& Captain Vari Contents Description Quality criteria. Materials Design Instructions Installation Instructions Installation Recommendations. -10 180 9001 180 9002 ‘The information in this brochure is based on many decades of experience in the manufacture and application of sealing and bearing systems. However, unknown parameters and conditions may restrict general statements during usage. It vital that customers satisfy themselves as to the suitability of individual products through adequate testing, For this reason, and due to the wide range of applications of our producls, Busak + Shamban can accept ne liability as tothe suitability oF corrediness of our recommendations in individual cases. The application limits for pressure, temperature and speed given inthis catalogue are maximum values determined inthe laboratory. During practical applications it should be remembered that due to the inleraction of the operating parameters, the moximum values must be set correspondingly lower. For exceptional operating conditions, please contact your Busak-+Shamban representative. This edition supersedes all previous brochures. ® Busak-+Shamban 2000. All rights reserved. © All registered trademarks. The turquoise colour is a trademark for B+S. products. This brochure, or any part thereof, may not be reproduced without our permission,a Varil Pp? ®& Captain @ Description Standard radial shaft seals have onlya limited application range with respect to pressure, temperature ond media loads due to their elastomer sealing lip. Furthermore they only have a limited suitability for applications with inadequate lubrication, Varilip® shat seals from Busck+Shamban extend this application range by using moder Turcon® materials developed specially for rotational applications. ‘They are characterised in porticular by the lovrfricion and their slickslip-free running, thus reducing the heat development and permiliing higher peripheral speeds. The Varilip® shaft seal is dimensionally interchangeable with the shaft seals to DIN 3760 and ISO 6194/1 The minimal groove size requited for Yarilip® allows its use as a pressurised seal where the installation of a mechanical shaft seal would not be possible due to constructional reasons, Characteristics In conirast fo the conventional shaft seals, the Varilip® seal requires no metallic energising spring, 4s cam be seen from Figure 1, dynamic sealing is effected bythe radial load of the sealing lip againstihe shat. Static sealing is effected on the one hand by a press fil of the metallic casing in the housing bore and, on the other, by aan elastomeric tlat gasket between metallic housing and Turcon® sealing lip, Varilip®, Type A Type A is a one-lip seal suitable for use in standard industrial applications up to Prag, = 0.5 MPa (5 bat) where «@ radial shaft seal would be unable to withstand the emperature, friction, medium or poor lubrication. Type A allows high- speed shafts with peripheral speeds of up to 40 m/s to be sealed Metal casing Elastomer gasket Sealing lip Figure 1 Type A Varilip®, Type B “ype B is the proferred choice for applications in which a high sealabiliy is demanded or where contaminated media are te be sealed. This hwo-lip lype offers greater safety than the Type A \ \S\ ee Figure 2 Type B@&Captain Varilip®, Type ¢ The Varilip® Type C can be used for applications involving higher pressures for which a simple elastomer radial shaft seal can no longer to be considered. Due to a reinforcement ofthe sealing lip, pressures of upto 2 MPa (20 bar] are possible, e.g. as pump, shal or rotor seals. Metal casing Elastomer gasket VFI Figure 3 Type Seating fi Varilip®, Type D Whilst Types A to C can be used to seal against pressures from only one side, Type D can be subjected to pressure from both sides, Pressures of up to 0.1 MPa (1 bar) are permissible. The separation of two different media using a single seal is possible. The second lip can also take on the function of a wiper or dust lip. A grease packing between the seoling lips is recommencted. Metal casing Elastomer gasket Sealing Figure 4 Type D Table | summarises the important technical data and selection criteria for the ditforent Varilip® types. Furthermore it gives an overview of the most significant applications in which the various Vavilip® types have already proven themselves in practice. This fable is intended fo allow the designer a quick presoledion of the most favourable seal lype and the optimum material for his specific application, Further details and design and installation instructions for the different Yarilip® types are given on pages 7 to 9. Information on materials and application limits of the various material combinations & given on page 6. @ Quality Criteria The coskeffectve use of seals and bearings is highly influenced by the quality criteria applied in production, Seals and bearings manufactured by Busak-+Shamban ‘re continuously monitored according to strict quality standarcls from material acquisition through to delivery. Certification of our production plants in accordance with iniernational standards EN ISO 9000 meels the specific requirements for qualily control and management of purchasing, production and marketing functions. Our quality policy is consistently controlled by strict procedures and guidelines which are implemented within ll sirategic areas of the company. All festing of materials and products is performed in occortance wih accepted test standards and specifications, e.g. random sample testing in accordance with DIN ISO 2859 part /ANSVASQC Z 1.4-1993/ MILSTD- 105 E. Inspection specifications correspond to standards applicable to individual product groups ie.g- for O-Rings: ISO 9601/DIN 3771), Our sealing materials are produced free of chlorofluorinated hydrocarbons and carcinogenic elements, The 10" digit of our arficle number defines the quality charaderistics of the part. A hyphen indicates compliance. with standard quality criterio outlined in this catalogue. Customerspecific requirements are indicated by a. difforent symbol in this position. Customers who require special quality criteria should contac their local Busak+Shamban sales office for assistance. We have experience to meet all customer quality requirements,a ip? ® Captain Table | Selection criteria for Varilip® Seal ‘pplication Materiel inlation ‘Srondard Tye Field of application | Function | Lipmateriat | Shott | Szerange | Groove | DIN/ASO verisee oe § a i 5 hardness mm 2 Veriip® A | Pumpe Tureen > SEHRC Eeperescrs tas Cone sng = e170 open | oriare0 Geantahate | = | > coding Tutson = 170 HB ISO 8194/1 Hobs = foe Caen Vorilip® B | Machine tools Turoon® > SEHRE tanboas tas Moore Single 6.170 open | onrareo ge Gonkshats |= |= | - [edn | Tarcon® 170 HB Shiny [Iso aoa tte Verlig® © | Pumps Tureen SSHRC Mcbine oe tas Conprewer «+ | sna ° 6.170 open fonraren Cc cary [Ee [>08 sing |iS0er4n Vorlip® D | Separcicrs Tureen SSHRC ther vas Beairgs | * Double: 6-170 [open | onia760 Mowe vom [wee [>70 HB Soma [so soar Important selection citeria& Captain 5 -) Technical date Technical behaviour Seal Pressure | Temperature Speed” Medium Type range compatibility MPa (bar) “c avs Veiga, os | -co1+200 “0 A A 8 8 a “| Vario B a5 | -co10+200 2 8 A a a a Vorlin® ¢ 20 | -10+200 2 © A 8 A (20) Cc Voriip® D 03 | -s010+200 2% 2 A 8 8 - a * See soction “Application limits”, on paige 6 Avery good . 8 good Forspedalapplications such as e.g. invacuum operation, — @Sitifactory gos applications, etc., please contact Busak-+Shamban,Varil a p® & Captain @ Materials An importont factor for the proper function of rotational seals is the material. For this reason, Busak-+Shamban has developed a range of specially modified materials for rotational applications on the basis of the proven Turcon® materials. Parficular importance was altached fo the opti- misation of fricion and wear properties, even at high po- ripheral speeds Figure 5 shows the standard materials used for Varilip® seals Stainless steel easing Elastomer gasket Stainless steel inner cusing Turcon® soaling lip Figure 5 Materials for Varilip® seals ‘Two standard materials are available for the sealing lip: Turcon® 125 This standorel material with exceptional wear and friction characlerislics is suitable for a large temperature range and is resistant to most media, Good results are achieved if the shaft surface has a minimum hardness of 5 HRe. Iris generally well-suited fo oxide ceramic surfaces pro- duced by plasma coating, At low pressures and speeds up to 4 m/s, a hardness of the mating surlace of 45 HRC is sufficient Turcon® 178 This material is choracterised by ils parficularly good run- ning behaviour. This permits ils use for dry running applications, applications with poor lubrication and conjunction with soft shaft surfaces, e.g. in applications the chemical industry shen stainless steel has to be used. as shait material. The hardness of the mating surlace should not be less than 170 HB. Further information on the materials for seal casings and gaskels is contained in Tables II to IV. Table II Material selection for sealing lip wortace > SSHRC Tureon® 125 Tureon® 178 1708 Preaura = 02 MPa | Tureen Ve Table II Casing materials iets [Wert | Mera ove Sin gome, | Horlemaes oe a) aoe fa Sapam te, | 4 iss Sa aaa = a Bote. saan hasty +1 Only for type A.C and D up to max. 90 mm outside diameter, Table IV Materials for gasket elastomers Medium Temperature | Material | Code Airwatar, Nile lester NBR W clearence BDI 10'S Ricweton, Eihyleneprepyen= | DM | E ‘apeur, elotornat osettute, 010 + 160°C lech irwetenals, | Fluorcdlasicmer Fan v grectes, £2040 # 200°C Sovensjocds, Application Limits The limits for temperature, pressure and speed given in this catalogue cannot be fully exploited al the same time, Furthermore, the lubrication properties, the media, the heat dissipation and the condition of the shaft surface af fects the application limits The following px v values can be used as general guide- lines: For shaft diameter from 30 mm to 170 mm: upto 3 (MPa x mvs} with good lubrication upto 1.5 (MPa x m/s} with poor lubrication upto 10 (MPax mvs} with very good cooling For smaller shaft diameters, the valves must be reduced& Captain @ Design Instructions Groove Design Yarilio® shaft seals in Table VII, pages 11-13, fit into groves according to DIN 3760 or ISO 6194/1 The recommendations defined in the standards apply to the grooves. Shaft lead-in chamfer During the installation of Yarilip®, careful handling is necessary in order to avoid damaging the sealing lip. Depending on the design, several installation methods can be employed. It the seal is mounted with its back to the shaff, the shaft ends must be rounded or leacein chamfers must be provided (see figure 7) When installing the seal on a shaft with the seating lip ‘agains! the end of the shat, a lead-in chamfer is necessary {ee Figure 6} whose smallest diameter is smaller than the diameter of the unstressed sealing lip. Table ¥ contains guide values. Table V_Shatt lead-in chamfer ‘Sha 2-60 wis] 10-170 4 Cones a8 a4 55 & ae a3 _ 7] Figure 7 Fiting of the sealing lip with its back to the shaft Shaft Surface Roughness ‘The funcional reliabilily and service life of a seal depend fo a very great extent on the quality and surface finish of the shalt surface to be sealed. Scores, scratches, pores, concentric oF spiral machining, marks are not permitted. Ideally, dynamic shaft surfaces should be ground spirat-tree. ‘The characteristics most frequently used to describe the surface microfinish Ro, Ry and Rincx are defined in DIM. 4762/18 4287/1 and DIN 4768. These characteristics clone, however, are nol sufficient for assessing the suitability in seal engineering. In adcltion, the material contact area My (previously per cenlage conlact orea tp) in accordance with DIN 4762/180 4287/1 should be additionally demanded. The material contact area is determined in each case by ‘the specific profile form. This in turn is directly dependent con the machining process employed In the Busak+Shamban recommendations, the surface finishes are defined as follows: Table VI Surface roughness Figure 6. Fiting of the sealing lip with installation tool “Surface roughnare tm ‘Shalt surtace Re 1-00 4.00 = 100 Re asa 2.50 = 6 Re x10 - 040 =e The material contac area M, should be approx, 50 to 70%, determined at a cut depth ¢= 0.25. R,, relative to «@ reference line eal, 5%.Varil a p° & Captain Coaxiality Tolerance Inorder to achieve a uniform radial load of the sealing lip on the suriace of the shaft, the best possible coaxially should exist belveen shatt and housing bore. ‘The moximum permissible coaxial cleviation as ¢ function of shaft diameter is shown in Figure 8. t é Baio 05. 0 20 40 6 © 100 120 14D 160 g a 6 Shott diameter rom —tme Figure 8 Coaxialily tolerance Shatt runout Tolerance In order to maintain the sealing function, the shaft eccentricity as a function of the speed must be limited as. shown in Figure 9. ~— stm 005 ° © 1009 2000 9000 4000 S000 4000 Shaft runout m Speed rpm —t— Figure 9 Max. shaft runout Power consumption, dry running {Guide values for the fricional power consumption can be determined from the curve in Figure 10. Its plotied as a function of surface spead and operating pressure for a shaft diameter of 50 mm for a Varilip® typo A and lip material T25. Guide values for other shat diameters can be calculated from the formula pe Pam Gm 600 500 400 09 200 109 Consumption power pj, Wt ° 5 Wo 1520 Speed m/s ——t— Figure 10 Power consumption on a 50. mm shalt Torque Figure 11 shows the torque as « fundion ofthe operating pressure for various Varilip® types ancl Turcon™ materials fora shaft diameter of 50 mm. The torque for ather shaft cliametors can bo roughly calculated from tho formula ay I= Msp x (—4—)° [Mm] Com) 10 Teh o 1a | om eA E Z 06 zo pee z 02 a ° 0 02 oa as Pressure MPa —time Figure 11 Torque on a 50 mm shat& Captain @ Installation Instructions Preparation for Installation The following points should be observed before installa: tion of the seals + Check whether the shaft and the housing bore have an ‘adequate lead-in chamfer = Deburr and chamfer or round sharp edges, cover the fips of any screw threads = Remove machining residues such as chips, dirt and coher foreign particles and carefully clean all parts = Use no sharp-edged installation tools = Oil the seals before installation or use a suitable lubri cant = Only grease without solid additives (e.g. molybdenum disulphide or zinc sulphide additives) may be used for ‘grease lubrication, Installation in Housing Yarilip? shaft seals have a press fit in the housing. In order 10 avoid deformation of the seaks, installation tools made e.g. of plastic such as that shawn in Figure 12 should be used Figure 12 Installation using installation tools.& Captain @ Installation Recommendations bl 1.22 0.2 di hit Figure 13. Installation drawing for pressure upto 0.2 MPs (2 bat} Pressure Pressyre QD) Figure 14 Insiallation for pressure from 0.2 MPa Figure 15 Installation type D (bar) up to 2 MPa (20 bor) Prossure —_— 10& Captain Table VII Preferred Series ‘Sizes 4 a » Part No. bi min, i mee 5 min € 16 7 TP_100060 72 10 36 é 22 z TP. 200060 za 10 26 z 2 z TP 109070 73. n 1g 8 22 7 TP_109060 73 12 ne & 2 1 TP_200080 28 12 ne a 2 7 TP_109020 73 13 126) ° 2 7 TP 200020 a 12 126 ° 26 2 TP_209020 2a 12 128 10 Pa 7 TP_103100 ra 14 134 10 24 7 TP.200100 73 14 136 10 3 7 TP_300100 za “ 136 10 26 z TP493100 za iz) 138 1 22 7 TP 100110 72 15 148) u 26 1 Tr200110 18 15 ice 12 22 7 TP_109120 73 16 186 12 2 7 TP _g00120 2a 16 156 2 25 7 TP_300120 za 6 15.6 12 28 ? TP_a03120 7a 16 158 12 30 z TP 500120 23 16 156 v4 2 7 TP_1o0149 78 18 178 14 28 7 TP.2001.40 73 18 8 14 a0 7 TP 905140 7a 1a 78 M4 26 2 TP 4001.40 2a. 18 8 15 26 7 TP_10910 7a 19 184 6 30 7 TP_200150 7a 9 196 15 a2 7 TP 995160 7a 19 186 1s 25 1 T_400150 1a 19 18s 1 28 7 TP_100160 73 20 186) 16 20 TP 200160 18 20 136 16 32 1 TP_300160 73 20 13.6 16 25 1 Tr_a0010 za 20 13.6 7 28 7 TP 109170 72 2 Dae 7 20 7 TP 200170 7a a 2.8 a 32 7 TP_300170 73 2 ans 7 5 7 TP_400170 7a a m8 wv 40 1 Te sooi70 1a 2 zs 18 20 7 TP_1001@0 7a 22 216 18 aa ? TP 203180 ra 22 ns 18 35 7 TP 300180 73 2 Dé 18 40 1 Te aovig0 za 22 6a & Captain Ses 4 te » Pot Now by min Somos Sein 2 30 7 700200 7a 2 736 2 22 1 TF 200200 7a 2 26 20 a3 7 TP 200200 7a 236 2 4 7 TF 400200 7a ue 228 20 4a z res00200 za 24 246 2 3 7 77100220 7a 2 256 2 5 7 TP.200220 73 26 258 2 4 7 TF300220 7a 26 256 2 a z 400220 za 26 256 2 35 7 TP1o0240 7a 28 27.6 26 ar 1 Tr 200240 7a 22 26 2 “© 7 TP pones0 7a 22 26 24 a 2 Te 40040 za 20 26 25 35 7 TP J00250 7a 2 286 2 40 7 TF 200250 7a 2 206 26 2 7 TP. po02s0 7a 29 mas 2 a 7 TP. 400250 73 Po 206 25 52 r re s01250 za 2 ras 26 a 7 TF 100260 7a 3 2 26 2 7 Te z00260 7a 0 26 26 a z Teaoarco 7a 2 206 2 ra 7 TF 10029 7a 2 26 28 a7 7 P 200280 7a 2 m6 22 22 1 Tr 200290 za 2 216 3 «0 7 TP100800, 7a 3 336 2 a 1 200990 ra u 26 20 a7 7 ‘P_200200 7a - 226 2 "2 7 1400200 74 m 236 20 “2 z 1500900 za 4 306 3 4 7 TF100920 7a 36 256 2 4s e 1200920 ea 2% 256 2 a7 7 TP 200220 7a 36 336 2 “a ® 1401920 ea 2% 256 2 5 7 T0020 7a 36 386 2 22 e Tr co0920 ea 26 256 = a7 7 TP. 100250 72 Ey a6 25 50 7 1200950 7a 2 286 35 50 e 1300950 aa oe sas 35 sa 7 TF 400250 ra 2 386 26 2 8 TP sona%0 aa 2 3as a ss ° TF so0950 ea » 286 a5 2 2 Te 700950 za 2 206 12® Captain ‘Sizes 4 te » Part No. bs min moe Senin 3 7 7 Teyo5825 73 2 336 Ea £0 ’ TP 200260 1a 2 26 26 2 ? Tw. so0340 73 “ 6 6 “2 TP 400369 1a 2 306 Es 2 7 TP. 100380 73 2 a6 x 2 , TP 200209 1a 2 as x 55 a Tr a00120, ea 2 as we 2a 8 TW 40320 23 2 a6 6 a ? TP 500360 ra 2 as Es 2 a Tecooaa0 aa 2 as © = 7 TP 100409 7a we 26 » ss 7 1W.200400, 7a 4s a6 » 65 a 200400 2a 4 26 40 ° 7 1P_40000 73 a 436 © a a Treso3409 8a a 26 * n 2 Te_ca0400 ra 4 a6 2 5 3 TP 03420 23 46 “56 2 a a 1 200420, ea 4“ 456 2 1 @ TP g00420 22 4 136 © 2 a TP100450, 23 2 26 4s re 8 1p 200350 ea 49 49.6 5 Pe a Te a00450, ea 2 a6 4 n 8 490450, 23 “ as © o 3 TP 103480 23 a B16 n n a 200480 aa 2 a6 2 ra 3 TP 109500 22 3A 26 © ea a TP.200500 Ba Be m6 30 n 8 1 300500 ea 4 346 2 2 8 1490500 a3 sa 56 2 a 3 TP 103520 23 36 286 2 2 a Te.200500, 2a 56 556 z 7 3 TP105850 23 = Tae 35 n ° TP. 200550 23 39 506 a 20 8 TW g00580 23 2 mas © es @ TP 00560 ea 52 sa6 = 7 a TP.105540 23 20 6 % 2 a 200560, ea ‘0 56 % 20 8 TP300560 2a ea 6 & ss 8 TP 09560 22 so m6 Es 72 a TP105580 23 2 a.6 se 20 @ TP 200890 ea 22 ousa & Captain Ses 4 te » Port Now by min Somos Senin r= 75 = T700600 ea ee a6 0 20 a TP. 200600 23 o 636 © a5 2 TP 300600 aa “a eas 2 90 8 Tr 400600 ga oe es 2 ra 10 T?.100620 1080 @ a4 @ 90 18 Tr 200620 10. fa oa 2 rs 10 Te10n620 102 e oA a 90 10 Te 200620 10.2 o ona 6 es 10 TP. 100650 10s 7 a “6 90 10 TP pon6s0 10a 7 ea es 109 10 Tr 200650 10a n ona a 30 10 TP10n680 102 74 724 a 109 10 TF 20060 10a 74 124 70 30 10 TP.100700 103 76 n 98 10 TF 200700 10.2 76 7a4 70 100 10 Te p00700 10a 76 TAs 72 9 10 TF 100720 1082 72 764 72 100 10 200720 Joa 7a 164 7 8 10 TP.100750 102 a 794 75 109 10 1200750 109 at 734 7a 120 10 T1078) 10. a ea = 00 10 TP. 100800 10s 6 oa = 110 10 Te 200800 10.2 26 eae & 110 2 TF100850 124 3 ona 6 120 2 Te 200080 1.4 o on 2 110 2 T_100300 124 3 944 0 120 2 P_200900 124 % ona ra 120 2 T1009 124 Tol ona 36 125 2 200950 124 101 994 180 120 2 TF.101000 124 08 Tosa 10 125 2 201000, 124 106 1044 100 130 2 Te 201000 124 106 1084 705 130 2 TP. 101050 128 m1 09.4 105 40 2 1201050 124 m lone 110 130 2 TF101100 124 m6 T4a 0 40 2 e.201100 124 us V8 140 2 1101180 124 121 nea 115 150 2 1.201180 124 121 1s 120 150 2 TP 101200 12a 126 Ta ra0 160 2 1.201200 12.4 126 1244 125 160 2 TF101250 124 21 1284 125 160 B 1201250 124 131 12.4 u& Captain Varilip® ae a ay th b Part No. by mine 4 en 5 min, ae es a a = wes [ss cm Tea = ve a Feivie ie 150 rz ie TaD 7 va wo ‘The sizes printed in bold type should be preferred Other sizes are available on request. Ordering Example Yariip®, Type A Shatt diameter dy = 30 mm Outside diameterd, = 47 mm Widih b 7mm Toble Vil; Part No. TP_300300 ‘The material is selected from Tables Il to IV, page 6. ‘The type is inserted as the Srd digi QrderNo. TP AS 0 0300. 195 Type teross see, standard Shai «10 Quatily Index (Standar Material code - sealing lip Material code - casing Material code - gasket For other types by analogy: OrderNo: TPB 300900-7 25 1V ‘TP ¢ 300300-T 25 1V TP D 300300 -T 25 1V 15