a

t
e
s
FORM 4.5. Material Plan - Unit Rate Analysis
(
y
Updated Rates
ETC e
S.No Material Descripition Sepcificiation UNIT
Total Rate t

t
A. Bulk Material o
1 Diesel Ltr - b
Diesel (IOCL) Ltr 52 e
Diesel (Car Care Center) Ltr -
2 Cement 50KG/Bag Bag - u
p
Cement OPC 43 50KG/Bag Bag 245 d
Cement OPC 53 50KG/Bag Bag 291
### a
3 Aggregate 20 mm Ton 1,104 t
4 Aggregate 12.5 mm Ton 1,104 e
d
5 Aggregate 10 mm Ton 1,107
)
6 Sand Natural Ton 984
7 Admixture KG 110
###
8 Micro Silica KG ###
22
9 Flyash KG ###
2
10 Crystalline KG 147
###
11 Dry Accelarator (Kunal) KG ###
33
Wet Accelarator (Fosroc) KG ###
34
12 TMT Bar (include Structure Steel) Ton 28,500
###
13 TMT-bar 1.03 Ton 28,500
###
TMT Bar-8mm Spiral Ton 39,900
###
TMT Bar-8mm Ton 30,450
###
TMT Bar-10mm Ton 30,450
###
TMT Bar-12mm Ton 29,925
###
Page 79 A4.5.Material Rate
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t
e
s
FORM 4.5. Material Plan - Unit Rate Analysis
(
y
Updated Rates
ETC e
S.No Material Descripition Sepcificiation UNIT
Total Rate t

t
TMT Bar-16mm Ton 29,925 o
TMT Bar-20mm Ton 29,925
b
TMT Bar-25mm Ton 29,925 e
TMT Bar-32mm Ton 29,925
TMT Bar Transportation Ton 280 u
p
14 Binding Wire KG 50 d
15 Rebar Coupler EA 124 a
Rebar Coupler 32MM EA 164 t
e
Rebar Coupler 25MM EA 85
d
Rebar Coupler 20MM EA 61 )
Reducer Coupler 32mm~25mm EA 175
Reducer Coupler 25mm~20mm EA 94
Reducer Coupler EA 134
-
16 ISMB Steel Beam & L Angle Ton 49,000
Steel Structure Ton 40,000
17 Welding Electrode KG -
Welding electrode ( Modi 7018 - 4mm) Bag 80
18 Gas - CO2 KG 16
19 Gas - Oxygen EA 177
20 Gas - Acetelyn EA 991
21 Spacer 4cm Pcs 3

Page 80 A4.5.Material Rate

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e
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FORM 4.5. Material Plan - Unit Rate Analysis
(
y
Updated Rates
ETC e
S.No Material Descripition Sepcificiation UNIT
Total Rate t

t
22 Curing Compound KG 87 o
23 Demoulding Oil Ltr 80
b
24 Gasket Composite SET 7,101 e
25 Gasket Adhesive Ltr 216
26 Wooden Sleeper for Segment 11.5CMX11.5CMX300CM Pcs 840 u
p
d
B. TBM Tunnel Drive a
29 Walkway - 685mmX3000mmX30mm temporary material Nos 4,257 t
Galavanised Steel Walkway permanent structure material M 7,595 e
30 2" Sodium Silicate Pipe, L=6m M 293 d
)
31 3" Grout Pipe, L=6m M 499
32 4" Water in/out Pipe, L=6m M 720
33 4" Water out Pipe, L=6m M 720
34 2" Sodium Silicate Pipe Clamp Nos 258
35 3" Grout Pipe Clamp Nos 428
36 4" Water in Pipe Clamp Nos 620
37 4" Water out Pipe Clamp Nos 620
38 2" Sodium Silicate Pipe Ball Valve Nos 1,508
39 3" Grout Pipe Ball Valve Nos 7,148
40 4" Water in/out Pipe Ball Vale Nos 7,300
41 2" Sodium Silicate Pipe Elbow 90 Nos 74
42 3" Grout Pipe Elbow 90 Nos 153
43 4" Water in/out Pipe Elbow 90 Nos 273
Page 81 A4.5.Material Rate
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t
e
s
FORM 4.5. Material Plan - Unit Rate Analysis
(
y
Updated Rates
ETC e
S.No Material Descripition Sepcificiation UNIT
Total Rate t

t
o
45 2" Sodium Silicate Pipe Elbow T Nos 95
b
46 3" Grout Pipe Elbow T Nos 221 e
47 4" Water in/out Pipe Elbow T Nos 368
u
p
52 Rail(A60) L=6m (new) m 8,000
d
53 Rail(A60) Fix Plate Nos 630 a
51 Sleeper (294mm*302mm*3.5m) (new) including drill holes and cutti Nos 23,122 t
Steel Fixed Plate (Rail Presure Plate) Rail Pressure Plate Nos 33 e
49 Steel Fish plate (540x63x12mm) Nos 642 d
)
50 High Tension Bolts & Nut M16x50mm 10/19 Grade Nos 30
High Tension Bolts & Nut M20x80mm 10/19 Grade Nos 70
54 Ventilation Pipe m 750
55 Ventilation Pipe Sling (Steel: 6mm) m 35
56 Steel Stair (W1.5xL2.65xH2.5m) Nos 49,974
57 Electrical service main cable 3c x 35mm2 m 410
58 Electrical high voltage cable 3c x 120mm2 m 750
59 Electrical lighting cable 4c x 4 mm2 m 150
60 Telephone cable 0.60mm2 x 10p m -
61 Communication cable 4c x 0.75mm2 m -
62 Tail Seal Grease TSG 6 KG 126
63 Grease EP1 KG 347
Grease EP2 180kg/drum KG 309
Page 82 A4.5.Material Rate
 a
t
e
s
FORM 4.5. Material Plan - Unit Rate Analysis
(
y
Updated Rates
ETC e
S.No Material Descripition Sepcificiation UNIT
Total Rate t

t
64 Hydraulic oil DTE 26 (S2M 68) Ltr 147 o
65 Foam Soil Conditioning KG 66
b
66 Polymer What kind of ploymer? Use o KG 68 e
67 silicate sodium KG 13
68 Bentonite KG 4 u
p
69 Stabilizer KG 34
d
Steel grout pipe (200 mm) /A2002000256// EA 410 a
Steel grout pipe (240mm) /A2002000257// EA 450 t
Steel grout plug /A1801000096//SEGMENT EA 71 e
Non Returnable Valve EA 15 d
)
PVC Sleeve(Section C-C) /A2002001805//PVC Sleeve(S EA 29
PVC Sleeve(Section B-B) /A2002001806//PVC Sleeve(S EA 24
PVC Sleeve(Section D-D) /A2002001807//PVC Sleeve(S EA 23
Banana Bolt Galvanized bolt, nut, washer SET 276
Plywood Packing "O" Nos 141
Plywood Packing "T" Nos 102
Plywood Packing "K" Nos 57
Plywood Packing 3"O"+2"T"+1"K" SET 680
Shuttering (4'x8'x18mm) Sqm 471
Tunnel Eye (include Sealing Baffle & Launch/Receive Box) No 280,000
TBM Rubber Seal 25mm No 425,000
Fire Door at Cross Passage Nos 250,000

Page 83 A4.5.Material Rate

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e
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FORM 4.5. Material Plan - Unit Rate Analysis
(
y
Updated Rates
ETC e
S.No Material Descripition Sepcificiation UNIT
Total Rate t

t
C Civil Work o
70 Plywood (use 4 times) 4'x8'x12mm Nos 1,320
b
71 Wooden Batten (use 4 times) 70mmx40mmx3m M 94 e
72 Temporary Pipe Rack Nos 410
73 ISMB H Beam or I Beam Ton 49,000 u
p
ISMB H Beam or I Beam (New) Ton 49,000
d
ISMC 125 Ton 45,150 a
MS Plate Ton 45,000 t
Steel Segment Nos 40,000 e
Steel Template d
Nos 400,000
)
Temporary struts Nos 619,650
Brick EA 6
Chemical Anchor Bolt M-30 Nos 1,758
Chemical Anchor Bolt M-27 Nos 1,385
Chemical Anchor Bolt M-24 Nos 746
Chemical Anchor Bolt M-20 Nos 533
Anchor Bolt Nos 426
HIT-HY 200R (330ml) Nos 1,411
PVC Water Stopper m 358
Waterproofing Membrane Sqm 732
Waterproofing Geotextile Sqm 74
Consumable INR 1
Construction consumable INR 1
Page 84 A4.5.Material Rate
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FORM 4.5. Material Plan - Unit Rate Analysis
(
y
Updated Rates
ETC e
S.No Material Descripition Sepcificiation UNIT
Total Rate t

t
Mechanical consumable INR 1 o
b
D Concrete (RMC) e
RMC M45 for structural
M45 M45-mix no.1 work Cum 1,478 u
(trial mix no.1) p
RMC M35 for Secant Pile d
M35-mix no.2 Wall Cum - a
(trial mix no.2) t
M35 e
RMC M35 for other structure
(trial mix no.y) d
M35-mix no.y Cum 5,486
)
RMC M35 for Structural
work
(trial mix no.3)
M35-mix no.3 with water proofing Cum -
admixture (PENETRON)

RMC 35 for Structural work

(trial mix no.4)
M35W with water proofing
M35-mix no.4 Cum 6,019
admixture (KRYTON)

Page 85 A4.5.Material Rate

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FORM 4.5. Material Plan - Unit Rate Analysis
(
y
Updated Rates
ETC e
M35W
S.No Material Descripition Sepcificiation UNIT
Total Rate t

t
RMC 35 for D-Wall o
(trial mix no.1)
M35-mix no.1 with water proofing Cum - b
admixture (PENETRON) e

u
RMC M25 for Miscellenous p
M25-mix no.1 Works Cum 5,467 d
(trial mix no.1)
M25 a
RMC M25 for Tunnel Invert t
M25-mix no.x (trial mix no.x) Cum 5,299 e
d
RMC M10 for Secant Pile )
M10-mix no.7 Wall Cum 1,478
(trial mix no.7)
M10
RMC M10 for PCC Work
M10-mix no.1 (trial mix no.1) Cum 4,951

Page 86 A4.5.Material Rate

FORM 4.5. Material Plan - Unit Rate Analysis

S.No Material Descripition Sepcificiation UNIT Last This Variance Remark

Revision Revision

A. Bulk Material
1 Diesel Ltr 63 - -63
Diesel (IOCL) Ltr 65 52 -13 As per latest rates from procurement
Diesel (Car Care Center) Ltr 61 - -61 As per latest rates from procurement
2 Cement 50KG/Bag Bag 263 - -263 As per latest PO rate (J6110RHC2161)
Cement OPC 43 50KG/Bag Bag 259 245 -14 As per latest rates from procurement
Cement OPC 53 50KG/Bag Bag 268 291 23 As per latest rates from procurement
3 Aggregate 20 mm Ton 895 1,104 209 As per latest rates from procurement
4 Aggregate 12.5 mm Ton 895 1,104 209 As per latest rates from procurement
5 Aggregate 10 mm Ton 895 1,107 212 As per latest rates from procurement
6 Sand Natural Ton 975 984 9 As per latest rates from procurement
7 Admixture KG 139 110 -29 As per latest rates from procurement
8 Micro Silica KG 22 22 0 As per latest rates from procurement
9 Flyash KG 2 2 0
10 Crystalline KG 260 147 -113 As per latest rates from procurement
11 TMT Bar (include Structure Steel) Ton 42,230 28,500 -13,730
12 TMT-bar Ton 42,258 28,500 -13,758 As per latest rates from procurement
TMT Bar-8mm Spiral Ton 50,478 39,900 -10,578 As per latest rates from procurement
TMT Bar-8mm Ton 42,758 30,450 -12,308 As per latest rates from procurement
TMT Bar-10mm Ton 42,258 30,450 -11,808 As per latest rates from procurement
TMT Bar-12mm Ton 42,258 29,925 -12,333 As per latest rates from procurement
TMT Bar-16mm Ton 42,258 29,925 -12,333 As per latest rates from procurement
TMT Bar-20mm Ton 42,258 29,925 -12,333 As per latest rates from procurement
TMT Bar-25mm Ton 42,258 29,925 -12,333 As per latest rates from procurement
TMT Bar-32mm Ton 42,258 29,925 -12,333 As per latest rates from procurement
13 Binding Wire KG 62 50 -12 As per latest rates from procurement
14 Rebar Coupler EA 110 124 14
Rebar Coupler 32MM EA 146 164 18
Rebar Coupler 25MM EA 76 85 9
Rebar Coupler 20MM EA 54 61 7
Reducer Coupler 32mm~25mm EA 156 175 19
Reducer Coupler 25mm~20mm EA 84 94 10
Reducer Coupler EA 119 134 15
- 0
15 ISMB Steel Beam & L Angle Ton 49,000 49,000 0 JSPL Make
Steel Structure Ton 49,000 40,000 -9,000
16 Welding Electrode KG 144 - -144
Welding electrode ( Modi 7018 - 4mm) Bag 2,400 80 -2,320
20 Gas - CO2 KG 14 16 2
21 Gas - Oxygen M3 25 177 152 As per latest rates from procurement
22 Gas - Acetelyn M3 190 991 801 As per latest rates from procurement
23 Spacer 4cm Pcs 2 3 1
24 Curing Compound KG 204 87 -117
25 Demoulding Oil Ltr 114 80 -34 J6110RSC0129, Against Form C
26 Gasket Composite SET 7,101 7,101 0
27 Gasket Adhesive Ltr 181 216 35 HC0097, HC0117, SA0085
28 Wooden Sleeper for Segment 11.5CMX11.5CMX300CM Pcs 840 840 0
B. TBM Tunnel Drive 0
29 Walkway - 685mmX3000mmX temporary material Nos 4,142 4,257 115
Galavanised Steel Walkway permanent structure material M 3,300 7,595 4,295
30 2" Sodium Silicate Pipe, L=6m M 293 293 0 Against Form C
31 3" Grout Pipe, L=6m M 499 499 0 Against Form C
32 4" Water in Pipe, L=6m M 720 720 0 Against Form C
33 4" Water out Pipe, L=6m M 720 720 0 Against Form C
34 2" Sodium Silicate Pipe Clamp Nos 258 258 0 MS
35 3" Grout Pipe Clamp Nos 428 428 0 MS
36 4" Water in Pipe Clamp Nos 620 620 0 MS
37 4" Water out Pipe Clamp Nos 620 620 0 MS
38 2" Sodium Silicate Pipe Ball Valve Nos 1,508 1,508 0 Brass, Zoloto Make
39 3" Grout Pipe Ball Valve Nos 7,148 7,148 0 Bronze, Zoloto Make
40 4" Water in & out Pipe Ball Vale Nos 7,300 7,300 0 Bronze, Zoloto Make
41 2" Sodium Silicate Pipe Elbow 90 Nos 74 74 0 MS , Local Make
42 3" Grout Pipe Elbow 90 Nos 153 153 0 MS , Local Make
43 4" Water in Pipe Elbow 90 Nos 273 273 0 MS , Local Make
44 4" Water out Pipe Elbow 90 Nos 273 - -273 MS , Local Make
45 2" Sodium Silicate Pipe Elbow T Nos 95 95 0 MS , Local Make
46 3" Grout Pipe Elbow T Nos 221 221 0 MS , Local Make
47 4" Water in Pipe Elbow T Nos 368 368 0 MS , Local Make
48 4" Water out Pipe Elbow T Nos 368 - -368 MS , Local Make
52 Rail(A60) L=6m (new) m 8,000 8,000 0 6meter
53 Rail(A60) Fix Plate Nos - 630 630 Details of type of fix plate is required
51 Sleeper (294mm*302mm*3.5m) including drill holes and cutti Nos 23,122 23,122 0 J6110RHC1783
Steel Fixed Plate (Rail Presure Rail Pressure Plate Nos 33 33 0 J6110RHC1660
49 Steel Fish plate (540x63x12mm) Nos 612 642 30
50 High Tension Bolts & Nut M1 10/19 Grade Nos 30 30 0 10/19 Grade
High Tension Bolts & Nut M2 10/19 Grade Nos 70 70 0 10/19 Grade
54 Ventilation Pipe m 300 750 450 Size & material type is required?
55 Ventilation Pipe Sling (Steel: 6mm) m 35 35 0 Sling type ? Construction is required?
56 Steel Stair (W1.5xL2.65xH2.5m) Nos 49,912 49,974 62 J6110RMC0170
57 Electrical service main cable 3c x 35mm2 m 410 410 0
58 Electrical high voltage cable 3c x 120mm2 m 750 750 0
59 Electrical lighting cable 4c x 4 mm2 m 150 150 0
60 Telephone cable 0.60mm2 x 10p m - - 0
61 Communication cable 4c x 0.75mm2 m - - 0 Type of cable is required ?

Page 79 Var.Material Rate

FORM 4.5. Material Plan - Unit Rate Analysis

S.No Material Descripition Sepcificiation UNIT Last This Variance Remark

Revision Revision

62 Tail Seal Grease TSG 6 KG 185 126 -59 As per latest PO rate (J6110RHC2649)
63 Grease EP1 KG 309 347 38
Grease EP2 180kg/drum KG 309 309 0 As per latest PO rate (J6110RHC1842)
64 Hydraulic oil DTE 26 (S2M 68) Ltr 137 147 10 As per latest PO rate (J6110RHC2580)
65 Foam Soil Conditioning KG 105 66 -39 As per latest PO rate (J6110RHC2286)
66 Polymer What kind of ploymer? Use o KG 73 68 -5 As per latest PO rate (J6110RHC2578)
67 silicate sodium KG 12 13 1 As per latest PO rate (I6110SSC0056)
68 Bentonite KG 5 4 -1 As per latest PO rate (I6110SHC0063)
69 Stabilizer KG 36 34 -2 As per latest PO rate (I6110SHC0047)
Steel grout pipe (200 mm) /A2002000256// EA 410 410 0
Steel grout pipe (240mm) /A2002000257// EA 450 450 0
Steel grout plug /A1801000096//SEGMENT EA 71 71 0 C41102HC0089
Non Returnable Valve EA 15 15 0 C41102HC0089
PVC Sleeve(Section C-C) /A2002001805//PVC Sleeve(S EA 29 29 0
PVC Sleeve(Section B-B) /A2002001806//PVC Sleeve(S EA 24 24 0
PVC Sleeve(Section D-D) /A2002001807//PVC Sleeve(S EA 23 23 0
Banana Bolt Galvanized bolt, nut, washer SET 276 276 0
Plywood Packing "O" Nos 141 141 0
Plywood Packing "T" Nos 102 102 0
Plywood Packing "K" Nos 57 57 0
Plywood Packing 3"O"+2"T"+1"K" SET 680 680 0 C41102HC0084
Shuttering (4'x8'x18mm) Sqm 471 471 0
Tunnel Eye (include Sealing Baffle & Launch/Receive Box No 280,000 280,000 0
TBM Rubber Seal 25mm No 600,000 425,000 -175,000
Fire Door at Cross Passage Nos 250,000 250,000 0
- 0
C Civil Work 0 0
70 Plywood (use 4 times) 4'x8'x12mm Nos 1,320 1,320 0
71 Wooden Batten (use 4 times) 70mmx40mmx3m M 94 94 0 Size is required?
72 Temporary Pipe Rack Nos 410 410 0
73 ISMB H Beam or I Beam Ton 49,000 49,000 0
ISMB H Beam or I Beam (New) Ton 49,000 49,000 0
ISMC 125 Ton 45,150 45,150 0
MS Plate Ton 45,000 45,000 0
Steel Segment Nos 40,000 40,000 0
Steel Template Nos 400,000 400,000 0
Temporary struts Nos 15,000 619,650 604,650
Brick EA 6 6 0
Chemical Anchor Bolt M-30 Nos 1,758 1,758 0
Chemical Anchor Bolt M-27 Nos 1,385 1,385 0
Chemical Anchor Bolt M-24 Nos 746 746 0
Chemical Anchor Bolt M-20 Nos 533 533 0
Anchor Bolt Nos 426 426 0
HIT-HY 200R (330ml) Nos 1,411 1,411 0
PVC Water Stopper m 358 358 0
Waterproofing Membrane Sqm - 732 732 R4 didn't consider this material
Waterproofing Geotextile Sqm - 74 74 R4 didn't consider this material
Consumable INR 1 1 0
Construction consumable INR 1 1 0
Mechanical consumable INR 1 1 0
- 0
D Concrete (RMC) 0 0
RMC M45 for structural
M45 M45-mix no.1 work Cum 1,177 1,478 300
(trial mix no.1)
RMC M35 for Secant Pile
M35-mix no.2 Wall Cum 5,410 - -5,410
(trial mix no.2)
M35
RMC M35 for other structure
M35-mix no.y (trial mix no.y) Cum 5,345 5,486 141

RMC M35 for Structural

work
(trial mix no.3)
M35-mix no.3 with water proofing Cum 6,122 - -6,122
admixture (PENETRON)

RMC 35 for Structural work Due to reduction in rates for Cement, Sand.
(trial mix no.4)
M35W with water proofing
M35-mix no.4 Cum 6,261 6,019 -241
admixture (KRYTON)

RMC 35 for D-Wall

(trial mix no.1) RMC producted by Mukundpur Batching Plant
M35-mix no.1 with water proofing Cum 6,230 - -6,230
admixture (PENETRON)

RMC M25 for Miscellenous

M25-mix no.1 Works Cum 5,361 5,467 106
(trial mix no.1)
M25
RMC M25 for Tunnel Invert
M25-mix no.x (trial mix no.x) Cum 5,361 5,299 -62

RMC M10 for Secant Pile

M10-mix no.7 Wall Cum 4,914 1,478 -3,436
(trial mix no.7)
M10
RMC M10 for PCC Work
M10-mix no.1 (trial mix no.1) Cum 4,783 4,951 168

Page 80 Var.Material Rate