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(Behzn@cc - Iut.ac - Ir) Forging Extrusion Casting Liquid Pressing Pressure Crystallization Squeeze Forming
(Behzn@cc - Iut.ac - Ir) Forging Extrusion Casting Liquid Pressing Pressure Crystallization Squeeze Forming
LM13 .
.
%30 %43 .
630 C 830 C
14 22 1/3
1/85 . 150 C 300 C
.
: LM13 .
.
3 4 5
6 7 ].[1-3
] .[4-6 1980
1
)(hamani@qaemcopper.com
2
)(behzn@cc.iut.ac.ir
3
Forging
4
Extrusion Casting
5
Liquid Pressing
6
Pressure Crystallization
7
Squeeze Forming
...
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.
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].[3
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]3 .[4 :
.
] 8.[7
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LM13
. ]8
.[9
80-100MPa .
LM13 .
LM13
1 . 1 .
206
.
4 525C 60 C 5
200 C ].[10
. 2
. G SQ
83 MPa.
-1 .
Si Fe Cu Mn Mg Ni Zn Ti Sn Al
11. 5 1 1. 1 0. 4 1. 2 1. 5 0. 5 0. 2 0. 1 Bal.
-2 .
)(C )(C )(C )(C
150 680 G6 SQ6 6 250 630 G1 SQ1 1
200 680 G7 SQ7 7 250 680 G2 SQ2 2
250 680 G8 SQ8 8 250 730 G3 SQ3 3
300 680 G9 SQ9 9 250 780 G4 SQ4 4
250 830 G5 SQ5 5
1 .
...
.
1
ASTM-
E112 .
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) (SDAS .
.
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. C
1
Linear Intercept Method
100m
Squeeze Cast
30 Gravity Cast
25
)SDAS(m
20
15
10
600 650 700 750 800 850
)T(C
-3 .
...
4 5
) (a/b .
. 5
%43
.
.
5 630 C 830 C
2/2 3/4 1/3
1/85 .
25m
-4 ) :( ) 630 C(
4
)T(G
3.6 )T(Sq
3.2
2.8
a/b
a/b 2.4
1.6
1.2
600 650 700 750 800 850
0
) Tm( C
-5 .
.
6
.
.
. 6 150 C 300 C SDAS
19 23 16 18
. 150 C 300 C
2/4 2/9 1/5
1/95 .
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2.8
)SDAS(m
2.4
a/b
20
2
1.6
1.2
15
150 200 250 300
150 200 250 300
0
)TD(C )TD( C
-6 ( (
.
.
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5 3 6
680 C 250 C .
.
-1
.
-2
%30 %43 .
1-M. R. Ghomashchi, A. Vikhrov Squeeze casting: an overview Journal of Materials
Processing Technology , 2000, Vol. 101 ,pp. 1-9.
2-F. Weinberg Squeeze casting Proceedings of an International Conference organized
by the Applied Metallurgy and Metals Technology, 1980, pp. 131-136.
3- J. R. Frankline, A. Das Squeeze castinga review of the status British Foundryman,
1984, Vol. 77, pp. 150-158.
4- G. A. Chadwick, T. M. Yue Principles and application of squeeze casting Metals
and Materials, 1989, Vol. 5,No. 1,pp. 6-12.
5-J. L. Dorcic, S. K. Verma Metals Handbook-Squeeze casting", Vol. 15, pp. 323-
326,1999, ASM.
6-N. Yamamoto, M. Itamura, T. Ueno Effect of squeeze casting process on
mechanical properties of aluminium diecasting alloy AFS Transaction, 1992, pp. 539-
546.
7- L. J. Yang The effect of casting temperature on the properties of squeeze cast
aluminium and zinc alloys Journal of Materials Processing Technology, ,2003, Vol.
140, pp. 391396.
...
.1382 -8
9- A. Maleki, B. Niroumand and A. Shafyei "Effects of squeeze casting parameters on
density, macrostructure and hardness of LM13 alloy" Journal of Materials Science and
Engineering A, 2006, 428, 135-140.
.1383 -10
Abstract
In this work effects of pouring temperature, die temperature and pressure application on
the cast microstructure of a piston like part made of LM13 alloy were investigated. The
results showed that the average dendrite arm spacing of a phase and the aspect ratio of
eutectic silicon particles of squeeze cast samples were about 30% and 43% smaller than
those of gravity cast samples, respectively. The average dendrite arm spacing of squeeze
cast samples was increased from 14 m to 22 m with increasing the pouring temperature
from 630 C to 830 C. The average aspect ratio of eutectic silicon particles of squeeze cast
samples was increased from 1.30 to 1.85 with increasing the pouring temperature from
630 C to 830 C. Furthermore, the average dendrite arm spacing and aspect ratio of
eutectic silicon particles were increased by increasing the die temperature from 150 C to
300 C and the increase was sharper for gravity cast samples.
Keywords: Squeeze casting, LM13 alloy, pouring temperature, die temperature, microstructure, eutectic silicon
modification.
1
-Senior engineer of Gaem Copper Industries
2
-Assistant professor, Department of Materials Engineering, Isfahan University of Technology