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Lecture 26-03-2009 Introduction To Fiberglass Pipe Systems
Lecture 26-03-2009 Introduction To Fiberglass Pipe Systems
Jointing Methods.
Prefabrication.
Design.
Examples of very different markets
Drainage / Sewerage systems Industrial piping
GRP used in very different markets
Drainage / Sewerage systems Industrial piping
GRP used in very different markets
Drainage / Sewerage systems Industrial piping
EN 1796
Title:
Plastics piping systems for
water supply with or without
pressure Glass-reinforced
thermosetting plastics (GRP)
based on unsaturated polyester
resin.
GRP EN 1796
Need to withstand soil and
traffic loads
GRP EN 1796
Need to withstand soil and traffic
loads
EN 1796, characteristics:
Pipe:
Verification of long-term proper-
ties (Stiffness, PN).
Joints:
Verification of initial sealing.
Fittings:
No verification on PN.
GRP EN ISO 14692
Need to pump from A to B and
want to know under what (safety)
conditions
ISO 14692.
Title:
Petroleum and natural gas
industries Glass-reinforced
plastics (GRP) piping.
GRP EN ISO 14692
pump from A to B and know
under what (safety) conditions
GRP EN ISO 14692
pump from A to B and know
under what (safety) conditions
Pipe:
Verification of long-term proper-
ties (PN, hoop & axial strength).
Pipe system:
Assessment of integrity of pipe
system based on known hoop and
axial strength.
GRP EN ISO 14692
1000,0
pressure (barg)
2:1 load condition
100,0
Long-term envelope
10,0
1,00E+00 1,00E+01 1,00E+02 1,00E+03 1,00E+04 1,00E+05 1,00E+06
time (hrs)
ition
ond
d c
o a
2: 1l
Axial stress
Hoop stress
GRP EN ISO 14692
Design Envelope ASTM D 2992-96
FPI AD, Wavistrong serie EST, ID 150 mm pipe PL/PL, 65C, pressure, TUV
1000,0
pressure (barg)
2:1 load condition
100,0
Long-term envelope
Design envelope 10,0
1,00E+00 1,00E+01 1,00E+02 1,00E+03
time (hrs)
1,00E+04 1,00E+05 1,00E+06
ition
ond
d c
o a
2: 1l
Axial stress
Hoop stress f2
GRP EN ISO 14692
Design Envelope
Long-term envelope
Design envelope
Axial stress
Axial stress
Hoop stress f2
GRP EN ISO 14692
Design Envelope
Long-term envelope
Increase wall
Design envelope thickness!
Axial stress
Internal Pressure
Axial stress
+
Hoop stress
f2
X Bending
GRP EN ISO 14692
Design Envelope
Long-term envelope
Design envelope
Axial stress
Internal Pressure
Axial stress
9Bending
Hoop stress +
f2
X
f2= 0.67
GRP EN ISO 14692
Know the strength of installed pipeline
Installation instructions.
Training + Qualification.
QC.
GRP EN ISO 14692
Site Quality Plan
Installation instructions.
Training + Qualification.
QC.
GRP EN ISO 14692
Site Quality Plan
Installation instructions.
Training + Qualification.
QC.
Conclusion
Need to withstand soil and Need to pump from A to B
traffic loads and want to know under
what (safety) conditions
Assessment of Assessment of
hoop stability integrity of pipe system.
(Soil & Traffic Loads)
Revision of
ISO 14692
Application of Glass Fibre Reinforced Pipes
Why?
Why not?
What do I buy?..... FRP, RTRP, GRE
Glass, brittle at low temps.
Standards?
Dimensions
Material Properties
Calculations
Joints, Glue??
Degeneration of properties in time
Why so?
No corrosion
No corrosion allowance
No cathodic protection
Long live (50 years design)
Light weight
Smooth walls, low friction
Mechanical properties,
Flexible,
Safe failure behaviour
Safe joints
Adhesive bonded
Mechanical, RSLJ, Key Lock.Tee-kay
Standards, ISO 14692
Product Ranges
Wavistrong Red Box Fiberstrong Fiberstrong
Yellow Box
Material Material Material Material
Epoxy Epoxy Polyester Vinylester
Size Range Size Range Size Range Size Range
25 to 1600mm 2 to 16 25 to 4000mm 25 to 4000mm
Pressure range Pressure range Pressure range Pressure range
Up to 70 Bar Up to 3,500 psi Up to 20 Bar Up to 20 Bar
Temperature Temperature Temperature Temperature
-60C to +110C -65C to +100C +65C +85C
Materials & Methods of Construction
Considerations
Fibre
Properties of the fibre
Tensile Stress
Strain
Materials of Construction
Glass Fibres
C Glass / C Veil: Chemically resistant glass
E Glass: Structurally strong
Chopped
Strand
Woven
Mat
Filament
Wound
Materials of Construction
Resin Systems
Ult Tensile
Strength
Plastic Deformation
Considerations
Good mechanical properties
Tensile Stress
Failure
properties
Elastic Deformation
Good chemical properties
(liner)
Good resistance to
environmental degradation
Polyester
-ABABABA-
Epoxy
S S S Epoxy Molecule
Other resins:
Phenolics, Cynate Esters, Silicones, Polurethanes, Bismaleimides, Polymides
Continuous wound - sizes 300 to 4000 mm diam.
Continuous Wound - FIBERSTRONG
Pure
SilicaSan Chopped
d Strand
Chopped
glass
fibres Glass fibres
Infrared
curing
FIBERSTRONG - GRP / GRV Wall Structure
Exterior surface
Structural wall (2)
Pipe core
E Underground applications
Structural wall (1)
Liner back-up
Inner liner
FIBERSTRONG - Test Procedure
e ??
ig pip
ry b
a v e
ak e
u m
If yo
FIBERSTRONG - Scope of Supply
Applications
Filament
Wound
WAVISTRONG Production Process
WAVISTRONG
GRE Wall Structure
Resin Glass
0.3 mm epoxy coating ......... 100% 0%
E-glass wall .................... 30% 70% E(CR)-glass
0.5 mm Resin Liner ....... 70% 30% C-glass
54
Crude oil
Cooling water
Fire fighting
CO2 lines
Water injection lines
Well head tubing
Potable water
Sewer lines
WAVISTRONG Fittings
Laminated elbow
Prefabrication (Spools)
Utilisation of Prefabricated Spools
ASTM 2992 B
Regression curve
Expansion coeficient
Allowable stresses (Design Envelope)
Isotrope (steel) vs anisotrope (GRE) = P x D / 2t
Safety factors (ASME B31.3, UKOOA, ISO 14692)