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Design of Pulse Circuit of EDM Diesinker
Design of Pulse Circuit of EDM Diesinker
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Abstract - Electrical Discharge Machining (EDM) is a non- the past few years to increase the material removal rates. As
traditional process that uses no mechanical forces to machine removal rate increases, the cost effectiveness of operations
metals. It is extremely useful in machining hard materials. also increase, stimulating ever greater uses of nontraditional
With the advantages, EDM has to offer and its presence as a process.
common and useable technique, along with the other The Electrical Discharge Machining process is employed
machining processes available to the industrial world, there is widely for making tools, dies and other precision parts.
an added strain on the environment. The scope of this paper EDM has been replacing drilling, milling, grinding and other
includes a simplified design and analyzing the power supply of traditional machining operations and is now a well-
EDM and the resulting outputs. A simplified model is used to established machining option in many manufacturing
analyze the process. The main categories of flow scrutinized in industries throughout the world. And is capable of
the model are material flow and energy flow. machining geometrically complex or hard material
components, that are precise and difficult-to machine such
as heat treated tool steels, composites, super alloys,
Key Words: Pulse generation, spark creation, circuit design, ceramics, carbides, heat resistant steels etc. being widely
555 timer, frequency control, voltage and current control. used in die and mold making industries, aerospace,
aeronautics and nuclear industries. Electric Discharge
Machining has also made its presence felt in the new fields
such as sports, medical and surgical, instruments, optical,
1. INTRODUCTION including automotive R&D areas.
Table -1:
IN4007 - 5
The total circuit is divided in to two parts. One is known as Diode
driver circuit, which produces the pulse of 12V and another Transistor
BC107
-
1
one is relay part, through which the required voltage can be
LM555 1
obtained. IC -
- 1
Electrolytic capacitor 10F
- 1
Electrolytic capacitor 2200F
- 2
Ceramic capacitor 0.01F
- 1,1
Resistance 4.7k,470
Variable resistance
-
1M
2 [8] P.M.George, B.K.Raghunath, EDM machining of Carbon-
Carbon composite.
- 1
Relay 32A,12V
- 1
Step down transformer 12V
- 1
Rectifier 5A
- 1
Capacitor 4700F
- 1
Variac 0-270V
3. CONCLUSIONS
REFERENCES