Casagrande S.p.A.

+39 0434 9941

Via A. Malignani, 1 +39 0434 997009
33074 Fontanafredda www.casagrandegroup.com
Pordenone (PN) - Italia - info@casagrandegroup.com

C8
DRILL RIG

VOLUME 1 SAFETY INFORMATION

VOLUME 2 USER AND MAINTENANCE INSTRUCTIONS

VOLUME 3 SPARE PARTS

Machine type: C8

Serial N.:

Years of construction:

Delivery date:

Client:

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 GENERAL INFORMATION

This manual refers to the C8 drilling rig manufactured by CASAGRANDE S.p.A.. The manual is
supplied with each machine and must be safeguarded by the user against damage, defacement
or deterioration so that it is always readily available for consultation.
The C8 drilling rig is designed and manufactured in accordance with all applicable safety
standards and with the aim of assuring reliable duty through time provided the machine is
employed for the intended uses.
In order to assure the maximum working reliability, CASAGRANDE S.p.A. carefully selected the
materials and components used in the manufacture of the machine, and performed exhaustive
factory testing before shipment. The durability of the machine depends also on it being used
correctly and on it being subjected to appropriate preventive maintenance in observance of the
instructions in this manual.
All parts of the machine, including connection and control devices, are designed and made with
elevated margins of safety to withstand abnormal stresses. That is levels of stress that are higher
than the levels specified in this manual. The materials and components are of prime quality and
their reception, storage and use is subject to strict controls in our factory to assure their quality,
state and condition and that they are free of malfunctions.
N.B.:

1) THE MACHINE MUST NOT BE USED, AND WORK MUST NOT BE CARRIED OUT ON THE
MACHINE BEFORE YOU HAVE READ AND UNDERSTOOD THE CONTENTS OF THIS
MANUAL IN THEIR ENTIRETY.
2) FIRST OF ALL IT IS IMPORTANT TO ADOPT ALL THE MEASURES LISTED IN VOLUME 1
- SAFETY INFORMATION.
3) USE OF THIS MACHINE IN CONDITIONS OR FOR APPLICATIONS THAT DIFFER FROM
THOSE SPECIFIED IN THIS MANUAL IS STRICTLY PROHIBITED. CASAGRANDE S.p.A.
ASSUMES NO RESPONSIBILITY FOR MACHINE FAULTS, PROBLEMS OR ACCIDENTS
RESULTING FROM THE INFRINGEMENT OF THIS RULE.
This manual is composed of three VOLUMES:

VOLUME 1) SAFETY INFORMATION

VOLUME 2) USER AND MAINTENANCE INSTRUCTIONS
VOLUME 3) SPARE PARTS MANUAL

N.B.: DO NOT TAMPER WITH OR MODIFY, EVEN PARTIALLY, THE SYSTEMS AND
EQUIPMENT THAT ARE DESCRIBED IN THIS MANUAL. IN PARTICULAR, DO NOT
TAMPER WITH, MODIFY OR REMOVE THE GUARDS THAT HAVE BEEN
INSTALLED TO ENSURE THE SAFETY OF PERSONNEL.
DO NOT OPERATE IN DISCORD WITH THE INSTRUCTIONS GIVEN IN THIS
MANUAL OR DISREGARD THE OPERATIONS REQUIRED FOR SAFETY.

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VOLUME 1 SAFETY INFORMATION C8-V1-1-ING

INDEX pag.

1.1 INTRODUCTION ......................................................................................... 1

1.2 GENERAL SAFETY REGULATIONS ......................................................... 1

1.2.1 The employer and/or site manager ..........................................................................1

1.2.2 The operator, assistant and maintenance technician...............................................3

1.3 MACHINE IDENTIFICATION .................................................................... 11

1.3.1 Machine dataplate..................................................................................................11

1.3.2 Machine components dataplates ...........................................................................11

1.4 FIELD OF APPLICATION ......................................................................... 12

1.5 DEFINITION OF THE MACHINE............................................................... 14

1.6 PUTTING THE MACHINE INTO SERVICE ............................................... 17

1.6.1 Moving and positioning ..........................................................................................18

1.6.2 Start-up ..................................................................................................................21

1.6.3 Stopping the machine ............................................................................................25

1.6.4 Limit switches.........................................................................................................26

1.7 SAFETY MEASURES FOR MAINTENANCE WORK .............................. 27

1.7.1 General regulations................................................................................................27

1.7.2 Special operations..................................................................................................29

1.7.3 Routine maintenance work.....................................................................................30

1.8 TRANSPORTING THE MACHINE ............................................................ 31

1.9 SOUND LEVEL AND VIBRATION ............................................................ 33

1.9.1 Sound level ............................................................................................................33

1.9.2 Information on vibration levels ...............................................................................33

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1.10 SPARE PARTS ......................................................................................... 34

1.11 REFERENCE STANDARDS ..................................................................... 35

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1.1 INTRODUCTION

VOLUME 1 contains general safety regulations and also the safety regulations
concerning the various operational phases illustrated in VOLUME 2. References to the
contents of VOLUME 2 are made wherever appropriate.

IMPORTANT!
The instructions and regulations in this manual may not be applicable to
special situations that could arise during work with the machine.

1.2 GENERAL SAFETY REGULATIONS

1.2.1 The employer and/or site manager

IMPORTANT!
The employer ensure that the machine operator and maintenance technician
are suitably informed and trained and that they have a detailed knowledge of
the information in the documentation supplied with the machine.

The machine requires the presence of a single operator who assumes full responsibility
for use of the machine.

The operator must be positioned at: Control panel A - when drilling / Control panel B -
when setting-up the machine / Control panel C - when travelling..
1.4

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The site manager is responsible for cordoning off the work area; the size of which
depends on the position of the mast in the operational configuration.

The figures below show some configurations of the machine (mast vertical execution
of tie rods machine movement) with the corresponding hazardous areas. Unassigned
and/or unauthorized individuals must keep a distance of 1.5 m from any part of the
machine that is within the hazardous area.

MAST VERTICAL MACHINE MOVEMENT

Fig. 1.6 Fig. 1.7

EXECUTION OF TIE RODS

Fig. 1.8

When working at the foot of steep or sheer rock faces, install suitable nets to prevent
debris from detaching and falling from the rock face.
During certain work phases (e.g. when handling drill rods or tubes) an assistant will be
required; in such circumstances, when it is impractical to stop the machine, assistant
and operator must work so that they are clearly visible to each other to facilitate clear
and easy communication.

Before starting the machine, check that there is, on the special support on the right of
the machine, a fire extinguisher of at least 6 kg.

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1.2.2 The operator, assistant and maintenance technician

The operator is responsible for proper use and operation of the machine and for all
activities performed in collaboration with assistants and/or maintenance technicians.

The operator must possess the following prerequisites:

- be a qualified person;
- be of legal age;
- have full physical abilities for movement, sight, hearing and speech; hence free of
any disturbances, impairments and debilitating infirmities;
- have the ability to understand and apply information concerning operational
activities and safety instructions;
- have the ability to control emotional impulses and stress related directly to the
activity or to external causes.
- have the ability to communicate with, collaborate with and coordinate assistants
and/or maintenance technicians.

The operator must have the knowledge needed both for performing the activity as well
as for the respect of essential health and safety requirements:

- detailed knowledge of duties to be performed;

- knowledge of overall operation of the machine, including limitations of use and
controls concerning the operator-machine interface;
- knowledge of data, characteristics and procedures that concern the functions of the
operator that will be used by the operator;
- detailed knowledge of the machine or of parts of it which will undergo work;
- knowledge of operations, even if temporary, in limited places and points of the
machine;
- knowledge of the meaning of safety warnings and signals;
- knowledge of the usage conditions of individual safety gear;
- knowledge of residual risks of the machine;
- knowledge of safe operating procedures;
- knowledge of activities with safeties bypassed and related operating procedures,
- knowledge of prohibited operating procedures;
- knowledge of applied safety devices;
knowledge of tools, accessories and auxiliary components to be used in performing
activities;

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The operator must be trained through:

- hands-on practice of the functional and operational use of controls for the activation
of operating and working functions of the machine;
- simulation of operating activities so as to become familiar with the use of the
machine or work to be done on it;
- trial runs of use or application of tools, accessories and auxiliary components;
- exercises of operating activities with safeties bypassed;
- simulation of an emergency situation to practice procedures for restoring functions,
after a safety device has been triggered;
- exercise in the application of individual safety gear;
- tests on the machine for the identification of residual risks and related hazards, as
well as safety procedures to be implemented (reading of warnings, interpretation of
signs, use of individual safety gear and procedural instructions for the avoidance ot
damage or injuries)
- exercises in reading the instruction manual to identify information and operating
instructions ("Use-Maintenance" section) and those related to safety ("Safety"
section).

The operator must not abandon the machine while it is in operation under any
circumstances.

IMPORTANT!
Should anomalies or malfunctions, or dangerous situations for the operator or
others occur, the operator must be informed about the actions to take.
Should any such event occur, the operator must perform the following
operations, in sequence:
a) stop the machine immediately by pressing the emergency button (red
mushroom head pushbutton) and set to neutral all control levers without
automatic return (see VOLUME 2);
b) refrain from performing work that is not part of his responsibilities and is
beyond the scope of his technical capabilities;
c) immediately inform his superior without taking any personal initiatives.

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Hereunder is a map of the position on the machine of the emergency push buttons P1-
P2 and of the wired safety device on the mast.

Wired safety device on mast

- Via the wires F it is possible to stop the main functions/movements of the machine
(head rotation head movement clamps winch etc.).
To restore proper operation of the device, press, the reset button or servo-control
activation on the control panel.
Fig. 1.9

Emergency shutdown button

- Take one of the push buttons P1-P2 to stop the diesel engine.
- To restore proper operation of the push buttons proceed as follows: turn them clockwise
(buttons marked with three arrows) or pull them towards you (unmarked push buttons).
Fig. 1.10

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The operator must check regularly that his assistant is working safely in a protected
position.

The same precaution must be taken in cases where the presence of a maintenance
technician is required to perform maintenance work on the machine.

The operator is responsible for ensuring that the machine is kept free of contaminating
materials such as debris, oil, cement, etc.

The machine should therefore be cleaned at the end of the work shift. This operation
must be performed with the machine at a standstill, in a stable condition, and with the
help of an assistant where necessary.

Before starting this work the operator must extract the ignition key from the control
panel and keep it in his custody to prevent the machine from being started by anyone
else.

Wear safety glasses and a protective mask when cleaning the machine with
compressed air or pressurised jets of water. Before starting this operation all persons
must be evacuated from the area around the machine so that they are well clear of
flying debris or dust.

WARNING!
Do not use inflammable liquids to clean the machine.

Periodically check the condition of the machine's dataplates and restore or replace them
if necessary.
The figure shows the exact location and contents of all dataplates on the machine.

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1.3

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DANGER!
CE DATAPLATE AND
1 9 ACCUMULATOR UNDER
MACHINE WEIGHT
PRESSURE

DANGER:
THE HYDRAULIC FIRE EXTINGUISHER
2 10
RESERVOIR PARTS LOCATION
COULD BE HOT

READ MATERIAL AND

HYDRAULIC OIL FILLING
3 11 TECHNICAL
POINT
DOCUMENTATION

BATTERY CUT-OFF
4 12 FUEL FILLING POINT
SYSTEM

DANGER! LIVE ELECTRIC DANGER! TOXIC

5 13
PANEL FUMES

SOUND PRESSURE
LEVEL AT THE
6 HOOKING POINT 14
OPERATOR WORKING
POSITION

STAND CLEAR OF THE

GARANTED SOUND
7 MACHINE WORKING 15
POWER LEVEL
AREA

NO ADMITTANCE TO
UNAUTHORIZED
8
PERSONNEL (ENGINE
BOX)

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After cleaning the machine the operator must check for worn or damaged parts or parts
that are not properly secured. If such parts are discovered the operator must request
the intervention of the maintenance technician immediately or take corrective action
himself providing the work is within his operating capabilities. Special attention must be
paid to the condition of the flexible hoses on the machine.

WARNING!
In the case of oil leaks, fuel leaks or leakage of battery electrolyte, the operator
must not start the machine until the problem has been solved.

If worn or damaged parts are not repaired or replaced and leaks are not remedied
immediately, the operator must, before abandoning the machine, remove the ignition
key and place a warning notice on the control panel indicating that the machine is
undergoing maintenance and must not be started up (EC approved warning notices of
this type are available from commercial suppliers).

The operator must make sure that the machine and the area around the machine is
kept free of all moveable objects that are not part of the machine (tools left after
maintenance work, ropes used for lifting parts of the machine, personal possessions,
etc.).

The operator, assistant and maintenance technician must wear the following protective
clothing in accordance with the requirements and characteristics of the work they
perform:
5.1
a) Headgear to protect the head from falling
objects;

5.2 5.3
b) Safety glasses and respirator mask to protect
against flying debris and airborne dust (if the
user employs compressed air to flush the
cuttings, a dust collection system should be
installed);
5.4 5.5
c) Safety gloves and shoes as required.

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6.1 6.2
d) Ear plugs or muffs if the sound level in the
work area exceeds 85 dB(A). The operator
must wear proper, close fitting work clothes.
Do not wear jewellery, bracelets etc. that could
get caught up in moving parts of the machine;
tie back long hair and protect with suitable
headwear.
6.3 6.4
e) Safety harnesses for maintenance or
inspection on the machine, the mast supports
structure, on the mast or tools mounted on the
mast.

MPORTANT!
When drilling and, more generally, during any work that can give rise to flying
debris or other material which can be potentially dangerous for the operator
and any other persons in the immediate vicinity of the machine, the operator
must install, or request to have protective screens or other suitable safety
measures installed (not supplied by Casagrande S.p.A.).

Control panel A - [main operational controls] is mobile and can be located in different
positions; the operator must take care to select the position of maximum safety.

WARNING!
Guards and safety devices on the machine must not be removed except when
strictly necessary for repair and/or maintenance work.
They must be refitted as soon as the reasons that called for their removal no
longer apply and, in any event, before the machine is restarted.

The machine is equipped with a cord type safety device for the moving parts (rotary
head and drilling rods). If the safety devices trips, normal machine operating conditions
must not be restored (control panel A reset pushbutton) until it has been ascertained
that the anomalous or emergency conditions that caused the safety device to trip are
no longer present.

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Before performing any type of work on the hydraulic equipment of the machine,
release the pressure from the hydraulic accumulators.

1.3 MACHINE IDENTIFICATION

1.3.1 Machine dataplate

1.2
The dataplate indicates:
a) manufacturer's name and
address;
b) EC marking
c) model;
d) type;
e) serial n.;
f) year of construction;
g) weight of the machine

Refer to VOLUME 2 for the other specifications of the machine.

1.3.2 Machine components dataplates

The rotary head on the C8 machine and other components are equipped with their own
dataplate.
1.1
This dataplates show:
a) manufacturer's name and address;
b) power;
c) RPM;
d) type;
e) serial n.;
f) weight of the machine.

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1.4 FIELD OF APPLICATION

The C8 model drilling rig manufactured by CASAGRANDE S.p.A. is designed for

drilling in all types of terrain using, either direct or reverse circulation drilling methods
the machine is also designed for mounting down-the-hole hammers and hydraulic
drifters.

The machine is therefore able to fulfil all the drilling requirements relative to small bore
geotecnical engineering work such as drains micropiles, anchors, consolidation of soils,
etc. and soil investigation.

WARNING !
This drilling machine is not a crane. It has a limited work and loading zone.
Refer to the instructions before use.

IMPORTANT !
The winch must be used only for operations concerning drilling, and
specifically:
- drilling rods
- tools
- continuous flight augers
- covering pipes
- reinforcements
Pulling angles are permitted (maximum 25 longitudinal and 15 lateral) only if
the mast is the standard one (5600/7600-8000/10000 cylinder or 8000/10000
10000/12000 moto-reduction gear) and it is resting on the ground.
If the 5000 or 10000 mm jet extension is installed on the mast, the maximum
pull of the winch must be reduced to 400 kg (recalibration of winch hydraulic
circuit to 35 bar). This operation must be performed only by Casagrande S.p.A
staff, or following its instructions and a written authorization.
Only pulling along the axis is permitted.

IMPORTANT!
The clamps must be used only for the assembly/disassembly of rods and/or
casings.
Any other use (e.g. maintenance of rods, tools, or other machine components)
is prohibited.

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IMPORTANT !
The basic version of the C8 is not suitable for tunnel drilling work, for which it
must be integrated with special devices. (request information from
CASAGRANDE S.p.A.).

IMPORTANT !
The basic machine has no built-in lighting system and must not therefore be
used when visibility is low.

IMPORTANT !
The machine can work in a temperature range of -10C to +40C and at a max
elevation above sea-level of 1000 m.

IMPORTANT!
Do not use the machine or parts thereof (stabilizers, tracks, mast movement
devices, etc.) to straighten or shape metallic bars, drilling rods, etc.

IMPORTANT!
Do not use moving parts of the machine (rotating heads, mast, etc.) to lift
persons.

IMPORTANT!
The machine can be used only with the accessories/equipment with which it is
supplied or with accessories/equipment separately and/or subsequently for
that machine.
The use of accessories/equipment designed for use on other machines must
be authorized by Casagrande S.p.A.

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1.5 DEFINITION OF THE MACHINE

The machine comprises drilling equipment mounted on a self-propelled crawler

undercarriage which has a maximum speed of 01,7 km/h.

In travel conditions (transport configurations) the machine can tackle gradients of up to

20 (approx. 36%); the machine can work exclusively in the configurations shown in
VOLUME 2.

The weight of the standard machine is 23500 which corresponds to a ground pressure
of 9,3 N/cm2 in trasport configuration and 100 N/cm2 in working configuration; when
positioning the machine for drilling operations ensure that the ground is stable for the
stabilizers to bear upon otherwise provide suitable auxiliary pads or mats as
necessary.

If it is necessary to work in the presence of inflammable gas (never in a tunnel) all

necessary measures must be taken to comply with the local legislation and
regulations.

The hydraulically operated stabilizers must be lowered before starting work to ensure
that the machine is stable. To avoid the risk of injuring persons that are not visible from
the control positions, before starting the machine the operator must make a visual
inspection around the machine and, if necessary, shout a warning to make sure that
there is no-one in its vicinity.

There are three separate operator positions:

a) at control panel A - [main operational controls]; this is the operator's position during
normal operations and provides engine start controls, monitoring instruments and
controls for drilling.
b) at control panel B - [setting-up], located at the side of the machine, it mounts
controls for auxiliary operations, i.e. mast positioning and lowering of outriggers;

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c) at control panel C - [travelling], located on the raised platform at the rear of the
machine, which mounts the machine travel controls.

1.4

IMPORTANT !
Machine travel for work site modifications can be obtained from the mobile
control panel A.

VOLUME 2 contains exhaustive information on the machine's characteristics as well as

a description of the controls and diagrams of the mast positions.

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10.3

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1.6 PUTTING THE MACHINE INTO SERVICE

Before starting the machine and during operation, the operator must ensure that
climatic conditions (temperature, wind speed, etc.) are within the parameters set forth in
the field of use and/or in Chapters 2 and 3 of VOLUME 2.

WARNING!
All the control levers, described in chapter 5 Volume 2, must be moved
gradually from the 0 pos. (central-neutral) to the working pos. (right-left or
forwards-backwards) and vice-versa; failing this, malfunctions and/or damage
can be caused to the machine.

If the temperature is less than 0C, before starting, moving or transporting the machine,
it is necessary to ensure that:

- there is no ice on the machine, especially on the control panel and on the platform
for access to the movement control panel
- no parts of the machine are stuck in the ground (tracks, stabilizers, parts of the
mast, hose bundles, pipes, etc.).

To remove ice, use manual or mechanical means whenever possible.

Ice in the ground can be melted using a saline solution, preferably with warm water.

WARNING!
Use non-toxic products/additives to remove or melt ice.

WARNING!
Do not use open flames on any parts of the machine. Do not use saline
solutions near the electrical components and panels to remove or melt ice.

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1.6.1 Moving and positioning

During movement of the machine from one part of the site to another, the mast must be
lowered to aa horizontal position, along the machine's longitudinal axis upperstructure
aligned with tracks.

IMPORTANT!
If the mast is raised and/or displaced the machine may only be moved over
short distances in order to adjust the final operating position between one hole
and the next (see Chap. 3 Vol. 2).

When the rig in being transferred over uneven ground, or is transported by truck, the
mechanical upperstructure anti-slew device must be applied.

Before moving the machine, make sure that control panel A - [main operational
controls] is correctly positioned and secured and that the stabilizers are raised.
Check also, especially when making minor setting-up movements and in the case of
special operating configurations of the mast, that the positions of hoses or hose
bundles do not create a hindrance.
When working on gradients, position the machine wherever possible so that it faces up
or down the slope not across it.
Do not change travel direction on slopes as the machine could tip or slide sideways.
If during travel the machine starts sliding sideways down a slope, the operator must
steer the machine downhill.
Any movement of the machine must be carried out with the operator seated in the
appropriate position to be found at the front right of the machine.

WARNING!
Do not attempt to move the machine while standing on the ground and
actuating the crawler drive motor controls.

11.1
Before moving the machine the operator must make sure that there
are no persons in potentially dangerous positions in the vicinity of the
machine; machine movements must be announced by sounding the
horn. If the operator notes that the horn is not working he must
immediately request a maintenance intervention.

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WARNING!
Passengers must not be transported on-board the machine during travel.

When moving the machine, even over short distances:

a) disconnect auxiliary equipment (compressors, pumps, injectors, etc.);

b) disconnect any anchoring systems from the machine;
c) raise the stabilizers;
d) make sure that the gradients on the route are within the machine's capabilities (in
trasport configuration) (max. 20 i.e. about 36%) and that there are no obstacles or
level differences that could endanger machine stability while it is travelling;
e) when the new work position is reached restore all necessary conditions for the
correct operation of the machine.

If it is necessary to transport the machine on another vehicle, refer to the chapter

regarding loading and transporting the machine.

Before raising the mast, stabilize the machine by lowering the hydraulically operated
stabilizers (without lifting the machine) and make sure that they rest on a stable
surface.

IMPORTANT!
Check that there are no obstructions to raise the mast and to drilling such as
overhead electrical lines or underground pipelines.

If the machine is working near overhead power transmission lines, whenever possible
the power should be interrupted until work has been completed. Otherwise, observe the
following rules:

a) An assistant must check the distance between the equipment and the power line
from the ground. He must inform the operator if equipment is too close to the power
line.

b) The operator must pay due attention to signals and warnings from the assistant.

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c) Machine travel speed and mast support structure movement speed must be
reduced when working near overhead power lines.

d) In the case of power lines carrying no more than 50.000 V, the minimum distance
between power line and machine equipment must be at least 3.5 m.
For higher values, the safety distance must be increased by 15 cm for each
additional 10.000 V.

e) Check local rules and if those are more restrictive follow them.

f) All workmen on ground must keep at a safe distance from equipment working area.
If the machine should touch an electric cable, the best thing for the operator to do is
to remain at a safe distance and to ensure that no one approaches until the power
is switched off.

The machine is not equipped with lightening guards because of its mobility during the
work phases. It is the site managers task to evaluate this risk and provide for lightening
guards to protect the entire work area.

Check the machine stability and anchorage, especially considering the possible
stresses coming from operations, applied loads, external agents (i.e. ground
settlement, strength decrease due to water infiltration, etc.)

Irrespective of the work configuration, the foot of the mast must be properly toed-in
against the working face, which must be solid enough to withstand the extraction
forces.

IMPORTANT!
Machine stability is assured only when the mast positioning diagrams shown in
VOLUME 2 are observed.

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1.6.2 Start-up

WARNING!
If the machine control panel carries a notice to the effect "MACHINE
MAINTENANCE IN PROGRESS - DO NOT START" the operator must refrain
from any action and request the presence of his superior.

At the start of each work shift check for the correct operation of the emergency devices
(emergency push buttons, wired safety device on mast ast), warning lights and the
horn, which must sound before any machine travel or movements of operating parts of
the machine.

The operational control panel protective A must not be removed except in the case of
special requirements that are not part of the normal operational procedures.

Before starting up the machine, or refuelling it, the operator must be sure that he has
understood and memorized the necessary sequence of relevant operations; if in doubt
consult the Instruction manuals, VOLUME 1 for safety information and VOLUME 2 for
operating the machine.

WARNING!
Refuelling must be carried out with the machine switched off and away from
naked flames. Do not smoke during refuelling operations.

IMPORTANT!
Do not overfill the tank. Risk of fuel spillage. If the machine is operated in ambient
temperatures lower than 0 C, use a fuel designed specifically to prevent paraffin
precipitation which can cause problems with the engine

Before starting work the operator must be positioned at control panel A - [main
operational controls], which must be secured in the most suitable position for the job in
hand.
Before starting up the machine as described in VOLUME 2, control levers without the
automatic return function must be reset to the neutral position. The automatic operation
of all the other control levers must also be checked.

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The operator must check that after the start control has been activated and the speed
selector is set to position (-) for a few second, the engine starts and runs at idling
speed.

IMPORTANT!
Before attempting to move the machine or starting to drill, warm up the engine
and the hydraulic oil for a few minutes to make sure that the hydraulic
equipment on the machine responds properly to the controls.

The operator must sound the horn whenever a change in the working position of the
machine generates potential risk situations. A global view of the work zone must be
guaranteed at all times.
During normal work hours bear the following safety precautions in mind:

a) do not make adjustments, lubricate or clean the machine while it is running;

b) keep well clear of rotating and other moving parts of the machine;
c) take care of the dataplates and notices affixed to the machine. (see figure page. 7)
d) keep clear of danger zones that have been cordoned off during machine operation
(this rule may be disregarded by the maintenance technician, but the precautions in
1.7.1 must be followed);
e) wear safety gloves when working with wire ropes;
f) hot oil can burn: avoid contact with the skin and put on oil-resistant gloves before
performing any work that could lead to contact with hot oil;
g) in operating conditions the hydraulic oil reservoir is at high temperature and may be
pressurised; if inspection of the reservoir is necessary unscrew the filler plug slowly
to equalise the pressure, then remove the plug and wait until the reservoir and its
contents have cooled;
h) drill rods and tubes weighing more than 25 kg, must be handled using the service
winch (if fitted) or alternative handling and lifting systems;

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IMPORTANT !
The figure shows high temperature risk areas; the drill rods heat up during the
operation and must not be handled without gloves.

1.5

1 KELLY BARS AND TOOLS

2 ROTARY HEAD

3 WINCH REDUCTION GEAR

4 HYDR. OIL RESERVOIR

5 CRAWLER REDUCTION GEARS

6 INTERIOR OF ENGINE HOUSING

7 SILENCER

8 ROTARY HEAD FEED REDUCTION

i) discharge pressure from all hydraulic circuits before disconnecting or disassembling

any pipelines, unions or parts of the system;
j) remember all fuels and most oils and lubricants are inflammable; avoid spillage onto
hot surfaces or onto electrical components;
k) if fire breaks out, the operator must use the fire extinguisher on board;

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Instructions for using the extinguisher: Fig. 16

remove the safety pin A, hold the extinguisher vertically,

pres the lever B all the way down and aim the jet at the
base of the flames. Ventilate after use in closed spaces;

IMPORTANT!
The operator must be informed of the position and correct use of the fire
extinguisher. The fire extinguisher contents must be checked in accordance
with local legislation and the date of the inspection must be marked on the
control card.

l) keep fuel and lubricants in suitable containers, tagged with suitable markers and
stored well away from the machine; do not leave oily rags on the machine - store
them in suitable container;
m) before filling, replenishing or changing hydraulic oil or other lubricants, make sure
that all the equipment, filler plugs and machine parts involved are clean. Clean
these parts if necessary;

WARNING!
Protect the environment: never disperse fuel or oil on the ground. When
draining fuel or oil place suitable receptacles beneath the drain holes.

IMPORTANT!
Spent oil must be conserved in a suitable receptacle and must then be
disposed of in accordance with the legislation in your country.

n) periodically check the fuel and hydraulic oil level indicators;

o) periodically check the electrolyte level in the batteries;
p) pay attention to the dataplates and symbols on the machine (see figure 7);

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q) porre attenzione alle targhe ed alle segnalazioni che sono apposte sulla macchina
(figura pag. 7).

VOLUME 2 describes a series of checks and warnings that the operator must be
completely familiar with and must put into practice to ensure good work and proper
maintenance of the drilling rig and to maximize its working life .

1.6.3 Stopping the machine

If the temperature is below 0C a series of measures must be taken to keep ice from
forming on the machine and to prevent parts from getting stuck in the ground.
Avoid leaving the machine wet or with water accumulations in any of its parts.
Cover the control panel and the platform for access to the movement control panel.
Avoid direct contact of the mast, bundles of hoses, pipes and stabilizers with the
ground. Raise the tracks slightly from the ground.
Before stopping the engine the operator must make sure that the machine is in a stable
position; to avoid risks from suspended loads or high winds. The mast must be lowered
or its foot must rest firmly on the ground.

Do not use the emergency button to stop the engine. Instead:

a) set the engine speed to idling;

b) turn the ignition key counterclockwise;
c) make sure that the warning lights switch off.

IMPORTANT!
If the engine is stopped before reducing its speed, with the control panel
energised, the speed selector must be set to minimum before starting up again.

If the operator must abandon the machine from time to time or at the end of the shift, he
must remove the ignition key and keep it on his person, hand it to his superior or place
it in a designated position for custody.

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If the machine must be parked for prolonged periods of inactivity proceed in the
following manner:

a) ensure that it is parked on a flat, stable, surface;

b) do not leave the machine in a place where it could obstruct the transit of other
vehicles;
c) remove the ignition key;
d) leave the machine in a clean and orderly state, ensure that it is properly lubricated
and that the various parts of the machine are suitably treated for protection;
e) place a warning notice on the control panel to the effect that the machine must not
be started without express orders and instructions from the person in charge.

1.6.4 Limit switches

Depending on the type of equipment the machine model is supplied with, there will be a
series of limit switches located on:

- the jib (control of winch rope winding);

- the winch (control of rope unwinding);
- the mast (safety ropes);
Periodically check the condition of the limit switches/sensors.

Check that the limit switches/sensors are working properly during the various work
phases.

WARNING!
Even if just one limit switch / sensors should break or work incorrectly, this
could cause damage to the equipment, make it function badly or preclude safe
working conditions.

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1.7 SAFETY MEASURES FOR MAINTENANCE WORK

1.7.1 General regulations

As this is a complex machine, it is obligatory to perform all maintenance operations with
the engine at a complete standstill; this is necessary also before disconnecting any
elements of the hydraulic circuit.

WARNING!
Before each intervention the maintenance technician must stop the engine,
remove the ignition key and keep it on his person and place a notice to the
effect MAINTENANCE IN PROGRESS - DO NOT START on the control panel.
This is the only way to assure that the machine is not started inadvertently
while the maintenance technician is in a potentially dangerous position.

IMPORTANT !
The soundproofed cowling of the engine compartment (one on the rear and two
on the sides) are equipped with a mechanical safety device that prevents
accidental closing. However, always check after opening for proper insertion of
the safety device and efficiency of the gas spring.
Do not leave the cowlings raised if there are any malfunctions.
During maintenance operations or when replacing components of the hydraulic system,
take care to avoid contaminating the hydraulic circuit with foreign material, or debris.
This could result in malfunctions and jeopardise the overall safety of the machine.

Except in particular cases, the maintenance must be carried out all the times with the
equipment of the machine in standstill position and after having released the pressure
of hydraulic accumulators.

WARNING!
Always wear safety gloves when performing maintenance work.

The products do not pose hazards for users, if used in the foreseen usage conditions
and for the use for which they are intended. However, repeated and prolonged contact,
if combined with poor personal hygiene, may cause skin rash, irritation and dermatitis
from contact.

First aid procedures:

- In case of contact with the skin, remove contaminated clothing and footwear, and
wash skin with soap and water.
- In case of contact with the eyes, flush abundantly with water. If irritation persists,
consult a specialist.

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-- In case of swallowing, do not induce vomiting to avoid the product being inhaled into
the lungs; call a physician.
- If you suspect that the product has been inhaled into the lungs (for example in case of
spontaneous vomiting) take the individual to a hospital.
- In case of exposure to a high concentration of vapours, move the individual to a non-
contaminated environment, let him/her rest and if necessary call a physician.

Any substance, in the case of accidents involving pipes under pressure and so on, can
accidentally be injected into the subcutaneous tissue, even without any apparent
wounds. In this case it is necessary to take the accident victim to a hospital as soon as
possible for appropriate medical care.

There may be cases when the maintenance technician must test the maintenance work
carried out or perform trouble shooting operations with the engine running or when
parts of the machine are in motion, and even during drilling.

IMPORTANT!
If maintenance must be performed while one or more of the machine functions
are operating, a series of important rules must be observed:
a) the operator at the machine controls and the maintenance technician must
be able to see each other so that communication is immediate and clear;
b) the operator and the service man must be one in front of the other so that
they can communicate easily.
c) the operator must act on the basis of orders given by the maintenance
technician;
d) before changing from a standstill condition to a condition in which any part
of the machine is in motion, the maintenance technician shall assume a safe
position and approach the moving parts only after he has ascertained that
his instructions have been correctly interpreted by the operator;
e) maintenance work must not be carried out unless the working area is
adequately illuminated.
f) the operator must have immediate access to an emergency shutdown
device in any situation.

Il manutentore deve essere informato della esatta funzione e movimento di ogni organo
della macchina.

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If in doubt, consult VOLUME 2 of this manual; the maintenance technician must also
pay attention to the dataplates and notices located on the machine (see figure page 7)

1.7.2 Special operations

When performing maintenance operations on parts or components of the machine

where there are elastic parts (e.g. springs) which may create an accumulation of
potential energy, it is necessary to take measures for its isolation or dissipation (also
see Vol. 2).
When cleaning the fuel tank or hydraulic oil reservoir or when changing engine oil, etc.
do not disperse residual liquids or cleaning fluids on the ground; these substances must
be collected in suitable containers for disposal in compliance with local legislation.
When the oil filters are changed they should be allowed to drip into a container to avoid
spillage.

IMPORTANT!
Use only non-toxic oils such as the oil supplied by Casagrande S.p.A. in the
standard machine outfit.

IMPORTANT!
The state of wire ropes and transmission chains must be checked at least once
a week; when necessary, renew these parts as indicated in VOLUME 2.

IMPORTANT!
It is advisable to compile a check card for each rope and chain showing the
date of the inspection and the signature of the person responsible for the
check.

Keep strictly to the indications given in VOLUME 2 regarding the methods of cutting or
connecting wire ropes to thimbles, shackles on clamps and to the method of installing
ropes on winch drums.

When working with wire ropes the use of suitable gloves is obligatory.

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WARNING!
When handling the battery it is important not to spill electrolyte on the hands -
wear protective gloves and do not smoke.
The disposal of used batteries is regulated by local environmental protection
laws.
Lo smaltimento di batterie esauste soggetto a normative ecologiche.

WARNING!
It is highly dangerous to use flame cutting equipment or welding equipment on
pipes or receptacles that contain, or have contained, inflammable liquids. Such
actions are therefore strictly prohibited.
If in doubt do not cut or weld the part in question but in any case always wash it
out beforehand with non-flammable solvents (wear a mask during this
operation).
Do not weld or cut near points which could present a fire risk because of their
position.

Welding on the machine can cause damage to electrical and electronic instruments or
equipment if these are powered; before welding disconnect the accumulator from the
electric system by the isolator.

IMPORTANT!
Always connect the earth of the welder as close as possible to the point to be
welded.

1.7.3 Routine maintenance work

VOLUME 2 contains a description of maintenance operations together with an

indication of the recommended frequency at which they should be carried out ("hours"
is construed as hours of machine duty as recorded on the hour meter).

All maintenance and lubrication operations must be performed in strict observance of

the instructions in the relevant chapters in VOLUME 2.

IMPORTANT!
The maintenance technician must keep a record of all work carried out.

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1.8 TRANSPORTING THE MACHINE

If parts or components are separated from the machine, their movement must take
place through the use of an auxiliary crane.
Use the provided lifting points (ears). If these are not provided use slings, ropes, hooks,
etc., in such a way as to avoid falls and to keep the part or component stable
(balanced) during lifting.

IMPORTANT!
The auxiliary crane (or other lifting device), straps, ropes, hooks, etc., must be
suitable for the mass of the component to be lifted.

The machine can be loaded onto a truck or trailer by either being lifting or driving it onto
the carrier.

The machine must be configured as shown in figure page 32 :

a) horizontal mast resting on support A;
b) mast cylinder B fully closed;
c) mast cylinder B1 fully closed;
d) Put in the shape the control panel and must be secured by means of the pin C1;
e) apply the pin D for blocking of upperstructure rotation;
f) rotary head in fully forward position so as to assure a perfect balance during the
lifting phase.

If the machine is to be loaded by lifting, use the front lifting lugs O1 - O2 and the rear
lifting lugs O3 - O4 to secure the slings to the machine.
Check all the time that there are no interference between the lifting cables and same
parts of the machine.
The specifications of the lifting equipment are given in VOLUME 2.

If the machine is loaded by driving it onto the truck or trailer [control panel C -
'travelling'], the operator must make sure that the slope of the ramps is within the
maximum gradeability of the machine.

IMPORTANT!
When loading the machine for transportation, in order to avoid accidental
movements which may jeopardise the safety of the operation adhere strictly to
the safety items described in this section of the manual (consult VOLUME 2).

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11.2

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1.9 SOUND LEVEL AND VIBRATION

1.9.1 Sound level

The machine is designed and built using all available technological solutions to reduce
noise levels and acoustic pressure to the absolute minimum.

Sound emissions are comprised within the following values:

Soundproofed machine
- Measured sound power level (LWA) = 103 dB
- Guaranteed sound power level (LWAd) = 106 dB
- Weighted sound pressure level A in the operator positions (LpA)= 81 dB(A).

Measurements were made in conformity with:

- UNI EN 791
- UNI EN ISO 11201
- UNI EN ISO 3744.
- 2000/14/CE Directive

1.9.2 Information on vibration levels

The average weighted quadratic acceleration to which hands and arms are subjected is
less than 2.5 m/s2.

The entire body is subjected to an average weighted quadratic acceleration of less than
0.5 m/s2.
These measurements were obtained on a sample machine in compliance with:

- EN 791 - Annexe A
- ISO 2631 - 1
- ISO 5349:2001

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1.10 SPARE PARTS

Information on spare parts is given in VOLUME 3.

IMPORTANT!
Reliable operation is guaranteed only when original spare parts, supplied by
Casagrande S.p.A., are fitted.

Certain components are of particular importance for the safety of personnel working on
or near the machine: in such cases do not fit parts that differ from those specified
(manufacturer and type).

These parts are:

a) "Emergency Stop" pushbuttons;
b) limit switches on mast safety devices;
c) block valves on hydraulic circuits;
d) reduction gear brakes (tracks, winch);
e) winch rope.
f) head sliding chain

VOLUME 3 shows the codes, types, manufacturer's names and the position of these
parts on the machine.

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1.11 REFERENCE STANDARDS

The machine is designed and built in conformity with the safety requirements described
in Enclosure 1 of directive 98/37/CE, of UNI EN ISO 12100-1 and UNI EN ISO 12100-
2, of UNI EN 1050 (Enclosure A) and UNI EN 791 standards.

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