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Bronze Disease in Copper, A Review
Bronze Disease in Copper, A Review
Bronze Disease: A Review of Some Chemical Problems and the Role of Relative Humidity
Author(s): David A. Scott
Source: Journal of the American Institute for Conservation, Vol. 29, No. 2 (Autumn, 1990),
pp. 193-206
Published by: Maney Publishing on behalf of The American Institute for Conservation of Historic &
Artistic Works
Stable URL: http://www.jstor.org/stable/3179583 .
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DAVIDA. Scorr
ABSTRACT--A general review of some of the theories proposed to account for the
process of "bronzedisease" is presented from both the historical and chemical
points of view. The corrosionproductof most serious concern, cuprous chloride,
and its inter-relationshipwith some of the other importantcorrosionproductsof
copperalloys, such as the coppertrihydroxychlorides,is reviewed.The criticalRH
for the transformationof cuprous chlorideis discussed and suggestions are made
concerningboth the storage conditions for bronzes and the varietyof conditions
underwhich cuprouschloridecan occurin excavatedbronze.
1. HISTORICALINTRODUCTION
THECHEMICAL examinationof the corrosionof copperand bronzeartifacts has been the
subject of study for at least 150 years. As long ago as 1826, Davy carried out an
examinationof a bronzehelmet found in the sea near Corfu. Among the incrustationshe
was able to identify the ruby-redprotoxideof copper (cuprous oxide: cuprite);the green
rust of the carbonate(basic coppercarbonate:malachite)and submuriateof copper(basic
copperchloride:probablyparatacamiteor atacamite);crystals of metallic copperthat had
been redeposited;and a dirtywhite materialidentifiedas tin oxide. On a nail froma tomb
in Ithaca that was analyzedand found to be a tin bronzewith 6%of tin, Davyagain found
the protoxide,carbonate,and submuriateof copper,as well as tin oxide, although in this
case there were no shiny crystals of redeposited copper present. The first scientific
investigationsof the aeruginous deposits on antiquities date from this periodof the early
19th century and express the same curiosity about the nature and formationof these
deposits we have today. This article summarizesthe salient informationpublished to date
on the subject of cuprous chlorideand bronzedisease.
A search of the Conservation Information Network bibliographic database (BCIN)
produces about 500 referencesfor the keywords"bronze"and "corrosion."Manypapers
do not actually deal with the process of bronze corrosionbut are concerned with other
aspects of copperalloys and their corrosionproducts.All the papers dealing broadlywith
this topic will not be reviewed here, but some specific points will be discussed that
concernthe interactionof cuprous chloridewith moisture;this reactionis the crucialpart
of the process of "bronzedisease."
Bronze disease may be defined as the process of interaction of chloride-containing
species within the bronzepatina with moisture and air, often accompaniedby corrosionof
the copperalloy itself, a process which has been more or less understoodfor the last 100
years. The products of the reaction are light green, powdery,voluminous basic chlorides
of copper, which disrupt the surface and may disfigure the object. Several corrosion
processes of copper are also enhanced by visible light. Cuprous chloride, for example, is
The double salt was oxidized by air to produce cupric chloride and atacamite:
3Cu2C12,2NaC1+ 30 + 4H20 = 3Cu0,CuCI2,4H20 + 2CuCl2+ 6NaC1 [21
The cupric chloride that remained in contact with the air and copper or cuprous oxide
was also converted into oxychloride:
CuCI2+ 3Cu + 30 + 4H20= 3Cu0,CuC12,4H20 13]
This completes the series of reactions that convert copper, oxygen, and water to
cuprous oxide and atacamite in a cyclical process. Berthelot states that the constant
recurrence of the process under the influence of oxygen and moisture is the cause of
bronze disease.
Berthelot's essential conclusion-that the recurrence is due to a cyclical reaction
involving both oxygen and moisture-is indeed correct. More is known about the process
today, but we still do not know all the details of the corrosion chemistry involved. The
equations that Berthelot advanced and that are reproduced here are not, however, ac-
curate descriptions of bronze disease. Although the idea of the cyclical reaction is
accepted, the principal cause of instability in excavated bronze objects is due to the
existence of cuprous chloride formed during corrosion processes in burial. This cuprous
chlorideis not usually exposed to view but is present as a corrosionproduct, often close
to the surface of the residual metal.
The ability of cuprous chloride to lie dormant until exposed to the atmosphere is
unusual. In many other metals the presence of chloridescreates immediateinstability,as
in the case of iron, steel, and cast iron, in which the chlorides are water soluble and
undergo chemical change quite quicklyin burial environments. The relativestabilityand
insolubility of cuprous chloride in unexposed pits create problems in the mechanical
cleaning of ancient bronzes, since the exposure of such pits usually necessitates further
stabilizationmeasures or monitoringprocedures. In some cases, especially where warty
corrosionis present and it is desired to clean the warts down to the level of the rest of the
patina, the exposure of cuprous chloridecan create considerableproblemswith stability.
In such cases aesthetic and practicaldecisions have to be made concerningthe object. Is
it better to leave the objectwith unaesthetic warty corrosion,or can the warts be cleaned
and the objectbe either treatedor kept in controlledstorage and properlymonitored?
3. THEREACTIONS CHLORIDE
OF CUPROUS
Cuprous chlorideis the principalagent of bronze disease. There remains, however,some
confusion concerning both the RH values at which cuprous chloride is stable and the
reactions that may occur when cuprous chloridein a bronze artifactis exposed to air or
becomes unstable. The equations Organ proposed (1963) were the first to be generally
accepted as an explanationfor the process, but it is now generallyrecognizedthat these
equations are too simplistic. They suggested that the principalmechanism is the produc-
tion of cuprous oxide (cuprite)by hydrolysisof cuprous chloride:
The hydrochloricacid generated by this reaction will then produce more cuprous
chloride:
The problemwith this model was that in isolation the first reaction, that of cuprous
chloridewith water, will not produce hydrochloricacid and cuprite. As MacLeod(1981)
has alreadypointed out, the AGof reactionfor equation [4] is +16.3 kcal. mole"',showing
that the reactionwill not proceedspontaneouslybecause of the positivevalue of AG.
The thermodynamicvalues used in this discussion refer to the standard free energies
of formationof the compoundsfrom the elements and are thereforein the standard state
at 25'C. As such they can only be used as a guide to the reactions that will actually
occur, for under bronze disease conditions most reactants will not be in their standard
states. Nonetheless, they are offeredhere as a model for furtherrefinementand discus-
sion. In standard conditions, the positive sign of the AGof reaction for the hydrolysisof
nantokite means that the reaction cannot proceed as such without an additional ther-
modynamic driving force. In addition, nantokite has a solubility of about 0.006 g per 100
ml of water at room temperature; this low solubility limits the extent to which hydrolysis
reactions may occur.
It is possible to provide a thermodynamic thrust to the right hand side of equation [4] if
the positive AG can be overridden by other factors. One of the factors that must be
considered is the presence of alloying elements: tin in bronze or zinc in brass for example.
If a drop of water is added to cuprous chloride spread over the surface of a piece of brass,
gas bubbles evolve from the droplet and a fim of cuprite develops on the brass surface.
deed, all three isomers may be present and not limited to paratacamite;and second, low
copper chloride ion concentrations have not been confirmed by in situ studies.
Giangrande(1987), for example, examined samples of corrosion products from several
ancient objects and, in cases where the copper trihydroxychlorideswere identified,mix-
tures of paratacamiteand atacamite were common. Pitting corrosion in both iron and
copper leads to a buildup of chloride ions beneath the pit, which functions as an
electrochemicalcell. Lucy (1972) observed the growth of crystalline cuprous chloride in
the pitting corrosion of copper. These pits were shown to function as electrochemical
cells. The cuprite that formed over the cuprous chloride not only acts as a diffusion
barrierthat reduces the loss of dissolved copper ions into the outer zone but also as a
bipolarelectrode,with an anodic reaction taking place on the inner surface of the cuprite
and a cathodic reactionoccurringon the outer surface. Cuprousions diffuse throughthe
cuprite and can become oxidizedby oxygen in water to form cupric ions. Some of these
cupric ions can be lost into the soil groundwaters,some may be precipitatedas basic
salts, and some can be reducedback to the cuprous state at the outer membranesurface.
The correspondinganodic reaction is less well understood. Lucy suggested that the
cuprous ions inside the pit are oxidized to cupric ions. This increase in cupric ion
concentration disturbs the equilibriumbetween metallic copper, cuprous, and cupric
ions. Coppercan then dissolve to maintainequilibrium.In aqueous conditionscontiguous
with a coppersurface the followingreactions must be considered:
Cu + Cu2+ = 2Cu+ [7)
Lucy proposedthat the balance between equations [7], [8], and [9] was responsible for
the precipitationof cuprous chloride. If, however,as a result of equation [7], the rate of
formationof cuprous ions exceeds conversioninto cuprite or cupric compounds, then a
layer of cuprous chloridecan form.
The four essential equations Lucyproposedwere
1. the reactionoccurringwithin the mound of corrosionabove a pit, which can vary
dependingon whether carbonateions, chlorideions, or other ionic species are
availableto interactwith the copper:
4. the reaction between the anodic product and the copper within the pit:
2.8 I I I I
-21-.,4-1- S-6 -4 2
2.\\ hydr.
2.0 - 1 Cu203
1.6-
-0.4
-0.8 - Cu3
-1.2%2
(b)
I
-16L I I I I I
-2 0 2 4 6 8 10 12 14 16
pH
JAIC29 (1990):193-206
The work of Pourbaix (1976) suggested that similar products were formed in the
corrosionpits studied on copper that had been attacked by domestic water. The poten-
tialpH equilibriumdiagram for the ternary system Cu-Cl-H20for solutions containing
10- g-ion Clr/liter, which is about the amount of chloride ion present in a solution
saturated in CuCl, is shown in figure 1. In neutral solutions, at pH 7, the diagram
suggests that CuCl should hydrolyzeaccordingto equation [41,but such neutral condi-
tions are not encountered inside corrosion pits where copper, cuprite, and nantokite
coexist.
Examinationof the Pourbaix diagram suggests that these three components will be
stable at a pH of 3.5 and an E of +270 mVshe.Under these conditions the corrosion
reaction is reversible:the pit will grow if the electrode potential inside the pit is higher
than +270 mVshe,while the growthwill stop and metalliccoppercan be redepositedif the
electrode potential is lower than +270mVshe.The equilibriumvalues expected for the pH
in corrosioncrusts where copper, cuprite, and nantokite are present are thereforeacidic
and will contain potentiallyhigh amounts of complex copper chlorides and thereforeact
contraryto the model proposedby Sharkeyand Lewin(1971).
Sharkeyand Lewinfound that when the CuClIconcentrationreached 20%-300/% of the
copperions in solution at a pH of about 4, then atacamitewas favoredover paratacamite;
with still higher copper complexes, such as CuC12,CuCI3-,CuCl42-, paratacamiteonce
again became the favoredspecies. There is potential for greatvariationin the concentra-
tion of the complexcupric ions in solution, and it is difficultto envisage how the relative
amounts of the differentisomers can be used to obtain any useful informationon burial
conditions.
The relationshipbetween cuprous chlorideand other copperhydroxychlorides,such as
calumetite, is less clear. Calumetite--copperhydroxychloride,Cu(OH)Cl--hasbeen iden-
tified only a handful of times in the natural patina of ancient bronzes by the work of
Nielsen (1977), Meyers (1977), and Helmi and Iskander (1985). Calumetiteis at present
enigmatic: the conditions under which this mineral can form are not known and, in
addition, it is not known whether calumetite may have been formed on the bronzes in
question as a result of chemical cleaning treatment. However,since it is known as a
mineraland has been found in widelydisparateobjects it deserves serious attention.
Sharkey and Lewin(1971) found that there was no dimorphicinterconversionbetween
paratacamiteand atacamite under the conditionsthey investigated.It has been assumed
that the relative proportionsof the isomers could afford some clue to provenance or
perhaps authenticity of the patinas of differentobjects. This assumption is not really
feasible for the reasons that have been discussed above;the proportionsmay vary on one
object sampled from different locations depending on whether the object has incipient
bronze disease and fresh outbreaks of one of the copper trihydroxychlorideshave oc-
curred, or the original patina constituents are examined. Even under laboratorycondi-
tions the mode of production of the basic chlorides is very critical. If cupric chloride
solution is added to calcium carbonateand stirredthen atacamite is produced,but if left
unstirred then botallackiteis formed(Tennentand Antonio 1981). Subtle factors control
the conditions under which the differentproducts may form. Some reactions are more
repeatable than others. For example, the reaction between cuprous chloride, copper foil,
water, and air in an experiment carried out by the author gave mostly paratacamite, in
agreement with most of the previously reported results, while the same reaction, replacing
cuprous chloride with cupric chloride, gave a mixture of paratacamite and atacamite,
with more atacamite. Tennent and Antonio found that the latter reaction invariably
produced paratacamite. Unless all the parameters of the reactions, such as pH, tempera-
were kept in a humidity cabinet over a saturated salt solution providinga humidity that
only fluctuated between 42% and 46% RH during the period of the experiment. No
observable change in either the pure cuprous chlorideor the powdermixture occurred.
Samples of the copper powderwere mounted in resin for microscopicexamination and
polished for metallographicstudy. No change could be observedat the interfacebetween
the cuprous chlorideparticlesand the coppersubstrate, showing that if any reaction had
occurredit was quite negligible:the coppersurvivedmore or less intact.
Whenthe same experimentwas conductedat an RHof 70%,reactionwas rapid;within
a day the compressedcuprous chloridetablet exfoliatedand burst as it changed to one of
the copper trihydroxychlorides.Samples of polished copper sessile beads covered with
crystals of cuprous chlorideto which droplets of water are added periodicallydevelop a
waxy crust of cuprous chlorideadjacent to the metal surface, with a coveringprincipally
composedof paratacamite. If the waxy layer that adheres to the copperis removedwith a
scalpel, clear indications are found that the copper surface has been attacked. The
surface is dull and etched by the reactionwith cuprous chlorideunder these conditionsof
wetting and drying. In relation to copper, cuprous chloridehas a relative molar volume
(RMV)of about 3.36, while the copper trlhydroxychlorideshave RMVsof about 3.99. A
considerable force for expansion exists as a result of this transformation;the relative
molarvolume increase is even more markedcomparedwith cuprite,which has an RMVof
1.67.
An unknown factorin coming to a conclusion concerningcriticalRHs for objects is the
potential role that could be played by the existence of chloro-complexesof copperwithin
the corrosion crust. Their effect, coupled with the uncertainty as to the presence of
adsorbed water or internally trapped water due to microcapillarity,will be to produce
continued activityuntil the object has either reactedwith the availablewater or has dried
out beforethe availablecuprous chlorideis exhausted.
It is clear, however,that there is no reason per se to reduce the RH of stored bronzes
that are not showing signs of active corrosion to levels below 39%. Storage at an RH
between 42% and 46% should provide adequate conditions for most objects. The
humidity should not be allowed to rise above 55% because the reactions of cuprous
chloridebecome very rapid as the RH rises and will not necessarily stop as soon as the
RHis loweredagain.
Although the reactions reviewed here suggest a cyclical process in the absence of
further contaminationthe process will stop or will slow to low rates of reactionwhen the
cuprous chloride has been transformed.The sound metal remnants comprisingpart of
the object (if any metallic component was extant upon excavation) can suffer attack
during the process, but attack of the remaining metal itself will not be appreciable,
especially if the RH is kept below 46%;the primaryproblemis the cuprous chloridethat
is transforming,togetherwith the potential effects of the alterationof cuprite within the
patina.
5. CONCLUSIONS
requiredon the basic copper chlorides to understand in more detail their chemistryand
their interrelationships with cupric complex species, particularly in the case of
calumetite.
The location of cuprous chloridewithin the patina constituents can vary. In some cases
it is adjacent to the metal surface, but in other examples it may overlie cuprite or be
sandwichedbetween cuprite layers.
The problemsof the appropriateRHfor the storageof bronzes has been examined,and,
for the majorityof bronzes, an RH between 42% and 46% was found to be sufficient;
cuprous chloridewill not undergo chemical reactionat this humiditylevel, which already
incorporates a margin of safety. More problematic objects may require lower levels.
Testing this hypothesis is not easy, since bronzes are often treated and stored at low
humidity in the conservation laboratoryand then returned to display or storage after
treatment;there the RH levels may be much higher, making continuous assessment of
the situation difficult.
Since the cost of maintaining an RH of 39% is high, further museum work will be
required to ascertain if the recommendationof 42% to 46% RH can be confirmed as
soundly based.
REFERENCES
Berthelot, M.P.E. 1895. Etude sur les metaux qui composent les objets de cuivre de
bronze, d'6tain,d'or, et d'argent,d6couvertsdans les fouilles de Dahchour, on provenant
du Muste de Gizeh. In Fouilles d Dahchour,ed. J. de Morgan. Vienna:A. Holzhausen.
131-46.
Davy, J. 1826. Observationson the changes which have taken place in some ancient
alloys of copper. Philosophical Transactions of the Royal Society of London 116(2):55-59.
Feitknecht, W., and K. Maget. 1949. Zur Chemie und Morphologieder basischen Salze
zweiwertiger Metalle. XIV Die Hydroxychloridedes Kupfers. Helvetica Chimica Acta
32:1639-53.
Frondel, C. 1954. Paratacamite and some related copper chlorides. Mineralogical
Magazine 29:34-45.
Helml, F. M., and N. Y. Iskander. 1985. X-ray study, treatment and conservation of
Rameses II's stove from the Egyptian Museum, Cairo. Studies in Conservation 30:23-30.
Oddy, W. A., and N. D. Meeks. 1982. Unusual phenomena in the corrosion of ancient
bronzes. In Science and technologyin the service of conservation,ed. N. S. Brommelleand
G. Thomson. London: International Institute for Conservation of Historic and Artistic
Works. 119-24.
Organ, R. M. 1963. Aspects of bronze patina and its treatment. Studies in Conservation
8:1-9.
Palache, C., H. Berman, and C. Frondel. 1951. Dana's system of mineralogy. 7th ed. New
York: John Wiley and Sons. 2:18-19.
Scott, D. A., and J. O'Hanlon. 1987. The analysis of copper trihydroxy-chlorides and their
occurrence as corrosion products on bronze antiquities. Unpublished internal
report.
London: Department of Chemistry, University College.
Sharkey, J. B., and S. Z. Lewin. 1971. Conditions governing the formation of atacamite
and paratacamite. American Mineralogist 56:179-92.
DAVIDA. SCOTT
DAVIDA. SCOTT,B.Sc., B.A., Ph.D., C.Chem. MRSC,FIIC,has been head of Museum
Services of the Scientific Programat the Getty ConservationInstitute since 1987. He has
been a lecturer in conservation at the Institute of Archaeology,University of London,
Departmentof ArchaeologicalConservationand MaterialsScience, and, since 1984, an
editor of Studies in Conservation.He was named a fellowof the InternationalInstitute for
Conservationin 1989. His principal research interests are the analysis and technical
study of ancient metallic objects and their corrosionproducts, the conservationof metal-
lic artifacts, the study of Chumash Indian rock art and the archaeometallurgyof ancient
South America,particularlyColombiaand Ecuador.Address:The J. Paul GettyMuseum,
P.O. Box 2112, Santa Monica,Calif.90406.