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MASTER TEC

Corporation MASTER CERAMIC OX


Polymers Systems and Coating Specialist
Advanced Molecular Technology

DESCRIPCION

MASTER CERAMIC OX a CERAMIC molecular


epoxy compound, 100% Solid, made from two
components: Base & Activator.
When you mix these components, a molecular
reaction occurs, transforming the liquid into
a solid material.
This achieves a new component with a high
gloss ceramic characteristic.
This product adheres to any surface such as:
Metal, plastic, glass, wood, concrete, etc...

MASTER CERAMIC OX
USES

MASTER CERAMIC OX can be used to repair


& protect all kinds of equipment and machinery
against: SEVERE CHEMICAL CORROSION,
BIMETALLIC CORROSION, EROSION,
CAVITATION, ABRASION & IMPACT.

Examples:
Chemical Pits, Waste and Drainage Areas
Condensers and Heat Exchangers
Chemical Containers
Cavitated Wet Liners
Valve Bodies
Pump Bodies and Impellers
Radiator Header & Bottom Tanks
Chutes & Hoppers
Chemical Pipes & Pipe Bends
Chemical Tanks
Etc...


TECHNICAL INFORMATION PHYSICAL PROPERTIES
TEST
VOLUME CAPACITY: Aprox. 900 cc per Kg. (Mixed) STRENGTHS VALUES
METHOD
COMPRESSIVE 17.000 psi 1.198 Kg/cm2 ASTM D-695
MIXING RATIO : Mix in small portions.
2 Base : 1 Activator by Weight. 18.500 psi 1.324 Kg/cm2 ASTM D-790
FLEXURAL
5 Base : 3 Activator by Volume.
VOLUME SOLIDS : 100% HARDNESS R 110 ASTM D-785
MIXING AT LOW TEMPERATURES: If the product ROCKWELL
is lower than 41 F, then it is recommended ADHESION
to heat the material to approximately 77 F in STAINLESS 3.500 psi 247 Kg/cm2 ASTM D-1002
order for it to be properly mixed. STEEL
STEEL 3.100 psi 218 Kg/cm2 ASTM D-1002
CURE TIMES: Once mixing has been started
between the Base & Activator, the time to COPPER 2.800 psi 197 Kg/cm2 ASTM D-1002
use all the mixed materials are as follows: ALUMINUM 2.900 psi 204 Kg/cm2 ASTM D-1002

TEMPERATURE 5 C 15 C 25 C 30 C
WORKING LIFE 2hrs. 1,5hrs. 40 min. 30 min. CURE TIMES
Machining
TEMPERATURE RESISTANCE: Ambient Working Full Chemical
Light
Standard Formula: Aprox. 275 C / 527 F Temp. Life Mechanical Immersion
Load
Special Formula: Aprox. 1093 C / 2000 F 5C / 41F 2hrs. 20 hrs. 40 hrs. 8 days
15C / 59F 1,5hrs. 10 hrs. 30 hrs. 4 days
25C / 77F 40 min. 6 hrs. 20 hrs. 3 days
30C / 86F 30 min. 4 hrs. 16 hrs. 2 days

REVISION - D
SURFACE PREPARATION APPLICATION
MASTER CERAMIC OX should only be applied to
For correct application, read the
clean, dry, firm and well roughened surfaces.
following instructions carefully:

FOR UNDERGROUND - PIPES 1. Make correct surface preparation and observe


the ambient temperature when mixing occurs,
Apply a total of 20 mils thickness (DFT). this way you can determine the working life.
Two coats of 10 (mils) (DFT) each or four coats of 5 (mils) (DFT) 2. It is not recommended the material be applied
for galvanic corrosion protection. when the ambient temperature is under 41F
Master Ceramic OX is resistant to biological corrosion. and the relative humidity is over 90 %.
3. Mix the Base & Activator to achieve a
uniform color for about 5 minutes.
CONTAMINATED SURFACES Let the product rest for 3 min. and then apply
immediately.
All the surfaces that have been exposed to salt or Do not apply in amounts greater than 1 (lbs) at a time.
with chemicals for long periods of time generally Avoid product contact to the skin or clothes.
are contaminated. It is recommended the use of safety gloves and apply
only in ventilated areas.
In this cases we suggest the following steps: 4. Apply the material over the surface,
using a brush and avoiding air bubbles.
1. Follow the normal steps of surface preparation. Apply in thin coats.
2. Let the cleaner work on the surfaces at least 5. When the temperature is high, the cure time
12 hours, to permit the contaminate on surfaces to is short. You can increase the temperature
exude. using any type of heating accessory.
3. If necessary, heat the contaminated surface to 6. The cure times are based on a thickness of
increase the molecular reaction, and let the 0.25 in/ 6 mm. If the thickness increases,
contaminate agents out. the cure time will be short.
4. Then repeat the first step on the surface 7. To prevent the product from adhering on a
preparation and apply the product immediately. surface not required, apply Master Tec
Release Agent or any release agent such as
wax or silicone.
8. Clean all application elements before the
CHEMICAL RESISTANCE material cures, using a cleaner degreaser.

TECHNICAL SUPPORT
Acetic acid 10% EX Methyl alcohol EX
Acetic acid 20% EX Methyl ethyl ketone EX
Our engineering team is available 24 hours to provide
Acetone EX Nitric acid 10% EX
technical support and assistance.
Aviation fuel EX Nitric acid 65% EX
Butyl alcohol EX Phosphoric acid 10% EX
For more information call your local Master Tec
Crude oil EX Potassium chloride EX
Distributor.
Diesel fuel EX Propyl alcohol EX
Esters and ethers EX Salts EX
Ethyl alcohol EX Sodium chloride EX
Gasoline EX Sodium hydroxide EX
Hapten EX Sulfuric acid 10% EX
Hydrochloric acid 10% EX Sulfuric acid 98% EX
Hydrochloric acid 35% EX Toluene EX
Kerosene EX Xylene EX

EX Suitable for most applications including immersion.


G Suitable for intermittent contact, splashes, etc.
NR Not recommended.

All information contained herein is based on long term testing in our


laboratories as well as practical field experience and is believed to be
reliable and accurate.

Advanced Molecular Technology - Master Tec Engineering Center - USA E-mail: info@mastertec.com www.mastertec.com

REVISION - D

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