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Lap Trinh Gia Cong Phay 3 Truc - Creo Parametric Mill
Lap Trinh Gia Cong Phay 3 Truc - Creo Parametric Mill
CREO PARAMETRIC
Trong phan nay toi se hng dan cac phng phap gia cong phng phap tao nguyen
cong phay vi nguyen cong n gian phay the tch (Mill Volume), phan nang cao se
hng dan cac nguyen cong phc tap hn va theo chu trnh gia cong hp ly hn vi cac
nguyen cong Tho GC Ban Tinh GC Tinh.
B1: Tao thiet ke lam tham khao (Design Model) va tao phoi bao phu be mat
(Workpiece).
B3: Xac lap cac d kien cho qua trnh gia cong: dao, loai may, goc toa o.
Tool Parameter Retract Mill Volume (hoac Mill Window, Mill Surface, Drill
Group, Trajectory). Sau ay la cac ai lng cua cac thong so tren.
I. Tools
Trong cac nguyen cong phay tho thng s dung dao phay ln, cat nhanh, nhieu, sau o
s dung dao phay cau trong cac cac nguyen cong ban tinh va tinh. Cac thong so dao nen
chon theo cac loai dung cu co san tren th trng.
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Trong che o thiet lap che o cong nghe vi Parameter co cac thong so c ban sau :
+ ROUGH & PROFILE: Gia cong ben trong the tch sau o quet Profile quanh
Contour.
+ PROFILE & ROUGH: Phay Profile quanh Contour roi phay tho ben trong.
+ ROUGH & CLEAN UP: Phay tho quanh Contour sau o phay sach cac rang ca con
lai.
CLEAR DIST: Khoang cach an toan gia dung cu va mat phoi khi dao di
chuyen nhanh t cac lat cat trong nguyen cong.
RAM ANGLE: Goc di chuyen dao t mat Retract cat vao phoi so vi
phng ng.
LEAD IN LEAD OUT: iem bat au vao phoi va iem ra khoi phoi.
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Ve the tch muon xac lap n gian nhat hay lam nh sau: Dng the tch n gian trum
len the tch can phay (tru hoac vuong) sau o TRIM e tao ra mien the tch can phay.
Co the chon hoac dng lai the tch, s dung Offset e dao cat het hnh rang ca.
Khi ng Creo Parametric vo mi trng gia cng (New > Manufacturing > NC
Assembly), t tn cho bi tp l VD1. Bn nh b du check mc Use default templete
chn li n v l mm
1. Gi chi tit cn gia cng
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2. To phi cho chi tit cn gia cng c cc la chn nh hnh
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4. Dng phng php Face phay mt trn ca phi
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Xut hin hp thoi Tools Setup, bn sa gi tr ng knh dao mc nh 12 thnh
20 nh hnh
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Sau click Apply v OK xc nhn v ng hp thoi ny li
- Pick chn mt phng cn gia cng
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Click Done kt thc vic la chn
Kt qu m phng nh hnh
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La phng phap lay i the tch can phay cho phoi ac, ay la phng phap c s dung
thong dung nhat.
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Di Dasbboard, bn chn kiu Sketch window type , pick chn Placement sau chn
mt cao nht ca chi tit v phc
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4. To Mill Volume
- Pick chn biu tng nh hnh.
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- Chn Extrude bin dng nh hnh
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5. Phay 2 hc bng phng php phay Volume Rough.
Pick chn biu tng
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Bn chn cc thng s : Name, Tool, Parameter, Window sau click Done. Creo
Parametric s a ra dng nhc yu cu nhp tn ca bc gia cng.
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Hp thoi Parameter s hin ra, yu cu ta nhp cc thng s cng ngh ca bc gia
cng ny.Nhng thng s c nn mu vng bt buc phi nhp vo, nhng thng s cn
li c th b qua c.
Cc bn ln lt nhp nhng thng s nh hnh
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Click OK ng hp thoi Parameter li .
Tip theo Creo Parametric yu cu ta chn window gia cng, ta chn window va to
khi ny hoc chn Mill Volume .
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Trn menu NC SEQUENCE, chn Play Path > Screen Play.Pro/E s m phng ng
chy dao nh (hnh 14)
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La phng phap lay i the tch can phay cho phoi ac, ay cng la phng phap c s
dung rt thong dung .
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Di Dasbboard, bn chn kiu Sketch window type , pick chn Placement sau chn
mt cao nht ca chi tit v phc
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Hp thoi Parameter s hin ra, yu cu ta nhp cc thng s cng ngh ca bc gia
cng ny.Nhng thng s c nn mu vng bt buc phi nhp vo, nhng thng s cn
li c th b qua c.
Cc bn ln lt nhp nhng thng s nh hnh
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Click OK ng hp thoi Parameter li .
Tip theo Creo Parametric yu cu ta chn window gia cng, ta chn window va to
khi ny thc hin hoc chn Volume nh hnh.
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Trn menu NC SEQUENCE, chn Play Path > Screen Play.Pro/E s m phng ng
chy dao nh (hnh 14)
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Kt qu m phng NC Check
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Dung e gia cong vat lieu con lai sau cac nguyen cong tho trc nham lay i vat lp vat
lieu do qua trnh phay tho trc dung dao ln hn khong the lay c.
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+ Previous Step: Lay i lp vat lieu do nguyen cong trc e lai bang dao nho hn.
+ Corners : Lay i lp vat lieu nam trong goc do nguyen cong trc e lai.
+ Previous Tool: Tnh toan vat lieu con lai sau khi gia cong bang dao ln (dao cau) va
lay i vat lieu d o bang dao nho hn.
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Bn chn cc thng s : Name, Tool, Parameter sau click Done. Creo Parametric s
a ra dng nhc yu cu nhp tn ca bc gia cng.
- Xut hin hp thoi Tools Setup. Cc bn thy mc nh l dao END MILL
D12 sa thnh D10 t tn l T0005 click OK ng hp thoi ny li.
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- Hp thoi Parameter s hin ra, yu cu ta nhp cc thng s cng ngh ca bc
gia cng ny.Nhng thng s c nn mu vng bt buc phi nhp vo, nhng
thng s cn li c th b qua c.
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T: 08. 62951453 Website: http://cadcamcnctech.com/ . http://thaihungcnc.com/ Page 39
Trung Tm CADCAMCNC TECH Creo Parametric
- Kt qu thit lp nh hnh
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Dung gia cong mat hop xien thang ng. Nhng be mat c chon phai cho phep ng
chay dao lien tuc.
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- Kt qu thit lp
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Phng phap gia cong nay dung e phay phoi rong hay a nh hnh be mat bang
phng phap uc. Dao ch chay theo cac be mat cong. Co the s dung lam nguyen cong
phay tinh.
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1. Gi chi tit gia cng . (Thit lp ging nh phng php Face)
2. To phi cho chi tit gia cng . (Thit lp ging nh phng php Face)
3. Thit lp cc thng s cho my - Operation . (Thit lp ging nh phng php
Face)
4. Gia cng tinh 8 ci mung ca tm khun
Bn chn cc thng s : Name, Tool, Parameter sau click Done. Creo Parametric s
a ra dng nhc yu cu nhp tn ca bc gia cng.
- Xut hin hp thoi Tools Setup. Cc bn thy mc nh l dao END MILL
D12 sa thnh BULL MILL D4 t tn l T0003 click OK ng hp thoi ny
li.
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- Hp thoi Parameter s hin ra, yu cu ta nhp cc thng s cng ngh ca bc
gia cng ny.Nhng thng s c nn mu vng bt buc phi nhp vo, nhng
thng s cn li c th b qua c.
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+ Cut Line: S dung e gia cong nhieu mat cong ke 47ea nhau va co the c xem
nh 47ean mat cong. Hng gia cong c xac nh bang ng cat. Co the nh ngha
ng cat nay bang cach chon ng bien cua mat cong hoac 47ean47 bien dang.
+ Projected Cut :
Cho phep gia cong cac mat cong theo ng chay dao a tao trc theo quy trnh:
- Kt qu thit lp nh hnh
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S dung e gia cong tinh cho cac chi tiet co cac be mat ng hoac ngang hoac xien. Ca c
be mat gia cong phai lien tuc.
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Cho phep phay theo ng dan nam ngang. Khi xac nh ng chay dao phai nh
dang ng dan va iem ieu khien cua dung cu cat bang cach dung Cut Motion.
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1. Chu trnh G80 Thot chu trnh
Lnh G80 ch th thc hin chy dao nhanh ti ta x, y v khng thc hin bt
k chuyn ng no theo phng Z
V cu trc, chu trnh G82 tng t nh chu trnh G81 ch khc l thm vo bc
xoy ti y l trong khong thi gian p. Nguyn cng doa thng c s dng sau
nguyn cng khoan m rng v tng chnh xc gia cng l
Chu trnh G83 c thit k khoan l su vi nhiu bc n dao v thot phoi xen
k thot phoi. Cu trc chng trnh gm nhng bc sau
- Chy dao nhanh n ta (x, y) ca tm l
- Tin dao nhanh theo phng z xung cao R
- n dao xung chiu su Q
- Thot dao v cao R thot phoi
- Chy dao nhanh xung chiu su ct trc
- n dao xung chiu su Q
Qui trnh taro c thc hin bi chuyn ng quay quanh trc chnh theo chiu
quay kim ng h v chuyn ng n dao ph hp vi tc quay trc chnh t c
bc ren chnh xc v trnh gy dao. Thot phoi c thc hin bi o chiu quay trc
chnh.
Chu trnh G85 c thit k doa l theo 2 chiu Z v + Z. Qui trnh ny cho
php t c chnh xc gia cng cao, do cn c gi l chu trnh doa tinh
Chu trnh G73 c thit k khoan l su, tng t nh chu trnh G83 gm cc
bc n dao v thot dao xen k thot phoi. Khc vi chu trnh G83 (thot v cao
R), chu trnh G73 ch thot dao ln 1 khong d. Hnh trnh thot dao ngn c tc dng b
gy phoi, lm cho phoi thot d dng, tng tui th dng c ct, cht lng cng nh
nng sut gia cng
Chu trnh ny c thit k doa l yu cu chnh xc cao. Sau khi gia cng
ti chiu su y l v xoy ti y l trong khong thi gian p, trc chnh ngng quay.
Chu trnh thc hin cc bc k tip tun t nh sau : xoay u dao ti v tr xc nh ,
dch chuyn trc chnh sang ngang 1 khong q, thot dao ln cao R (hoc cao xut
Sau khi lap cac quy trnh va quan sat tnh hp ly cua chng trnh, tien hanh bien dch
chng trnh G-CODE theo he may thch hp. Co the bien dch tng nguyen cong hoac
toan bo quy trnh tuy theo trnh o cua may CNC hien co (Chon CL Data va Post
Process).