Benning - Converter TEBECHOP 3000 HDI DC PDF

Operating instructions
DC-DC Converter
TEBECHOP 3000 HDI DC
Date Name No. 4640 en

Issued on: 22/05/2010 BGOE TTS Bl. 1/73 Bl.
Revised: 10.11.10 BGOE/COBS
Checked: 10.11.10 EW/Strohbach
Y:\Dave Almond\DC_DC Converter\4640 EN Description.doc
DC-DC Converter TEBECHOP 3000 HDI DC
Contents
1 Preface ....................................................................................................... 6
2 Safety notes and explanation of symbols .................................................. 7
3 Connection ................................................................................................ 9
4 General .................................................................................................... 11
5 Principle of operation .............................................................................. 13
6 Components ............................................................................................ 14
6.1 Power modules: .................................................................................... 14
6.2 MCU 2500 HDI remote monitoring system: .......................................... 14
6.3 Equipment racks: .................................................................................. 15
6.4 Blank insert 1/5 ..................................................................................... 16
7 Recommended installation, minimum distances..................................... 17
8 Fitting equipment racks ........................................................................... 18
9 Connecting equipment racks ................................................................... 20
9.1 Equipment rack 5-way, rear view.......................................................... 20
9.2 Connection diagram, equipment rack 5-way ........................................ 22
9.3 Connection diagram, equipment rack 5-way, incl. MCU ....................... 23
10 MCU 2500 HDI remote monitoring system ........................................... 24
10.1 General................................................................................................. 24
10.2 MCU 2500 HDI remote monitoring system: .......................................... 24
10.3 Bus systems / interfaces ....................................................................... 24
10.4 Components of the MCU 2500 HDI remote monitoring system ............ 26
10.5 ADBUS components............................................................................. 27
10.6 SAT-Bus components........................................................................... 28
10.7 RS232 components .............................................................................. 28
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10.8 Graphical display .................................................................................. 28
11 Installation and commissioning .............................................................. 30
11.1 Using the graphical display ................................................................... 30
11.2 The main window.................................................................................. 32
11.3 Passwords ............................................................................................ 32
11.4 Menu structure ..................................................................................... 32
12 Main menu .............................................................................................. 44
13 Measured values .................................................................................. 45
14 Log file ................................................................................................ 46
15 Test ...................................................................................................... 47
16 Status request ....................................................................................... 48
17 Setup menu .......................................................................................... 49
17.1 The System configuration menu......................................................... 49
17.2 Changing characteristics menu .......................................................... 49
17.3 Normal operation .................................................................................. 49
17.4 Standby operation ................................................................................ 49
17.5 Voltage settings menu ........................................................................ 50
17.6 Shunt values menu ............................................................................ 50
17.7 Hold functions menu .......................................................................... 51
18 Times menu ......................................................................................... 53
19 Boundary value monitoring menu ....................................................... 55
20 Configuration menu ............................................................................. 57
21 Display configuration menu ................................................................ 61
22 Expert mode menu ............................................................................... 62
23 Commissioning ....................................................................................... 63
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24 Operating modes ..................................................................................... 64
24.1 Normal .................................................................................................. 64
24.2 Standby) ............................................................................................... 64
25 Parallel operation .................................................................................... 65
26 Satellite.................................................................................................... 66
26.1 Standard function ................................................................................. 66
26.2 LEDs, power modules .......................................................................... 67
26.3 LEDs, MCU 2500 HDI remote monitoring system ................................ 68
27 Alarms ..................................................................................................... 69
27.1 Alarm contacts ...................................................................................... 69
27.2 Urgent alarm (unit fault SV1) ................................................................ 69
27.3 Non-urgent alarm (mains fault SV2) ..................................................... 69
27.4 Overload detection/Overload behaviour ............................................... 70
27.5 Temperature monitoring ....................................................................... 71
27.6 Overvoltage protection ......................................................................... 71
27.7 Fuse monitoring .................................................................................... 72
27.8 Incorrect polarity ................................................................................... 72
27.9 Fan fault ............................................................................................... 72
28 Fuses........................................................................................................ 73
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Abbildungsverzeichnis
Figure 1: Power modules ...................................................................................................... 14
Figure 2: MCU 2500 HDI ..................................................................................................... 14
Figure 3: Equipment rack (without power modules) ............................................................ 15
Figure 4: Equipment rack (without power modules with MCU) .......................................... 15
Figure 5: Blank insert............................................................................................................ 16
Figure 6: Recommended installation .................................................................................... 17
Figure 7: Fitting equipment racks ......................................................................................... 19
Figure 8: Equipment rack 5-way, rear view.......................................................................... 20
Figure 9: Connection diagram, equipment rack 5-way ......................................................... 22
Figure 10: Connection diagram, equipment rack 5-way, incl. MCU...................................... 23
Figure 11: Basic structure of the remote monitoring system .................................................. 26
Figure 12: Graphical display ................................................................................................... 29
Figure 13: Display with function keys .................................................................................... 30
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1 Preface
These operating instructions provide information for the correct operation of
the unit. To ensure the safe and correct operation of the unit, the user should
study these instructions carefully. All the information contained therein must
be observed.
This avoids:
Risks during operation
Risks to the operator
Downtime, and enhances the reliability and lifespan of the unit.
These instructions should be kept in a safe place for later use.
BENNING specialises in the development and manufacture of power supply

systems.
The criteria and methods applied by BENNING for development and

production comply with the strictest quality standards.
BENNING has been certified in all areas in accordance with the international
quality standard ISO9001/EN29001.
Service Centre
For reasons of operational safety and operational availability, we recommend

that the units be regularly maintained.
For more detailed information call our service centre. In addition, our helpdesk
team is at your disposal 24 hours a day for technical support under the phone
number
+49 2871 / 93-555
BENNING Elektrotechnik und Elektronik GmbH & Co. KG

D 46397 Bocholt
Mnsterstrae 135 - 137
Telephone +49-2871 / 93-0 - Telefax +49-2871 / 93-417
http://www.benning.de/
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2 Safety notes and explanation of symbols

The following international electrical symbols are marked on the DC-DC
converter (also referred to in the following as "unit" or "power module") or are
used in its operating and display systems:
Caution! See documentation.
Alternating current
Direct current
Earth (Ground)
Operation, see instructions
Fault, see instructions
List of abbreviations
A Current
b.-Art Operating mode
DC Direct current
EndE End
i-MA Setting current limitation
INenn Rated current
I-rEG Following current limitation
Normal Standard output voltage
Po.MA Power management
Standby 2nd voltage level, switchable
SAT-Bus Satellite bus
T Temperature
tESt Test
U Voltage
U-rEG Following voltage
W Watt
e.g. for example
Certain parts of the text in these instructions are highlighted by the following
symbols.
Indicates a remark pointing out that observing it will facilitate

working with the unit.
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Indicates a remark pointing out the process or operation of a device

or giving an instruction.
Indicates a remark pointing out that life and body of persons could
be directly endangered.
The unit is an electronic device which carries dangerous levels of

voltage and current. The following instructions must therefore be
strictly observed at all times:
1. Installation, operation, maintenance and repair of the unit must

always be carried out in accordance with these instructions.
2. Ensure that only fully trained and qualified personnel have access
to the unit. Only these personnel shall be permitted to open the
housing.
3. Even when the unit is completely switched off, certain internal

components remain live as long as it is connected to the mains
supply or the battery.
4. Integrated capacitors may still be charged even when the entire unit
is completely free of voltage. Ensure that the capacitors are
properly discharged by a qualified electrician before touching the
connections.
5. When working with the unit, use only properly insulated tools.
6. All persons working with the unit must be familiar with first-aid
procedures for accidents involving electricity.
7. Always comply with the regulations of the local power-supply

company or authority as well as any other relevant safety
regulations.
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3 Connection
The following standards and regulations are applicable to the unit:
EN 60950 EN 55022
EN 61000-3-2 EN 61000-3-3 EN 61000-4-2
EN 61000-4-3 EN 61000-4-4 EN 61000-4-5
In the standard version, the device and the insulating transformer correspond to
protection class I. The transformer corresponds to the regulation EN 61558 and
the test voltage primary/secondary is 4 kV alternating voltage.
The unit as delivered is ready for operation.
Installation and trouble-free operation are only guaranteed in the special

equipment rack.
This device (protection type: IP 20) must be installed in a dry and dust-
protected environment. The cooling air must not be obstructed.
Pay attention to the block circuit diagram.
The supply circuit must be fitted with an isolating device which
must be easily accessible if permanently connected;
must be easily accessible and provided close to the device if it is a

plug connection.
Provide appropriate fuses for mains and output cables (size of fuse,
characteristic, see technical data).
Access to the input and output fuses is only possible after opening the unit.
Before connecting up, compare the information on the rating plate and data
sheet with the actual input and output voltages.
The details on the rating plate and in the data sheet with regard to power
consumption apply to rated conditions of input voltage and the Normal
operating mode. The value in brackets is the maximum input current with
maximum input voltage tolerance.
Connect only when the voltage is switched off.
The unit must be connected to the neutral conductor of the supply power circuit
according to local regulations.
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Because of the high energy of the battery to be connected, special safety

precautions must be taken.
To protect the unit from overvoltages (e.g. due to lightning strikes), carry out
potential equalisation using an adequate cable cross section (e.g. 6
mm2/AWG10) on the rack if no other measures to protect the unit are provided,
e.g. building protection.
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4 General
The power modules described below (also referred to as unit or Dc-DC
converter) are designed using pulse technology.
This technology results in a good efficiency and good dynamic control

characteristics in the event of input voltage changes and load steps.
As these power modules have a very compact design and can be connected in
parallel, powerful supply systems can be built up in conjunction with
equipment racks.
The primary switched DC-DC converters of the TEBECHOP series were

developed to generate output voltages of 24V DC, 48V DC, 60V DC, 110V
DC or 220V DC from a central 110V DC or 220V DC supply.
They are mainly used for the decentralised 24V DC supply in energy supply
companies or for supplying telecommunication systems with 48V DC and/or
60V DC.
By connecting several devices in parallel, the required load power can be

adjusted individually.
The main components of these modular power supply systems are the power
modules (output voltages: 24V, 48V, 60V, 110V or 220V) with racks (19" 5-
way without MCU 2500 HDI remote monitoring system and 19" 4-way with
integral MCU 2500 HDI remote monitoring system).
The power modules are connected in parallel within the rack. The output power
can also be flexibly scaled (even retrospectively) and several racks can be
connected in parallel. This enables redundant power supplies (e.g. n+1
redundancy) to be implemented in a compact unit.
Only 3 height units are required for installation in appropriate system cabinets.
Racks with integral MCU 2500 HDI remote monitoring system enable 4
power modules to be fitted.
Further racks can easily be connected in parallel by connecting the +/- outputs
of the parallel-running connector and the SAT-Bus.
Up to 24 units: direct addressing
Further units: SAT-Bus connection via bus converter (Part No. 525886, see
description: 4553), see also Chapter 15 of these operating instructions. The
maximum number of controllable DC-DC converters is limited to 99 units by
the MCU 2500 HDI remote monitoring system.
The DC-DC converters have an IU-characteristic
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The output voltage is kept constant with an accuracy of 1 %. On reaching the

current limit, control changes electronically from voltage to current control.
When the output of the DC-DC converter is overloaded or a short circuit

occurs, the 2-way rated current can be supplied for 2 seconds. During this time,
the short-circuit should be isolated through activating a fuse. The consequence
of current limitation if applicable is a drop of the output voltage in the event of
a short circuit to < 1 V.
If after this time the output current does not drop to 100%, after approx. 5
seconds the output voltage is switched off.
Note: The rating of the fuse must be observed.
This measure makes the device continuously short-circuit proof.
Fluctuations of input voltage (see technical data sheet) and load changes have
no effect on the quality of the voltage and current constancy and are regulated.
The DC-DC converter is equipped with a so-called satellite. This assembly

integrated in the DC-DC converter enables a remote monitoring system to be
set up using the MCU 2500 HDI remote operating system.
Faults can be transmitted by means of voltage-free contacts using the MCU

2500 HDI remote monitoring system.
Note: Always operate DC-DC converters with a standalone MCU, i.e. do

not establish a SAT connection with other systems, e.g. rectifiers or
inverters.
For further information on the task of the satellite, see chapter 16.
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5 Principle of operation
The voltage fed in through the input filter is supplied to a step-up converter
through the DC-DC converter. A special control method provides a constant
DC voltage for the main converter at the output of the step-up converter.
Rapid MOSFET power transistors in the main converter convert the DC

voltage into a rectangular voltage. Control is effected by changing the switch-
on time at constant frequency. The power transmitter provides potential
isolation and transforms the rectangular voltage to the desired output value.
Diodes rectify the voltage and an LC filter is used to smooth the output voltage.
The unit is equipped with a hardware overvoltage cut-out.

DC-DC converters with an output voltage of 24-60V are additionally equipped
with a surge disconnect threshold that is configurable by the software.
After a fault has been repaired, the unit can be restarted when it has been
isolated from the mains for about 10 seconds or if it has been reset via the
MCU 2500 HDI remote monitoring system.
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6 Components
6.1 Power modules:
Figure 1: Power modules
G110-220 G24/50 BWru-PCT: Part no. 120961

6.2 MCU 2500 HDI remote monitoring system:
Figure 2: MCU 2500 HDI
Remote monitoring system MCU 2500 HDI 24 60V, Part No. 10001246
Remote monitoring system MCU 2500 HDI 110/220V, Part No. 121049
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6.3 Equipment racks:
Figure 3: Equipment rack (without power modules)
Equipment rack 5-way, 24 60V, Part No. 10007408
Equipment rack 5-way, 110/220V, Part No. 10012301
Figure 4: Equipment rack (without power modules with MCU)
Equipment rack 5-way, 24 60V, 4x power modules

( incl. remote monitoring system MCU 2500 HDI), Part No. 10012279
Equipment rack 5-way, 110/220V, 4x power modules

( incl. remote monitoring system MCU 2500 HDI), Part No. 10012302
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6.4 Blank insert 1/5
Figure 5: Blank insert
Blank insert 1/5, Part No. 514414, for fitting to empty slots.
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7 Recommended installation, minimum distances
>600mm (24")
Vorderseite
>=0 >600mm (24")
Figure 6: Recommended installation
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8 Fitting equipment racks

Cabinet dimensions required:
- 19" system
- Width, internal >436mm
- Height 133mm (3U)
- Depth >390mm
Fixing options:
- 2x M3 countersinks on each side (from the inside)
- Front, right and left, 2x countersinks M4
Fixing parts required,
- PSJ XX65:
2x slide rails Part No. 10000368 and 2x plate Part No. 10001390
- PSJ XX66:
- PSJ XX68:
- TC XX66:
Slide rails 1x right Part No. 10002487,
Slide rails 1x left Part No. 10002488
and 2x side strips Part No. 10003281
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Equipment rack - cabinet: Equipment rack - slide rails:

2x countersunk screws M4 x 10, each side 2x countersunk screws M3x10,
Part No. 786545o each side
TC cabinet: Part No. 786041
additional 2x side strips,
Part No.10003281
Figure 7: Fitting equipment racks
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9 Connecting equipment racks

9.1 Equipment rack 5-way, rear view
24 60V, Part No. 10012279
( for 4x power modules, incl. MCU 2500 HDI remote monitoring system)
24 60V, Part No. 10007408

( for 5x power modules, without plugs X102,X104,X105,X106 )
110/220V, Part No. 10012302

( for 4x power modules, incl. MCU 2500 HDI remote monitoring system)
110/220V, Part No. 10012301

( for 5x power modules, without plugs X102,X104,X105,X106 )
X9, X10: SAT-Bus
X102: Benning-Net (SAT-/AD-Bus)
+ + + + +
- X45 X9 X10 - X44 - - - X41
X102 PE PE - PE
X43
PE
X42
PE
- - X19 - - -
1 1
X25 X24 1 X23 X22 X21
X105 X17 X18
1
+ + + + +
123 X35 X34 X33 X32 X31
123
X106 X104
+
6,5mm/
0,26"
Figure 8: Equipment rack 5-way, rear view
Connection DC input ( +,-,PE ) X41 - X45:

Screw terminals 4mm / AWG 12
BENNING-Net, SAT-Bus, connector X9,X10,X102:

Western plug RJ45, 8-pin
Output DC +/- : Studs M8 x 20
Alarm terminals, Relay 1 (X104), Relay 2 (X106):

Screw terminals 1mm / AWG 18
Parallel-running connector X17/1+2: Screw terminals 1mm/ AWG 18

(Must be connected when equipment racks are connected in parallel,
incl. SAT connection.)
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Auxiliary supply connector + Vo, X18: 1 / screw terminal 1mm/ AWG 18

External supply required in the event of a fault for the satellite and the interface
of each DC-DC converter.
Supply: +Vo (max. 100mA)
Remote ON/OFF (contact closed, unit OFF) X19:

Mating plug Part No. 710700, 2x contact Part No. 761598 (0.5-0.8mm/AWG
22-18)
(Note: individual contact for each equipment rack, control inhibit)
Additional supply to MCU, X105/1 : Screw terminal 1mm / AWG 18 (-Vo)
Potential equalisation cable connector, earth lug with 6.5mm/ 0.26 inch
diameter hole.
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9.2 Connection diagram, equipment rack 5-way

for 5x power modules: Input
X41: + - PE X42: + - PE X43: + - PE X44: + - PE
A1.1 A1.2 A1.3 A1.4
- DC + - DC + - DC + - DC +
X21:1 X31:1 X22:1 X32:1 X23:1 X33:1 X24:1 X34.1
+ DC
- DC
Output
X45: + - PE
X9:
SAT-Bus
X10:
1
X17: Parallel operation connection
2
X18: 1
Secondary power supply
off on
1
X19: Remote ON/OFF
A1.5 2
- DC +
X25.1 X35.1
+ DC
- DC
Figure 9: Connection diagram, equipment rack 5-way
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9.3 Connection diagram, equipment rack 5-way, incl. MCU

for 4x power modules, incl. MCU 2500 HDI remote monitoring system:
Input
X41: + - PE X42: + - PE X43: + - PE X44: + - PE
A1.1 A1.2 A1.3 A1.4
- DC + - DC + - DC + - DC +
X21:1 X31:1 X22:1 X32:1 X23:1 X33:1 X24:1 X34.1
+ DC
- DC
Output
Messages,
Relay 1 Relay 2 BENNING Net
X45: + - PE
X9:
X104: 3 2 1 X106: 3 2 1 SAT SAT-Bus
MCU 2500 HDI X102: X10:
Benning Net
(K100) (K101) -Ubatt 1

X105: 2nd supply MCU - Vo
par. 1
LC-Display X17: Parallel operation connection
2
X18: 1
Secondary power supply
remote off on
on/off 1
A1.5 Service
X110 RS 232 X19:
Modem
2
Remote ON/OFF
- DC +
X25.1 X35.1
+ DC
- DC
Figure 10: Connection diagram, equipment rack 5-way, incl. MCU
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10 MCU 2500 HDI remote monitoring system

10.1 General
The MCU 2500 HDI remote monitoring system is a microprocessor-
controlled monitoring and control unit. With this system, it is possible to
monitor and control all the main components of a power supply system.
There are two options for this system:

- Equipment rack incl. MCU 2500 HDI remote monitoring system
- Alternatively, equipment rack with power modules and MCU 2500 HDI
remote monitoring system as a component for fitting in the system cabinet
The connection to the outside world is made via the serial interface on the front
panel (X110, RS 232, 9-pin SUB-D). The MCU 2500 HDI remote
monitoring system can be directly connected to a personal computer (PC).
The installed service software (see description: 3293) allows comprehensive
monitoring and controlling of the power supply system. If the control desk is
not local, the connection to the computer can be created using a modem and the
public telephone network or by means of a TCP/IP adapter and the internet.
The MCU 2500 HDI remote monitoring system therefore allows more
rational and efficient employment of maintenance and service personnel.
When developing the components for this new range, the highest priority was
placed on flexible, user-independent implementation and on a significant
reduction in volume of each individual system component.
Components for external connection and their function, see Description 4339
(MCU 2500 HDI remote monitoring system).
Note: Always operate DC-DC converters with a standalone MCU, i.e. do not
establish a SAT connection with other systems, e.g. rectifiers or inverters.
10.2 MCU 2500 HDI remote monitoring system:

This unit is the heart of the MCU 2500 HDI remote monitoring system (see
Figure 2). All other components are connected to this unit. MCU main board,
LC display and RS232 interface (see front view) are incorporated.
Included as standard in the design Equipment rack incl. MCU 2500 HDI.
10.3 Bus systems / interfaces

The data of the individual components are exchanged via different bus systems,
depending on the type and task of the respective component.
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BENNING Net (ADBUS) (X102)

Remote peripheral components are connected to the base unit via the
BENNING Net (ADBUS). These are units with signalling relay and digital
inputs, measuring boards with analogue inputs, battery symmetry monitoring
units or earth fault monitoring units. All these components must be installed in
the immediate vicinity of the base unit (i.e. in the same cabinet).
Cabling using commercially available network cable (patch cable).
Caution!
No more than 7 users may be connected to the BENNING Net
(ADBUS).
SAT-Bus X9, X10

The power supply system DC-DC converters, for example, are connected to the
MCU 2500 HDI remote monitoring system via the SAT-Bus.
Communication with other equipment racks also takes place via this SAT-Bus.
The components can be distributed over several cabinets.
RS232 interface (SUB-D 9-pin), X110

Communication with the outside world takes place via this interface on the
front panel. A PC with the appropriate service software is connected either
directly to this interface or via the telephone network (modem) or the internet /
network (TCP/IP adapter).
Caution!
The BENNING Net (ADBUS) and the SAT-Bus use the same plug
on the base unit. Once the first SAT-bus component has been
connected, it will no longer be possible to connect a further
BENNING Net (ADBUS) component, as the power supply for
these components will be interrupted. Cabling using commercially
available network cable (patch cable).
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10.4 Components of the MCU 2500 HDI remote monitoring system

The MCU 2500 HDI remote monitoring system consists of different
hardware and software components. Some components are essential, others are
optional. All components are described in Description 4339 to enable the
system to be installed and commissioned safely.
Figure 11: Basic structure of the remote monitoring system
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Key:
1 Measuring board TUII (ADBUS component)
2 Relay box (SAT-bus component)
3 Battery symmetry monitoring (ADBUS component)
4 Digital input box (SAT-Bus component)
5 RELIO board (ADBUS component)
6 Measuring box (SAT-Bus component)
7 Power supply system with suitable components for connection to the

SAT-Bus (DC-DC converter, inverter, .... )
10.5 ADBUS components

ADBUS components can be regarded as hardware expansions. They are
mounted directly in the cabinet on a DIN rail close to the measuring and
monitoring locations. This reduces the extent of cabling work.
The components can be connected to each other and to the base unit with
commercially available network cables (patch cables). The network cable also
supplies power to the components. Usually, blue cables are used to distinguish
them from the SAT-Bus wiring.
The address assignment and/or the necessary configuration are carried out
using only two jumpers. This enables a service engineer to replace components
on site without taking further measures.
Caution!
Some special features must be observed due to the technical
specification of the ADBUS:
No more than 7 components may be connected
The maximum length of the complete ADBUS must not

exceed 3m
An ADBUS component cannot be connected downstream of a

SAT-Bus component, as this would interrupt the supply
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10.6 SAT-Bus components

The SAT-Bus components include measured value recording and signalling
components (relay box, measuring box, digital input box). They can be
mounted directly in the cabinet on a DIN rail close to the measuring and
monitoring locations. The necessary mounting rail adapter is pre-fitted in the
factory. Fitting on a mounting plate is also possible. The fixing dimensions
required can be found in the dimension diagram.
The components are connected to one another using SAT-Bus cables or

commercially available network cables (patch cable).
The components are configured via an internal programming system which has
already been implemented in the factory.
10.7 RS232 components

The RS232 components are used for external communication. These are
components which have not been developed specially for use in a remote
monitoring system. These components are always connected via the 9-pin D-
SUB plug X110 (front panel) on the base unit.
External modem
The remote monitoring system can be connected to the public telephone
network via an analogue modem. A high-speed modem has been tested and
approved especially for industrial use.
(PSTN modem V.90-highspeed; MicroLink 56k; Part No. 787663)
MCU-TCP/IP adapter
The remote monitoring system can be connected to a computer network or the
internet via an appropriate MCU-TCP/IP adapter. (Part No. 520421)
Service PC
The TEBE MCU Service software (Part No. 545740) installed on the service
PC can be used for detailed monitoring of the power supply system and
changing the system parameters. There are no special hardware requirements.
A WINDOWS operating system (from WINDOWS 9x) is all that is required.
10.8 Graphical display

On the 4 buttons of the graphic display on the front panel, all the release
statuses and measured values of the power supply system can be displayed or
set. Critical menu levels are accessible by means of a password only. The
operation and function of the input buttons and the meaning of the statuses and
values indicated will be explained later in more detail.
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The meaning of the 4 LEDs above the display is fixed.
Operation No function
Alarm Urgent alarm
1 2 3 4 5
Figure 12: Graphical display
Key:
1 Operation LED
2 LED No function
3 Alarm LED
4 Urgent alarm LED
5 Graphical display
6 Keys for operating the display menu
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11 Installation and commissioning

After installation, connection and commissioning of the MCU 2500 HDI
remote monitoring system, all the components are fully ready for operation.
Caution!
The safety instructions must be observed at all times during
installation, connection and commissioning.
All components are designed for use in closed dry rooms. The maximum
permissible ambient temperature is 40C. Attention must be paid that the
components are not exposed to aggressive substances and the passage of
cooling air is not hampered.
The entire power supply system with all the components belonging to the MCU
must be wired and connected to the power supply system to enable
commissioning to be carried out. When the initialisation phase is complete, the
display shows a measured value of the system.
11.1 Using the graphical display

Each menu item can be accessed and settings can be made using the four
function keys below the display. However, some menu items are protected by a
password. The system automatically returns to the initial state from any menu
item when no button has been actuated for about 1 minute.
Figure 13: Display with function keys
10.11.10 BGOE/COBS 30/73 4640 en

Function key assignment for selecting individual menu items
Confirmation of the selected menu item
Return to next higher menu level
Selection of individual menu items within a menu level
Function key assignment for entering the password
Selecting a position
Changing a position
10.11.10 BGOE/COBS 31/73 4640 en

11.2 The main window

The display is able to show 3 different measured values in the initial state. The
type of measured value to be displayed is specified in the respective submenu.
Output voltage Output current Date Time

25.1V 20.8A 08/01/2010 17:16:42
The measured variables and measured values are displayed in clear text. If the
text has too many characters for it to be displayed in full, a scrolling text
appears.
Press the keys to change between the 3 specified measured

values. Press the key to return to the main menu.
The symbol indicates that a new log file entry is present, which has
not yet been viewed and acknowledged. Press the key to jump directly to the
log file entry.
11.3 Passwords
Different menus are accessible by means of a password only.
The password 1 is set to 001 in the factory, and
password 2 is set to 002.
Caution!
For safety reasons, it is important to change this password after
commissioning the system.
11.4 Menu structure

The menu structure and the individual menu levels and menu items are the
same for all applications. Only the assignment and meaning of the digital
inputs, the measured values and the type of SAT-Bus users depend on the
individual user.
10.11.10 BGOE/COBS 32/73 4640 en

Main menu
Measured values Voltages
Log file
Test
Status request
Setup
Currents
Temperatures
Date and time
10.11.10 BGOE/COBS 33/73 4640 de

Main menu
Measured values
Log file Error
Test
Status request
Setup
Events
Log file complete
log file [ 1]
Delete log file
09/10/09 11:31:48
sat-bus status Delete log file?
Mains error
[ 25]: active
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Main menu
Measured values
Log file
Test LED ( display )
Status request
Setup
Relay ( 1 ... 16 )
Main menu Components

Measured values
Log file
Test
Status request
Setup
Digital inputs
10.11.10 BGOE/COBS 35/73 4640 de

Rectifier system TEBECHOP 3000 HDI
Main menu
Measured values
Log file
Test
Status request
Setup System setting Changing characteristics Password 1 Normal operation
*** Standby operation
Voltage settings Password 1 Normal voltage operation

*** Voltage standby
Shunt values Password 1 1st Rated shunt value

*** 2nd Rated shunt value
10.11.10 BGOE/COBS 36/73 4640 de

Hold functions Reset hold function PW0
LED hold function PW1 Password 1 LED 1

*** .
.
LED 18
Relay hold function PW1 Password 1 Relay 1

*** .
.
Relay 16
Redundancy Password 1 Reset

*** Redundancy
Redundancy
factor
10.11.10 BGOE/COBS 37/73 4640 de

Times Password 1 System time Date

*** Time
Delay times Urgent fault

Non-urgent fault
Collective report
Redundancy
Other times Relay test

Delay on request
Delay if engaged
10.11.10 BGOE/COBS 38/73 4640 de

Boundary value Password 2 GSR 1 Analogue input

monitoring *** GSR 2 Upper limit value
GSR 3 Lower limit value
GSR 4 Hysteresis
GSR 5 Configuration filter
Status mask
Input approved
Urgent fault
Non-urgent fault
Insert in log
Transmission report
Collective report
MCU input passive
Hold error message
10.11.10 BGOE/COBS 39/73 4640 de

Configuration Password 2 Configuration flags Status mask

*** Modem available
Sensor cable operation
MCU
Invert 1st I-channel
Invert 2nd I-channel
Endless dialling attempt
Transmit reports
Protocol service conn.
Display ADBUS values
New prot. unit fault.
Masks Fault analysis Status mask

Satellite in self-test
Module in config. phase
Watchdog reset
Bus error
Master timeout
Fan fault
Received illeg. command
Network/battery failure
Temperature sensor failure
Input voltage failure
Unit does not respond
Module failed
Module overvoltage
Module overtemperature
Module switched off
10.11.10 BGOE/COBS 40/73 4640 de

Urgent fault Status mask

Fan fault
Module failed
Module overvoltage
Module switched off
Non-urgent fault Status mask

Fan fault
Module failed
Module overvoltage
Module switched off
Collective report Status mask

Fan fault
Module failed
Module overvoltage
Module switched off
10.11.10 BGOE/COBS 41/73 4640 de

Passwords Password 1
Password 2
Display settings Language Status mask

German
English
Language 3
Display Standard display Display 1 Output voltage
Output current
Display 2
Date and time

Display 3
All measured variables recorded in the system can be

selected.
10.11.10 BGOE/COBS 42/73 4640 de

Brightness = 10-100 %
Contrast = 10-100 %
Back light time = 10-255 s
Return time = 10-255 s
Expert mode Status mask

Expert mode on
Expert mode off
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Rectifier system TEBECHOP 3000 HDI
12 Main menu
To switch from the initial state to the main menu, press the key .
10.11.10 BGOE/COBS 44/73 4640 de

13 Measured values
Here, the three measured values which are displayed in the initial state are
displayed. All measured values recorded in the system can be selected.
10.11.10 BGOE/COBS 45/73 4640 de

14 Log file
An event history of all status changes is stored in the log file. Up to 200 of the
last status changes can be read out using a circular buffer. A threshold can be
set to provide a warning for the number of past status changes.
Sequential log file entry number

Logbuch [ 1] Date and time of log file entry
09.02.06 11:31:48
SAT-Bus Status Fault class: SAT-Bus status or digital input
Netzfehler
[ 25]:aktiv
Description of event
Current status: Active or not active

Address of the SAT-Bus user or number of the
digital input
The complete log file content can be deleted from within each individual log
file entry.
10.11.10 BGOE/COBS 46/73 4640 de

15 Test
LED
All LEDs of the display (4x) and of the LED board (13x) are subjected to a
function test.
Relay
The function of each individual relay ( 1 to 16 ) of all connected RELIO boards

is tested when selected.
10.11.10 BGOE/COBS 47/73 4640 de

16 Status request
Components
The status mask of each SAT-Bus component defined in the system can be
displayed.
Komponente Type of SAT-Bus component defined in the

25 system
Address of the SAT-Bus component
Type of all possible SAT-Bus components:
MCU main board

MCU-SAT measuring box
MCU-SAT I/O box
MCU-SAT relay box
DC-DC converter
STATIC BY-PASS
DSP adapter
AC measuring board
DC-DC converter
Unknown user
A maximum of 31 SAT-Bus components can be addressed in one system.
Digital inputs
Assignment, description and status of the digital inputs are displayed.
Batteriesicher. ausgelst Type of digital input

aktiv
Logical status of digital input

(active; inactive)
10.11.10 BGOE/COBS 48/73 4640 de

17 Setup menu
17.1 The System configuration menu
17.2 Changing characteristics menu

Submenus are only accessible by means of password 1. The password is set to
001 in the factory.
Caution!
The DC-DC converter has two operating modes or characteristics, which

can be activated by changing over the operating mode via the satellite bus
(SAT-Bus) by means of the MCU 2500 HDI remote monitoring system.
17.3 Normal operation

Standard operating mode, normal operation setting.
The output voltage can be set by means of the MCU 2500 HDI remote
monitoring system.
17.4 Standby operation

A changeover to the 2nd voltage level (standby voltage) occurs through the
MCU 2500 HDI remote monitoring system (value, see technical data sheet).
monitoring system.
10.11.10 BGOE/COBS 49/73 4640 de

17.5 Voltage settings menu

001 in the factory.
Caution!

System setting | Voltage settings
The output voltage (normal operation) and the 2nd voltage level (standby
operation) can be set individually.
17.6 Shunt values menu

001 in the factory.
Caution!
System setting | Shunt values
Setting of the first rated shunt value; setting range 0 ... 9999 A
Setting of the second rated shunt value; setting range 0 ... 9999 A
10.11.10 BGOE/COBS 50/73 4640 de

17.7 Hold functions menu

System setting | Reset hold function
In this menu, the hold function can be reset for all LEDs of the LED board and
the display as well as the relays.
System setting | LED hold function

Submenu only accessible by means of password 1. The password is set to
001 in the factory.
Caution!
A hold function can be set for all LEDs of the LED board and the display.
When the event which has caused the LED to light up no longer exists, the
LED switches to flashing status (hold status). The status is reset by pressing the
Reset button on the LED board or via the menu item
Reset hold function.
System setting | Relay hold function
Submenu is only accessible by means of password 1. The password is set to

001 in the factory.
Caution!
A hold function can be set for all relays. After discontinuation of the event
which led to the activated status of the relay, the relay remains in this active
status (hold status). The status is reset by pressing the Reset button on the LED
board or via the menu item Reset hold function.
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System setting | Redundancy

001 in the factory.
Caution!
Reset redundancy
A possibly pending redundancy fault is reset. The maximum value of the

parallel-running DC-DC converters is re-determined.
Redundancy factor
Input of the redundancy value x for n+x monitoring
10.11.10 BGOE/COBS 52/73 4640 de

18 Times menu
001 in the factory.
Caution!
System time
System time | Date
Input or display of the system date.
System time | Time
Input or display of the system time.
Delays
Delays | Urgent fault
Setting of the delay time for the urgent fault message. Setting range: 0 ...
65535 seconds
Delays | Non-urgent fault
Setting of the delay time for the non-urgent fault message.

Setting range: 0 ... 65535 seconds
Delays | Collective fault alarm
Setting of the delay time for the common fault messages.

Delays | Redundancy
Setting of the delay time after which a redundancy error is signalled.

10.11.10 BGOE/COBS 53/73 4640 de

Other times
Other times | Relay test
Setting of the relay test duration for the menu item Other times | Relay test.
Other times | Delay on request
Setting of the delay, following which a modem connection between the MCU
and a control station is to be cut off if the control station does not respond.
Other times | Delay if engaged
Setting of the delay, following which a new connection is to be set up if the

line is engaged.
10.11.10 BGOE/COBS 54/73 4640 de

19 Boundary value monitoring menu

002 in the factory.
Caution!
GSR 1...5 Relays|
Each of the 5 limit-value monitoring relays (GSR) can be programmed or read

out via this menu item.
Caution!
The settings of the limit-value monitoring relays (GSR) should only
be changed by personnel who have excellent system knowledge.
GSR 1...5 | Analogue input
Input of the measuring channel whose measured value is to be monitored.
GSR 1...5 | Upper limit value
Input of upper limit value to be monitored.
GSR 1...5 | Lower limit value
Input of lower limit value to be monitored.
GSR 1...5 | Hysteresis
Input of hysteresis band width. This value applies to the upper and
lower limit value.
10.11.10 BGOE/COBS 55/73 4640 de

GSR 1...5 | Configuration filter
This filter mask specifies which statuses or actions are affected or are to be
triggered if a limit value has not been reached or is exceeded.
Status mask
Input approved
Urgent fault
Non-urgent fault
Insert in log
Transmission report
Collective report
MCU input passive
Hold error message
10.11.10 BGOE/COBS 56/73 4640 de

20 Configuration menu
002 in the factory.
Caution!
Configuration flags
The system is configured via this status mask by selecting the individual lines.
Caution!
The settings of this status mask should only be changed by
personnel who have excellent system knowledge.
Status mask
Modem available
Sensor cable operation
MCU
Invert 1st I-channel
Invert 2nd I-channel
Endless dialling attempt
Transmit reports
Protocol service conn.
Display ADBUS values
New prot. unit fault.
10.11.10 BGOE/COBS 57/73 4640 de

Configuration flags | Masks
The status masks are used for configuration of the different error messages.
Caution!
The settings of these status masks should only be changed by
The status masks of the individual evaluations / messages are regularly

compared with the status of each SAT-bus user. The appropriate actions are
triggered depending on the result of the comparison.
Masks | Fault analysis
Status mask
Satellite in self-test
Module in config. phase
Watchdog reset
Bus error
Master timeout
Fan fault
Received illeg. command
Network/battery failure
Temperature sensor failure
Unit does not respond
Module failed
Module overvoltage
Module overtemperature
Module switched off
10.11.10 BGOE/COBS 58/73 4640 de

Masks | Urgent fault
Masks | Non-urgent fault

Masks | Collective report
The status masks are used for configuration of the different error messages.
Caution!
The settings of these status masks should only be changed by
The status masks of the individual evaluations / messages are regularly

compared with the status of each SAT-bus user. The appropriate actions are
triggered depending on the result of the comparison.
Status mask
Fan fault
Module failed
Module overvoltage
Module switched off
10.11.10 BGOE/COBS 59/73 4640 de

Configuration | Passwords
The status mask is used for changing the passwords 1 and 2.
Caution!
Passwords | Password 1
The password is set to 001 in the factory.

Specification or alteration of the password 1 (000 ... 999)
Passwords | Password 2
The password is set to 002 in the factory.

Specification or alteration of the password 2 (000 ... 999)
10.11.10 BGOE/COBS 60/73 4640 de

21 Display configuration menu

Display configuration | Language
This menu item is only available when expert mode is switched on.
In expert mode, only the menu language can be set to German or English.
The measured values and texts always appear in the third language set (German,
English, French, Spanish, .. )
When expert mode is off, the menu language, the measured values and the
texts are only available in the third language.
Status mask
German
English
Language 3
Display | Standard display
Here, the three measured values which are to be displayed in the initial state
are defined.
All measured values recorded in the system can be selected.
Display | Brightness
The brightness of the display can be set between 10% and 100%.
Display | Contrast
The contrast of the display can be set between 10% and 100%.
Display | Back light time
The back light time of the display can be set between 10 and 255 seconds.
Display | Return time
The period after which the display reverts back to the initial state once the
menu is not used can be set between 10 and 255 seconds.
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22 Expert mode menu
Setup | Expert mode
When expert mode is switched on, more extensive information about the
system is available. (Only for service purposes)
Caution!
The settings of this status mask should only be changed by
Status mask
Expert mode on
Expert mode off
10.11.10 BGOE/COBS 62/73 4640 de

23 Commissioning
With the supply voltage switched off, insert the power modules in the
equipment rack.
Screw power modules in place

using countersunk screws M3 x 10, Part No. 786041
Apart from power module No. 3 fixing is by means of the centre front
panel fixing screw
Screw front panel in place

using 5x M3 x 10 Part No. 786042 and contact washer Part No. 787515
Switch on the supply voltage
Wait for the end of the initialisation phase of the power modules
(the end of this period is indicated by the green Operation / LED
and the red Fault/ LED no longer flashing),
If the initialisation phase is not completed properly for a particular

module, switch off the supply voltage.
Following a period of approx. 3 minutes which is required for the internal
discharge of the capacitors, initialisation must be carried out again.
When the initialisation is complete, the unit will run up to the set
DC-DC converter output voltage with a time delay; the green
operation / LED will then be activated.
If not all the slots in the equipment rack are fitted with DC-DC
converters, the empty slots must be covered with a blank insert
(Part No. 514414).
10.11.10 BGOE/COBS 63/73 4640 de

24 Operating modes
24.1 Normal
Standard operating mode, normal operation setting.
monitoring system.
24.2 Standby)
A changeover to the 2nd voltage level (standby voltage) occurs through an
external contact (value, see technical data sheet).
monitoring system.
10.11.10 BGOE/COBS 64/73 4640 de

25 Parallel operation
Parallel operation of several equipment racks is also possible without
decoupling diodes at the rack output.
Note:
DC-DC converters with output voltage 110/220V have integral decoupling
diodes.
In order to distribute the output current symmetrically, connect the equipment

racks together by means of contact X17:1 or 2 (parallel-running connector).
The SAT-Bus connection (X9 or X10) must also be inserted for parallel
operation with several equipment racks to enable data to be exchanged between
the racks (BENNING SAT cable or patch cable with Western plug 8-pin
RJ45).
An active parallel-running circuit enables a parallel-running tolerance of
approximately. 5 % of Irated to be achieved on load from 30 - 100%.
When an additional unit is connected, the voltage and therefore current

balancing can take up to 5 minutes (10 mV control steps).
For safe holding of the fault contact, a minimum basic load of >
5 % is required with parallel operation.
The SAT-Bus cable must be connected when operating several
equipment racks in parallel to enable data to be exchanged
between the racks. In addition to this, the parallel-running
connection of the racks must also be connected together.
Note: Parallel connection, up to 24 units: direct addressing

Further units, SAT-Bus connection only via bus converter
(Part No. 525886, see Description: 4553)
The TEBECHOP bus converter is provided for simultaneously operating more

than 24 DC-DC converters in parallel with one MCU in conjunction with the
MCU 2500 HDI remote monitoring system. The maximum number of
controllable DC-DC converters is limited to 99 units by the MCU 2500.
The bus converter automatically configures all DC-DC converters associated

with the group. It is not necessary to set the parameters for each individual DC-
DC converter.
Up to 19 TEBECHOP bus converters combine and control up to 12

TEBECHOP devices in a group. The maximum number of controllable DC-DC
converters is limited to 99. (by the MCU 2500)
10.11.10 BGOE/COBS 65/73 4640 de

26 Satellite
The satellite integrated inside the DC-DC converter controls, regulates and
monitors the unit. For the user the satellite looks like a digital interface to the
DC-DC converter. The DC-DC converter obtains the required data via this
interface from other units of the MCU 2500 HDI remote monitoring system
to establish the desired operating state. This requires that the satellite has the
complete set of parameters for open and closed loop control as well as all data
relating to the operating states of the DC-DC converter.
The satellite is a principal unit in the MCU 2500 HDI remote monitoring
system, enabling power supply systems to be controlled and monitored via the
public telephone network.
The further functions of the satellite include the following:

(Faults are transmitted by the MCU 2500 HDI remote monitoring system)
1. Two adjustable operating modes
2. Unit monitoring with logically combined urgent alarm
3. Input voltage monitoring with logically combined non-urgent alarm (time

delay of the alarms adjustable)
4. Voltage tracking (UrEG. adaptation)
5. Power management (Po.MA)
6. Serial SAT-Bus interface via mating plug and socket system for
communication when several DC-DC converters are operating in parallel
26.1 Standard function

After switching on the DC-DC converter and an initialisation phase of
approximately 30 seconds, the unit runs up to the last saved output voltage.
10.11.10 BGOE/COBS 66/73 4640 de

26.2 LEDs, power modules

Two LEDs are provided in the front panel of the equipment rack for each
power module with the following meaning:
LED: Signal state: Meaning:

LED green, LED, light steady The unit is operating correctly
Operation/
LED green, Both LEDs, synchronous Input voltage failure (with
Operation/ flashing light external auxiliary supply!)
LED red,
Fault/
LED red, LED, light steady Unit fault
Fault/
LED red, LED, flashing light Output fuse blown
Fault/
LED green, LED, light steady Fan failure
Operation/
LED red, LED, flashing light,
Fault/ 2 x in succession
LED red, LED, flashing light, Temperature too high.

Fault/ 2 x in succession
LED red, LED, flashing light, Overvoltage protection

Fault/ 3 x in succession tripped
For error identification, the relevant error code is transmitted via

the SAT bus
10.11.10 BGOE/COBS 67/73 4640 de

26.3 LEDs, MCU 2500 HDI remote monitoring system

(Indicators for BUS activities, for service purposes only)
1 Fault LED; (red)

Status Meaning
lights Fault or initialisation phase
flashes quickly MCU is not connected to SAT-Bus
flashes briefly No fault; MCU is SAT-Bus master
extinguishes briefly Fault; MCU is SAT-Bus master
off No fault; MCU is user on the SAT-Bus
2 Running LED; (green)
Status Meaning
lights Normal operation
flashes quickly No SAT-Bus communication detected
off Severe MCU fault
3 Combinations of the LED statuses
Symbol
lights lights
Meaning: Initialisation phase; takes a few ms to some seconds
flashes quickly flashes quickly
Meaning: MCU has started, SAT-Bus not yet recognised
lights flashes quickly
Meaning: SAT-Bus communication recognised, MCU waiting for
connection
lights off
Meaning: Normal operation on the SAT-Bus
lights flashes briefly
Meaning: Normal operation with MCU as master
(also during diagnostic operation via PC)
10.11.10 BGOE/COBS 68/73 4640 de

27 Alarms
27.1 Alarm contacts
The following are located on the rear in the version equipment rack 5-way for
4x power modules, incl. MCU 2500 HDI remote monitoring system:
2x alarm terminals with voltage-free contacts.
Configuration by means of the TEBE MCU Service software,
see Description: 3293
Relay 1 (X104) and Relay 2 (X106),

screw terminals 1mm/ AWG 18,
max. contact loading:
30 V 2 A, AC/DC
27.2 Urgent alarm (unit fault SV1)

The Device fault alarm contact of the MCU 2500 HDI remote monitoring
system is closed in the event of a fault, and the green Operation / LED
lamps extinguish and the red Fault/ (unit fault) LED lights.
These signals are internally delayed by approximately 30 seconds.
Device fault (urgent alarm) is transmitted under the following conditions:
- Overvoltage protection has tripped

- Temperature too high
- Regulator or power stage defective
- Output fuse blown
27.3 Non-urgent alarm (mains fault SV2)

This signal follows AC undervoltage or mains power failure; the alarm contact
of the MCU 2500 HDI remote monitoring system is closed.
10.11.10 BGOE/COBS 69/73 4640 de

27.4 Overload detection/Overload behaviour

When the output of the DC-DC converter is overloaded or a short circuit
occurs, the 2-way rated current can be supplied for 2 seconds.
The consequence of current limitation if applicable is a drop of the output
voltage in the event of a short circuit to < 1 V
During this time, the short-circuit should be isolated through activating a fuse.
If after this time the short-circuit or overload are still present and the output
current does not drop to 100%, after approx. 5 seconds the output voltage is
switched off.
After the fault has been repaired, the unit can be restarted when it has been
isolated from the mains for about 10 s or it has been reset via the MCU 2500
HDI remote monitoring system.
Note: The rating of the fuse must be observed.
2x Inenn
Inenn
t
0 1 2 3 4 5 6 7 8 9 10
10.11.10 BGOE/COBS 70/73 4640 de

27.5 Temperature monitoring

The DC-DC converter is equipped with a temperature monitor on the heat sink
which operates as follows:
Assumption:
The DC-DC converter is operated at rated current.

1. Heat sink temperature continues to rise
2. At T > 122C DC-DC converter power is reduced
3. At T > 130C DC-DC converter is switched off
4. Red Fault/ LED (unit fault) illuminates
5. Green Operation/ LED extinguishes
6. Urgent alarm/Device fault SV1 is transmitted.
After the heat sink has cooled down, the DC-DC converter is
automatically reset. The DC-DC converter is then switched on
again.
27.6 Overvoltage protection

In the event of overvoltage (see technical data sheet) the unit is switched off.
The overvoltage protection is designed to protect the battery and the unit. After
the fault has been repaired, the unit can be restarted when it has been isolated
from the mains for about 10 s or it has been reset via the MCU 2500 HDI
remote monitoring system.
The red Fault/ LED (UA too high flashing rate 3 x) and urgent alarm
are also reset by this action.
DC-DC converters 24 60V: internal hardware setting, additional shut down

value (up to the set hardware shut down value) configurable by the software
DC-DC converter 110/220V: internal hardware setting (Poti).
It is not possible to test the overvoltage protection with an

externally controlled power supply unit as the DC-DC converter
recognises an externally fed voltage and fails to switch off as a
result.
10.11.10 BGOE/COBS 71/73 4640 de

27.7 Fuse monitoring

An output fuse is already integrated for protecting the unit. The monitoring
system integrated within the unit initiates an alarm when the output fuse has
blown.
The red "Fault"/" " LED (Fault - Fuse, flashing) illuminates, the Device
fault alarm contact of the MCU 2500 HDI remote monitoring system is
closed, and the green Operation / LED lamps extinguish.
27.8 Incorrect polarity

Output voltage 24-60V:
Incorrect polarity at the output is detected and the internal monitoring prevents
the DC-DC converter from being started.
Output voltage 110-220V:
Incorrect polarity at the output activates the integrated fuse.
27.9 Fan fault

When the fan is running (temperature- and current-controlled), an air-flow
monitor monitors the operation of the fan. In the event of a fault, the following
occurs:
Red Fault/ LED (Fault - Fan flashing 2 x in succession) illuminates,

green "Operation"/ " " LED illuminates continuously
The fault code is transmitted via the SAT bus
Non-urgent alarm (SV2) is signalled with a time delay via the SAT-Bus
to the MCU 2500 HDI remote monitoring system (for delay time,
please refer to the technical data sheet).
The output current is reduced automatically depending on the

temperature.
In this way it is possible to continue to operate the unit (with

reduced power).
10.11.10 BGOE/COBS 72/73 4640 de

28 Fuses
According to the technical data sheet.
Access to the input and output fuses is only possible after removing and
opening the unit.
10.11.10 BGOE/COBS 73/73 4640 de

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Operating instructions

Date Name No. 4640 en

2 Safety notes and explanation of symbols .................................................. 7

5 Principle of operation .............................................................................. 13

6.1 Power modules: .................................................................................... 14

6.2 MCU 2500 HDI remote monitoring system: .......................................... 14

6.3 Equipment racks: .................................................................................. 15

6.4 Blank insert 1/5 ..................................................................................... 16

7 Recommended installation, minimum distances..................................... 17

8 Fitting equipment racks ........................................................................... 18

9 Connecting equipment racks ................................................................... 20

9.1 Equipment rack 5-way, rear view.......................................................... 20

9.2 Connection diagram, equipment rack 5-way ........................................ 22

9.3 Connection diagram, equipment rack 5-way, incl. MCU ....................... 23

10 MCU 2500 HDI remote monitoring system ........................................... 24

10.2 MCU 2500 HDI remote monitoring system: .......................................... 24

10.3 Bus systems / interfaces ....................................................................... 24

10.5 ADBUS components............................................................................. 27

10.6 SAT-Bus components........................................................................... 28

10.7 RS232 components .............................................................................. 28

10.11.10 BGOE/COBS 2/73 4640 en

10.8 Graphical display .................................................................................. 28

11 Installation and commissioning .............................................................. 30

11.1 Using the graphical display ................................................................... 30

11.2 The main window.................................................................................. 32

11.3 Passwords ............................................................................................ 32

11.4 Menu structure ..................................................................................... 32

12 Main menu .............................................................................................. 44

13 Measured values .................................................................................. 45

14 Log file ................................................................................................ 46

16 Status request ....................................................................................... 48

17 Setup menu .......................................................................................... 49

17.1 The System configuration menu......................................................... 49

17.2 Changing characteristics menu .......................................................... 49

17.3 Normal operation .................................................................................. 49

17.4 Standby operation ................................................................................ 49

17.5 Voltage settings menu ........................................................................ 50

17.6 Shunt values menu ............................................................................ 50

17.7 Hold functions menu .......................................................................... 51

18 Times menu ......................................................................................... 53

19 Boundary value monitoring menu ....................................................... 55

20 Configuration menu ............................................................................. 57

21 Display configuration menu ................................................................ 61

22 Expert mode menu ............................................................................... 62

10.11.10 BGOE/COBS 3/73 4640 en

24 Operating modes ..................................................................................... 64

24.1 Normal .................................................................................................. 64

24.2 Standby) ............................................................................................... 64

25 Parallel operation .................................................................................... 65

26.1 Standard function ................................................................................. 66

26.2 LEDs, power modules .......................................................................... 67

26.3 LEDs, MCU 2500 HDI remote monitoring system ................................ 68

27.1 Alarm contacts ...................................................................................... 69

27.2 Urgent alarm (unit fault SV1) ................................................................ 69

27.3 Non-urgent alarm (mains fault SV2) ..................................................... 69

27.4 Overload detection/Overload behaviour ............................................... 70

27.5 Temperature monitoring ....................................................................... 71

27.6 Overvoltage protection ......................................................................... 71

27.7 Fuse monitoring .................................................................................... 72

27.8 Incorrect polarity ................................................................................... 72

27.9 Fan fault ............................................................................................... 72

10.11.10 BGOE/COBS 4/73 4640 en

Figure 2: MCU 2500 HDI ..................................................................................................... 14