StopeMate

Operations and General

Maintenance Manual

09/1998 Boart Longyear Inc. Printed in Canada

Safety Identification and
Safeguards
Read and understand all safety
instructions before working on or operating this
machine. Failing to follow these instructions may
result in serious personal injury and void
warranty.
Important Safeguards:
1. Keep clear of rotating equipment. Never wear any
loose clothing which may become tangled in the
rotating mechanisms.
2. Always keep the work area clean.
3. Avoid unsafe working environments.
4. Do not operate the equipment while under the
influence of drugs, alcohol, or medication.
5. Keep visitors a safe distance from the work area.
6. Wear a hard hat, safety glasses, safety boots
and any other protective equipment as required
by the job condition.
7. Understand the operation of the machine before
operating.
8. Use only Boart Longyear replacement parts.
Failure to do so could result in premature failure,
severe damage, operator injury and could void
the warranty.
9. Ensure all operators and service technicians are
properly trained. Failure to do so could result in
premature failure, severe damage, operator injury
and could void the warranty.
10. Do not adjust any pressure setting beyond the
recommended range as specified in this manual.
11. Ensure the feed is dumped completely back
before raising the jacks and tramming. Failure to
do so may result in machine instability.
12. Ensure that the unit is properly inspected daily
prior to use.
PRINTED IN CANADA 1998 BOART LONGYEAR INC.
13. Do not change or alter the drill or any of the
components without prior approval from Boart
Longyear. Unauthorized alteration may void
warranty, cause unsafe equipment and result in
reduced performance.
14. For additional information on training,
maintenance, or operation, please contact your
Boart Longyear representative.
Foreward
Most accidents are caused by failure to observe
basic safety rules or precautions. An accident can
often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must
be alert to potential hazards. This person should also
have the necessary skills and tools to perform the
functions explained in the following procedures.
Improper operation, lubrication, maintenance or repair
of this Unit can be dangerous and could result in
severe personnel or fatal injury. Only trained
personnel should service this unit.
Do not operate or perform any maintenance or repair
until you have read and understood the provided
information. If you are unsure, ASK QUESTIONS!!!
Do not take risks.
Boart Longyear cannot anticipate every possible
circumstance that might involve a potential hazard.
The warnings in this manual are therefore not all
inclusive. When working on or operating the Unit, you
must satisfy yourself that it is safe for you and others
and that you thoroughly understand the actions you
are about to undertake. You should also ensure that
the Unit will not be damaged or made unsafe by the
operation, lubrication, maintenance or repair you
choose.
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2 PRINTED IN CANADA 1998 BOART LONGYEAR INC.
 Table of Contents

Chapter 1
General Information
Standard Warranty ................................................. 4
Ordering Parts ........................................................ 4
Returning Parts ...................................................... 4

Chapter 2
StopeMate - Introduction
................................................................................ 5

Chapter 3
Drilling Operations
Pre Start Check List .............................................. 8
Walk Around Inspection ......................................... 8
Start Up .................................................................. 9
Rockdrill Positioning ............................................ 13
Pivoting Traverse ................................................. 15
Drilling ................................................................... 15
Towing and Moving the Vehicle .......................... 17

Chapter 4
Service and Maintenance
Service and Maintenance Schedule .................... 19
Lubrication ............................................................ 19

Chapter 5
Troubleshooting
.............................................................................. 21

Chapter 6
Recommended Tools
... ...................................................................23

NOTE: We are continuously updating our product

literature to provide you with the most current
technical information available. Portions of this
literature may contain information that may not be
exactly representative of the current configuration of
Boart Longyear products. Contact your nearest Boart
Longyear representative for information on the latest
product improvements and manual revisions.

PRINTED IN CANADA 1998 BOART LONGYEAR INC. 3

CHAPTER 1
General Information
Standard Warranty
Boart Longyear Inc. makes no warranty that the
products sold hereunder shall be merchantable or that
such products shall be fit for any particular purpose
and there are no warranties expressed or implied
made by Boart Longyear Inc. except its following
standard warranty.
Boart Longyear Inc. warrants each product, and
accessory equipment sold by it (except items not
manufactured by Boart Longyear Inc. such as power
units, pumps, and other trade accessories sold with,
attached to, or operated with Boart Longyear drills or
other products) to be free from defects in material and
workmanship under normal use and service for 90
days from date of use, but not to exceed 6 months
from the date of shipment from a Boart Longyear Inc.
factory. The obligation of this warranty being limited
to the replacement or repair at a Boart Longyear Inc.
facility in Ontario, Canada, or at a point designated by
it, of such parts as shall appear to it upon inspection
at such point to have been defective in material or
workmanship at the time sold, providing that the part
or parts claimed defective are returned to inspection
point, transportation charges prepaid.
This warranty applies only to new and unused
products and accessory equipment which after
shipment from the Boart Longyear factory, have not
been altered, changed or repaired in any manner.
Exclusion of Liability for Consequential Damage
It is further agreed by the purchaser that in no event
shall Boart Longyear be liable for increased costs,
loss of profits or goodwill or any special, indirect,
incidental, or consequential damages whatsoever.
4 PRINTED IN CANADA 1998 BOART LONGYEAR INC.
Ordering Parts
The following procedure will expedite the filling of your
parts order, eliminate delays and assure correct
replacement parts:
1. List the model and serial number of the drill.
2. State exact quantity required.
3. Specify description and part number .
4. Specify method of shipment, i.e. parcel post,
express, freight; for overseas shipment: air
freight, air parcel post, or ocean freight.
All parts are priced FOB our factory and separate
charges will be made for transportation and export
packing.
Returning Parts
If you desire to return parts, whether for repairs,
replacement, or warranty, contact the factory
Boart Longyear Inc.
159 Fielding Rd.
Lively, Ontario
Canada P3Y 1L7
Fax: (705) 682-4874
with the following information: quantity, part numbers,
model and serial number of the product, as well as
the reason for requesting return.
DO NOT ship parts until authorized and shipping
instructions are received.
All parts returned must be shipped prepaid.

StopeMate - Introduction
1. Rockdrill - SECO S36
The standard S36 is a pneumatic, rotary
percussive rockdrill. The rotation is provided by
an independent air motor. The S36 consumes
approximately 500 CFM (14 m3/min.) @ 90 psi (6
Bar). The optimum performance occurs at this
pressure; however, satisfactory operation will
occur at pressures ranging from 60 psi (4 Bar) to
90 psi (6 Bar). Lubrication for the rockdrill is
provided by an on board lubricator.
2. Feed Assembly - SECO MK5
The MKV feed assembly consists of an
aluminium beam with internal ways which guide
the S36 rockdrill. The movement is provided by
an air motor driven screw. A pneumatic centralizer
mounted on the end of the feed centers the drill
steel while collaring as well as holding the
coupling when breaking the joint and adding/
removing steel.
3. Positioner
The standard positioner includes a hydraulically
driven, pivoting traverse. functions include: side
to side shift, hydraulic cylinder actuated dump,
hydraulic 360 degree feed positioning and -20
degree to +90 degree pivot. For side shift
movement, the traverse utilizes a screw drive
identical to the MKV feed. The standard side to
side movement is 48 (1.2m), optional traverses
include a 36 travel (0.91m), and a 60 (1.5m).
The dump is actuated by one cylinder and covers
45 degrees rear dump to vertical, and 10 degrees
forward dump. The hydraulic feed rotation is a
rotary actuator and has dual external lock valves
for safety. The pivoting is actuated by a single,
double-acting hydraulic cylinder with dual lock
valves.
4. Carrier
The unit is a hydraulically driven skid steer
carrier. Each wheel is powered by a hydraulic
motor, connected to a spring applied/hydraulic
release brake driving a planetary wheel drive. The
unit is supported and driven by four, solid rubber
tires fused to solid steel rims. There are four
hydraulic cylinder levelling jacks on each of the
four corners of the carrier for stability while
drilling. Each levelling jack has internal lock
valves to hold it in position.
PRINTED IN CANADA 1998 BOART LONGYEAR INC.
CHAPTER 2
StopeMate Carrier - Introduction
5. Tramming Controls
The tramming is controlled via independent
control valves (i.e. one for the left side, one for
the right). These valves are mounted on the end
of a control arm which pivots through 230
degrees, so the operator can drive the carrier
from the rear or from either side. Note: The
remote arm movement allows the operator to
position the arm next to the traverse for
accurate line up with locating lines.
Before attempting to move the
drill, check to be certain that there is no risk
of trapping the operator or any bystanders
between the drill and other objects.
6. Drilling Controls
A five lever valve bank is located on a remote
arm, which can be placed on either side of the
traverse assembly. The levers provide
proportional control for the rockdrill percussion,
the rockdrill rotation and the rockdrill feed. In
addition, two levers provide control for the
flushing mediums (air and water) and the
centralizer.
7. Rockdrill Positioning Controls
There are two hydraulic valve banks on the
machine. A four lever valve bank that controls
the four leveling jacks is mounted on the rear
pivoting arm. This arm can be swung by hand
through 230 degrees making it possible to
activate these from either side of the drill. The
five lever valve bank mounted on the remote drill
control arm controls: (1) control arm elevation,
(2.) the 360 degree feed rotation, (3.) the traverse
dump, (4.) the traverse positioning, and (5.) the
traverse pivot position.
8. Hydraulic System
The hydraulic power is provided by a 18 GPM (68
l/m) tandem gear pump driven by a 30HP
pneumatic air motor (rotary piston). A 35 gallon
(132.5 litre) sealed reservoir contains the oil. Oil
cleanliness is achieved via a 40 micron filtered
reservoir breather and a 10 micron tank mounted
return line filter. There is also a 100 mesh tank
mounted suction strainer installed in the system.
5
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 CHAPTER 3
Drilling Operations

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CHAPTER 3
Drilling Operations
Pre Start Check List
Ensure air supply is off prior to
checking.
1. Check that the air lubricator is full of oil. If
equipped with the HaL Grease Lubricator remove
the filler plug and fill with specified rock drill
grease.
2. Check hydraulic oil reservoir level. The oil level
should be near the top of the visual gauge with all
of the cylinders in their fully retracted position.
3. Walk Around Inspection (air off!!)
Complete a walk around and observe for any
damage which may have occurred during
transportation of the unit or since the last
operation. In addition look for oil leaks, damaged
8 PRINTED IN CANADA 1998 BOART LONGYEAR INC.
hoses, loose bolts, loose hose connections and
overall general cleanliness. Check the main air
line connection for tightness and ensure that all
of the whip checks (hose retentioners) are in
place.
Visually inspect the following:
a) check oil level in the oil reservoir supplying
the air motor.
b) tire/rim assemblies - ensure all nuts are on
and are tight
c) open hood
check for cleanliness
NOTE: To prevent unnecessary damage
and to prolong component life the
machine should be washed at the end of
each shift.
check that all air hose connections are
tight
loosen the bleeder screw on the bottom
of the air filter to release any water that
may have accumulated in the filter bowl.
d) check for excessive play between the
traverse plate and the traverse tubes. Tighten
jack bolts as necessary to minimize play.

e) check traverse feed screw and apply grease
if required.
check hydraulic hoses to ensure they are
in good shape and properly routed
check for excessive play between feed
screw and the bushing for both the feed
and traverse screw.
f) check that the bolts holding the hydraulic
rotation guards are tight.
g) check bolts securing the hydraulic traverse
drive motor.
h) inspect centralizer for cracks
i) ensure side rod nuts on the drill are tight and
properly routed.(torque specification
250 ft.lbs.).
j) whip checks on air bull hose (mainline),
rotation hoses and feed hoses. (All are in
position and in good condition.)
k) check for body cracks on the rockdrill.
4. Grease the unit. There are grease fittings at each
pin connection on the traverse, and on each
cylinder connection. There are also fittings on the
bearing of the rotation unit and the hydraulic
traverse drive motor. Grease the main bearing on
which the traverse pivots and each of the pivoting
cylinders
PRINTED IN CANADA 1998 BOART LONGYEAR INC.
CHAPTER 3
Drilling Operations
Start Up
1. Rust and other particles may be shaken loose by
blasting or may have entered the air lines during
the opposite shift. Blowing out the air lines before
start up is recommended. Secures the hose to
the wall, approximately 15.2m (50ft) from the
valve and partially open the valve for 1 to 2
minutes. This should ensure that any potential
harmful particles are removed from the air piping
supplying the drill.
2. Connect the main air supply to the connection at
the back of the carrier. Ensure hose WIP
checks are properly connected!!!
3. With all levers in their neutral position, slowly
open the main ball valve. Observe to make sure
that unwanted functions do not engage. If a
function engages, close the ball valve.
NOTE: The maximum allowable air pressure
is 120 psi (8 bar).
4. Check and make sure there are no air leaks. This
could be an indication of an airline rupture or
loose fittings. While air leaks are not uncommon
underground, they are costly and everyone
should do their part to eliminate them.
5. Power up the hydraulic system. To start the air
motor, open the air motor ball valve located on
the drill control arm at the front of the machine.
6. With the hydraulic system operational, the
hydraulic stabilizer jacks can be raised/lowered,
the boom dump, traverse plate, rotation unit and
remote arm can all be moved.
Lower the jacks and raise the machine off the
ground.
9
CHAPTER 3
Drilling Operations
NOTE: Look for hydraulic oil leaks during this
part of the testing.
Check tramming controls for correct direction
of rotation.
If there is a substantial drop in air pressure
from the inlet air to the outlet air, then the air
filter element must be replaced.
Ensure the air supply is
disconnected before attempting to replace the
air filter element.
7. To replace the air filter element, turn all ball
valves to the off position. Close the ball valve
on the main air line (2 ball valve). As an added
precaution open the 1 ball valve to release any
air trapped in the air system.
NOTE: The air motor may turn momentarily,
until the air is exhausted. Now loosen the
large ring holding the bowl to the filter
housing. Remove the plastic retainer holding
the element in place, being careful not to
loosen the gaskets. Install a new filter
element, and then replace the bowl. Slowly
open the main ball valve.
10
8. Test the operation of the rockdrill. Shift the
rotation control levers to ensure that the rotation
turns in the correct direction. Shift the percussion
lever on momentarily to ensure rockdrill is
working. Engage the feed control lever to ensure
the rockdrill properly travels the length of the feed
with no binding or irregularities.
9. Test the tramming. Beforehand, ensure the
positioner is dumped back all the way. If the unit
is on the levelling jacks, open the ball valve to
power up the hydraulic system and completely
retract all four jacks. Using the pivoting arm
mounted tramming control valves, gently shift the
levers. When standing behind the carrier, the left
and right levers control the left and right side
respectively. To move ahead push both levers
forward, to move backwards pull both levers
back. To turn with the machine, shift the levers in
opposite directions (i.e. left lever pushed forward
and right lever pulled back causes the carrier to
turn to the right, right lever pushed forward and
left lever pulled back causes the carrier to turn to
the left).
The optimal tramming
configuration is with the feed centered on the
traverse and the traverse dumped back the full
45 degrees. The levelling jacks should also be
locked in position and the drill control arm
folded up against the front of the machine. If
the machine is trammed in any configuration
other than this the machine could be unstable
and increase the risk of roll over and serious
injury.
10. Drill and Remote Inspection
Once drilling has commenced, check and look for
air leaks.
PRINTED IN CANADA 1998 BOART LONGYEAR INC.
 DAILY INSPECTION LIST

OPERATOR: STOPEMATE # DATE:

PRE-START UP CHECK LIST
CARRIER HYDRAULIC SYSTEM
inspect frames for cracks hydraulic fluid level
ensure planetaries are engaged (caps pointing out) hoses and fittings for leaks or damage
ensure all wheel nuts are on and tight hydraulic cylinders for damage and leaks

AIR/WATER SYSTEM ROCKDRILL/CENTRALIZER/FEED

oil level in lubricator (air off)** inspect feed screw
drain moisture from air filter inspect threads on striking bar for wear

PRINTED IN CANADA 1998 BOART LONGYEAR INC.

air and water connections inspect centralizer jaws for wear
inspect feed and centralizer for cracks

POSITIONER
traverse wear pads for excessive wear
rotation unit for backlash and bearing play
wear in pivot pins and bearings
POST START-UP CHECK LIST
Return filter indicator gaugewhile air motor is running
Check for oil/air mist around shank while drilling

Notes: The entire Stopemate should be pressure washed after drilling. All dirt should be removed from traverse and carrier to
prevent pre-mature wearing of hoses and wear pads.

Report damage/problems here:

* Recommended hydraulic oils are: ESSO NUTO 32, SHELL TELLUS 32, GULF HARMONY 32, ULTRAMAR AW32
** Recommended lubricator oils are: CENTRY 763, SHELL TORCULA 100, ESSO AROX EP 150, MOBIL ALMO 527, ULTRAMAR ULTRALOK 100
** Recommended lubricator grease: SMP haL LUBRICATOR GREASE
Drilling Operations
CHAPTER 3

11

Rockdrill Positioning
1. Using the tramming controls, position the carrier
so that the traverse is lined up with the locating
lines, typically painted on the drift side walls.
NOTE: With the pivoting traverse the machine
can be as much as 20 degrees from
perpendicular to the locating lines.
The traverse can then be pivoted to
align the traverse to the locating lines.
2. With the carrier properly positioned, lower the four
stabilizer jacks using the control valve on the
pivoting auxiliary control arm to level the carrier.
Depending on the ground conditions, it may be
necessary to place blocking under the stabilizers.
Each levelling jack can also be extended
outwards from the machine frame. Remove the
locating pin, slide the jack to the required
position, and re-install the locating pin.
Four Lever Valve Bank on Rear Pivoting Arm
PRINTED IN CANADA 1998 BOART LONGYEAR INC.
CHAPTER 3
Drilling Operations
NOTE: With the locating pin removed the
stabilizer jack can slide completely out of
the frame.
3. The feed can be manually crowded (advanced or
retracted) in either direction if required. Rotate the
feed to the vertical down drilling position and
reverse the rockdrill to the fully retracted position.
Place a drill steel in the rockdrill and advance the
rockdrill until the steel contacts the floor. Once
the steel is secured against the floor, use the
wrench to loosen the 1-3/4 (qty 2) nuts which
secure the feed clamps on the feed shell. Once
the feed is loose, it can be moved ahead by
reversing the rockdrill or retracted by advancing
the rockdrill. When complete, retighten the two
nuts.
Five Lever Valve Bank on Front Drilling Control Arm
13
CHAPTER 3
Drilling Operations

4. With the hydraulic system still powered, set the 6. Set the drill angle using the hydraulic rotation
positioner at the required dump angle. A level positioner . Release the rotation clamp, rotate to
indicator should be used against the drill feed to the desired position and retighten the clamp
check the angle.

7. Positioning Drill Control Arm

a) The drill control arm is centered in front Arm end
of the machine on a pivot, which allows for
positioning of the arm on either side of the
feed.
b) The arm has three hinged joints and a
hydraulic cylinder to set the proper working
height.
c) To position the arm, first move it to one side
of the machine and lock it into position by
inserting the securing chains into the locking
slot on the arm.
d) To position the other two sections of the arm
remove the locking pin, position the arm and
re-insert the locking pin.

5. Slide the feed on the traverse. Use the control
valve mounted on the drill control arm to activate
the side to side movement of the feed on the
traverse.
Depending on the position of
the carrier, when removing the chain or lock
pin(s), the drill control arm may move due to
gravity or hose stiffness. Ensure that your
hands, fingers or any other part of your body
are not in an area that could become pinched
when positioning the arm.

14 PRINTED IN CANADA 1998 BOART LONGYEAR INC.


Pivoting Traverse
Keep clear of the traverse
assembly when engaging the pivoting action.
As the traverse pivots there is the potential of
becoming pinched or trapped between the
machine frame and the traverse assembly.
While pivoting the
traverse pay close attention to the hoses
to ensure they do not become pinched
as the traverse moves.
1. The traverse pivot was designed to allow for
easier set-up for drilling and for tramming through
narrow openings. The traverse can be pivoted 20
degrees to one side and 90 degrees to the
opposite side aligning it with the side of the
machine.
2. When pivoting the traverse to either side, the
bottom of the traverse passes very close to the
top of the levelling jacks. Ensure this area is kept
clear at all times.
3. When pivoting the traverse to align it with the
side of the machine ensure the feed does not
come in contact with the tires, or the stabilizer
jacks.
4. To tram the machine with the traverse aligned
with the machine, first rotate the feed to align it
parallel with the traverse and dump the traverse
back to 45 degrees. Move the feed to the right
side of the traverse (right side if you are standing
in front of the machine facing the traverse). Now
pivot the traverse the full 90 degrees, aligning it
with the machine frame. You can now tram the
machine with the traverse in this position.
5. When drilling with the traverse aligned with the
machine ensure the stabilizer jacks are in the
fully extended position outwards from the
machine. In this position ensure that any hoses
or components are clear of the tires before
moving the machine.
PRINTED IN CANADA 1998 BOART LONGYEAR INC.
CHAPTER 3
Drilling Operations
Drilling
1. Collaring
a) Engage the rotation by shifting the rotation
lever. The drill stringshould start rotation (as
viewed from behind the rockdrill).
b) Shift the water flushing lever. Water should
be spraying out of the end of the bit.
c) Gradually shift the feed lever. The feed screw
should start turning causing the rockdrill to
move forward.
d) As the drill bit meets the rock, start the
rockdrill by gradually shifting the percussion
lever.
e) If the surface being collared is rough or
angled, a gentle, patient approach will be
more successful.
f) If the bit deflects from the desired collaring
point, recollar the hole. Maximum power
drilling can commence only once collaring is
completed and the head of the bit has
penetrated. It may require several attempts
before the hole is successfully collared.
2. Drilling
a) Drill steel has left hand threads. Tight
connections for efficient drilling can only be
maintained by ensuring that the lever is
shifted for optimal counterclockwise rotation.
b) The water flushing lever should also be
completely forward for maximum flushing.
c) Shift the percussion lever for maximum
percussion.
d) Shift the feed lever so the drill advances
forward. The amount of movement on the
feed lever will dictate the force behind the
drill bit. With experience, the sound of the
drill will indicate when the feed pressure
needs adjustment.
3. Adding Steel
a) When the rockdrill reaches the front stops on
the feed shell, the drill has completed the
steel length. Move the rotation, percussion
and feed levers to neutral, and turn off the
water flushing.
b) Shift the centralizer control lever to clamp the
coupling.
15
CHAPTER 3
Drilling Operations

c) Shift the rotation lever to provide clockwise
rotation.
d) Simultaneously, partially shift the feed lever
to retract the feed. This prevents thread
binding.
e) When the rockdrill shank adapter is released
from the coupling being held in the
centralizer, fully shift the feed lever to quickly
retract the rockdrill and bring the rotation
lever to neutral.
f) When the rockdrill is at the back stops of the
feed, insert a new length of drill steel/
coupling between the rockdrill shank adapter
and the coupling held in the centralizer.
g) Shift the feed lever to advance the drill and
guide the shank adapter male thread into the
coupling until the new length of steel is held
centered between the rockdrill and the
coupling held by the centralizer.
h) Shift the rotation lever to begin counterclock-
wise rotation.
i) When the threads at both ends of the
additional length of drill steel are fully
engaged, open the centralizer, start the water
flushing, engage the percussion and engage
the feed.
j) Normal drilling can resume.
4. Rod Pulling
a) When the hole has been drilled to the
required depth, disengage all levers to halt all
functions.
f) Shift the rotation lever to rotate the rockdrill
clockwise and disconnect the drill steel from
the coupling, while at the same time shifting
the feed lever slightly to slowly retract the
drill and prevent thread binding during
uncoupling.
g) Because the drill steel is threaded at both
ends, there is no way to predict which end
will unscrew with the rockdrill (with
experience, it will become somewhat
predictable). Usually, at least one end of the
threaded joint will have to be unthreaded by
hand.
h) When the drill steel is loose, set it aside. Pay
attention to rod rotation in an effort to
maximize steel thread life.
Never leave any rods in holes
with only the centralizer holding them in
place. If the air pressure in the centralizer
cylinder is lost, the clamping power will be
lost and the drill string will fall out of or into
the hole.
i) Shift the rotation lever to rotate the drill
counterclockwise and advance the feed until
the drill shank adapter is engaged with the
coupling held in the centralizer.
j) Open the centralizer.
k) Shift the lever on the feed to pull the rockdrill
and the drill string back. When the next
coupling is centered in the centralizer, move
the feed lever to neutral and clamp the
coupling using the centralizer.

b) To rid the hole and the drill steel of the l) Repeat the above procedure from e) until the
remaining flushing water, set the flushing entire drill string is removed from the hole.
lever to blow out the hole with air.
c) Move the feed lever until the drill string is
tight against the bottom of the hole.
d) With the rotation OFF, engage the percussion
and jog the feed lever back and forth several
times to loosen all the drill string joints.
Disengage the percussion when complete.
e) Shift the feed lever to pull the rockdrill and
the rockdrill string back. When the first
coupling is centered in the centralizer, move
the feed lever to neutral and clamp the
coupling using the centralizer.

16 PRINTED IN CANADA 1998 BOART LONGYEAR INC.


Towing and Moving the Vehicle
Before towing the machine,
the following steps must be followed to
prevent injuries, and damage to machine.
1. The machine is designed to be easily towed
from location to location with minimal effort or
preparation.
a) Ensure the feed is centered on the traverse
and that the traverse is dumped back 45.
The traverse can also be pivoted in line with
the machine frame, refer to the section on
the Pivoting Traverse.
b) Ensure the drill remote arm is raised, folded
back and secured to the front of the carrier.
c) Make sure the tramming arm and jack control
pivot arm are centered over the vehicle and
secured in place.
d) Tram the vehicle in position to connect it to
the towing vehicle, and then disconnect the
main air line.
Make sure that the main air is
shut off and the hose has been bled.
e) Check the tow bar and the bolts connecting
the tow bar to the vehicles frame. Make
sure the tow bar is in good condition with no
physical damage, and that the bolts and
clevis pins are tight.
NOTE: If you are in doubt as to the
condition of the tow bar, or any other
components, replace them before towing
the vehicle.
f) Connect the tow bar and safety chains to the
towing vehicle.
NOTE: Always secure safety chains
between the two vehicles.
g) Remove the disconnect plates on each wheel
drive by removing the two securing bolts.
Reverse the disconnect cover, so the indent
is pointed in. This will push the plunger in.
Install the two bolts and re-tighten them.
Failure to disconnect the
wheel drives can result in damage to the unit.
PRINTED IN CANADA 1998 BOART LONGYEAR INC.
CHAPTER 3
Drilling Operations
When the wheel drives are
disengaged, the positive braking system is
also disengaged. Before disengaging the
wheel drives ensure the necessary measures
have been taken to prevent the machine from
rolling.
h) Once the machine has been towed to the
new location, and before removing the tow
bar, reengage each wheel drive. Remove the
disengage plates and reverse them, so the
indent is pointed out, allowing the plunger to
pop out and engage the wheel drive. Install
both bolts and re-tighten them.
i) After towing the vehicle, follow the Pre Start
heck List Section before starting the
machine.
2. Moving in a Scoop Tram Bucket
Every effort has been made to ensure the
Stopemate is rugged and able to withstand the
most hostile environments underground. While
moving the Stopemate in a scoop bucket is not
recommended, if circumstances dictate the use
of a scoop bucket, every precaution should be
taken to ensure the Stopemate is well secured in
the bucket and the scoop operator should
exercise extreme caution while driving to prevent
excessive bouncing and jerky movements.
a) Ensure the tramming and auxiliary control
pivot arms are centered over, and secured in
a position that will prevent them from coming
into contact with the scoop tram bucket.
17
CHAPTER 3
Drilling Operations

b) The rear end of the machine should go into

the bucket with the front end hanging out the
front of the bucket.
c) Secure the front of the machine, to the top of
the bucket with chains. This will prevent the
machine from bouncing in the bucket while
moving.
d) After moving the vehicle follow the Pre Start
Check List before starting the machine.

18 PRINTED IN CANADA 1998 BOART LONGYEAR INC.

 CHAPTER 4
Service and Maintenance

Task When
A Failure As 3
Occurs Required Daily Months

LUBRICATOR
Check Oil Level (1) X
AIR MOTOR
Check Oil Level (1) X
AIR FILTER
Check dirt indicator gauge X
Drain Water X
Replace filter element X
HYDRAULIC RETURN FILTER
Check dirt indicator gauge X
Replace filter element X X
PLANETARY WHEEL DRIVES
Check oil level (2) X
HYDRAULICS
Suction line strainer in hydraulic tank -
remove and clean X X
Change hydraulic oil and clean tank (3) X X
Check oil level X
Hydraulic return filter
Check dirt indicator gauge X
Replace filter element X X
GREASE (4)
Main pivot bearing X
Dump cylinder connections X
Pivot cylinder connections X
Traverse Pivot X
Hydraulic traverse motor X
Hydraulic rotation/positioner bearing X
Remote drilling arm X
Feed Screw X

LUBRICANT

(1) Rockdrill Lubricating Oil (3) Hydraulic Oil - 132 litres (35 gallons)
Ultramar Ultrarok 100 Ultramar AW32
Century 763
Shell Tellus 32
Shell Torcula 100
ESSO NUTO 32
ESSO Arox EP 150
Gulf Harmony 32
Mobil Almo 527
(4) Grease - multi purpose grease
(2) Wheel Drive Lubricant
API-GL-5 No. 80 OR 90

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20 PRINTED IN CANADA 1998 BOART LONGYEAR INC.

1. Traverse dump drifts
Holding valve cartridge(s) faulty
- Remove and clean or replace
Cylinder seals bypassing
- Replace seal kit
2. Jacks dont hold machine up
Cylinder seals bypassing
- Replace seal kit
Holding valve cartridge(s) faulty
- Remove and clean or replace
3. Rockdrill sloppy on feed
Feed shell worn out
- Replace feed shell
Rockdrill ways are worn
- Replace rockdrill or rockdrill body
Feed screw or feed screw nut worn
- Replace
4. Premature shank failure in rockdrill
Rockdrill is sloppy on feed (see 3 above)
Improper centralizer alignment
- Reposition accordingly
Incorrect feed alignment with drill hole
- Reposition feed accordingly
5. No/slow hydraulics
Low oil in reservoir
- Inspect oil level and fill if required
Low oil near suction line in reservoir because
machine is on too steep a grade.
- Try to level the machine
Low air pressure
- Check mine air pressure
Dirty air filter
- Replace
Dirty suction strainer in hydraulic reservoir.
- Drain reservoir, remove and clean or replace
suction strainer
Pinched/damaged hose.
- Visually inspect the hose and fittings for a
pinched hose or damaged fitting
PRINTED IN CANADA 1998 BOART LONGYEAR INC.
CHAPTER 5
Troubleshooting
Faulty air motor/pump.
- Inspect and repair or replace as required
Plugged/frozen exhaust muffler on air motor.
- Inspect and clean or replace as necessary
6. Poor/no rockdrill performance
Low air pressure
- Check mine air pressure
Lubricator filter plugged
- Remove air supply line and remove filter
located in lubricator IN port. It can either be
cleaned or replaced
Main supply line ball valve not fully opened or
rockdrill control valve not fully open.
- Ensure all controls are wide open
Excessive air leaks
- Correct connections
Plastic shipping plugs not removed prior to
installation.
- Inspect component ports to ensure all plastic
plugs have been removed
Worn drill
- Repair or replace as required
Air supply lines damaged/faulty
- Inspect air lines and replace as required
Air filter element is plugged
- Replace
7. Slow feed
Low supply pressure
- Check mine air pressure
Dirty motor vent.
- Inspect motor vent and clean as required
Pinched hose.
- Trace the hoses feeding the feed motor to
identify the location
8. Centralizer wont clamp couplings tight enough
Low air pressure
- Check mine air pressure
Worn jaws.
- Replace
Faulty centralizer piston seals
- Install new piston seals
21
CHAPTER 5
Troubleshooting

9. Drill shank wont line up with couplings in Rotation clamp is worn

centralizer/couplings not centered in centralizer - Remove and replace
Feed guide rail worn. Rotation clamp is not tight.
- Inspect feed rail and replace as required - Tighten clamp
Rockdrill ways are worn. 14. Pivot is loose
- Replace rockdrill or rockdrill body
Bearing is worn.
Centralizer body not positioned properly - Remove and replace
- Loosen clamps and slide centralizer body on
Bolts are loose.
MKV shell to the right position
- Remove clean and replace bolts with a
10. Slow tramming/no tramming thread locking compound
Low air pressure Cylinder seals bypassing
- Check mine air pressure - Replace seal kit
Lubricator filter plugged. Faulty holding valve
- Remove air supply line and remove filter - Remove and clean or replace
located in lubricator IN port. It can either
15. Brakes slip
be cleaned or replaced
Excessive return pressure in hydraulic
Ball valve off or partially open
system.
- Open ball valve completely
- Check filters, or restrictions in other
Air filter element plugged hydraulic components
- Replace
Disc plates worn.
Faulty air motor and/or hydraulic pump - Check disc thickness, replace as required
- Inspect and repair or replace as required
Springs broken
11. Remote Drill Control Arm Slumps - Check release pressure, replace as required
Faulty holding valve 16. Brakes drag or run hot
- Remove and clean or replace
Low actuation pressure.
12. Feed rotation unit does not hold - Check release pressure in bleed port with
tramming system engaged, adjust as required
Seals bypassing.
- Replace seal kit Bearing failure
- Replace bearing
Holding valve cartridge (s) faulty
- Remove and clean or replace 17. Brakes will not release
Spline on shank adapter is worn Stuck or clogged valve
Remove and replace - Check for proper release pressure and
replace defective line or component
Bolts securing shank adapter are loose
Remove, clean and replace bolts with a Bad o-rings
thread locking compound - Replace o-rings
13. Rotation holds but is not tight Disc frozen
- Replace disc stack
Spline on shank adapter is worn
- Remove and replace
Bolts securing shank adapter are loose
- Remove, clean and replace bolts with a
thread locking compound
Bearing is worn.
- Remove and replace

22 PRINTED IN CANADA 1998 BOART LONGYEAR INC.

 CHAPTER 6
Recommended Tools

The following is a list of the most common tools

required for the day to day operation of this machine.
While additional tools should not be required, certain
conditions and situations may dictate the need for
additional tools.
Standard Grease Gun 1-1/2 combination wrench
(general use) (traverse bolts)
1 3/4 box end wrench 1/2 drive socket set (3/8-1-1/8)
(supplied with machine) (for servicing feed, drill, centralizer)
Qty (2) pipe wrenches (16) 7-19mm combination wrenches
(for large fittings) (for servicing feed, drill, centralizer)
Offset pipe wrench 3/4 cold chisel
(for servicing air lines, fittings) (for flattening washers on centralizer)
Ball peen hammer hack saw and spare blades
(for setting punch loc) (general use)
Four pound sledge hammer pliers or vice grips
(general use) (general use)
Punch loc clamp and clamps heavy duty wire/bolt cutters
(1/2, 1, 1- 1/2) (general use)
Adjustable wrench (crescent) 12 Allen Keys (1/16 - 3/8)
(general use) (general use)
3/8 - 1-1/8 combination wrenches Allen Keys (1.5mm - 10mm)
(hydraulic fittings, general use) (general use)
1-1/4 open box end wrench
(side rods)

PRINTED IN CANADA 1998 BOART LONGYEAR INC. 23

24 PRINTED IN CANADA 1998 BOART LONGYEAR INC.