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Dr. Songkiat-Handout Precast Segmental Construction Technology
Dr. Songkiat-Handout Precast Segmental Construction Technology
ConstructionTechnology
Dr.Songkiat Matupayont
June2015
www.casethai.com
songkiat@casethai.com
PrecastSegmentalBoxGirder WhatisPrecastSegmentalBridge
Thebridgeviaductisdividedinto
smallsegments,thatare
prefabricatedinthegoodquality
controlcastingyard,then,delivered
toinstallbygooderection
equipment.
ExternalandInternalPrestressing
1. External Tendon
- Reduce friction losses
- Easily construction
- Slim web, Light weight
- Good maintenance
2. Internal Tendon
- High ductility
- Difficult in construction
- Thicker web, heavy weight
StructuralConfiguration
SpanbySpanPrecastSegment D6PrecastSegmentalBoxGirder
D6 Segments
Structural Components of
Precast Segmental Box Girder Bridge
StructuralBehaviorofPrecastSegmentalBeam AdvantagesandBenefits
JointOpeningandMomentatJoint Precast Segmental Construction
(w/ externally prestressing)
1. Construction Simplicity
no cast in-situ concreting such as diaphram, topping
==> reduce complication of in-place formwork and
rebar fixing
AdvantagesandBenefits AdvantagesandBenefits
Precast Segmental Construction
Precast Segmental Construction
(w/ externally prestressing)
(w/ externally prestressing)
2. Time Savings/Cost Effectiveness
1. Construction Simplicity precast segment to be prefabricated and stored at
easier installation of external post-tensioned tendons casting yard while foundation and sub-structure are
being built.
AdvantagesandBenefits
AdvantagesandBenefits
3. Quality Control - QA/QC
Precast Segmental Construction
precast segment to be produced in factory-manner
(w/ externally prestressing) condition w/ good quality control.
KeyComponents SegmentCastingYardComponents
PrecastSegmentalBoxGirderw/External
Tendons 1. Short-Line Match Casting and Casting Mould Units
2. Production and Working Space
Rebar Assembly
Prestressing Work
1. Casting Yard and Segment Production Segment Touch-up/ Repair
(Geometry Control Program and Software) Ready-mixed Concrete Plant
2. Segment Erection/ Installation and Equipments 3. Lifting Equipments
4. Storage Area
Storage Area
Concrete Plant
Production Area
Gantry Crane
Service Bridge
Service Bridge
Gantry Crane
PlanLayout
OverviewofCastingYard
RebarCagesProduction
Segment Segment
Storage Production Area
BridgeCoordinatesystem
ShortlineMatchCast
RAMP 1
Operation
CastingyardCoordinatesystem SpanLayoutforPrecastSegment
SPAN LAYOUT
GeometryControl
Software
GeometryControlforShortlineMatchCasting CastingMouldUnit
CastingyardCoordinatesystem
SegmentConcreteCasting GeometryControlofMatchCasting
AdjustmentofSegmentGeometryduringCasting AsCastDataforSpanErection
SpanInstallationfor
PrecastSegment
CastingDataand
RecordofAsCastData
forSpan
Erection/Installation
MainComponentsforSegmentErection MethodofSegmentErection
1.MethodofErection
2.ErectionTrussandLiftingEquipment
MethodofSegmentErection
CONSTRUCTIONPROJECT
Northbound
RANGSIT INTERCHANGEPROJECT
BridgeSegmentInstallation BridgeSegmentInstallation
SegmentInstallation(insharpcurveandlimitedspace) SegmentInstallation(insharpcurveandlimitedspace)
BridgeSegmentInstallation(insharpcurve) HydraulicJackSystemforLaunchingTruss
LiftingEquipmentandLaunchingFacilities HydraulicJackSystemforTemporarySupport
CompletionofSegmentInstallation CompletionofConstruction
PrecastColumn(PrecastSegment)
PrecastColumn(Segment)
RESEARCHANDDEVELOPMENT(R&D)
PRECASTSEGMENTALCOLUMN
Northbound
ASIANINSTITUTEOFTECHNOLOGY(A.I.T.)
SubStructureSystems R&DforPrecastSegmentalColumn
Pot Bearing
Dia.1.50 m
Bored Pile
Bored Pile
Double
Single
ExperimentalInvestigation ExperimentalInvestigation
ExperimentalInvestigation ExperimentalInvestigation
ExperimentalInvestigation
ExperimentalInvestigation
PrecastColumnandCrossBeam
FIRSTIMPLEMENTEDPROJECT
FOR
Northbound
FULLYPRECASTBRIDGECONSTRUCTION
INTHAILAND
CASESTUDY
LAKSIINTERCHANGEPROJECT ProjectLayoutPlan
North Out-bound
EAST In-bound
Northbound
West Out-bound
Westbound Southbound
South In-bound
EXISTINGCONSTRUCTIONAREA EXISTINGCONSTRUCTIONAREA
ORIGINALDESIGNEDDRAWINGS NEWDESIGNEDDRAWINGS
ROADCROSSSECTION ROADCROSSSECTION
TRAFFICMANAGEMENTANDDETOUR COLUMNINSTALLATION
North South
North
South
FoundationWorkBarrettePile
VIADUCTINSTALLATION
STEP 5 3DModel
PrecastColumnPreparation PrecastColumnCastingProduction
PrecastColumnPreparation PrecastColumnInstallation
PrecastColumnInstallation InstallationofPrecastCrossBeam
InstallationofPrecastCrossBeam ErectionTrussAssembly
SegmentInstallationforViaduct SegmentInstallationforViaduct
SegmentInstallationforViaduct SegmentInstallationforViaduct
SegmentInstallationforViaduct SegmentInstallationforViaduct
SegmentInstallationforViaduct ProjectCompletion
ConstructionofMRTABlueLine
PRECASTSEGMENTALCROSSBEAM
Northbound FOR
MASSTRANSITPASSENGERSTATION
BLUELINEMRTPROJECT
AlternativeDesignandConstruction
PrecastCrossbeamasFormwork
forConcourseLevel
Stepof
Construction
ConstructionofPlatformLevelon
4 ConcourseCrossbeam
1
2 5
3 6
Question Answer
Thankyou
Dr.Songkiat Matupayont
www.casethai.com
songkiat@casethai.com
+66(81)8698926