Plate edge milling
LINSINGER'S plate edge _ miling
machine provides perfect profiles for
welding, and handles metal sheets of up
to 12m in length, 3m width and 150mm
thickness, with even larger dimensions
algo available,
One application of Linsinger's PEM
‘45/500 CNC is in tank production for
the oil and gas industry, The machine
mills sheet metal edges with high
accuracy as a prerequisite for optimal
welding results.
Both dimensional accuracy and
perfect preparation of the welding edges
have a major impact on tank fabrication,
The tolerances of the PFM 45/500 CNC
are better than 1mm width, and 2mm
length, easily surpassing relevant
quality standards, The machine uses
peripheral milling cutters designed
for the HF milling procoss standard
developed by Linsinger.
HF milling is free of adverse thermal
effects, and therefore there is no
change to the metallurgical structure
(le no blue staining). This ensures
consistent quality, free of thermal
damage or weak points,
‘Once the sheet io be machined lies on
the roller table and the data is read in,
‘everything runs fully automatically. The
sheet is aligned based on the input data,
‘and hydraulically tensioned.
The disc-shaped cutter _heads
equipped with carbide tips then move
into action. After milling the first
longitudinal and transversal edges,
the sheet is turned 180° by customer
crane for final miling of the remaining
two sides,
All profiles are machined in a single
pass, independently of whether the
‘same geometry or varying geometries
are required for the four edges. Faed
rales of up to 10m/min can be achieved
consistently
The profiled milling heads can be
supplied in sandwich layers, which
allow the cutter profile to be quickly
reconfigured to any miling geometry
Linsinger plate edge ming machine
iting 2g
(eg X. Y, N or J) according to the
particular’ job requirements. Special
cutters are available for any edge
geometry, including U-profiles. The
range of tooling required for any job
can be held in @ magazine for fast
changeover.
The fully automatic tool changing
station detects the correct tool using @
proximity ID-chip embedded in each
milling head. This system requires no
‘operator intervention.
‘The ‘height copying’ design of the
Linsinger miling units resolves. the
potential issue of inconsistent edge
profiles along undulations in heavy-duty
plates. This design ensures a constant
edge profile over the whole length of the
sheet, even if itis not perfectly flat
Linsinger Maschinenbau GmbH —
Austria
Fax: #43 7613 8840 951
Email: maschinenbau@ilinsinger.com
Website: wwwlinsinger.com
Inline quality assurance for
metal pipe production
THE Machines produces metal pipe
forming plants with efficient productivity
‘and low power consumption. To use
‘such machines, it is important to have
fan accurate testing system for the
ually of the produced pipes.
With the THE forming and welding
technique it is possible to form and
mos
weld almost all known metals at high
production rates. One of the essential
parts of the system is the indine
quality check. A new system has been
developed and introduced to check
the welded product at speeds of up to
'50m/min. A combination of eddy current
testing anda visualised surface detection
allows analysis of the production in-line,
with high accuracy.
‘THE Machines Yvonand SA —
Switzerland
Fax: +41 24 423 50 62
Email info@the-machines.ch
Website: wwa:the-machines.ch
waw.readtpt.commas
Large-diameter machine for
close-quarter fusions
MCELROY'S In-Ditch 48 brings fusion
capability to confined work settings
Using large-diameter pipe. It features a
topsloading heater and facer, providing
flexibility in tight spaces, with minimal
site excavation required.
“With the popularty and success of
four smaller In-Ditch fusion machines,
We are excited to offer the In-Ditch
48 for large-diameter pipe,” said
MeBiroy’s In-Dith 48
McElroy president Chip McElroy. “Our
innovations are part of a continual
effort to help build infrastructures more
efficiently and productively so that they
‘can be relied on for decades.”
The In-Ditch 48 provides 3,000 psi
‘maximum pressure to serve various in-
ditch applications for 450 to 1,200mm
(OD pipe (16° to 48" OD),
Removable jaws and clamp cylinders
Plate Edge Milling Machine prm Lo.cnc [I
for cross & longitudinal welding edge preparation
Advantages:
Best slain for straight conical,
bd wapezoi plates
~ Short processing umes though
special miling concepts
No dameing portal ree craneaccest
Ean
bauelinsin
make it easier to load, and the four-
jaw carriage converts to a three-jaw
configuration making it possible to fuse
short pipe stubs, providing maximum
versatility in close quarters.
‘The In-Ditch 48 provides ease of
‘mobility with multiple lifing points, a
cartiage spreader bar and skidded
carriage. The power pack and heater!
facer caddy each have a single, central
liting point and forkift pockets. Rol
bars protect the carriage and hydraulic
‘components as the machine is eased
into the ditch,
It Is compatible with the McElroy
DataLogger*, which provides joint
recording ability and added job site
accountability.
McElroy — USA
Fax: +1918 631 9256
Ema: fusion@meelroy.com
Website: wnw.mcelroy.com
LINSINGER
www.linsinger.com
www.read-tpt.com