How To Succeed in The Caramel Corn Business PDF

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How To Succeed

in the
Caramel Corn
Business
This book is for informational purposes only. Your results may vary from the illustrations in this book.
Costs normally do not include miscellaneous supplies, labor, etc.

Copyright 2011 Gold Medal Products Company. All rights reserved.

10700 Medallion Drive | Cincinnati, Ohio 45241 | 1-800-543-0862 | www.gmpopcorn.com | info@gmpopcorn.com


The History of
Candy Coated
Popcorn
Patents on file in the United States Patent Office during the The 1938 letterhead of the Dunbar Manufacturing Company
Civil War era are the best sources for early information on the in Chicago indicates that they were established in 1900. It also
Popcorn Business. Our files contain 1920s literature with the says Rotary Corn Poppers for every locationstoresparks
headline: Kingerythe best in Popcorn equipment since boothstheatres sidewalksstreets. They also emphasized
1871! Or, Caramel Crispthe complete Candy Coated either steam or electric.
Popcorn concept established in 1880 by Mr. H.Z. Long of
Springfield, Ohio! Or, DunbarChicagoFounded 1900! Its a trip down memory lane and a bit of nostalgia to read
Actually, Southwestern Ohio predates the Chicago era by this old literature and see the wide variety of approaches to
several years. caramel coated popcorn that were in vogue 50 to 60 years
ago. They were virtually unchanged from their introduction in
Who were these pioneers? the period 1871 1900.
According to our records, the Kingery Manufacturing Company
was founded in 1929 in Cincinnati, Ohio. Like so many others, Nearly all the candy-coating mixtures were cooked in a
they manufactured a natural gas or gasoline heated, rotating hammered copper cooking kettle with a brazedin bottom. By
cylindrical screen in which was placed kernels for popping. manufacturing the kettle in this manner, you are assured of a
These were the original dry popperswet poppers had not thin bottom for ready transfer of the heat from the flame below.
been invented at that time. This was quite an art. Around 1885, Mr. D. Picking, learned this
art. He practiced it until his death in January 1983 at the age of
Also in Southwestern Ohio in Springfield, Mr. H.Z. Long took a 103 years old! He was the last of the people to learn this craft.
slightly different tack around 1880. He modified the early rotary Interestingly enough, if he retired at the age of 65 like so many
dry poppers and put together a complete store package. Long others, this style of copper kettle might have disappeared in
added the name Crispette for a molded 6 diameter by 1 thick 1935! Of course, all of use who have marketed the copper kettle/
popcorn disc. He basically licensed the use of the Caramel Crisp canoe paddle method of hand manufacturing Candy Coated
and Crispette names in cities all over America. Popcorn should be grateful to Mr. Picking for his fantastic
staying power!
Neither the Kingery Company nor the Long-Eakins Company
ever recovered from the crash of 1929. Both struggled through Mr. Long, Mr. Eakins, Mr. Kingery and Mr. Picking are the truly
the depression and were virtually out of business by 1940. The great legends in the old glory days of the candy coated
start of World War II in December, 1941 and the shortage of popcorn business.
materials that had become apparent even by mid 1941
signaled the end of an era for those two companies the
pioneers in caramel coating equipment concepts based on their
own rotary dry poppers. To read those early testimonials in the
literature put out by Long-Eakins, for example, it was obvious
that there was not a wet pop or a kettle pop machine capable of
producing enough popcorn until much, much later.

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


On page 40 of the 1950 Gold Medal catalog there is a photo of thats a hard way to make a living. That canoe paddle killed the
Gold Medals Complete Caramel Corn Stove and Kettle Set-up old man and it aint gonna kill me! Were going out of the
along with the caption, It appears that caramel corn is coming caramel corn business. (And a lot of them did!)
back again. Actually, it hadnt gone anywhere. The Krispy Krisp
Korn Machine Company in Chicago and the Dunbar Company Its easy to see that the canoe paddle/copper kettle method is
continued to manufacture and market rotary dry poppers. hard work. And thats why, in 1967, Gold Medal introduced the
Retail candy coated popcorn shops flourished at the high original version of the Corn Treat Center the complete
traffic street car/bus transfer corners in every downtown area automatic cooker/mixer. Actually, coupled with a Gold Medal
in America. The C.W. Detrick family continued to franchise popper, a complete caramel corn department. There were many
the KarmelKorn shop concept, which was the basis for most of improvements made on that early Corn Treat Center
these successful operations. And, as the street cars vanished and machine, but the most measurable improvements were
bus traffic diminished, many of these downtown shops closed. engineered in 1978 and 1979. The rest is history.
But with the advent of the regional shopping mall in the
suburbs, again this popped up in literally hundreds of malls. The current version corn treat automatic caramelizer
Parallel with all of this, candy coated popcorn never equipment is truly the state-of-the-art in this industry. Now,
disappeared from the midways of America, the amusement please read the balance of this multi-flavor fact book for the rest
parks, the country fairs and festivals. Of course, it was hard of the story. The future history of this thriving industry could
work, but highly profitable. But the generation that grew up very well include your experiences. We hope so!
during the depression was never afraid of hard work. (It was
a different story when the old man died. Surely the kids said

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


The Gold Mines for
Gourmet Popcorn
Parks & Theme Parks
Whether yours is a large amusement park or a major theme
park, your concession stand will be more productive in total,
when you have Concession Trailers, Midways, Major Fairs and Multi-Use
caramel corn Fairground Facilities
available. If you The best of these is the high class, well-flashed large
have 40,000 concession trailer on the midways. A corn treat cooker mixer is
customers a day, an absolute must. Not only do you maximize the sales of
caramel corn should caramel corn (three to five times the total units sold compared
be available in four with offering it pre-made), but the aroma of freshly made
places. If you only caramel corn attracts enough attention to help you increase
do 20,000 a day, sales of virtually every menu item by approximately 10% to
then make sure you have caramel corn in two places. 20%. This is the benefit so many people overlook.

But if you have 1,000 to 15,000 guests per day, you should be When you are planning your route of busy fair dates, be sure
doing freshly made caramel corn in at least one location. (And, you are operating your corn treat machine virtually all of the
possibly offer packaged caramel corn in the exit traffic pattern.) hours you are open for business. The first year you play some
spots they wont automatically become mega buck caramel corn
The corn treat concept makes it easy to produce perfect spots, but you will be hard pressed to keep up with the demand
caramel corn all the time. The same is true with fresh-made in the second & third years.
cheese popcorn. And, dont forget threeway combination of all
three. Possibly, the Mark 10, 40 lb. per hour caramelizer is the best for
you. Should you do cheese corn, too? Well, if you wish to do
three flavors, you will need to do the Cheddar Easy concept,
Theatres as well.
When people come to a theatre, many are prepared to spend
$3.00, $5.00 and upward for candy and popcorn. A $2.00 size of Tourist Attractions
fresh-made caramel corn has a food cost of about 25! When its There are many tourist attraction areas frequented by rather
freshly made, you will sell all you can produce. You may need to upscale tourists and shoppers. Freshly made caramel corn is
actually supplement with production and inventory you build almost a necessity in these types of fun spots. Its is part of the
up during off hours. fun of visiting a major tourist attraction area.

The nicest part of fresh made caramel corn in a cinema You cant buy gourmet quality freshly made
concession operation is the fact that somebody else has caramel corn very many places however,
already established with the corn treat concept, casual labor or
a rather substan- even temps can make perfect caramel corn
tial selling price of batch after batch after batch! Theres nothing
around 50 to 55 to it.
per oz. but you
produce for under One of the more important aspects of tourist
10 per oz. attractions is the theme gift tin opportunity. Your tourist
attraction area has its own graphics, logos and designs.
Therefore, incorporate these into a $10.00 and $25.00 gift tin.
More importantly, people like the perception of freshness. The Produce three-way gift cans for take home or gift-giving.
knowledge there is a kernel of whole grain cereal (popcorn) This booklet offers many ideas on how to do a better job of
inside that sweet coating, tends to legitimatize this sweet treat. marketing gift tins.
That cant be beat!
*Food costs may vary slightly.

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


Shopping Malls, Upscale Shopping, and Outlet Area Malls Usually, you cant be successful 52 weeks a year on popcorn
While freshly made caramel corn attracts people to open their alone unless yours is a very unique location. Some locations
wallet, its amazing the size of a sale you can produce when you require deluxe quality ice cream, or candies, but certainly
are in operating your corn treat machine in a shopping mall, beverages. Sometimes it takes hot dogs, nachos or concession
snack bar in a factory outlet mall with excellent stores, or on an salsa. Youll see all of these and much, much more in the Gold
upscale shopping street. Medal catalog.

Secure shopping mall locations, if it is possible, and you want Youll also see a lot of ideas on popcorn, caramel corn, cheese
the aroma of freshly popping popcorn and freshly cooking corn and other fun foods at the Annual Factory (and often
Caramel Coating to be exhausted to the shoppers. When they Autumn) Sales Event sponsored by Gold Medal Branches and
sniff the gourmet flavors, theres no way to pass by without Dealers in selected cities. Be sure to check for the dates and
making a purchase not only a Popcorn or Caramel Corn or location of a Factory Sale near you.
three-way but of other beverages, sandwiches and companion
snacks. Even more important, is the opportunity to develop
seasonal or special message gift tins, starting at the $10.00 size
and going right on up to $25.00.

This is a great way to solicit a popcorn gift for every person on


your gift-list! Or, a get well message with a popcorn tin
appropriately inscribed!

The section in the booklet on marketing gift tins will give you a
lot more ideas. Remember, if the rent is a little higher, the
shoppers normally have a little more money. They spend a lot
more and you need to do a better job of marketing, so you make
sure that you can pay the rent and hang on to that
profit-making location!

Other Gourmet Popcorn Shop Locations


Really, there is not limit to your ability to sell multi-flavor
popcorn, three-way popcorn or caramel corn and regular
popcorn if you have traffic! In some cities, a caramel corn
shop will be more successful with less effort than it takes
in certain other cities.

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


Introduction to Caramel Corn /
Cheese Corn Three-Way Popcorn
Ever since people learned to pop corn, there have apparently machine kettle. Caramel Lite or Glaze Pop is a type of caramel
been ways to sweeten it or sugar coat it. You can read all about corn you can produce in even the smallest Gold Medal popper.
the history, but the profit opportunities today are what
concern you the most! To be produced correctly, caramel corn needs a Corn Treat
Cooker Mixer. Cheddar Easy or White Cheddar Easy is
Where else can you produce a 4 oz. serving of candy coated produced best in the Cheddar Easy Mixer however, you can
popcorn at a food cost under 40 and retail it for $3.00! use the electric operated Flav-R-Tator. The shake on savory
powder mixes can actually be shaken together with popcorn in
Thats the number one benefit of making fresh-made caramel the shaker box shown on the same page as the Flav-R-Tator in
corn the corn treat way. The second benefit comes from the the catalog.
aroma of freshly cooking Caramel Glazethats the flash that
gets the cash! The aroma is the magic people pulling potion. Three-Way Popcorn
When you add caramel corn to an existing high traffic The greatest taste sensation in the 90s was the discovery of
location, the freshly cooking caramel coating is an three-way popcorn. If you sell the equivalent of a 32-oz.
absolute people magnet! popcorn cup measure of caramel corn for $3.00, you will still
sell that same size measure of three-way for $3.00. But the food
When you add freshly made caramel corn to your existing costs go down dramatically, because its 1/3 caramel, 1/3 cheese
popcorn operation, you will probably sell more of every other corn and 1/3 regular Popcorn. Mixed together, three-way
concession item you have on your fun food menu. popcorn tastes great and you will sell large take home
containers.
Its not a difficult process. Portion pack ingredients, a program
timer in the Corn Treat Cooker Mixer unit, temperature sensors Theres a lot of good information on caramel corn in this book.
in the cooking kettle, warning signals, and a few very simple Although it is primarily written for the person who plans to
procedures enable a newly hired employee to turn out perfect open a retail popcorn shop or add a popcorn shop to an existing
caramel corn from the very first batch. ice cream store, candy store, or shopping mall location, there are
some good ideas which the professional concessionaire can use
In this book, youll see more about the popcorn shop to evaluate the Corn Treat Cooker Mixer. Evaluate our
business. Every year, there are dozens more retail popcorn shops mixes and review the simple operating procedures.
going into high traffic locations whether they be in shopping
malls, tourist areas, resorts, or wherever people congregate with Every possible question you might ask is probably answered
money in their pockets to spend. Gift tins during the holiday in this book. But if you have more questions, please call Gold
season is a great way to say Seasons Greetings. This book has Medal. We will get back to you with a detailed answer to your
more information on that. questions.

Cheese Coated Popcorn Location


In the current Gold Medal catalog, youll see information on What is your mental picture of your gourmet popcorn shop?
the Cheddar Easy conceptGold Medals Cheddar and White Have you ever had an artist draw your ideas? Convert your
Cheddar Easy is packed in 35-lb. pails. Simply melt a little and mental picture to a real drawing.
add two-cup measure to five gallons of the popped popcorn.
Tumble in the Cheddar Easy Mixer and presto! The greatest Many people have seen franchised Karmel Korn Shoppes in
tasting Cheese coated popcorn you have ever experienced. shopping malls and have said, Boy, if I can get a location like
that, I can make a fortune. Unfortunately, these locations are
The Gold Medal Catalog not easy to get. Some mall management have decided that all
In every annual edition of the Gold Medal catalog, several pages food operations should be stuck out on a food oasis or in a food
are devoted to popcorn, cheese corn, caramel corn and the court. Whatever they call it, you should call it the pits. While it
Caramel Lite Glaze Pop produced right in the popcorn is possible to develop a very loyal clientele for your variety

*Food costs may vary slightly.

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


flavors of popcorn, and the most successful shops do in fact was used to stir it until the corn was evenly coated. This
have a loyal following, still, its a lot nicer to have some impulse backbreaking, heat stroke type of labor is the main reason
traffic near the shop to begin with. Dont overlook shopping why candy coated popcorn shops did not proliferate. The
malls. If you can get an excellent high traffic spot for a multi introduction of the Gold Medal Automatic Caramelizer around
flavored popcorn shop, and can get it at a reasonable rent, by all about 1967 started changing all of the current version have
means, do it. A kiosk is even better. made Caramel Corn both an easy operation, and an idiot-
proof operation.
The going rate for rent of a popcorn shop in a mall is $15,000
per year for a minimum of five years. Plus varying charges for The barest minimum equipment requirement would be a Gold
common area maintenance and normally a higher cost per Medal popper, plus a Corn Treat Cooker/Mixer unit, and a
kilowatt for electricity than you would pay in a freestanding or cooling area. Plus, a way to display at least a few of the flavors.
straight location. Normally, they might want 10% of your gross You should also have a good candy scale to accurately weigh the
sales on all sales dollars over $100,000 or over $150,000. Rent servings. In this minimal setup, you may also want some form
at 10% of sales might be considered tolerable. But can you do a of cold beverage. Its also not a bad idea to put in a Gold Medal
minimum of $150,000 per year stuck out on the food court or cotton candy machine in some stores and offer take-home poly
the food oasis? Of course, a good Multi Tenant Agent can help packed cotton candy in a variety of colors and flavors as well.
keep it reasonable. Cotton candy is an excellent high profit, traffice generating
take-home snack, which isnt available very many places.
Other people feel that there are certain demographics that must
be present for a successful multi-flavored popcorn shop. These A more elaborate caramel corn operation would consist of a
criteria are certainly open to criticism and cannot be chiseled 36 oz. Cornado popping plant or two, plus at least two and
in stone as the only way. Generally speaking, you want high probably three Corn Treat Cooker/Mixers with cooling pans.
traffic with slightly upscale shoppers. For example, ready and Plus, a Citation popper or popcorn warmer on the counter.
steady access to white collar office workers with a secondary The Citation is a particularly appropriate warmer because it
benefit of later afternoon, evening and weekend traffic. Its great looks just like a popcorn machine. With this high capacity
to be near two or three other retailers who also will be operation, you will need a great number of display bins in
generating heavy traffic with upscale spenders. Remember, you which to store four to five batches per hour. Three bins could
arent selling popcorn at the same price they get at the little hold up to 15 batches. At approximately 80 oz. per batch, you
league baseball field concession standyou almost get theatre do need adequate capacity and a little storage to build up
prices! If you have an opportunity to observe other successful inventory during the slow times. There will be many periods
multi-flavored popcorn shops, make sure to record the types of during the year when you sell way in excess of 1,000 oz. per day
customers who seem to be regulars. Basically, you would like just in glazed.
locations where you can develop plenty of traffic from 11:30a.m.
to at least 7:30p.m. on weekdays. (Or, later, if theres an upscale Some people believe you should do most of your production in
ice cream shop nearby.) a remote place where the rent is cheaper, then have just a bare
minimum production going on in the shop area itself. We feel
In contrast to these comments about upscale demographics, that you must do at least some production where customers can
we heard of a successful multi-flavored popcorn shop in a see it to know that its fresh and homemade. This is the way to
shopping center near the south side of Chicagoand this is flash up the operation so people will love to visit your
not an upscale shopping center at all. Yet the shop reports over multi-flavored popcorn shop. Thus, a little action in the window
a half million dollars per year. Nevertheless, location is still the is a real sales booster if your location is appropriate for it. The
key to that shops success as well as any other multi-flavored action of preparation and the aroma during preparation are two
popcorn shops success. At least for over the counter sales. of the best store traffic/sales boosters in this operation. Dont
hide them!
For the all important gift tin sales, you must find a way to reach
gift tin buyers. This may be more dependent on marketing Obviously, Cheddar Easy is a required menu item. See the
activities than on location. But, location can help, especially the current Gold Medal catalog for more information.
holiday kiosk you see for 4 to 8 weeks in so many malls.

Equipment
Back in the old days, caramel coated popcorn and variety
flavored popcorn was generally manufactured in a copper kettle.
The corn was popped in a regular popper. The coating was
cooked to the proper temperature in the copper kettle, popped
corn was placed in the copper kettle, and a canoe paddle

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


Why Use Gold Medal Corn Treat
Cooker Mixer Tumblers?
1. This is the only candy-coated equipment designed to make
caramel, as well as any other flavor glazes. Even with a different
flavor every batch, you still can average 3 to 4 batches per
hour. Faster than the copper kettle method (which takes 35 to
45 minutes per batch).

2. Only Corn Treat equipment is either backroom or for


operation on the store sales counter. These are the only store
model popcorn coaters.

3. You always sell more because you have more flash, more
pizzazz, and a better-perceived image of freshness when you
have a Gold Medal cooker/mixer in the store.

4. Gold Medal dealers, nationwide, are now involved in


distributing Gold Medal cooker/mixers service capabilities,
parts, and possibly even loaner equipment would be available
from your nearby Gold Medal dealer.

5. Only Gold Medal sells through dealers. They know the 11. High capacity and the ultimate in dependability, at a very
equipment, have the supplies, and know how. modest cost. We have a Mark 10 for a commercial, 40 lb. per
hour unit. This unit produces four, 10 lb. batches per hour.
6. You are never out of business when you are using two or
more Gold Medal Commercial Corn Treat Cooker/Mixers. 12. Youll see 40%-60% labor savings compared to any other
Not only does your equipment cost far less, one person easily candy coating method.
runs two at a time, cutting labor costs.
13. Less breaking during mixing with our exclusive Gentle-Coat
7. Gold Medal is truly the worlds most experienced Tumbling Action. So gentle that you can even pop medium
manufacturer of automatic candy coating equipment for kernel corn, no need to carry two styles of popping corn.
popcorn, since 1967. This concept works!
14. Its the easiest and fastest clean-up for frequent flavor
8. With the simple method of operating, absolutely no skills are changes. You steam n clean between flavor changes to eliminate
required. With just a few simple instructions and training, even flavor contamination of the next batch.
an inexperienced newly hired employee can get perfect results
every time with the Corn Treat concept. 15. Proven in thousands of installations!

9. A single corn treat operation on adequate voltage, produces 16. Works perfectly with any recipe, but most people build their
five batches per hour, 75 to 80 oz. per batch, almost 25 lbs. per profit foundations with the entire Corn Treat concept
hour. Thats $160 in sales per hour! (At 50 per oz.) caramel, milk chocolate, cheddar and multi-flavors.

10. On a multi-flavor operation with two units, every hour you Retail 4 oz. for $3.00 Food Cost Under 40
can make nine flavor changes, thats up to 27 flavor changes in
three hours another Gold Medal exclusive. Its the ultimate in
flexibility! Still, most of your sales will be caramel, regular, ched-
dar and three-way.

*Food costs may vary slightly.

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


Corn Treat Concentrated Mix Operating Procedures
Corn Treat Mix requires the addition of four cups of regular When you are making regular popcorn, always make sure that
sugar and it has the same great old fashioned caramel flavor. you measure your Flavacol special seasoning salt with the
better butter flavor, so that you have 4% to 5% salt to corn ratio.
1 oz #2094 Mix $3.30 Always use Flavacol seasoning salt for your regular corn. Also,
4 Cups Sugar (28 oz.) @ 64 $1.12 offer popcorn with the butter dressing (always sold in cups),
1 Oil Bar $0.56 cheddar cheese corn, and your regular Caramel Corn. These
22 oz. Popped Corn $1.76 may be your most popular. Then, offer three-way; it is a gold
Total Batch Cost $6.74 mine waiting to be discovered.

Net weight Yield (includes 3% moisture retention). Net Weight With a little experimentation, you will determine that certain
Yield 80 oz = 8.4/oz.* flavors taste better when you use Flavacol, but certain other fla-
vors might be better to be popped with Color-Pop Salt or com-
Add 4 oz. Butter @ 2.00/lb. $0.50 binations. Some may be better if you pop them with plain white
Total Batch Cost $7.24 coconut oil instead of butter flavored and colored coconut oil. It
really depends on what flavors you want to offer, and what taste
Net Weight Yield 80 oz. = 9 per oz.* is preferable in your market. Generally speaking, a little salt and
a little buttery flavor tend to enhance all other flavors. In other
Basic Corn Treat Concentrated Mix words, if youre making a butterscotch type candy coating, youll
The only way to make a variety of flavors. The Basic want the Flavacol in there all the way. But, possibly not when you
Corn Treat Mix plus four cups of sugar makes a clear glaze make a Blue Raspberry or Bubblegum.
candy. Add the quarter cup of flavor mix to make any flavor.
Confused? You wont be once you get into it.
1 pouch Basic Mix $3.13 To make regular caramel corn, you pop your corn in the
Cup Flavor $1.13 regular manner as described above. In the cooker/mixer unit,
4 oz. White Coconut Oil $0.50 you place 8 oz. of water, a Naks Pop Oil Bar, and a package of
4 Cups Sugar $1.12 Corn Treat Mix Concentrate, plus four cups of sugar. Put on the
22 oz. Popped Corn $1.76 lid, make sure heat is turned on and motor is off. Leave the lid
Total Batch Cost $7.64 on till steam comes out, then remove it. The condensation
dissolves crystals on sidewalls. When the buzzer sounds, the
Net Weight 83 oz (includes about 3% moisture retention) Corn Treat Mixer has already shut the heat off, and you should
Net Weight Yield = 9.2 per oz* turn it off. Turn the motor on, add the stick of butter and add
your 5 gallon measure of regular popped corn. (When the heat
Chocolate Glaze is on and the motor switch is off, the motor actually agitates a
It is easy and profitable. Locations that retail at 33 to 44 per oz few seconds out of every minute just to keep the temperature of
will not charge extra for chocolate. If you sell at 50 to 60 per the mixture uniform across the thermostat probe.) Let it mix 5
oz., you may want to raise your price a little for this premium to 10 turns.
product.
Then, tilt the dump handle up and latch it in the Final Mix
1 Pouch #2090 Chocolate Con. $4.83 position. Mix for a minute or so to make sure that everything is
4 Cups Sugar $1.12 being evenly distributed. Spray in 15 to 20 squirts of the Free
1 Oil Bar $0.56 N` Easy Candy Corn Separator, mix another minute or two,
22 oz. Popped Corn $1.76 then tilt it all the way over. Spread it out and return the kettle to
Total Batch Cost $8.27 the original upright position. Add more ingredients and start
the next batch. Next, spread your original batch just a little
Net Weight about 80 oz. Cost per oz. = 10.3* more. Be careful not to break the tender kernels and dont use
a lot of downward pressure. Rather, take your scoop in hand,
upside down and, with metal-to-metal contact between the
scoop and the cooling pan, run it under the layer of corn and let
it separate gently.

*Food costs may vary slightly.

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


Operating Tips for Greater Success
The Corn Treat Unit is NSF (National Sanitation Foundation)
approved. In a commercial operation, where you have good
cleaning facilities, you can be sure that an aluminum cooling
pan will cool your mixture more quickly than a stainless steel
pan (it should be approximately 6 square feet - 2 feet by 3 feet).
Today, most people order 2 to 4 of our cooling pans for each
regular size Corn Treat machine. Some operations even use a
blower fan to assist in the cooling operation.

To aid in separation, always spray 15 to 20 squirts of Free N`


Easy into the tumbling mixture in the drum during the last 45
When you make Caramel, Butterscotch, Toffee, Butter Rum, or to 60 seconds of mixing. Free N` Easy is a must for easy,
Peanut Brittle flavors or similar flavors, always add one Naks effective separation.
Pop Oil Bar when you load the ingredients into the Cooker/
Mixer kettle. If you like to use real butter, add the stick of butter When making a variety of flavors such as Banana or Cinnamon,
when the buzzer sounds at the end. for example, add the quarter cup of flavor mix at a point where
its obvious the water has boiled off and the mixture
Do not add butter to any mix during the cooking process. If you is starting to thicken. Turn the motor to the on position and run
are making a flavor which tastes better with butter, put in the it about 10 revolutions (15 to 20 seconds) to start dissolving the
stick of butter when the buzzer sounds, turn on the mixer flavor concentrate. Normally, the heat does not rise al all
motor and then add your corn. The butter should totally melt by when the motor is in the continuous on positionthus, you
the time the mixing/coating process is completed. Butter burns tend to stop the heat rise process while the dissolving is going
at a temperature much lower than 275. on. Then, turn the motor off when it looks to be about 90%
dissolved. During the balance of the cooking cycle, the rest will
On other flavors, always use about 4 oz. of a good vegetable dissolve. Note: Be sure to spread the flavor as you add it.
shortening such as our White Oil Bar, if you are not using a
Naks Pop Oil Bar. These 4 oz. of shortening will give you a Anytime you add water to the cooking kettleeither in the
better spread or extension or coverage. It also tends to produce process of making a new batch of the same flavor you made last
a slight vegetable oil film, which aids in separation and is a light time, or for the steam and clean process, always pour your
moisture barrier. water directly over the top portion of the lower paddle. This
tends to prevent build-up of candy on the surface, and will
In humid climates or times of the year pack the cooled corn in a speed the steam and clean process.
moisture barrier container such as a clean white plastic pail with
a tightly fitting lid, or at least in a large two mil (preferable three If youre doing the steam and clean to merely change a flavor
mil) plastic bag for bulk storage until its time to pack it into prior to making the new batch of a different flavor, you can leave
your retail sizes. Dont make more than enough for a few days the heat on. If its a steam and clean at the end of the day, do
sales during summer. not leave the heat on. There is plenty of residual heat in the
castings in the bottom of the kettle to give it plenty of time to
How to Make Perfect Glaze steam and cool down. On a single flavor change, probably a
With the heat on add all the ingredients except the flavor minute or two is plenty. Then, tilt the kettle forward and dump
concentrate if the batch is other than caramel. Once both the the colored liquid into a shallow pan.
mix and sugar have dissolved but before the water boils off,
place the lid on top of the kettle. In five or six minutes the steam Note: At High Altitudes: Water boils at a lower temperature at
will rise, condense on the lid and come back down the side walls higher altitudes. To prevent cooking that is too rapid for a good
of the kettle, effectively dissolving all crystals. Next, carefully glaze, add a little more water to prolong the cycle.
remove the lid and set it aside.
Prepop Versus Freshly Popped Corn. If you put a glaze on
Now, add the flavor concentrate to the batch. corn that has been popped in a kettle with popping oil, do not
prepare your corn more than three hours in advance. Fresh
kettle popped corn still has a vegetable oil film on the outer sur-
faces of each popped kernel. Therefore, you get more spread and

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more even coverage and a better looking end product. It simply If you are going to offer molded shapes of candy coated
looks like it has a higher value when you use kettle popped corn popcorn, it is important to pack it into the mold before the
that has been popped within the past hour or two hours. candy corn cools. Note: Do not use Free N` Easy for molded
items. When you make popcorn balls with our Corn Baller, you
Should You Pre-Warm The Corn Before You Coat It? must work fast before the corn cools.
Technically, the candy glaze keeps spreading until it cools down
to the point where it can no longer spread. The more quickly it Wet Pop Versus Dry Pop
cools down, the sooner your coating can go no further, and you If product appearance builds sales, then always use a Cornado
might as well spread it, separate it and make your next batch. Electric or UL approved Jumbo 360 Gas Popper. Most people
Really cold corn will not give you an attractive even coating. feel that corn popped in oil (wet popped) will pop out bigger. If
you coat (caramelize or glaze) within two to three hours, the
What if You Want To Make A Variety Flavor? popping oil coating is on the surface of the corn. Thus, giving
Turn the heat on. Use a pouch of Basic Corn Treat Mix more spread to the coating. The finished product looks better
Concentrate 4 cups of regular white granulated sugar and 1 cup and you get a larger volume per pound. Wet pop is also safer,
(8 oz.) of water. Again, you may want to use clear or the but- eliminating the fires in the dry popper drum.
ter flavored Naks Pop Oil Bar. (When you get to the end, if you
dont like the color, next time dont use colored oil. Instead, use Remember, wet poppers with capacity for a high volume
one White Oil Bar. Put the lid on when the steam starts coming candy corn operation were introduced after World War II
out. Carefully, remove the lid and add the flavor.) and that is the only reason why all old timers dry popped
they had no choice.
When youre using our powdered Corn Treat Flavor Mix, the
color may be capable of withstanding the heat. But most of the
flavors are highly aromatic and should not be exposed
to high heat for any prolonged period. Thats why you add them
near the end of the cook cycle.

As you change flavors, some people like to steam clean the kettle
for a minute or two. Pour the steam water into a dish pan and
make your next flavor!

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Beginners Approach to Marketing
Caramel, Cheese or Three-Way Popcorn
11. Get your four-way can for Chocolate, Toffee, cheese and
regular listed in gift catalogs distributed by department stores,
luggage shops, and country store type businesses

12. Always work to build your mailing list. Ask walk-ins to


register for a monthly drawing of a $25.00 Gift Certificate.

13. Always put order forms in with all shipments. Mention


quantity discounts for orders of 25 or more cans, its a great
fundraiser for groups, and a great gift item for businesses.

14. Always put a mini-brochure/price list (minimum size 8 x


11) in with each over the counter sale.

1. Sell at least 3 to 5 sizes. 15. Use a $2.00 off coupon in the suburban weekly shopper type
newspapers which goes out to neighborhoods. Feature a flavor
2. Sell at least 3 to 5 selections/sizes of keepsake (re-useable) of the month.
cans, tins, or glassware.
16. Promote standing orders for a college student away from
3. Be ready to accept all major credit cards. home. They would receive a can the first time and then a refill
three times each semester. Charge the credit card when it ships
4. Wholesale to vendors at flea markets, bazaars, fairs, and tell customers they can cancel at any time.
upscale ice cream/candy/nut shops. It could be packaged in
cans or bulk. 17. Manufacturer reps. and industrial sales people can buy
hundreds, if not thousands, as holiday season gifts for good
5. Sell gift tins through local retailers, boutiques, gift shops or customers.
deluxe candy, or ice cream shops. Note: This outlet is almost
endless in scope your success would depend on how
aggressive you solicit this business (as well as the quality you
maintain and the packaging you develop).

6. Sell to companies as gifts to clients, such as 100 gift cans to


the major banks in town. Realtors are also great customers (gift
to a new homebuyer).

7. Feature personalized gift sales (e.g. gift can that could be re-
used with monogrammed initials). You can use local art school
students on a co-op basis.

8. Place ads in various magazines for mail order.

9. Sell Super Saver bags to department stores, gourmet retailers,


etc. Theyll want 35% to 40% gross margin on their retail price.

10. Target major college booster groups; this can be several


hundred cans per year.

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What To Do To Get Started
1. Get the names of three to five retailers (local or out of town) shops, use their old family recipe for caramel corn. The Corn
who have a brochure they mail to inquirers who purchase gift Treat machine does not know what recipe is in it. It works
pack cans of flavored popcorn. Ask for their latest brochure and perfectly.
price list, then use the best ideas in each and develop your own
brochures. (Make sure yours is simple to understand.) But, for operators who use hired help or who wish to own two
or more stores, here is a tip:
2. The successful shop makes money three ways:
They all put their scratch recipe away and use Gold Medals
a) Over-the-counter sales of bags, boxes, can, popcorn totally dependable, easy to use Portion Pak mixes and flavor
in glassware, etc. mixes 100%. The end product is uniform and high quality. The
b) Shipping gift pack sales by United Parcel Service consistency is close to perfect every time.
c) Wholesale cans, or cases of Super Saver
packaged goods. If your location isnt so good, sell So, if you do not want to be the chef all day, every day, then join
through outlets which do have a good location. the operators who have switched to the easy, dependable Gold
Medal candy corn method.
3. To help you develop a crystal clear mental picture of your
own multi flavor popcorn shop, you should visit at least two or
three other successful shops. This helps develop your own ideas
on product presentation, interior dcor, display, and uniforms
for your sales clerks, etc. Its important to take the best ideas
from at least three or more shops and tailor them to your
own total theme and marketplace as well as your basic sales
direction. Its not exactly a case of, when youve see one, youve
seen them all. We are not encouraging you to do anything illegal
such as borrow somebody elses copyrighted service marks or
possible trademarks. Rather, its just a sound business invest-
ment to see how the other guy does it. If you can come to Cincy
for a three to five hour session, this will be your most productive
idea session.

4. Investigate before you invest. Be willing to spend


some money.

5. For item #2-b collect magazine ads from others, as well as


the brochures. Select a small ad agency or art studio to help you
do your ads and your brochure. Yes, this costs money. A good
Call Gold Medal Products
agency also might help you get a lot of free publicity, so select an
agency which is as excited about this as you are. Decide What to Sell
You can also speak with the magazines and publications you are Pick a Location
placing your ads in for layout help. Many places have in-house
resources to help you layout an ad for their publication.
Establish a Budget
6. How much should you spend on sales promotion and
advertising? This varies and depends on your early stage sales. Decide How to Market
Eventually, it may be 5% to 20% of sales.

7. Scratch recipe? Some old timers, as well as Momma-Poppa


Call Gold Medal Products

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Natural Additives for Gourmet Popcorn

Now that this industry has more of our 3rd Generation shops, whole idea is to generate sales and profits. If you think
there is a greater emphasis by of the consumer on getting customers like a flavor enough, then you keep it in the line and
product that has a higher perceived quality! We show you how probably eliminate the slowest item you have in your total array.
to sell more with add-ins. There definitely will be regional preferences. Sometimes the
best way to find out whats a top seller is to add natural additive
Raisins: Gold Medal is not in the business of distributing raisins enhancements and promote your flavor of the month.
nor are Gold Medal dealers. However, your neighborhood
bakery buys hundreds of pounds of raisins every month from Dried Banana Chips: Dont make Banana without them! You
his bakery supply house. That supplier may also sell semi- can get them with little effort. Basically, these are processed in
dehydrated, diced appliesanother great add-in. A truly the equatorial regions of Africa, Central America, and the
gourmet popcorn shop operator who wants to emphasize Philippines. Theyre readily available from importers around the
product quality and to the consumer must get a source on U.S. Since they greatly enhance the banana flavor and directly
raisins. After all, the franchise shops cannot use raisins, influence banana glaze popcorn sales upward, use some even if
nor any of these other goodies. you buy them at your local grocery store.

Granulated Nuts: In the Gold Medal catalog, you see our Apple Chips: There are many different types of apple chips
granulated peanuts for use in candy apples and caramel available: freeze dried, dehydrated, diced and
apples. This is the ideal size for peanut butter brittle candy semi-dehydrated, and diced and semi-freeze dried. At
glazed popcorn. But if you prefer larger present, Gold Medal does not stock this item, but if
whole Spanish red-skin peanuts, which you want it, we can help. The apple chips we think are best
are more traditionally used in peanut in a candy-glazed popcorn are thin; the thick ones retain
brittle or in Cracker Jacks, thats moisture and cause sticky product after 4 days.
okay with us. As you look for an
enhanced product, and feature a Shaved Coconut: This is another product you can
flavor of the month (with put in with Chocolate or Pina Colada. Or try
granulated peanuts), you can new flavors for the flavor of the month. Shaved
do it with Chocolate, Toffee, Coconut is readily available in virtually every
Peanut Butter, regular major metro market.
Caramel, Honey, Butterscotch,
and probably several others. The

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Questions & Answers
Do I Need to Steam and Clean Between All Batches? expense is $5,000 per year. You save half of it by
Some people prefer to steam and clean between every flavor operating two with one person!
change. Others will not steam and clean between like flavors.
Some will make the lighter colors first (such as Banana or Pina There will be seasonal fluctuations, and no rental
Colada) and then not steam and clean until they go to the next equipment is available during the October 1 to
darker color. However, there may be just a little bit of residual December 20 super-rush period. Thus, you will need
flavor and color. Thus, we recommend that you do a little it to capitalize on the high-season opportunities. So, get
experimenting and operate on a procedure with which you feel it and have it.
comfortable. With a hot Corn Treat kettle casting bottom, you
are not wasting any more than a minute for a quickie steam If you have excess production, then you will be
and clean. inclined to get out and find ways to sell/merchandise
the extra product. You will create a wholesale route
Should I Use Corn Treat Bags? both packaged goods and canned goods. In other
If you are in a highly humid area, words, by having two units minimum, you will force
once each batch cools, you must yourself to build your business faster and capitalize on
protect it from attracting the opportunities faster. And youll do it before
moisture out of the air. It may not somebody else does.
be as an important factor in any
air-conditioned shop where you The poorest reason for buying two is to have one for
try to maintain a relative back-up. (But, if your location is far from any
humidity of 50% or less. Yet, service capability, it may be the best reason to own two.)
when the humidity is high, you
had better find a way to protect If the Gold Medal Corn Treat Concept Patented?
your finished product from Yes, you bet it is. This unit, which radically departs from all
attracting moisture out of the air. previous methods of manufacturing candy-glazed popcorn was
Heat sealed Corn Treat Bags in the three sizes are an acceptable granted a patent.
moisture barrier for a few hours. If youre running a route or
wholesale operation of packaged goods, you may wish to Why Cant I Use a Whiz Bang Popper or a Citation, Plus a
have our own special film. For long shelf life, use our Single Corn Treat machine?
Super Saver Bags. The answer to this one is simple: Yes, you can. The minimal
setup would probably be a Whiz Bang 12-oz. kettle popper, plus
Why Should I Purchase Two Cooker Mixers? a Corn Treat Cooker/Mixer Unit plus a cooling pan. For the
Lets look at the reasons why a potentially busy shop that plans to do approximately 12 batches a day, this still
location should buy a minimum of two (the numbers and multiplies out to 60 oz. or $288 in retail per day. That comes out
amounts indicated below are for illustration purposes only): to $230 or more in daily additional gross profit margins, if you
sell it all.
If you pay 2,000 hours worth of labor per year at $5.00
an hour, that $10,000 it costs you for labor expense for How Do I Display the Cheese Popcorn or Sour Cream N`
the product. Chives or, Nacho Cheese or Pizza Flavor?
( Any Savory Flavor)
However, if you are Since these taste better when
running two cooker/ served gently warmed, we
mixers, you theoretically recommend using a popcorn
save $5,000 per year in warmer. A group of three to five
labor expense (if you can on your counter can adequately
sell it all). Regardless, of display whatever number of
how much you sell, if you savory selections you wish.
only operate 20 hours a
week, thats a thousand
hours a year. Your labor

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Should I Only Sell Popcorn In My Shop? The second reason lies in the fact that you end up with a
If you are in mid-town Manhattan, you may be hard pressed to vegetable oil film covering the candy glaze. This aids in the
keep up with the demand for just multi-flavors of popcorn. separation and provides a slight moisture barrier. No one says
But, in smaller towns you will you must use the stick of colored and flavored Naks Pop oil or
find that you might not be kept the 4-oz. stick of natural. Of course, you end up with a far
100% busy, 100% of the time if better product if you do use it! It looks better in certain flavors
you offer only popcorn. Thats and it tastes better because your end product is truly a higher
when you start developing some quality end product!
of the other four types of
businesses described elsewhere Note: If you want to use butter, add the stick to the candy when
in the book. For a retail Fun the buzzer sounds. Then, add the measure of corn.
Food Snack Shop you will find
that Gold Medal is an industry Should I Give Each Gourmet Popcorn Item a Name?
leader for Cotton Candy How many Big Macs do you think
equipment, Nacho equipment, Slush equipment, Lemonade type McDonalds would sell if they
beverage equipment and a host of other profitable Fun Foods. If didnt have a name for it?
you do not have our catalog, please request it immediately to see Dont you think Whopper helps
the full range of allied items, which might be just as profitable as Burger King? In the food and
your variety of flavors of popcorn. beverage industry, there is almost
a universal belief that if you give
A good rule of thumb to follow considering additional items is it a name, you can promote it
this: Keep adding long profit items that do not compete with better and sell more of it! So, now
each other, until you stop increasing profits. Popcorn alone is a good time to let your
may not be profitable 12 months per year. imagination wander! Try to think
of some wild and crazy names
How Do We Make Popcorn Balls? for each flavor. Some of the following names are ones which we
You will see the Gold Medal Corn Baller shown in the created for cotton candy flavors in 1970.
Caramel Corn section of the catalog it is essential to us a
giant pair of pliers. Immediately after dumping the batch, start Lets get a start on the list to show you what were talking about.
forming the popcorn balls. You You can join in the game, as you think of names that are far
must work fast, if you wish to better than these:
make an entire batch into
popcorn balls. If the corn cools
Boo Blue Raspberry Porky Pop (Bacon Flavors)
too much, you will end up
Wild Strawberry Pizza Pop
breaking too much corn and it
Jolly Berry (Strawberry) Taco Pop
wont stick together very well.
Wild Cherry Barbe-Corn
After you make your first batch
Top Banana Super Hot Pop
into popcorn balls, you will know
How Green is My Apple Macho Nacho
how much time you have to work. Dont use Free N` Easy in a
Piney Colada Wacky Watermelon
batch youll mold. After making the batch into popcorn balls, its
Oh-Jay (Orange) Bamin Blueberry
a good idea to wrap them into a clean poly or clean cello. Tie-off
Spooky Fruit (Grape) Silly Nilly Vanilla
with twist ties and put on display.
Cornfetti (a mix of 4 or more) Toffee
Red Hot Cinnamon Ranch
Marketing popcorn balls is a separate subject with varying
Cheesy Cheese Cajun
opportunities according to the direction you have determined
for your business.
Corny? Literally and figuratively, yes! You can develop funnier,
Why do you use a stick of regular Naks Pop or Natural Naks cuter, and much more clever names. Dont you think it would be
Pop in every batch of glaze? a lot easier to get a publicity release in the local newspaper
Actually, there are two reasons. First, the oil turns the candy and get a lot more ink when you have something to talk about?
glaze into a foam. Therefore, you get a far better spread, on your
corn and it looks better. The corn has a higher perceived value
because it looks like there is more candy covering every kernel
of popped corn.

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Next, what is the ratio of sales of glazed versus the
combination of regular buttered and savory? Lets
assume that its 50-50. Muliply 4500 oz. by three
(because one-third of the net weight of glazed
corn is corn; the other two thirds is candy). That
relates to approximately 13,500 oz. of finished
glazed candy at 33 an oz. That equals a little
under $5,000 at retail. The other half of the corn
sold at savory or regular relates to just a shade
Should I Make Different Colored Popcorn? under $1,500 at retail. Thus, this gives you enough product to
Color Pop Salt is a product created by Gold Medal. During the do $6,000 in retail.
development of additional savory flavors (as opposed to glaze),
there is a need to have a slight tint in the corn for better display. That means you must order corn every week a 500-pound
Thus, when making a Sour Cream `N Chives flavor, you may group of corn and oil and Flavacol will more than likely be your
want to use the green Color Pop Salt. Its also not a bad idea to minimum weekly order.
use that when you are making a green glaze such as Spearmint,
Green Apple or Lime. How many cases of Corn Treat Mix should you order to go
with this?
When making a Blue Cheese or Blue Raspberry, a slight tint of At approximately 800-ozs. per batch, you will need a shade
blue might be nice. The corn looks better in your display. While under 170 batches every week. A typical order may be 10 cases
you always get better coverage with the Gold Medal Corn Treat of Chocolate (60 batches),
concept, the corn looks even better when you pop with Blue 10 cases of concentrated
Color Pop Salt. Caramel Corn Treat Mix
(in quarts, 120 batches) and
When manufacturing Bacon Flavor Savory (Porky Pop), you 10 cases of Basic
may want a slight pink tint. It is also ideal for Wild Strawberry, Concentrated Mix (120
Cherry or other red flavors. batches). With this order,
you have the capability of
While it is not necessary to use Color Pop Salt, the slight color doing a total of 300 batches.
variation in popcorn is a great finishing touch to your display.
Thus, your proper order
By using Color Pop Salt and white coconut oil, you get a quantity may be 10 cases
different color popcorn from Pink Color Pop Salt and yellow oil. of each. Your proper order point, is when you get down to 5
Experiment so that each savory has its own look. cases or so.

What Should My Starting Order of Supplies and Ingredients With respect to Corn Treat Flavor Mix concentrated powders,
Consist Of? you should always start off with two cans of each. When you
The answer is not too difficult. Lets assume that you are open up the second can (each can is enough for 15 batches of
planning a shop that will do $250,000 per year. Lets assume that that particular flavor) add another can onto your weekly order.
you want to turn inventory 25 times, and therefore you should
always have enough stock on hand to do $10,000 in retail. By following this guideline, you are in a position to do a
maximum of $6,000 a week, but you will average enough
Your local Gold Medal distributor would normally inventory in-house at any point in time to do about $10,000
recommend that you buy your popcorn 500 lbs. at a time worth of sales in a two week period. Then you will be
(10-50 lb. bags). The proper oil to corn ratio is 30%. Therefore, getting close to a 25x turn on your inventory. We are not
you will need three 50 lb. pails of coconut oil. To start, probably making claims for anticipated sales, or saying that 25x turn on
one will be colored and the other two will be plain white inventory is exact or precise. This is not a precise business.
coconut oil. Always start with one case of Flavacol, the
commercial size (half gallon milk cartons) is probably a little It is very, very important to check your inventory in detail every
better for you than the quart size carton. The 500 lbs. of corn Monday morning. Watch your inventory consumption so that
will give you approximately 9000 oz. of finished product. That you never run out of stock. In this business, when you pay
means ready to sell either as regular or buttered, ready to dust $50.00 or less for 100 lbs. of popcorn and it turns into 5400 oz.
with the savory powder, or ready to glaze. of glazed product, you cant you afford to be out of stock.

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Should I take a trip to Cincinnati to spend time learning All other candy glazing equipment manufacturers tell you that
everything there is to know about the Corn Treat Gourmet you must use either the large yellow hybrid or the special
Popcorn Shop concept before making a purchasing decision? caramelizing hybrid of popcorn. Both types of corn are very
Thats the easiest question of all in this question and answer tough. Neither has every good eating qualities when sold as
portion of the book! regular popcorn or savory popcorn. Thus, for every other type
of candy corn machine you must
Unless your local Gold Medal distributor has a working Corn always carry two types of
Treat Department in his display room then, by all means, we inventory of raw popping
recommend coming to se us. Please make an appointment so we kernels. Not so with the Gold
can roll out the red carpet in our Corn Treat test area. Medal Corn Treat concept. In
fact, we recommend you
Here you will have an opportunity to see the superior popping always use the medium
performance of the Cornado popper. You will have an kernel hybrid. Its a derivative
opportunity to produce several different batches of various from the old Japanese
flavors of savory and glazed candy corn. Youll have a chance Hellenic variety which
to experiment with some of the deluxe items. (The ones where is much more tender
you add the apple chips, raisins, shredded coconut, granulated and has far superior
peanuts, or the peanut butter or whatever.) eating qualities.

Thus far, everyone who has visited Cincinnati for the Corn Since there are more kernels per pound of this medium
Treat concept demonstration and hands-on training has kernel corn, you actually get more volume. Your finished
commented essentially the same way. It more or less goes like 3-oz. container (net weight) looks bigger. Conversely, your
this: Weve tried the rest and these flavors are the best. This one-gallon size give pack actually weighs less when you use
concept is absolutely idiot proof. Its exactly what we want. medium kernels.
Theres no secrets. Everything is so much more open. This is the
concept we want to go with. Im glad we came to Cincinnati. In summary, the only candy coating machine or candy coating
method that can use medium kernel corn happens to be the
If youre looking to open one shop, a visit to Cincinnati Gold Medal Corn Treat equipment. There is more profit for you
gives you the latest innovations and techniques to make an when you use it, and there should be more sales for you if you
outstanding product. ever get into a competitive situation where you are up against
someone who uses the tough type popcorn and throws a candy
Yes, its probably worth spending a few hundred dollars. glaze on it. Yours will be far superior.

Someone said, Gold Medals Corn Treat Machine breaks up How important is the Underwriters Laboratories listing mark
too many kernels of popped corn. Is this really true? and the National Sanitation Foundation mark on a Gourmet
The answer is, actually, that is totally false! The exclusive Popcorn Shop machine?
patented design of the Gold Medal Corn Treat machine gives Unless you are operating in a barn on a farm, far removed from
you three distinct benefits: the city, you may have the Board of Health inspecting your
place of business. The city building inspectors will probably be
The mixing/coating inspecting. The fire marshall will also have a representative
action is so gentle that making inspections. Unless you have the Underwriters
there is virtually zero Laboratory listing mark on the equipment, you may never be
break-up during the able to operate. The only candy glazing equipment which
normal glazing process carries the Underwriters Laboratory listing, is the Gold Medal
(unless you let it set there Corn Treat Cooker Mixer unit.
and mix for five minutes,
which is probably 2 In addition, the only gas fired popcorn machine to get the UL
minutes too long). Even listing (or any other seal of approval) happens to be the Jumbo
if you mix it for an extra minute or two too long, you will still 360. When properly mounted with 6 of clearance on all
only reduce your total volume of finished glazed product by less three sides and 36 of overhead clearance (part of the UL
than 10%and, thats even if you use the more tender medium specifications for installation), the Jumbo 360 would be the only
kernel corn. gas fired popper that could be operated in a public place such as
a shopping center.

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How seasonal is the gift can business? Whatever works better for you is what you ought to do, but
It really depends on how much experience you have had in check to make sure that it really does solve the problem.
developing sales for gift tins. A lot of gourmet popcorn shop
operators stay a little laid back during the hottest, most humid You talk about Speeding it up . What do you mean by five
summer months. But, heres a list of some ideas you might want batches per hour?
to look at when it comes to seasonal sales opportunity for gift If you use hot water instead of cold water, you will get a faster
cans of gourmet popcorn: cooking cycle. If you learn how to dissolve all the ingredients of
7 oz. of water rather than 8, you will get a faster cooking cycle.
September the back to college season.
You will also speed up the process if you leave your heat switch
October the pre-Halloween gift can market; turned off for no more than one minute while it is mixing. Just
usually focus on smaller tins. make sure you turn it back on before you dump.

Mid-October through the holidays When dealing The following procedure is not recommended, but if you have a
with the manufacturers reps and corporate gift can special order and need to make a lot of extra batches in a short
givers, remember these people make their decisions on period of time, you actually can pre-heat the batch of
what to give really quite early. Possibly, even in ingredients in a 3 to 4 quart saucepan. Once you dump out
mid-September. For sure, start marketing October 1st. batch number one, put the pre-heated mixture in the Corn Treat
machine. While you can dramatically speed up the number of
January a second back to college season cycles per hour, its not recommended for several reasons:

Late January and early FebruaryValentine gift season If you heat the mixture up close to the boiling point,
you can splash it and someone could be burned.
March and April the school booster group fund
raiser season. (This may also be repeated in late With two 4-quart saucepots on a twin hot plate,
September and early October.) what if one batch overheats and burns?

May 1 through August 1st the thank you to home Its very difficult to control the person who
buyers. More people change addresses in the summer, is doing this.
if they have school age children. Work your real estate
agents and develop a season for this market. Therefore, while its obvious that you could figure this out
yourself as a way of getting maybe eight batches per hour out of
You can see that there is a gift tin market virtually every month one Corn Treat machine, we caution you against it because it is
of the year, if you wish to work on developing it. Theres just one not safe. Extreme care and caution must be exercised. Also, and
word of caution mentioned previously that bears repeating: this very important, if you leave the heat turned on in the Corn
Treat kettle and have no ingredients in it for any prolonged
Make sure you check your particular approach to extending the period of time, you can permanently damage the unit. This type
staying quality of your finished product in the tins. There are of damage is not covered under our parts warranty.
many ideas to prolong the life such as:
What is the Flav-R-Tater?
Wrap saran around the top and shrink it to seal. To get automatic savory production, use the automatic Flav-
R-Tater Tumbler. Fill the shaker box to the line with freshly
Tape the lid to the can, but make sure the pressure popped corn, add 1/3 cup of flavor, put on lid, turn on for two
sensitive adhesive is removable. Otherwise, you will minutes. Empty and repeat. See the catalog for more details.
tear off the paint.
Put the entire can in a large What is Cheddar Easy?
poly bag and twist-tie. The Cheddar Easy concept is the easiest way to produce a
true cheese coating on freshly popped popcorn. Either White
Use a poly bag can liner and Cheddar or Regular Cheddar Easy is packed in 35-lb. pails. Its
twist-tie inside. necessary to warm the cheese paste somewhat not above 130
degrees. Then fill a 16-oz. cup with this melted cheese and pour
Dont do anything and depend it over a 5-gallon measure of freshly popped popcorn in the
on the friction seal of the metal Cheddar Easy mixing tub. Turn on the motor and allow it to
lid against the head that is formed mix for a minute or so. When it appears to be evenly coated,
at the top edge of the can.

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


turn the motor off, lift off the paddle, and pour the Cheddar We simply have one word of caution: Not everybody will be as
popcorn into your display cabinet. successful as the leaders. You might be even more successful
than the best multi-flavor popcorn shop on record. But, there is
This Cheese coated popcorn is the easiest to make Cheddar no guarantee.
Corn. Thats why we call it Cheddar Easy!
The multi-flavor popcorn shop is a business, which has a good
Cheddar Easy is 1/3 of a serving of three-way. Today, more and track record of success in the right location. You have a lot of
more locations are discovering the gold mine in three-way things going for you: rising consumer demand, product
popcorn. Its a great combination of flavors that blend in a appeal, profit margins, dependable equipment reasonably
mouthful.The Cheddar Easy priced, and nearby assistance from your
mixer makes it possible! Gold Medal team members. We hope
that we will have the opportunity to
Cans help you fulfill your profit goals in your
The biggest sale is not in a new multi-flavor
bag or a box. Its in a popcorn shop.
lithographed metal can
available in several sizes and Of course, while much of this book keys
shapes. Many people on retail shops, it is obvious that any
purchase these from existing location, which now uses
independent can companies. popcorn, can implement some elements
On a cash and carry basis, a of the savory cheese and/or candy
medium can full or regular glazed popcorn concept and be very
popcorn only, might retail successful at it.
for around $15.00 on cash
and carry with one-third When freshly made caramel corn
regular popcorn, one-third seemed to disappear, it was purely
Cheese Corn, and one-third because homemade caramel corn was
Caramel Corn, it might backbreaking work, and required con-
retail for $18.00 to $24.95. siderable attention as well as skill. The
But, of course, you have improved Corn Treat Cooker Mixer
the expense of the shipping Unit lets you rediscover big caramel
carton, United Parcel Service corn profits, the easy and accurate way!
charges, etc. (Plus, the
advertising.) Larger cans retail at $25.00,
$30.00 or even $35.00, prepaid.

If you have a nearby straight-sided can maker, you


may buy them plain and save about 50% on the can
cost. Many major metro areas have a straight-sided can
maker.

Naturally, you can develop all types of gift packs you


are not just limited to tin cans. As a guideline, you can
get a lot of ideas from gift catalogs. Almost anything you
can do with cheese, you can do with variety flavors of
popcorn.

The idea of a multi-flavor popcorn shop is very


exciting and tempting. A lot of people will make tens of
thousands of dollars each year from their popcorn shop.
You may have $20,000 worth of fixtures and equipment
in your store. Or, you may try to get by for less than half
of that. The investment total does not ensure success!
The key is still: location, marketing, and product quality.

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


Now Available in Four Sizes:
5 lb. per batch size (illustrated)
Mark 10 10 lb. per batch size
Karamel Baby - 2 lb
Karamel King - 30 lb

Model #2175 Corn Treat Cooker-Mixer Unit and


Corn Treat Mixes

Versatile: Any place you have 120-volt electricity, you can


mount the cooker-mixer. For example, concession trailers,
midway confection stands, shopping center snack bars, and
discount stores.

High Capacity: The first batch requires close to 20 minutes, but


on continuous operation, approximately a 12-minute dump-to-
dump operating cycle. About 80 oz. per batch equals almost 25
pounds per hour.

Simple: Use a 22 oz. package of Corn Treat Concentrated Mix,


plus 4 cups of sugar, the Naks Pop Oil Bar and a cup of water.
Cook until the buzzer sounds.

When the buzzer sounds, add one or two sticks of butter and
a 5-gallon measure of regular popped popcorn. Turn the heat
off and the mixer on. When it is evenly coated, dump it over to
your cooling area and repeat the cooking cycle.

For variety colors and flavors: Use the Basic Corn Treat
Concentrated Mix, 4 cups of sugar, 4 oz. of clear or white oil,
plus a cup of water. Cook about half way then add cup flavor,
agitate and cook until the buzzer sounds.

Dependable: 15-year-old Corn Treat Centers are still cranking


out Caramel Corn profits.

Profitable: Some people retail caramel corn for 35 to 45


an oz. others sell large sizes for as low as 21 to 25 per oz.
The Corn Treat Cooker Mixer concept makes between $80 to
$100 gross profits per hour.

Specifications: 4 Wire, #2175ER/EL - 120/208v or 120/240v,


single phase, 60 cycles only. 2840 watts. Allow 31 clearance
above counter mounting level. Base pedestal is 24 x 24 x 10.
(This includes per side for the flange to mount to
the counter.) Requires about a 10 diameter hole in the counter
to allow for drive mechanism clearance. Right
hand to left hand dump available.

Note: Works perfectly on either 208 or 236 Volt.

Please see the Full Gold Medal Catalog for all of the
newest equipment & supply items! Order your copy today at
www.gmpopcorn.com, e-mail us at info@gmpopcorn.com or
call us 800-543-0862.
*Food costs may vary slightly.

How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862


This book is for informational purposes only. Your results may vary from the illustrations in this book.
Costs normally do not include miscellaneous supplies, labor, etc.

10700 Medallion Drive | Cincinnati, Ohio 45241 | 1-800-543-0862 | www.gmpopcorn.com | info@gmpopcorn.com

GM-001-2012
How to Succeed In The Caramel Corn Business gmpopcorn.com | 800-543-0862
10700 Medallion Drive | Cincinnati, Ohio 45241 | 1-800-543-0862 | www.gmpopcorn.com | info@gmpopcorn.com

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