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  • Calculations: Design of Pile Plug

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    Jennifer Hudson
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    This document summarizes the design of pile plugs according to British Standard 5400. It provides the design calculations for 4 pile plug designs (A, B, C, D) with varying load conditions. For each design, it lists the load actions, material properties, section dimensions, and calculates equivalent load couples, bearing areas, bearing capacities, frictional capacities, and checks the ratio of actions to capacities.

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    Plug

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    Plug Design

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    This document summarizes the design of pile plugs according to British Standard 5400. It provides the design calculations for 4 pile plug designs (A, B, C, D) with varying load conditions. For each design, it lists the load actions, material properties, section dimensions, and calculates equivalent load couples, bearing areas, bearing capacities, frictional capacities, and checks the ratio of actions to capacities.

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    © All Rights Reserved
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    51 views9 pages

    Calculations: Design of Pile Plug

    Uploaded by

    Jennifer Hudson
    This document summarizes the design of pile plugs according to British Standard 5400. It provides the design calculations for 4 pile plug designs (A, B, C, D) with varying load conditions. For each design, it lists the load actions, material properties, section dimensions, and calculates equivalent load couples, bearing areas, bearing capacities, frictional capacities, and checks the ratio of actions to capacities.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    of 9

    Calculations

    Project: TADECO Berth 3 Development Page 1


    Section: Pile Plug Design File/Ref no MNLD11574
    Designed: AV Date: 14-Jul-17
    Checked: Date:

    DESIGN OF PILE PLUG BS 5400


    A.
    Actions: Axial Pu: 5321.52 kN
    Moment MuY: 686.35 kNm
    Moment MuZ: 868.99 kNm
    Design Moment Mu: 1107.348 kNm

    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pile Diamenter: 1194 mm
    Pile wall thickness, t: 17 mm
    Pipe inside diameter, D: 1160 mm
    Plug length, L: 3.5 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.644 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple: 45
    N'm: 1350 kN
    N1: 4011 kN
    N2: 1311 kN
    Bearing Area on each side: c = 0.82 m
    Ab1: 0.090 sq m
    Ab2: 0.090 sq m Pu
    Bearing capacity on each side:
    Fb1: Mu
    3590 kN
    Fb2: 3590 kN N2 N1
    Frictional capacity on each side:
    Ff1,2: 2551 kN
    Action/Capacity: 1 0.65
    2 0.21
    B.
    Actions: Axial Pu: 204.38 kN
    Moment MuY: 285.39 kNm
    Moment MuZ: 2275.30 kNm
    Moment Mu: 2293.13 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 1160 mm
    Pile wall thickness, t: 17 mm
    Plug length, L: 3.5 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.644 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 2796 kN
    N1: 2898 kN
    N2: -2693 kN
    Bearing Area on each side:
    Ab1: 0.090 sq m
    Ab2: 0.058 sq m
    Bearing capacity on each side:
    Fb1: 3590 kN
    Fb2: 2332 kN
    Frictional capacity on each side:
    Ff1,2: 2551 kN
    Action/Capacity: 1 0.47
    2 0.55
    C.
    Actions: Axial Pu: 996.00 kN
    Moment MuY: 2096.97 kNm
    Moment MuZ: 2240.96 kNm
    Moment Mu: 3069.07 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 1160 mm
    Pile wall thickness, t: 17 mm
    Plug length, L: 3.5 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.644 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 3742 kN
    N1: 4240 kN
    N2: -3244 kN
    Bearing Area on each side:
    Ab1: 0.090 sq m
    Ab2: 0.058 sq m
    Bearing capacity on each side:
    Fb1: 3590 kN
    Fb2: 2332 kN
    Frictional capacity on each side:
    Ff1,2: 2551 kN
    Action/Capacity: 1 0.69
    2 0.66
    D.
    Actions: Axial Pu: 2616.77 kN
    Moment MuY: 1069.80 kNm
    Moment MuZ: 2845.25 kNm
    Moment Mu: 3039.72 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 1160 mm
    Pile wall thickness, t: 17 mm
    Plug length, L: 3.5 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.644 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 3706 kN
    N1: 5014 kN
    N2: -2397 kN
    Bearing Area on each side:
    Ab1: 0.090 sq m
    Ab2: 0.058 sq m
    Bearing capacity on each side:
    Fb1: 3590 kN
    Fb2: 2332 kN
    Frictional capacity on each side:
    Ff1,2: 2551 kN
    Action/Capacity: 1 0.82
    2 0.49
    Calculations
    Project: TADECO Berth 3 Development Page 1
    Section: Pile Plug Design File/Ref no MNLD11574
    Designed: AV Date: 14-Jul-17
    Checked: Date:

    DESIGN OF PILE PLUG BS 5400


    A.
    Actions: Axial Pu: 2181.29 kN
    Moment MuY: 336.08 kNm
    Moment MuZ: 339.27 kNm
    Design Moment Mu: 477.5499 kNm

    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pile Diamenter: 894 mm
    Pile wall thickness, t: 9 mm
    Pipe inside diameter, D: 876 mm
    Plug length, L: 2.5 m
    No. of weld rings, N: 3
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 2.752 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple: 45
    N'm: 771 kN
    N1: 1862 kN
    N2: 320 kN
    Bearing Area on each side: c = 0.82 m
    Ab1: 0.046 sq m
    Ab2: 0.046 sq m Pu
    Bearing capacity on each side:
    Fb1: Mu
    1821 kN
    Fb2: 1821 kN N2 N1
    Frictional capacity on each side:
    Ff1,2: 1376 kN
    Action/Capacity: 1 0.58
    2 0.10
    B.
    Actions: Axial Pu: 146.94 kN
    Moment MuY: 818.50 kNm
    Moment MuZ: 308.44 kNm
    Moment Mu: 874.69 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 876 mm
    Pile wall thickness, t: 9 mm
    Plug length, L: 2.5 m
    No. of weld rings, N: 3
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 2.752 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 1412 kN
    N1: 1486 kN
    N2: -1339 kN
    Bearing Area on each side:
    Ab1: 0.046 sq m
    Ab2: 0.033 sq m
    Bearing capacity on each side:
    Fb1: 1821 kN
    Fb2: 1321 kN
    Frictional capacity on each side:
    Ff1,2: 1376 kN
    Action/Capacity: 1 0.46
    2 0.50
    C.
    Actions: Axial Pu: 855.13 kN
    Moment MuY: 835.67 kNm
    Moment MuZ: 62.29 kNm
    Moment Mu: 837.99 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 876 mm
    Pile wall thickness, t: 9 mm
    Plug length, L: 2.5 m
    No. of weld rings, N: 3
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 2.752 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 1353 kN
    N1: 1780 kN
    N2: -925 kN
    Bearing Area on each side:
    Ab1: 0.046 sq m
    Ab2: 0.033 sq m
    Bearing capacity on each side:
    Fb1: 1821 kN
    Fb2: 1321 kN
    Frictional capacity on each side:
    Ff1,2: 1376 kN
    Action/Capacity: 1 0.56
    2 0.34
    D.
    Actions: Axial Pu: 752.50 kN
    Moment MuY: 34.59 kNm
    Moment MuZ: 950.14 kNm
    Moment Mu: 950.77 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 876 mm
    Pile wall thickness, t: 9 mm
    Plug length, L: 2.5 m
    No. of weld rings, N: 3
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 2.752 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 1535 kN
    N1: 1911 kN
    N2: -1159 kN
    Bearing Area on each side:
    Ab1: 0.046 sq m
    Ab2: 0.033 sq m
    Bearing capacity on each side:
    Fb1: 1821 kN
    Fb2: 1321 kN
    Frictional capacity on each side:
    Ff1,2: 1376 kN
    Action/Capacity: 1 0.60
    2 0.43
    Calculations
    Project: TADECO Berth 3 Development Page 1
    Section: Pile Plug Design File/Ref no MNLD11574
    Designed: AV Date: 14-Jul-17
    Checked: Date:

    DESIGN OF PILE PLUG BS 5400


    A.
    Actions: Axial Pu: 5534.43 kN
    Moment MuY: 135.31 kNm
    Moment MuZ: 573.46 kNm
    Design Moment Mu: 589.2072 kNm

    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pile Diamenter: 1096 mm
    Pile wall thickness, t: 18 mm
    Pipe inside diameter, D: 1060 mm
    Plug length, L: 3.5 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.330 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple: 45
    N'm: 786 kN
    N1: 3553 kN
    N2: 1981 kN
    Bearing Area on each side: c = 0.82 m
    Ab1: 0.084 sq m
    Ab2: 0.084 sq m Pu
    Bearing capacity on each side:
    Fb1: Mu
    3350 kN
    Fb2: 3350 kN N2 N1
    Frictional capacity on each side:
    Ff1,2: 2331 kN
    Action/Capacity: 1 0.63
    2 0.35
    B.
    Actions: Axial Pu: 4778.60 kN
    Moment MuY: 633.15 kNm
    Moment MuZ: 1447.07 kNm
    Moment Mu: 1579.52 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 1060 mm
    Pile wall thickness, t: 18 mm
    Plug length, L: 3.5 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.330 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 2107 kN
    N1: 4497 kN
    N2: 282 kN
    Bearing Area on each side:
    Ab1: 0.084 sq m
    Ab2: 0.084 sq m
    Bearing capacity on each side:
    Fb1: 3350 kN
    Fb2: 3350 kN
    Frictional capacity on each side:
    Ff1,2: 2331 kN
    Action/Capacity: 1 0.79
    2 0.05
    C.
    Actions: Axial Pu: 2490.02 kN
    Moment MuY: 2072.26 kNm
    Moment MuZ: 691.89 kNm
    Moment Mu: 2184.71 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 1060 mm
    Pile wall thickness, t: 18 mm
    Plug length, L: 3.5 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.330 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 2915 kN
    N1: 4160 kN
    N2: -1670 kN
    Bearing Area on each side:
    Ab1: 0.084 sq m
    Ab2: 0.053 sq m
    Bearing capacity on each side:
    Fb1: 3350 kN
    Fb2: 2131 kN
    Frictional capacity on each side:
    Ff1,2: 2331 kN
    Action/Capacity: 1 0.73
    2 0.37
    D.
    Actions: Axial Pu: -2903.81 kN
    Moment MuY: 15.57 kNm
    Moment MuZ: 1010.93 kNm
    Moment Mu: 1011.05 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 1060 mm
    Pile wall thickness, t: 18 mm
    Plug length, L: 3.5 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.330 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 1349 kN
    N1: -103 kN
    N2: -2801 kN
    Bearing Area on each side:
    Ab1: 0.053 sq m
    Ab2: 0.053 sq m
    Bearing capacity on each side:
    Fb1: 2131 kN
    Fb2: 2131 kN
    Frictional capacity on each side:
    Ff1,2: 2331 kN
    Action/Capacity: 1 0.02
    2 0.63
    Calculations
    Project: TADECO Berth 3 Development Page 1
    Section: Pile Plug Design File/Ref no MNLD11574
    Designed: AV Date: 14-Jul-17
    Checked: Date:

    DESIGN OF PILE PLUG BS 5400


    A.
    Actions: Axial Pu: 5858.18 kN
    Moment MuY: 2.14 kNm
    Moment MuZ: 772.71 kNm
    Design Moment Mu: 772.713 kNm

    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pile Diamenter: 1296 mm
    Pile wall thickness, t: 18 mm
    Pipe inside diameter, D: 1260 mm
    Plug length, L: 4 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.958 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple: 45
    N'm: 867 kN
    N1: 3796 kN
    N2: 2062 kN
    Bearing Area on each side: c = 0.82 m
    Ab1: 0.099 sq m
    Ab2: 0.099 sq m Pu
    Bearing capacity on each side:
    Fb1: Mu
    3979 kN
    Fb2: 3979 kN N2 N1
    Frictional capacity on each side:
    Ff1,2: 3167 kN
    Action/Capacity: 1 0.53
    2 0.29
    B.
    Actions: Axial Pu: 5159.55 kN
    Moment MuY: 2063.11 kNm
    Moment MuZ: 2729.02 kNm
    Moment Mu: 3421.11 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 1260 mm
    Pile wall thickness, t: 18 mm
    Plug length, L: 4 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.958 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 3840 kN
    N1: 6420 kN
    N2: -1260 kN
    Bearing Area on each side:
    Ab1: 0.099 sq m
    Ab2: 0.063 sq m
    Bearing capacity on each side:
    Fb1: 3979 kN
    Fb2: 2533 kN
    Frictional capacity on each side:
    Ff1,2: 3167 kN
    Action/Capacity: 1 0.90
    2 0.22
    C.
    Actions: Axial Pu: 2600.58 kN
    Moment MuY: 2748.29 kNm
    Moment MuZ: 623.47 kNm
    Moment Mu: 2818.12 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 1260 mm
    Pile wall thickness, t: 18 mm
    Plug length, L: 4 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.958 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 3163 kN
    N1: 4463 kN
    N2: -1863 kN
    Bearing Area on each side:
    Ab1: 0.099 sq m
    Ab2: 0.063 sq m
    Bearing capacity on each side:
    Fb1: 3979 kN
    Fb2: 2533 kN
    Frictional capacity on each side:
    Ff1,2: 3167 kN
    Action/Capacity: 1 0.62
    2 0.33
    D.
    Actions: Axial Pu: -4647.09 kN
    Moment MuY: 207.06 kNm
    Moment MuZ: 2386.88 kNm
    Moment Mu: 2395.84 kNm
    Material Properties:
    Concrete strength fcu: 40 MPa
    Section Dimensions:
    Pipe inside diameter, D: 1260 mm
    Pile wall thickness, t: 18 mm
    Plug length, L: 4 m
    No. of weld rings, N: 4
    Weld ring bearing width, a: 8 mm
    Pipe Inner perimeter, p: 3.958 m
    Steel-to-concrete friction, fs: 0.4 MPa BS5400.5 Cl.11.1.2.1
    Bearing stress at ULS, fb: 40 MPa BS5400.4 Cl.7.2.3.3

    Equivalent couple:
    N'm: 2689 kN
    N1: 366 kN
    N2: -5013 kN
    Bearing Area on each side:
    Ab1: 0.099 sq m
    Ab2: 0.063 sq m
    Bearing capacity on each side:
    Fb1: 3979 kN
    Fb2: 2533 kN
    Frictional capacity on each side:
    Ff1,2: 3167 kN
    Action/Capacity: 1 0.05
    2 0.88

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