note: included in the scope of delivery.
actuator, heating STEP 7 software and MPI cable
Electrical components: I/O connection board with measuring transducer, motor controller, supplied separately. Touch Panel FED:
I/O terminal, SysLink, 8I/8O, analogue terminal, SysLink, 15-pin For expanding the Control Kit F1.
Media: Technical documentation with workbook Control Kit S1-DP: Touch Panel FED built into console
Siemens SIMATIC S7-314C-2PN/DP housing, with connecting cable and
MPS PA Compact Workstation Process Instrumentation 1x EduTrainer Universal S7-314C- application for MPS PA Compact
Different scope of delivery to the basic design: 2PN/DP Workstation.
Sensors: capacitive level measurement, two-rod probe for continuous level measure- 1x control unit
ment, magnetic-inductive flow meter with evaluation unit, on-site indicator and HART 2x I/O data cable Control Kit SimBox:
interface, pressure sensor, configurable with on-site indicator, temperature sensor PT100, 1x analogue cable 1x simulation box incl. 24 V DC
configurable with on-site indicator, level vibration limit switch for fluids cable
Electrical engineering: signal conversion with parameterisable measured-value Note: 1x I/O data cable, crossed
transducers, includes parameterisation software and programming cable STEP 7 software and MPI cable 1x analogue cable, crossed
Media: Technical documentation with workbook supplied separately.
Siemens SIMATIC S7-313C
MPS PA Compact Workstation Energy Touch panel TP700: Order no. C43001
Different scope of delivery to the basic design: For expanding the control kit S1-DP. Siemens SIMATIC S7-314C-2PN/DP
Electrical engineering: DC Wattmeter, power meter up to 5 A/24 V DC, incl. Ethernet Touch panel TP700 built into console Order no. C43014
interface, mounted on mounting bracket, AC multi-function meter PAC 4200 for measuring housing, with connecting cable and Touch Panel TP700
total output incl. Ethernet interface, built into 19 front panel application for the compact worksta- Order no. C43019
Software: FluidLab-PA energy tion MPS PA. PCS 7
Media: Technical documentation with workbook Order no. C43020
Control kit PCS 7: FluidLab-PA + EasyPort
Recommended accessories: 1x SIMATIC Hardware Trainer Pack- Order no. C43005
Power supply unit for mounting frame Page 239 age PCS 7 AS-RTX and ET200M Festo CPX-CEC
Trolley 541139 1x EduTrainer Universal for Order no. C43007
Water-air cooler C44000 PCS 7 AS-RTX Touch Panel FED
Cooling unit with heat exchanger C44001 1x EduTrainer Universal for Order no. C43010
FluidLab PA process: Getting started in process engineering Page 417 ET200M with 16DI/16DO/8AI/4AO SimBox
1x SIMATIC Software Trainer Order no. C43016
Recommended training media, also order: Package PCS 7 V8.0, 3 licences
MPS PA Compact Workstation Workbook, de C46000 1x PC with Windows 7 Ultimate,
MPS PA Compact Workstation Workbook, en C46001 pre-installed as engineering station
Process automation: WBT Page 26 PCS 7 V8.0
Open- and closed-loop control: WBT Page 23 1x PCS 7 process control engineer-
ing example application
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Process automation and closed-loop control technology > MPS PA > MPS PA Stations and MPS PA 200 Complete systems
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Process automation and closed-loop control technology > MPS PA > MPS PA Stations and MPS PA 200 Complete systems
Filtration station
Function
The Filtration station filters liquids.
The filtrate is pumped from the first
tank into the second tank through
the filter using a knife gate valve.
The filtered liquid reaches the sec-
ond tank via the flap with pneumatic
semi-rotary drive. The filtered liquid
can be pumped onwards to the next
station using a separate pump. The
filter can be rinsed using a rinse pro-
gram. Regulated compressed air is
additionally blown through the filter
to loosen deposits.
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Process automation and closed-loop control technology > MPS PA > MPS PA Stations and MPS PA 200 Complete systems
Filtration station 544253 Training aims for project work Also order:
(with trolley, colour touch panel, mounting frame and power supply unit) Set-up, wiring and commissioning
of a system for process technology MPS PA workbook
Also order: Selection, application and actua-
Open-loop and closed-loop control with PLC: tion of process valves
EduTrainer Universal A4 rack with SIMATIC S7-313C 567098 Measurement of electrical and
SIMATIC S7 connecting cable set 544296 process-related variables such as
EduTrainer Universal A4 rack with Festo CPX-CEC analogue 567275 level and pressure MPS PA
Arbeitsbuch
Recommended accessories:
Replacement filter cartridge 544303
IEC power cable Page 239
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Process automation and closed-loop control technology > MPS PA > MPS PA Stations and MPS PA 200 Complete systems
Mixing station
Function
The mixing station mixes different
recipes from three reservoir tanks.
The liquid from one of the three
reservoir tanks is pumped into the
main tank in a controlled manner by
opening the respective two-way ball
valve. The finished mixture can be
pumped to the next station via a sec-
ond pump or pumped back to the
reservoir tank.
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Mixing station 544254 Training aims for project work Also order:
(with trolley, colour touch panel, mounting frame and power supply unit) Construction, wiring and commis-
sioning of a system for process MPS PA workbook
Also order: technology
Open-loop and closed-loop control with PLC: Selection, application and connec-
EduTrainer Universal A4 rack with SIMATIC S7-313C 567098 tion of various flow sensors
SIMATIC S7 connecting cable set 544296 Measurement of electrical and pro- MPS PA
Arbeitsbuch
EduTrainer Universal A4 rack with Festo CPX-CEC analogue 567275 cess-related variables such as level
Festo CPX connecting cable set 544297 and flow rate
EduTrainer Universal A4 rack with Allen Bradley ML 1500 analogue 567102 Design and commissioning of con-
Allen Bradley MicroLogix connecting cable set 544298 trol circuits
EduTrainer Universal A4 rack with Mitsubishi MELSEC FX1N analogue 567101 Analysis of control processes and
Mitsubishi MELSEC connecting cable set 544299 control circuits
Safety laboratory cable, 3 m 571817 Parameterisation and optimisation
I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 of P, PI or PID controllers
Drafting of open-loop and closed-
548590 DE
Or alternative:
SIMATIC S7 EduTrainer Compact 313C 533018 loop control programs
SIMATIC S7 connecting cable set 544296 Process operation and monitoring Campus licence ( Page 53):
For working with FluidLab-PA closed loop: Inspection, maintenance and ser- de 548590
FluidLab-PA closed loop Page 417 vicing en 548591
EasyPort USB 548687 es 548592
I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 fr 548593
Analogue cable, parallel, 2 m 529141
For simple commissioning, simulation and display using the simulation box: WBT Process automation Page 26
Simulation box, digital/analogue 526863
I/O data cable with SysLink connectors (IEEE 488) on both ends, crossover 167106
Analogue cable, crossover, 2 m 533039
Recommended accessories:
IEC power cable Page 239
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Process automation and closed-loop control technology > MPS PA > MPS PA Stations and MPS PA 200 Complete systems
Reactor station
Function
The reactor station brings liquid to
the right temperature. Depending on
the recipe selected, different tem-
perature profiles with different stir-
ring times are activated. A cooling
pump is activated to cool the liquid.
The tempered liquid can be pumped
onwards to the next station using a
separate pump.
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Process automation and closed-loop control technology > MPS PA > MPS PA Stations and MPS PA 200 Complete systems
Reactor station 544255 Training aims for project work Also order:
(with trolley, colour touch panel, mounting frame and power supply unit) Construction, wiring and commis-
sioning of a system for process MPS PA workbook
Also order: technology
Open-loop and closed-loop control with PLC: Selection, application and connec-
EduTrainer Universal A4 rack with SIMATIC S7-313C 567098 tion of temperature sensors
SIMATIC S7 connecting cable set 544296 Measurement of electrical and MPS PA
Arbeitsbuch
EduTrainer Universal A4 rack with Festo CPX-CEC analogue 567275 process-related variables such as
Festo CPX connecting cable set 544297 level and temperature
EduTrainer Universal A4 rack with Allen Bradley ML 1500 analogue 567102 Use and connection of measuring
Allen Bradley MicroLogix connecting cable set 544298 transducers
EduTrainer Universal A4 rack with Mitsubishi MELSEC FX1N analogue 567101 Design and commissioning of
Mitsubishi MELSEC connecting cable set 544299 control circuits
Safety laboratory cable, 3 m 571817 Analysis of control processes and
I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 control circuits
Parameterisation and optimisation
548590 DE
Or alternative:
SIMATIC S7 EduTrainer Compact 313C 533018 of P, PI or PID controllers
SIMATIC S7 connecting cable set 544296 Drafting of open-loop and closed- Campus licence ( Page 53):
For working with FluidLab-PA closed loop: loop control programs de 548590
FluidLab-PA closed loop Page 417 Process operation and monitoring en 548591
EasyPort USB 548687 Inspection, maintenance and ser- es 548592
I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 vicing fr 548593
Analogue cable, parallel, 2 m 529141
For simple commissioning, simulation and display using the simulation box: WBT Process automation Page 26
Simulation box, digital/analogue 526863
I/O data cable with SysLink connectors (IEEE 488) on both ends, crossover 167106
Analogue cable, crossover, 2 m 533039
Recommended accessories:
Water-air cooler C44000
Cooling unit with heat exchanger C44001
IEC power cable Page 239
www.festo-didactic.com 411
Process automation and closed-loop control technology > MPS PA > MPS PA Stations and MPS PA 200 Complete systems
Bottling station
Function
The bottling station fills bottles with
liquid. The liquid is pumped into the
dosing tank from the reservoir. These
bottles are transported to the filling
position via conveyors. A pneumatic
separator separates the bottles. The
bottles are filled with different filling
quantities from the dosing tank in ac-
cordance with the recipe selected.
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Process automation and closed-loop control technology > MPS PA > MPS PA Stations and MPS PA 200 Complete systems
Bottling station 544256 Training aims for project work Also order:
(with trolley, colour touch panel, mounting frame and power supply unit) Construction, wiring and commis-
sioning of a system for process MPS PA workbook
Also order: technology
Open-loop and closed-loop control with PLC: Selection and application of filling
EduTrainer Universal A4 rack with SIMATIC S7-313C 567098 level sensors
SIMATIC S7 connecting cable set 544296 Measurement of electrical and pro- MPS PA
Arbeitsbuch
EduTrainer Universal A4 rack with Festo CPX-CEC analogue 567275 cess-related variables such as level
Festo CPX connecting cable set 544297 Design and commissioning of con-
EduTrainer Universal A4 rack with Allen Bradley ML 1500 analogue 567102 trol circuits
Allen Bradley MicroLogix connecting cable set 544298 Analysis of control processes and
EduTrainer Universal A4 rack with Mitsubishi MELSEC FX1N analogue 567101 control circuits
Mitsubishi MELSEC connecting cable set 544299 Parameterisation and optimisation
Safety laboratory cable, 3 m 571817 of P, PI or PID controllers
I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 Drafting of open-loop and closed-
loop control programs
548590 DE
Or alternative:
SIMATIC S7 EduTrainer Compact 313C 533018 Process operation and monitoring
SIMATIC S7 connecting cable set 544296 Inspection, maintenance and ser- Campus licence ( Page 53):
For working with FluidLab-PA closed loop: vicing de 548590
FluidLab-PA closed loop Page 417 en 548591
EasyPort USB 548687 es 548592
I/O data cable with SysLink connectors (IEEE 488) at both ends, 2.5 m 34031 fr 548593
Analogue cable, parallel, 2 m 529141
For simple commissioning, simulation and display using the simulation box: WBT Process automation Page 26
Simulation box, digital/analogue 526863
I/O data cable with SysLink connectors (IEEE 488) on both ends, crossover 167106
Analogue cable, crossover, 2 m 533039
Recommended accessories:
Bottle set 567202
IEC power cable Page 239
www.festo-didactic.com 413
Process automation and closed-loop control technology > MPS PA > MPS PA Stations and MPS PA 200 Complete systems
With a P, PI or PID control algorithm, At a constant flow rate, the three in- The pressure regulation ensures In the Filling station the level of the
(closed-loop) control technology is put materials are mixed into a rec- a constant high filtering quality by dosing tank is recorded with an an-
taught in a demonstrative and prac- ipe on the Mixing station. The flow means of back-flushing. The pres- alogue level sensor. By way of the
tical manner. The temperature sen- rate is recorded by an electronic flow sure sensor features an LCD dis- continuously controllable pump the
sor for the Reactor station a PT100 sensor with an impeller, and is addi- play, analogue output and switching controller regulates the level to the
resistance thermometer is used de- tionally displayed with a float-type output, always delivering the cor- appropriate nominal value. During
livers a uniform signal of 0 10 V via flow meter. The controller sets the rect value. A constant high quality is filling, the level in the dosing tank
the measuring transducer. By way of required flow rate by way of the ana- maintained by means of the propor- is kept constant, thereby optimising
the continuously controllable heater logue controlled pump. tional-pressure regulator. the filling quality.
the controller sets the nominal tem-
peratures and keeps them constant.
414 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Process automation and closed-loop control technology > MPS PA > MPS PA Stations and MPS PA 200 Complete systems
with different mixing times, are run of process fittings Campus licence ( Page 53):
depending on the selected recipe. Analysis of controlled systems and de 548590
The Filling station bottles the fluid. control circuits en 548591
The bottles are carried on conveyor Parameter setting and optimisation es 548592
belts to the filling position. A pneu- of P, PI or PID controllers fr 548593
matic separator marshals the bot- Writing open-loop and closed-loop
tles. The bottles are filled with differ- control programs WBT Process automation Page 26
ent quantities from the dosing tank, Process operation and monitoring
depending on the selected recipe. Inspection, maintenance and
servicing
www.festo-didactic.com 415
Process automation and closed-loop control technology > MPS PA > Extensions and accessories
416 www.festo-didactic.com
Process automation and closed-loop control technology > MPS PA > Extensions and accessories
Using FluidLab-PA step by step to Menu: 2-point controller Simple application of Menu: FluidSIM
teach and demonstrate the funda- Typical applications are level and complex relationships Develop and immediately test con-
mentals of control technology. The temperature controlled systems. The clear menu structure proceeds trol-technology relationships
EasyPort is used to connect the PC from the commissioning of the whether virtual or real. Program
and real hardware, e.g. the EduKit Menu: Continuous regulation EduKit PA or Compact workstation ones own process sequence in Fluid-
PA, the MPS PA compact worksta- Experimentation, configuration and to the process engineering using the SIM: electrical circuit diagram, logic
tion or the MPS PA filtration station, optimisation of the control processes example of a bottling plant. diagram and GRAFCET.
mixing, reactor, filling. (P, PI, PD or PID controller) with im-
mediate effect in the process. Con- Menu: Guided commissioning Menu: Virtual reactor
Settings trolled systems can be operated via A check list like in the industry. After Animated by a sequencer observ-
Parametrisation of sensor values mouse click. Trouble-free documen- processing, the system is activated. ing, analysing and documenting the
with factor and offset to represent tation of the control parameter is A commissioning protocol can be simulated processes. Production ac-
the physical quantities as well as sig- possible. The measured values and printed out for documentation. cording to customer order and as-
nal attenuation per median filter for curve profiles can be documented sessing and responding to error mes-
the analogue input signals. Display comprehensively. The block diagram Condition monitoring sages are in demand.
of the physical value in the variable can be displayed as a function menu Safety and efficiency are checked
units field. Other possible settings for all continuous controllers with by means of permanent recording Menu: Virtual PLC
are the inversion of the controller current numerical values. of machine status. Detect and anal- actuating with STEP 7, PLCSIM or
direction, Y offset in the continuous yses deviations with FluidLab-PA CoDeSys simulation
rules and the selection of the simula- Industrial controller functions process. Learn the basics of PLC programming
tion mode. System operation like in a process and the logical processing of binary
control system. It is possible to Menu: Operation, open- and and analogue signals. Test the pro-
Menu: Measurement specify nominal values, display warn- closed-loop control with the gram on a virtual or real model.
All binary and analogue process da- ing limits and switch the controller EasyPort
ta, for example the signal statuses between manual and automatic. Experience the behaviour of a sys- Menu: Filling with Excel interface
of the sensors, process fittings and tem using simple process examples. FluidLab-PA is transmitted order
pump, can be displayed graphically Simulation Control-technology operations and data from MS Excel via the DDE in-
and evaluated directly. To record the A simulated process model illus- continuous and discontinuous con- terface, e.g. the number and volume
sensor characteristic and determin- trates the sequence identically to the trollers are presented. Subsequent of the bottles. Conversely, the cur-
ing a step response, functions are operation of the real hardware. analyses bring a valuable, basic re- rent status of the plant, for example
available such as selection of meas- alisation, which can be transferred the level of the storage tanks, is re-
uring channels, adjusting the test FluidLab-PA for MPS PA stations to the general technology. Especially ported.
time or cursor evaluation with zoom is included. general training aims, such as the
function. concentrated observation and analy- FluidLab-PA for MPS PA stations
Single licence on CD-ROM de/en/es/fr/sv sis of systems, are encouraged. is included.
Menu: Characteristic curve Order no. 544304
The characteristics of a final control 8+1 Multiple licence on CD-ROM Single licence on CD-ROM de/en/es/fr
element (e.g. pump or proportional de/en/es/fr/sv Order no. 567224
valve) is investigated in various per- Order no. 567139 8+1 Multiple licence on CD-ROM
spectives (voltage for flow, flow for de/en/es/fr
pressure, pressure for voltage). Order no. 567225
www.festo-didactic.com 417
Process automation and closed-loop control technology > MPS PA > Extensions and accessories
Either: Or:
Simply build it yourself MPS PA commissioning service
Every MPS PA station comes com- Simply commission it ... and youre To ensure that your training projects And if you wish ...
pletely assembled and tested on the ready to go! run smoothly right from the start,
profile plate with MPS PA trolley, we offer: 3. Useful tips on how to get the
touch panel and 24 V power pack. On request, we can also commission most from the MPS PA:
systems for you particularly in the 1. Complete technical Applications
A EduTrainer Universal with ana- case of larger systems. commissioning of your new system: Enhancements
logue inputs and outputs is required The range of applications of the sys- Seminars
additionally. tem and the station programs and
documentation are presented. De- Are you planning a commissioning
For efficient operation in the lesson, pending on the equipment, commi- and training session? We recom-
we also recommend: sioning is performed for the follow- mend: Per Station: 1.5 days
EasyPort ing products:
FluidLab-PA Station Order no. 555647
PID industrial controller PID industrial controller
Workbook with tasks and solutions EasyPort and FluidLab-PA
2. Training:
You will learn how to operate sta-
tions and how to use them in your
lesson. Depending on the equip-
ment, training is provided on the fol-
lowing products:
Station
PID industrial controller
Soft PID in the PLC
EasyPort and FluidLab-PA
418 www.festo-didactic.com
Process automation and closed-loop control technology > MPS PA > Extensions and accessories
Further training, with the objective We have high standards. In our Closed-loop control circuits
of supporting people in companies courses you will realise the differ- Participants gain detailed and sound
to deal with current as well as future ence between us and other provid- insights into process control technol-
problems and provide them with new ers: we provide new answers to old ogy based on P, I and PID controllers
answers that is the purpose of Fes- questions answers that help you and their advantages and disadvan-
toDidactic. get that critical step ahead with your tages. Practical exercises with the PA
operational plans. EduKit and the FluidLab-PA software
Festo is developing itself to become ensure that the knowledge acquired
an important partner to the process Give us a call; well be happy to help. is transferred into practice.
industry. The close coordination with
our parent company, Festo AG & Co.
KG, ensures that state-of-the-art de-
vices and systems are used in our
learning systems. And our trainers
have first-hand expert knowledge.
Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com 419
Process automation and closed-loop control technology > MPS PA > Extensions and accessories
420 www.festo-didactic.com
Process automation and closed-loop control technology > MPS PA > Extensions and accessories
www.festo-didactic.com 421
Hybrid training factories
422
AFB factory hybrid production.......................................................................424
423
Hybrid training factories > AFB factory
424 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Hybrid training factories > AFB factory
www.festo-didactic.com 425
Hybrid training factories > AFB factory
Innovative technology
Pneumatic and electric drive tech
nology from Festo is a byword for
innovation in industrial and process
automation from the single prod-
uct through to the turnkey solution.
With the AFB training factory we are
for the first time delivering a learn-
ing environment which consciously
incorporates trends and innovations
from all areas of automation tech-
nology:
Electric and pneumatic linear
drive units
Semi-rotary drives and grippers
Valves and valve terminals
Sensors
Vision and control systems
Innovative learning
Only by engaging in innovative learn-
ing using innovative technology can
trainees be optimally prepared for
their future work. Comprehensive
documentation, software tools for
simulation and visualisation and a
variety of WBTs complete the AFB
range of facilities.
426 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Hybrid training factories > AFB factory
Zone 4
Transport and logistics
Zone 3 Zone 1
Production automation Process automation
Zone 2
Filling
and
packing
www.festo-didactic.com 427
Hybrid training factories > AFB factory
Zone 1: Specialist knowledge of program- Zone 2: In the training factory, for example,
Process automation ming, such as recipe preparation, Filling and packing the position and fill level of each bot-
or of plant documentation, such as tle and the state of completion of
Filtering, mixing, temperature con- reading and drafting R-I flowcharts Not only dosing, filling, capping and each lot is recorded by various opti-
trol; recording, evaluating and con- or EMSR location diagrams are key packing, but also the acquisition, cal sensors and a high-speed cam-
trolling typical process variables focus areas in the training. Control storage and reliable management era. The production data can be fully
such as temperature, level, pressure technology plays a key role in pro- of product and quality data are key tracked by means of RFID tags in the
or flow rate; pumping fluids; shutting cess automation, in order to ensure tasks in this section of the training bottle caps. A range of automation
off pipelines; installing, commission- high product quality. The processes factory. components, such as belts with elec-
ing or maintaining butterfly valves, selected for the training factory and tric drives, various handling units,
slide valves or ball valves. These are the transparent design of the sta- Technologies such as RFID are be- programmable logic controllers and
just some examples of the wide vari- tions enables control technology to coming ever more prevalent in the the latest operator control and moni-
ety of possibilities in this section of be taught in a practical and visual production environment, in order to toring tools, trainees are provided
the training factory. manner. cope with the continually increasing with an ideal platform to learn these
number of product variants and to key aspects.
comply with the more stringent le-
gal requirements in terms of product
quality in the food or pharmaceuti-
cals sector. Full recording of all ingre-
dients or components used and the
factors influencing the manufacture
of a product must be ensured. Vision
and sensor systems also play a key
role in improving product quality and
production flexibility.
428 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Hybrid training factories > AFB factory
Zone 3: In the training factory in this section Zone 4: Chaotic or systematic warehousing,
Production automation the caps are produced, tested and Transport and logistics optimisation of the material flow,
fed to the bottles by the filling sta- planning and prioritisation of orders
Fast cycle times, part gripping, han- tion. Programmable logic control- Almost all production facilities need are the key areas of focus in this sec-
dling, detection, differentiation, lers monitor and control the produc- logistics functions such as materials tion of the factory.
separation and mounting are char- tion process. Various sensors record transportation or warehousing. At
acteristic features of production au- the end positions of the actuators or the AFB training factory, too, this is a Particular demands are placed on
tomation the classic world of the identify and differentiate between key aspect: Empty six-packs have to line automation in this section too,
mechatronics engineer. Programming the work-pieces. Typical actuators be conveyed to the order compilation however:
controllers, adjusting sensors, oper- used in production automation, such station or placed in storage. Com- Signals from the transport systems
ating, maintaining and servicing in- as linear cylinders, swivel cylinders, pleted six-packs are delivered just in must be sent over long distances to
dividual lines in a plant are typical motors, parallel grippers or vacuum time, or stored in an interim facility. the transport controller.
activities. suction cups ensure fast, precise High-performance drive units and
movement. positioning systems ensure fast,
precise movement in the automatic
warehouse.
The communications required for
this are based on systems such as
the AS interface or CAN.
www.festo-didactic.com 429
Hybrid training factories > AFB factory
Function can be placed in interim storage via Use of multi-axis handling systems
The AFB training factory produces the belt rotation system or delivered for handling and palletising
complete six-packs. All the produc- for shipping. Empty six-packs can be Networking sensors and actuators
tion steps involved are covered, from conveyed back into the system on via AS-interface
production of the liquid through to roller conveyors and either placed in Use and commissioning of a CAN
packing of the containers and stor- storage or fed directly into the pro- network
age and shipping of the finished duction process. Networking automated systems
product. with Ethernet TCP-IP
Training content Measurement and control of
The process automation section of The multitude of stations and the electrical and process engineering
the plant is where the liquid is pro- technologies embedded in them variables such as level, flow rate,
duced: Raw materials are filtered, permit an investigation of almost all pressure and temperature
mixed together with other ingredi- relevant areas of control and auto- Process operation and monitoring,
ents according to different recipes, mation technology. system management
temperature-controlled and stored Use of RFID technology Selection, deployment and control
ready for use. In-line samples can be Vision systems and camera of process fittings
taken from the ongoing process be- inspection
fore the liquid reaches the filling sta- Use and programming of PLCs
tion. Bottles from a belt conveyor are Application of various handling
filled and capped on a rotary index- devices and grippers
ing table. The bottles are then sealed Application of various electrical
with machined and tested caps and drives (DC, AC)
packed into six-packs. Depending on Application of frequency
the order, the completed six-packs converters
www.festo-didactic.com 431
Hybrid training factories > AFB factory
On request
432 www.festo-didactic.com
Hybrid training factories > AFB factory
On request
www.festo-didactic.com 433
Hybrid training factories > AFB factory
On request
434 www.festo-didactic.com
Hybrid training factories > AFB factory
On request
www.festo-didactic.com 435
Hybrid training factories > AFB factory
On request
436 www.festo-didactic.com
Hybrid training factories > AFB factory
Found everywhere! Practical training Conveying of bulk goods or Everything under control
There is a worldwide market behind The handling of bulk goods requires complete production process? Stations are controlled using the
the term bulk goods. In almost special know-how. The exclusive use The stations are specially designed most modern automation and com-
every branch of production, bulk of typical industrial components in for training on bulk goods and can puter technology. With system visu-
goods can be found as raw materials, the learning stations emphasises the be used individually as well as in a alisation the entire system can be
semi-finished materials or finished required hands-on experience and network with the stations of the AFB viewed or each individual station can
parts. Whether building materials, ensures the quick transfer of knowl- factory. This offers a training factory be accessed; it enables the monitor-
such as sand, gravel and cement, or edge from training to practice. that includes the complete process ing of signal statuses, the remote
foodstuffs, such as grain and sugar chain, from providing and prepar- access of different functions and the
bulk goods must be stored, dis- ing raw materials, to quality testing, monitoring of all processes, directly
pensed, weighed, transported or packaging, storage and finally the on the system using a touch panel or
packaged. processing of customer orders. via the master computer.
www.festo-didactic.com 437
Hybrid training factories > AFB factory
Screw conveyor
With the screw conveyor, the bulk
goods are carefully conveyed, mak-
ing optimal dispensing possible. The
dispensing screw is driven by a servo
motor with a built-in controller.
438 www.festo-didactic.com
Hybrid training factories > AFB factory
Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com 439
Hybrid training factories > AFB factory
Customised solutions
AFB factory hybrid production
Requirements analysis Engineering service Upgrade With its know-how in project plan-
Standard solutions might seem like Festos experienced technicians and Festo offers planning reliability and ning, instrumentation, design and
a good value at first glance, but at engineers are specialists in plan- continuity. Systems can be gradually selection of process components,
Festo we focus on the long-term ben- ning and equipping learning systems expanded and updated over a num- system integration and program-
efit for the customer. Thats why a and have at their disposal powerful, ber of years. Give us a call Festo is ming, through to educational imple-
qualified requirements analysis is state-of-the-art tools. PLC and robot happy to assist you with your stage- mentation, Festo will help you to put
performed before each AFB factory programming systems, simulation by-stage project planning. your ideas into practice quickly, reli-
quotation. In this analysis, experi- systems, EPLAN and CAD programs ably and cost-effectively.
enced project advisors discuss the are effective tools for translating cus- AFB factory solutions for hybrid
expectations for the new training tomer requirements into reality. production Worldwide references
equipment with the customer and Do you have special requirements? Universities, colleges and vocation-
share insights from everyday use in System integration Numerous installations across the al training schools around the world
order to avoid poor investments. Existing system parts can often be globe have given rise to a range of are benefiting from the unique AFB
integrated as subsystems, provided solutions with a particular focus on factory system concept. Detailed in-
Consulting suitable interfaces are available. This hybrid automation. Tell Festo what formation on these projects can be
On the basis of the requirements protects earlier investments. you need Festo will build an op- found on the Internet:
analysis, the customer receives ex- timal learning environment closely
pert advice about the suitable train- Customised training linked to the actual process. www.festo-didactic.com
ing equipment. Our primary objective Festo gives you the opportunity to under the heading Services
here is to meet the customers goals, define your training profile. The re- Solutions for special topics, such as: References
irrespective of the product range. Be- sult? A training course tailored to Water treatment
cause Festo cooperates with a num- your exact personal requirements: Cooling and refrigeration
ber of renowned partners, we will Communication technology
design the optimal solution for you. Robotics pH value measurement
Festo is a Siemens Automation solu- Vision system Integration of process control
tion partner. Data matrix coding engineering
Handling technology Identification systems
Drive technology (RFID, barcode)
PLC programming
RFID technology
Troubleshooting
440 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Hybrid training factories > AFB factory
AFB learning factory with handling AFB learning factory with handling
technology and robotics and robotics consisting of:
Different robots such as a 6-axis ar- 1x MPS distributing, buffering and
ticulated arm robot for recycling bot- handling stations
tles or a SCARA robot for receiving 1x AFB station: bulk material con-
and discharging goods can be inte- veying, dispensing, sorting, filling,
grated into the AFB learning factory. order compilation, automatic ware-
In the AFB learning factory with han- house, incoming goods/outgoing
dling and robotics at RMIT in Austral- goods with SCARA robot, pallet
ia, multi-axis handling systems with transport system, unpacking and
different drives are used for optimal recycling with robot RV-2SDB
motion. RFID and data matrix coding 1x SCADA system
enable comprehensive, state-of-the- 1x programming and simulation
art automation training. package
442
Water Management
System description........................................................................................444
Stations.........................................................................................................446
Basic water circuit system..............................................................................458
443
EDS Environmental Discovery System > Water Management > System description
Water tower
Rain
Consumer
Water treatment
plant
Reservoir
Wastewater
Groundwater/Source
Clean water for everyone: Teaching the water circuit: Experience process control Setup times and operating costs
With modern technology! In a small space! engineering Less is more
Complex systems require responsible Experience the complexity of corpo- One click in the control room needs Add water, start PCs and software
operation, as the applications have rate working processes from admin- to be thought through, as a switch- and youre ready to start water circuit
far-reaching effects on humans, the istration, technology and science in ing signal changes the system func- training.
plant and the environment. just a few square metres. tions invisibly to the operator. The
effects often appear hours later. In Plastic granules are used as the
The different EDS Water Manage- All stations are mobile and compact the worst case, they can result in soiled load and can be air-dried and
ment stations prepare users optimal- enough to fit on a table-top. water pollution or wasted energy and re-used after utilisation reducing
ly for these varied tasks and systems resources. the operating costs of the training
with state-of-the-art technology. system to water and electricity.
EDS Water Management allows you
to experience the effects directly and
rapidly.
444 www.festo-didactic.com
EDS Environmental Discovery System > Water Management > System description
cycle
pure
hot energy
clean snow ripple cold
warm drop
spring swimming
thirst life rainbow
immersing bath
gargle
fog wet fresh
wade
health splash
Wastewater
ice rain
wash
drink
treatment plant
River, lake irrigation river
flushing power cloud
current waterfall
ocean
www.festo-didactic.com 445
EDS Environmental Discovery System > Water Management > Stations
Function
The station represents a basic logic
function of water treatment in the
form of a water storage system with
an overflow rim. A groundwater tank
with a submersible pump is required
for operation.
[X]
Water purification station 8024504 General training content Recommended training media
The station is fully assembled, wired and tested. Page 445 Workbook Water purification
Page 76
Main components Learning content for project work
3 l tank, including an overflow rim, capacitive proximity sensor, float switch, impeller flow Function of an overflow rim Water purification
sensor, pressure sensor , 2/2-way solenoid valve, non-return valve, electric connection Analogue level measurement
board, aluminium profile plate. via a pressure sensor EDS
Water Management
Workbook
www.festo-didactic.com 447
EDS Environmental Discovery System > Water Management > Stations
Function
The station deals with water stor-
age and distribution via an elevat-
ed container, e.g. a water tower.
The elevated container is filled via
a pump, which can be operated in
open- or closed-loop control mode.
Water is withdrawn via valves. The
process command software config-
ures its switching characteristics.
Depending on the withdrawal char-
acteristics, feedback to the pump
controller and shock loads for waste-
water transport can result.
[X]
Water supply station 8024505 General training content Recommended training media
The station is fully assembled, wired and tested. Page 445 Workbook Water Supply
Page 76
Main components Learning content for project work
3 l tank, capacitive proximity sensor, float switch, impeller flow sensor, ultrasound s ensor, Setting the pump to open- and Water supply
centrifugal pump, 2/2-way solenoid valve, 2-way ball valve with pneumatic semi-rotary closed-loop control mode and
drive, electric connection board, aluminium profile plate. determining the effect on the EDS
Water Management
Workbook
delivery rate
Determining the interaction
With CD-ROM
www.festo-didactic.com 449
EDS Environmental Discovery System > Water Management > Stations
Function
The wastewater transport station
teaches control technology for
wastewater disposal and the asso-
ciated processes. It comprises four
sub-areas:
Feeding device for supplying a
soiled load
Sewage pipe section with branch
Tank with overflow rim as a rain
retention and sedimentation basin
Tank as a primary settlement tank
for the biological stage and the
option of starting sludge r emoval
via a pneumatically automated
fitting.
[X]
Wastewater transport station 8024506 General training content Recommended training media
The station is fully assembled, wired and tested. Page 445 Workbook Wastewater transport
Page 76
Main components Learning content for project work
3 l tank, including overflow rim, 1 l tank, gravity duct, capacitive proximity sensor, float Transporting solid matter in a Wastewater transport
switch, magnetic-inductive flow sensor, ultrasound sensor, centrifugal pump, proportion- sewer system using different flow
al media valve, proportional pressure regulator valve, pneumatic slide, metering screw for velocities EDS
Water Management
Workbook
metering solids, electric connection board, aluminium profile plate. Effects of exceeding the hydraulic
capacity
With CD-ROM
Including control system with FluidLab -EDS Water Management, EasyPort, connecting
Naming the basic mechanisms that
cables, 1x accessory set with sedimentation granules and Getting Started technical make flushing necessary
documentation. Functions of a rain overflow basin
Basic functions of sedimentation in
For single operation, a water supply tank/ground water (order no. 8024503) is required. a flow basin
Level measurement with an ultra- Festo Didactic
www.festo-didactic.com 451
EDS Environmental Discovery System > Water Management > Stations
Function
The station maps the physical func-
tions of wastewater treatment after
the sludge treatment and contains
an aeration tank and a secondary
settlement tank. Plastic granules are
used as the soiled load and can be
air-dried and re-used after utilisa-
tion. The sludge return has a flow
measurement system with an adjust-
able pump for setting and monitoring
the sludge return ratio.
Wastewater treatment station 8024507 General training content Recommended training media
The station is fully assembled, wired and tested. Page 445 Workbook Wastewater Treatment
Page 77
Main components Learning content for project work
3 l tank, including an overflow rim, 10 l tank, ventilation system, capacitive proximity sen- Behaviour of flakes at different Wastewater treatment
sor, float switch, magnetic-inductive flow sensor, centrifugal pump, 2/2-way solenoid valve, flow velocities and different s olid
electric connection board, aluminium profile plate. loads EDS
Water Management
Workbook
www.festo-didactic.com 453
EDS Environmental Discovery System > Water Management > Stations
Function
This station focuses on the filtration
processes for separating solids
frequently used in drinking and
sewage technology. As in nature,
the sand layers are used to retain
the undissolved and suspended
pollutants via deep-bed filtration as
it trickles through. The pollutants
are trapped in the sand layer and
are deposited as filter cake. With
time, the permeability decreases,
the water level above the sand layer
rises and is recorded via sensing. The
sensor signal shuts off the inlet and
starts the backwash process.
[X]
Sand filtration station 8024508 General training content Recommended training media
The station is fully assembled, wired and tested. Page 445 Workbook Rapid sand filtration
Main components Learning content for project work Rapid sand filtration
3 l tank, including overflow rim, capacitive proximity sensor, float switch, magnetic- Separation of pollutants via a
inductive flow sensor, centrifugal pump, 4.75 l sand filter unit, proportional media valve, quartz sand and quartz gravel layer EDS
Water Management
Workbook
proportional pressure regulator valve, pneumatic valve terminal with 5/2-way solenoid Deep-bed filtration and structure of
a filter cake
With CD-ROM
valves, non-return valve, pressure sensor, electric connection board, aluminium profile
plate, 1x quartz sand and quartz gravel. Measurement of pressure loss via
the sand filter
Including a water supply tank/ground water, control system with FluidLab-EDS Water Automated filter process and sand
Management, EasyPort, connecting cables, accessory set and Getting Started technical filter backwashing
documentation. Parameterising the process steps
Functions of pneumatically driven Festo Didactic
EDS_Katalog_005_de.eps
www.festo-didactic.com 455
EDS Environmental Discovery System > Water Management > Stations
Function
Membrane filtration is highly topical
in modern water treatment. Depend-
ing on the pore size, the principle is
used in water treatment.
[X]
Membrane filtration station 8024509 General training content Recommended training media
The station is fully assembled, wired and tested. Page 445 Workbook Membrane filtration
Main components Learning content for project work Membrane filtration processes
3 l tank, including overflow rim, 3/2-way ball valve, membrane filter unit, capacitive Membrane filtration operating
proximity sensor, float switch, magnetic-inductive flow sensor, pneumatic valve t erminal modes like filtration and back- EDS
Water Management
Workbook
with 3/2-way solenoid valves, 5/2-way solenoid valve, membrane pump, proportional washing
Presentation of the theoretical
With CD-ROM
media valve, proportional pressure regulator valve, pressure sensor, electric connection
board, aluminium profile plate. basic principles of various
membrane filtration (micro-, ultra-,
Including control system with FluidLab-EDS Water Management, EasyPort, connecting nanofiltration and reverse osmosis)
cables, accessory set and Getting Started technical documentation. Process engineering differences
between the cross-flow and dead-
For single operation, a water supply tank/ground water (order no. 8024503) is required. end filtration Festo Didactic
Reverse osmosis
ion
rat
e filt
ran Nanofiltration
mb
Me ic
om
Ultrafiltration ar Atdius
0b ra
-10
10 ts
r sal
ar ga ed
Microfiltration Su solv
0b Dis
3-2 < 0.001 m
s
use
Filtration* a r Vir 0.001 m
-5b
0,1
ar
b
0.01 m
-2 Water supply tank/ground water Membrane filter unit
0,1 cle Dissolved matter
u s
p ria Main components: Interchangeable filter unit with
cor act
e 0.1 m
od B
d blo Systainer with T-LOC system, 30 l a pore size of 0.02 m. Including
Re
1 m Adapter for piing connectors connections to the pipe system
Ions
llen Dissolved particles Submersible pump and blanking plug.
, po
Sa
nd 10 m
Particle matter Heavy metal ions Prefilter Order no. On request
Other smallest particles
Macromolecular substances
Float switch
> 1000 m Viruses Water sieve
* Screen filtration > 1000 m (1 mm) Particles Mobile roller system
Fine filtration > 500 m Algae Order no. 8024503
Particle filtration > 10 m Sand/clay
www.festo-didactic.com 457
EDS Environmental Discovery System > Water Management > Basic water circuit system
Function
Efficiency and economy are not only
in demand in the water sector save
time and money with the basic sys-
tem. The basic water circuit system,
comprising all necessary water sup-
ply and disposal stations which
also function independently of one
another.
Basic water circuit system 8024501 General training content Recommended training media
The basic system stations are fully assembled, wired and tested. Page 445 Workbooks EDS Water Management
Water Treatment
The water circuit basic system contains: Learning content for project work Water Supply
1x Water treatment station All training content of the individual Wastewater Transport
1x Water supply station stations apply. It is supplemented Wastewater Treatment
1x Wastewater transport station with the following training content: Monitoring, Control and
1x Wastewater treatment station Showing dependences in a water Optimisation
1x Water supply tank/ground water including cables circuit Energy Optimisation
1x Additional chlorine measurement package Increasing the degree of complex- Pages 76 77
1x Additional oxygen measurement package ity by networking systems
1x Digital/analogue simulation box, including cables Identifying interactions of hydraulic Water purification
For single operation, a water supply tank/ground water (order no. 8024503) is required. supply network
www.festo-didactic.com 459
Index alphabetical
Appendix
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Index alphabetical
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Index alphabetical
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Index alphabetical
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Index alphabetical
464 www.festo-didactic.com
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Index alphabetical
PC adapter.....................................................................................................254 Profibus
PC data cable RS232......................................................................................254 cable..........................................................................................................254
Personnel management: WBT..........................................................................31 -DP valve terminal (8 valve slices), with 16-way input stage..............233, 234
PicAlfa module Profile plate connector...................................................................................353
electrical....................................................................................................307 Programmable logic controllers
pneumatic..................................................................................................305 basic level: Textbook....................................................................................71
Pick&Place module........................................................................................345 basic level: Workbook.......................................................................... 71, 230
PID controller......................................................................................... 127, 151 in practice....................................................................................................71
Pilot valves (Joystick), 2x2-channel................................................................161 Programming cable
Pipe and tubing cutter....................................................................................240 FX1N..........................................................................................................341
Plastic tubing.................................................................................................240 ML 1500.....................................................................................................340
PLC programming in accordance with IEC 61131: WBT.....................................24 Programming instructions for Mitsubishi robot RV-2FB..................................295
Plug-in adapter Project management: WBT...............................................................................29
set....................................................................................................... 91, 238 Projects for teaching the topics of control technology......................................74
electrical....................................................................................................254 ProLog Factory
Pneumatic Logistics Communication Mechatronics Robotics..............................354
control engineering, exercises and solutions.............................................124 Technologies and processes Top issues in the ProLog Factory.................356
control technology, exercises for trainees..................................................124 Proportional amplifier............................................................................145, 147
drives, TP 220: Workbook.................................................................... 55, 116 Proportional hydraulics
preset counter...........................................................................................107 Advanced level TP 702: Workbook....................................................... 61, 149
slide module..............................................................................................301 Basic level TP 701: Workbook.............................................................. 61, 147
Pneumatic timer Basic level: Textbook...................................................................................59
normally closed................................................................................. 105, 125 Proportional pressure
normally open............................................................................................107 relief valve.........................................................................................145, 147
Pneumatics training packages.......................................................................102 regulator....................................................................................................115
Pneumatics Protective cover for weight, 9 kg....................................................................242
Advanced level TP 102: Workbook....................................................... 54, 107 Proximity sensor
Basic level TP 101: Workbook.............................................................. 54, 105 capacitive, M12.......................................................... 113, 126, 149, 229, 230
WBT.............................................................................................................15 electronic................................................................................... 117, 139, 141
Poka Yoke: WBT...............................................................................................30 electronic, with cylinder mounting..................................... 109, 126, 230, 234
Position encoder............................................................................................127 inductive, M12........................................... 113, 126, 143, 147, 152, 229, 230
Position transmitter, 0 50 mm, analogue.....................................................121 inductive, M18...........................................................................................229
Power supply magneto-resistive......................................................................................229
systems and protective measures: Workbook...................................... 64, 177 optical, M12....................................................................... 109, 126, 149, 230
unit for mounting frame.............................................................................239 pneumatic, with cylinder attachment................................................. 105, 125
PowerLab.........................................................................................................99 Textbook......................................................................................................70
light.............................................................................................................99 PSURemote Software.....................................................................................171
Practical knowledge: GRAFCET.........................................................................69 Pump.............................................................................................................399
Preset counter, electronic.......................................................................113, 143
Press-fitting module ......................................................................................283 Q
Pressure balance (proportional flow control valve)........................................147 Quality with a certificate....................................................................................4
Pressure compensator Quartz and and quartz gravel.........................................................................455
downstream (post)....................................................................................161 Quick-exhaust valve............................................................................... 105, 125
for open centre load sensing.............................................................. 155, 156 Quick-Fix
upstream (pre)...........................................................................................161 clamping adapter.......................................................................................241
Pressure screw adapter............................................................................................241
filter........................................................................................... 145, 147, 151
gauge..................................................105, 125, 127, 135, 139, 147, 151, 152 R
regulator valve with gauge......................................................... 105, 115, 121 RCD A/B EduTrainer.....................................................................................178
relief unit...................................................................................................243 Recognition module.......................................................................................301
Pressure relief valve.......................................................................................139 Reflector (triple mirror), 20 mm......................................................................229
compensated.....................................................................................137, 143 Relay
piloted ......................................................................................................152 three-fold....................................109, 113, 126, 139, 141, 143, 147, 149, 152
Pressure sensor.....................................................................................246, 309 time-delay relay.........................................................................................255
0 400 mbar..............................................................................................399 Releasing tool................................................................................................240
analog........................................................................................................127 Renewable energies: WBT................................................................................28
with display....................................................................... 109, 115, 126, 129 Replacement filter cartridge...........................................................................421
Pressure sequence valve........................................................................ 105, 125 Resistance hose line with quick release couplings.........................................243
Pressure switch Retro-reflective sensor........................................................................... 229, 317
0 -1 bar............................................................................................ 119, 121 RFID module..................................................................................................282
electronic...........................................................................................152, 246 Robot
Process automation: WBT................................................................................26 assembly module.......................................................................................297
466 www.festo-didactic.com
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Index alphabetical
Workpiece set
Cylinder bodies............................................................................... 279, 351
Cylinder end caps...................................................................................350
For cylinder assembly.............................................................................350
Housings................................................................................................351
Reject bodies..........................................................................................351
Reject housings......................................................................................351
X
X-Box controller...............................................................................................37
www.festo-didactic.com 469
Index numerical
Order no. Page Order no. Page Order no. Page Order no. Page
2307............................................ 240 152842............... 145, 147, 151, 152, 159386........................................ 243 170712........................................ 399
4645............................................ 240 155, 156, 161 159395........................................ 243 175488................................ 232, 233
7658............................................ 240 152843................ 135, 139, 147, 152 159396........................................ 239 177468........................................ 246
14572.......................................... 245 152844................ 135, 139, 152, 155 159409.....................87, 91, 238, 353 178410........................................ 240
18685.......................................... 232 152847................................ 152, 243 159410.................................. 87, 238 178417........................................ 240
18786.......................................... 232 152858............... 135, 143, 147, 151, 159411.....................87, 91, 238, 353 178424........................................ 240
18788.......................................... 232 152, 155, 156 159662........................................ 240 178441........................................ 127
18940.......................................... 232 152859.........137, 143, 152, 155, 156 159663........................................ 240 183322............... 109, 126, 139, 141,
18941.......................................... 232 152860................ 105, 107, 125, 127 160786........................................ 254 145, 149
18959.......................................... 253 152861................................ 105, 125 162228........................................ 353 183345................ 109, 139, 141, 149
18960.......................................... 253 152862........................................ 105 162231........................................ 253 183347................................ 113, 143
33840.......................................... 240 152863........................................ 105 162239........................................ 350 184121................................ 233, 234
34031.......................................... 254 152864........................................ 107 162240........................................ 350 184123................................ 233, 234
34065.................................. 127, 151 152865........................ 105, 125, 127 162241............... 109, 113, 126, 139, 184455........................................ 243
34572.......................................... 127 152866................................ 105, 125 141, 143, 147, 149, 152 184462........................................ 126
34634.......................................... 240 152867........................................ 107 162242........109, 113, 126, 127, 139, 184465........................................ 146
34635.......................................... 243 152868........................................ 107 141, 147, 152, 230, 234 184466........................................ 148
35653.......................................... 238 152877........................................ 107 162243.........113, 126, 143, 149, 152 184467........................................ 127
56975............................................ 70 152884................................ 105, 125 162244................ 126, 229, 230, 234 184550................................ 210, 338
90021............................................ 75 152885........................................ 241 162253................................ 127, 151 184554........................................ 254
90022............................................ 75 152886........................................ 107 162254................................ 127, 151 184557.......................................... 69
90070.......................................... 124 152887................ 105, 109, 125, 230 162255................................ 145, 147 184558.......................................... 69
90090.......................................... 124 152888............... 105, 107, 109, 125, 162256................................ 147, 149 184563.......................................... 69
91030.......................................... 240 126, 230, 234 162257................................ 127, 149 184564.......................................... 69
93045............................................ 70 152889........................................ 125 162267........................................ 241 184565.......................................... 69
93046............................................ 70 152896............... 105, 109, 125, 127, 162305........................................ 254 184566.......................................... 69
93070.......................................... 126 230, 234 162352........................................ 311 184804................................ 210, 338
93080.......................................... 126 152912........................ 117, 119, 127 162353........................................ 311 185692........................................ 254
93310............................................ 71 152918........................................ 252 162360.....................87, 91, 238, 353 186095........................................ 240
93311............................................ 71 152919........................................ 252 162380................................ 239, 353 186116........................................ 240
93313.................................... 71, 230 152960........................................ 243 162381................................ 239, 353 186294........................................ 240
93314.................................... 71, 230 152962........................................ 245 162382................................ 239, 353 192215........................................ 245
93317............................................ 71 152963........................................ 240 162386.....................87, 91, 238, 353 192501........................................ 127
94342............................................ 70 152970........................................ 243 162386........................................ 353 192883.......................................... 69
94347.................................... 56, 127 152971........................................ 243 162387........................................ 299 193129.......................................... 58
94348.................................... 61, 151 152972........................................ 242 162405........................................ 311 193449.......................................... 71
94352.................................... 61, 147 152973........................................ 242 162411........................................ 239 193967.........105, 107, 109, 125, 127
94368.................................... 61, 151 153056........................................ 240 162412........................................ 239 193972................................ 115, 119
94377............................................ 59 153128........................................ 240 162413........................................ 239 194039.......................................... 68
94378............................................ 59 153129........................................ 240 162414........................................ 239 194040.......................................... 68
94404.................................... 61, 147 153251........................................ 240 162415........................................ 239 194041.......................................... 68
94427.................................... 71, 230 153267........................................ 240 162416................................ 239, 353 195224........................................ 241
94450.................................... 61, 149 153291........................................ 240 162417................................ 239, 353 195225........................................ 241
94457.................................... 61, 147 153304........................................ 240 162418................................ 239, 353 195439.......................................... 48
94458.................................... 61, 149 153329........................................ 240 162419................................ 239, 353 195442.......................................... 48
94459.................................... 56, 127 153333........................................ 240 167020........................................ 240 195764........................................ 352
94460.................................... 61, 151 153376........................................ 240 167021........................................ 351 195765........................................ 352
94465.................................... 56, 127 153462................................ 119, 123 167032........................................ 127 195765........................................ 220
94469.................................... 61, 151 158343.......................... 91, 238, 353 167078........................................ 127 195766........................................ 352
94472.................................... 61, 147 158352........................................ 243 167086........................................ 145 195767........................................ 352
94473.................................... 61, 149 158357........................................ 252 167090........................................ 242 195769........................................ 343
102725........................................ 240 158419........................................ 240 167091........................................ 247 195773........................................ 303
119352.......................................... 91 158481........................................ 253 167094........................................ 127 195777........................................ 305
150768........................................ 313 158962........................................ 254 167101........................................ 230 195779........................................ 301
151496........................................ 240 159298........................................ 252 167102........................................ 230 195780........................................ 298
151508.......................................... 56 159328........................................ 245 167106.......... 51, 407, 409, 411, 413 195781........................................ 300
152295........................................ 151 159331.................................. 91, 238 167122........................................ 254 195782........................................ 302
152584........................................ 240 159333.....................87, 91, 238, 353 167197........................................ 254 195783........................................ 304
152628........................................ 127 159351........................................ 147 170395.....................87, 91, 238, 353 195786........................................ 316
152841.........135, 139, 147, 151, 152 159382........................................ 239 170643........................................ 253 195787........................................ 310
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Order no. Page Order no. Page Order no. Page Order no. Page
563975.................................. 74, 399 567198........................ 109, 126, 127 567307.................................. 64, 177 571849........................................ 198
564176........................................ 264 567199................ 109, 126, 230, 234 567309.................................. 64, 177 571850........................................ 200
564177........................................ 264 567200................ 109, 126, 230, 234 567311.................................. 64, 177 571851.................................. 66, 199
564178........................................ 264 567201........................ 117, 123, 127 567313.................................. 64, 177 571853.................................. 66, 199
564179........................................ 264 567202........................................ 420 567315.................................. 65, 187 571855.................................. 66, 199
564213........................................ 264 567203........................................ 306 567317.................................. 65, 187 571857.................................. 66, 199
564623.......................................... 30 567207.................................. 63, 169 567319.................................. 65, 187 571859.................................. 66, 201
564624.......................................... 30 567209.................................. 63, 169 567321........................................ 169 571861.................................. 66, 201
564631........................................ 399 567211.................................. 63, 169 567322........................................ 169 571863.................................. 66, 201
565018.......................................... 30 567213.................................. 63, 169 567340.......................................... 31 571867........................................ 182
565019.......................................... 30 567215.................................. 63, 169 567341.......................................... 31 571868........................................ 190
565020.......................................... 30 567217.................................. 63, 169 567342.......................................... 31 571869........................................ 190
565021.......................................... 30 567219.................................. 63, 169 567343.......................................... 31 571870........................................ 188
565440........................................ 240 567221.................................. 63, 169 567344.......................................... 31 571871........................................ 190
566199........................................ 229 567223........................................ 243 567345.......................................... 31 571872........................................ 190
566435.......................................... 88 567224.................................. 49, 417 567426.......................................... 48 571873........................ 199, 201, 202
566908........................................ 120 567225.................................. 49, 417 567427.......................................... 48 571874........................................ 190
566909.................................. 55, 121 567228........................................ 264 567705.......................................... 26 571875........................................ 190
566910.................................. 55, 121 567229........................................ 210 567706.......................................... 26 572095........................................ 190
566912.................................. 55, 121 567230........................................ 267 570040........................................ 349 572096........................................ 247
566913.................................. 55, 121 567232........................................ 253 570901.................................. 65, 187 572097........................................ 248
566918........................................ 228 567237................................ 137, 143 571118.......................................... 17 572098........................................ 248
566919.................................. 70, 229 567238........................................ 224 571119.......................................... 17 572099........................................ 248
566920.................................. 70, 229 567240........................................ 211 571120.......................................... 22 572100........................................ 248
566921.................................. 70, 229 567241........................................ 211 571121.......................................... 22 572101........................................ 248
566922.................................. 70, 229 567242........................................ 211 571780........................................ 168 572102........................................ 247
567028.......................................... 56 567243........................................ 211 571781.................................. 65, 189 572103........................................ 247
567098........................................ 338 567245........................................ 293 571783.................................. 65, 189 572104........................................ 247
567099........................................ 338 567255........................................ 307 571785.................................. 65, 189 572105........................................ 247
567101........................................ 341 567256........................................ 306 571789.................................. 65, 189 572106........................................ 247
567102........................................ 340 567257.................................. 55, 119 571791.................................. 65, 189 572107........................................ 247
567103........................................ 338 567258.................................. 55, 119 571793.................................. 65, 189 572108........................................ 247
567104........................................ 338 567259.................................. 55, 119 571797.................................. 65, 189 572109........................................ 247
567106........................................ 341 567260.................................. 55, 119 571799.................................. 65, 189 572110........................................ 247
567107........................................ 340 567261........................................ 123 571801.................................. 65, 189 572111........................................ 247
567108........................................ 210 567262........................................ 123 571803.................................. 65, 189 572112........................................ 247
567109........................................ 210 567263........................................ 123 571806........................................ 247 572113........................................ 247
567110........................................ 210 567264........................................ 122 571807........................................ 247 572114........................................ 247
567111........................................ 219 567265.................................. 55, 123 571808........................................ 248 572115........................................ 247
567112........................................ 219 567266.................................. 55, 123 571809........................................ 248 572116........................................ 247
567113........................................ 219 567267.................................. 55, 123 571810........................................ 171 572117........................................ 247
567114........................................ 219 567268.................................. 55, 123 571811........................................ 186 572118........................................ 247
567115........................................ 219 567269................................ 145, 151 571812................................ 187, 189 572119........................................ 247
567116........................................ 219 567274................................ 339, 420 571813........................................ 239 572120........................................ 248
567118........................................ 219 567275................................ 339, 420 571814................................ 187, 189 572121........................................ 248
567119........................................ 219 567276........................................ 223 571815................................ 187, 189 572122................................ 155, 156
567120........................................ 220 567280........................................ 254 571816................................ 187, 189 572123................................ 155, 156
567121........................................ 220 567281.................................. 63, 169 571817........................................ 254 572128........................................ 244
567122........................................ 219 567283.................................. 63, 169 571824........................................ 176 572141................................ 155, 156
567123........................................ 220 567285.................................. 63, 169 571825................................ 177, 181 572144........................................ 161
567124........................................ 220 567287.................................. 63, 169 571826................................ 177, 181 572145........................................ 242
567125........................................ 220 567289.................................. 63, 169 571827........................................ 177 572146........................................ 159
567126........................................ 220 567291.................................. 63, 169 571830........................................ 250 572147........................................ 161
567139.................................. 49, 417 567293.................................. 63, 169 571831........................................ 250 572148........................................ 159
567161........................................ 364 567295.................................. 63, 169 571832........................................ 246 572149................................ 155, 156
567191................................ 152, 246 567297.......................................... 67 571835................................ 187, 251 572151................................ 155, 156
567194........................................ 144 567298.......................................... 67 571838........................................ 251 572152........................................ 243
567195........................................ 220 567299.......................................... 67 571845........................................ 252 572153........................................ 243
567196........................................ 220 567303.......................................... 67 571846........................................ 252 572155.......................................... 82
567197........................................ 220 567306........................................ 169 571848........................................ 252 572162........................................ 295
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Festo Didactic SE specifications and illustrations are publication are the property of storage and processing in electronic
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73707 Esslingen ing. The specified data serves purely tected under copyright. with the written permission of Festo
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478
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Brazil 497 Castle Peak Road, New Zealand
Festo Brasil Ltda Kowloon, Hong Kong Festo Ltd. Taiwan
Rua Guiseppe Crespi, 76 Tel. + 852 27 43 83 79, Fax + 852 27 86 21 73 20 Fisher Crescent Festo Co., Ltd.
Jd. Santa Emlia E-mail: info_hk@festo.com Mount Wellington Head Ofce
04183-080 So Paulo / SP -Brasil Auckland 9, Kung 8th Road
vendas@br.festo.com Hungary Tel. +64 (0)9 574 10 94, Fax +64 (0)9 574 10 99 Linkou 2nd Industrial Zone
Tel. (+55 11 ) 5013 1600, Festo Kft. E-mail: info_nz@festo.com Linkou Dist., New Taipei City
Fax (+55 11) 5013 1801 Csillaghegyi t 32-34. 24450 Taiwan, R.O.C.
1037 Budapest Nigeria Tel. +886 (0)2 26 01-92 81,
E-mail: linhadireta@br.festo.com Festo Automation Ltd.
Hotline +36 1 436 51 00 Fax +886 (0)2 26 01 92 86-7
Bulgaria Tel. +36 1 436 51 11, Fax +36 1 436 51 01 Motorways Centre, Ground Floor, Block C E-mail: info_tw@tw.festo.com
Festo EOOD E-mail: info_hu@festo.com Alausa, Ikeja,
1592 Soa Lagos Thailand
Bul. Christophor Kolumb 9 India Tel. +234 (0)1 794 78 20, Festo Ltd.
Tel. +359 (0)2 960 07 12, Festo Controls Private Ltd. Fax +234 (0)1 555 78 94 Viranuvat Building, 6th - 7th Floor.
Fax +359 (0)2 960 07 13 Festo Controls Pvt. Ltd. E-mail: info@ng-festo.com 1250 Bangna - Trad Road (Soi 34)
E-mail: info_bg@festo.com 35/3, Shamanna Garden Norway Bangna, Bangkok 10260
Bannerghatta Road Festo AS Tel. 1-800-290-477,+66 - 2785 -3700,
Canada Bangalore 560 030 Ole Deviks vei 2 Fax 1-800-290-478
Festo Inc. Tel. +91 (0)1800 425 0036, 0666 Oslo E-mail: info_th@festo.com
5300 Explorer Drive Fax +91 (0)1800 121 0036 Tel. +47 22 72 89 50, Fax +47 22 72 89 51
Mississauga, Ontario L4W 5G4 E-mail: sales_in@festo.com Turkey
E-mail: info_no@festo.com Festo San. ve Tic. A.S.
Tel. +1 (0)905 624 90 00,
Fax +1 (0)905 624 90 01 Indonesia Peru Istanbul Anadolu Yakas Organize Sanayi Bolgesi
E-mail: info_ca@festo.com PT. Festo Festo Per Aydinli Mah. TEM Yan Yol Cad. No:16
Jl. Tekno V Blok A/1 Sektor XI Av. Elmer Faucett 3350 34953 Tuzla - Istanbul/TR
Chile Kawasan Industri BSD Urb. Bocanegra Tel. +90 (0)216 585 00 85,
Festo S.A. Serpong -Tangerang 15314 Callao Fax +90 (0)216 585 00 50
Avenida Amrico Vespucio, 760 Banten - Indonesia Tel. +51(1)2196960, Fax +51(1)2196971 E-mail: info_tr@festo.com
Pudahuel Tel. +62 (0) 21 27 50 79 00, E-mail: festo.peru@pe.festo.com
Santiago Fax +62 (0) 21 27 50 79 98 Ukraine
Tel. +56 (2) 690 28 01, Fax +56 2 690 28 60 Philippines DP Festo
E-mail: sales_id@festo.com Festo Inc.
E-mail: info.chile@cl.festo.com ul. Borisoglebskaya,11
KM 18, West Service Road 04070, Kiev
China Iran South Super Highway
Festo Pneumatic S.K. Tel. +380 (0)44 233 6451,
Festo (China) Ltd. 1700 Paranaque City Fax +380 (0)44 463 70 96
1156 Yunqiao Road, # 2, 6th street, 16th avenue, Metro Manila
Km 8, Special Karaj Road E-mail: orders_ua@festo.com
Jinqiao Export Processing Zone, Tel. +63 (2) 77 66 888, Fax +63 (2) 82 34 220/21
Pudong, P.O.Box 15815-1485 E-mail: info_ph@festo.com United Kingdom
Shanghai 201206 Teheran 1389793761 Festo Limited
Tel. +98 (0)21 44 52 24 09, Poland
Tel. +86 21 60 81 51 00, Fax +86 21 58 54 03 00 Festo Sp. z o.o. Applied Automation Centre
E-mail: info_cn@cn.festo.com Fax +98 (0)21 44 52 24 08 Caswell Road
E-mail: Mailroom@festo.ir Janki k/Warszawy
ul. Mszczonowska 7 Brackmills Trading Estate
Colombia Northampton NN4 7PY
Festo Ltda. Ireland 05090 Raszyn
Tel. +48 (0)22 711 41 00, Tel. ++44 (0)1604 / 66 70 00,
Vereda la Punta Autopista Medelln Km 6.3 (Costado Festo Limited Fax ++44 (0)1604 / 66 70 01
Tenjo, Cundinamarca Unit 5 Sandyford Park Fax +48 (0)22 711 41 02
E-mail: info_pl@festo.com E-mail: info_gb@festo.com
Tel. +57(1) 865 77 29, Fax +57(1) 865 77 94 Sandyford Industrial Estate
E-mail: mercadeo@co.festo.com Dublin 18 Portugal United States
Tel. +353 (0)1 295 49 55, Festo Automao, Unipessoal, Lda. Festo Corporation
Croatia Fax +353 (0)1 295 56 80 395 Moreland Road
Festo d.o.o. Rua Manuel Pinto De Azevedo, 567
E-mail: sales_ie@festo.com Apartado 8013 P.O. Box 18023
Nova Cesta 181 Hauppauge, NY 11788
10000 Zagreb P-4109601 Porto
Israel Apoio ao Cliente +351 22 615 61 50 Call Toll-free 800/993 3786
Tel. +385 (0)1 619 19 69, Festo Pneumatic Israel Ltd. Fax Toll-free 800/963 3786
Fax +385 (0)1 619 18 18 Tel. +351 22 615 61 50, Fax +351 22 615 61 89
P.O. Box 1076 E-mail: info@pt.festo.com Tel. +1(631) 435 08 00, Fax +1(631) 435 80 26
E-mail: info_hr@festo.com Ha'atzma'ut Road 48 E-mail: customer.service@us.festo.com
Yehud 56100 Romania
Czech Republic Tel. +972 (0)3 632 22 66, Festo S.R.L.
Festo, s.r.o. Venezuela
Fax +972 (0)3 632 22 77 St. Constantin 17 Festo C.A.
Modansk 543/76 E-mail: info_il@festo.com 010217 Bucuresti
147 00 Praha 4 Av. 23 esquina con calle 71
Tel. +40(0)21 403 95 00, N 22-62, Edif. Festo.
Tel. +420 261 09 96 11, Fax +420 241 77 33 84 Italy Fax +40 (0)21 310 24 09
E-mail: info_cz@festo.com Sector Paraso
Festo SpA E-mail: info_ro@festo.com Maracaibo - Venezuela
Denmark Via Enrico Fermi 36/38 Russia Tel. +58 (261) 759 11 20/759 41 20/759 44 38,
Festo A/S 20090 Assago (MI) OOO Festo-RF Fax +58 (261) 759 04 55
Islevdalvej 180 Tel. +39 02 45 78 81, Fax +39 02 488 06 20 Michurinskiy prosp., 49 E-mail: festo@ve.festo.com
2610 Rdovre E-mail: info_it@festo.com 119607 Moscow
Tel. +45 70 21 10 90, Fax +45 44 88 81 10 Vietnam
Tel. +7 495 737 34 00, Fax +7 495 737 34 01
E-mail: info_dk@festo.com Japan Festo Co Ltd
E-mail: info_ru@festo.com (Cong Ty TNHH FESTO)
Festo K.K.
Estonia 1-26-10 Hayabuchi Singapore No. 1515 1516 Van Dai Dong Street
Festo OY AB Eesti Filiaal Tsuzuki-ku Festo Pte. Ltd. Ward An Phu, District 2
A.H. Tammsaare tee 118B Yokohama 224-0025 6 Kian Teck Way Ho Chi Minh City
12918 Tallinn Tel. +81 (0)45 593 5610 / -5611, Singapore 628754 Tel. +84 (8) 62 81 44 53 4454,
Tel. +372 666 1560, Fax +372 666 15 6 Fax +81 (0)45 593 5678 Tel. +65 62 64 01 52, Fax +65 62 61 10 26 Fax +84 (8) 62 81 4442
E-mail: info_ee@festo.com E-mail: info_jp@festo.com E-mail: info@sg.festo.com E-mail: info_vn@festo.com
479
480
Germany
Festo Didactic SE
We accept responsibility Rechbergstrae 3
compliance at Festo 73770 Denkendorf
Tel. +49 (711) 3467-0
As an internationally active family Fax +49 (711) 347-54-88500
business with many years of tradi- E-mail: did@de.festo.com
tion, the Festo Group has an excel-
lent reputation among its business United States
partners and employees, places Festo Didactic Inc.
great value on integrity and holds 607 Industrial WayWest
itself to the highest ethical and le- 07724 Eatontown
gal standards. We acknowledge our New Jersey
ISO 9001:2008
responsibility to our business part- Tel. +1 (732) 938-2000
DE
KR
A Cer t i cat i
o
Quality Management ners and to our employees around Fax +1 (732) 774-8573
n
We are certied
the world. E-mail: services.didactic@festo.com
Voluntary participation in regular
ce r t i ed monitoring according to ISO 9001:2008