Workshop Manual

Camshaft

1
Camshaft

Disassembly Notes.................................................................................................................................... 6-2

2
Specifications............................................................................................................................................ 6-3

Inspections and Measurements................................................................................................................. 6-5 3

Assembly................................................................................................................................................... 6-7
4

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 Workshop Manual

Disassembly Notes

Removal
Remove the camshaft to fuel pump gear.

6-
Remove camshaft lock mounting bolts and its lock
plate.

Remove the spacer and camshaft timing gear.

Rotate the engine assembly, keeping the carter side

upwards. Remove camshaft with the hands and
through the front of the engine, making a movement
of rotation. Take care to do not damage the bearings
of the shaft and engine block. If necessary, remove
the camshaft bushing from the engine block.
Remove the gear housing cover, see procedure in the
section 9 in this Service Manual.

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Publication P/N: 9.612.0.006.716.4 03/09
Workshop Manual

Camshaft

1
Specifications

Camshaft
2

6-

10

11

Gear seat Axial Clearance Limitation Groove

12
Diameter (A) mm Width (B) mm

Nominal 51.971 - 51.990 Nominal 7.100 - 7.190

Maximum 7.275 13

Main journals Main Journal

14
Diameter (C) mm Bearing Clearance mm
Standard 49.873 - 49.897 Axial 0.05 - 0.19
Radial 0.05 - 0.13 15
Maximum warping 0,04

16

17

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Publication P/N: 9.612.0.006.716.4 03/09
 Workshop Manual

Tappets and Lock Plate

6-

Lock Plate Tappets

Thickness mm Diameter (C) mm
Nominal 7.00 - 7.05 Standard
Nominal 17.983 - 17.994
Minimum 17.975
1st repair
Nominal 18.483 - 18.494

MWM INTERNATIONAL Motores

Publication P/N: 9.612.0.006.716.4 03/09
Workshop Manual

Camshaft

1
Inspections and Measurements

Visually check the tappets. Check if there are marks Measure the diameter and out-of-roundness of the
of excessive waste on the contact area with the cams tappets housing. 2
of the camshaft.

6-

Measure the tappets diameter.

Note: During its operation the tappets per-
form a rotating movement, responsible 8
for a uniform distribution of the force,
uniforming the waste. It must not have
waste on only one area.
9

Visually check tappet lubrication holes.

10

11

12

Measure the camshaft bearing diameters.

13

14

! Attention: The lubrication holes of the ta- 15

ppets cannot be obstructed.

16

17

MWM INTERNATIONAL Motores

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 Workshop Manual

Comparing the performed measurements, obtain the

clearance between the bearing and the housing.

6-
Measure the camshaft bearing housing bores.

Measure the camshaft warping.

4 cyl. 6 cyl.
Maximum warping (mm) 0,04 0,04

MWM INTERNATIONAL Motores

Publication P/N: 9.612.0.006.716.4 03/09
Workshop Manual

Camshaft

1
Assembly

Clean and lubricate the tappets and the tappets Clean and lubricate camshaft bearings.
housing. 2

6-

Install it with the hands making rotating movements. 7

Install them with the hands. If it is not necessary to
change the tappets check the original position in that
they were installed and reinstall them in the same
positions.
Note: Take care to do not damage the
bushings in the engine block.
8
After camshaft installation, install the axial lock and
tighten fixation bolts according to the specification.
Apply torque: 30 5 N.m 9

10

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12

13

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17

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 Workshop Manual

Measure the camshaft axial clearance. Repeat Assembly pulse wheel fixation bolts and tighten
the operation sometimes to make sure of the according the specification.
measurement.
Apply torque: 8,5 1 N.m

6-

Assembly the pulse-wheel. Attention to the expansion

bushing, which guides the correct positioning. Install camshaft gear.
(shown 6 cylinders camshaft gear)

MWM INTERNATIONAL Motores

Publication P/N: 9.612.0.006.716.4 03/09
Workshop Manual

Camshaft

Pay attention to the difference between the pulse wheels of the 4 and 6 cylinders engines. 1

5
Four Cylinder Six Cylinder

See the timing gears instalation in the section 9 in this Service Manual.
6-

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MWM INTERNATIONAL Motores

Publication P/N: 9.612.0.006.716.4 03/09
 Workshop Manual

NOTES

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MWM INTERNATIONAL Motores

Publication P/N: 9.612.0.006.716.4 03/09