Ehs - Hazard Identification and Risk Assessment (Hira) : SL.N o

EHS - HAZARD IDENTIFICATION AND RISK ASSESSMENT (HIRA)
Plant Location: SL Lumax- plant 1 Doc.No: EHS/HIRA/PRO/CHA 01

Dept / Work center: chassis assy Rev.No & Date: 0 / 10.10.2013
Dept. Representative: Haridoss.M Page No: 1 of 1
A/ H Risk Evaluation after
Applicable Legal / Hirarchey of Counter
Conditi Impact / Risk Evaluation CM implementation of additional
other requirements Measure LTC &
on ( MP/O counter measure
Additional Reporatble
SL.N CP/PPE
Admin.contr
Elimination
Activity R/NR Aspect / Hazard Impact / Risk Classifica control Records
Sub/ Engg
o. /TP/EP
control
Description Overall tion of measures PC Rating ( Incident
PPE
N/A/E L / O SEV POC PC P/MM/ SEV POC Description Existing control
ol
of L /O Rating Risk /AC /Risk No & Date)
MNT
NS / S
Hydraulic press
1 Power on the machine NR Electric shock Minor injury A 2 1 1 2 NS Machine / Body properly earthed
2 Switch on the hydraulic motor NR Short Circuits Electric shock A 2 1 1 2 NS MCB / Earthing ( Miniature Circuit Breaker
To change the jig based on

3 NR Fall from Height Injury A 2 1 3 6 NS Trained person
require model
4 R Fall from Height Injury A 2 1 3 6 NS Trained person
Fit the work piece on the jig

Contact sharp edge
5 R Cut injury A 2 2 3 12 NS PPE - Hand gloves
area
6 oil leakage R Slip / Trip Injury A 2 1 2 4 NS OCP - HK
Unloading the job from the

Contact sharp edge
7 R Cut injury A 2 2 3 12 NS Trained person
area
Criteria For Significance :

R - Routine, NR - Non Routine 1. All Legal, Emergency, Interested Partys concern (No
SEV Severity, MP - Management Programme, OCP - Operational Control Procedure,
A /H - Aspect / Hazard, N - Normal, A- Abnormal, E- Emergency Rating Given)
POC Probability of Occurrence, PPE - Personnel Protective Equipment, TP Training Plan, EPP
L- Legal Requirment 2. When Severity is 4 & 5
Emergency Preparedness Plan, MM- Monitoring & Measurement, MNT -
O- Other Requirement 3. When overall Rating is 27 and above
PC Present Control Maintenance
CM- Counter Measure (Overall Rating = Severity x Probability x Present
Control)
Format No: IMS -02, Rev-0, Dt: 10.10.2013
Plant Location: SL Lumax- plant 1 Doc.No: EHS/IMS/HIRA/CHA02
SL.N CP/PPE
Admin.contr
Elimination
Sub/ Engg
o. /TP/EP
control
PPE
ol
MNT
NS / S
Riveting machine operation
1 Power on the m/c NR Short Circuits Electric shock A 2 1 2 4 NS Machine / Body properly earthed
3 Riveting machine operation R Noise Ear damage A 1 3 3 9 NS
Fit the work piece on the jig
5 R Finger locking in jig Injury A 4 1 4 16 NS Trained person

Control)
SL.N CP/PPE
Admin.contr
Elimination
Sub/ Engg
o. /TP/EP
control
PPE
ol
MNT
NS / S
GRIP ASSY
1 Power on the oven NR Short Circuits Electric shock A 1 1 2 2 NS Machine / Body properly earthed
2 Put the part in oven R Contact with heater Burn injury A 2 1 5 10 NS PPE Kevlar gloves Past incidents Trained person
3 Take out the part from oven R Contact with part Burn injury A 2 1 3 6 NS Trained person
4 To assy the grip with part R slip Fatel/injury A 2 1 3 6 NS Trained person
5 To assy the grip with jig R Finger locking in jig Injury A 2 1 3 6 NS Trained person

Control)
Dept / Work center: Chassis assy Rev.No & Date: 0 / 10.10.2013
Applicable Legal / Hirarchey of Counter CM
Conditi Impact / Risk Evaluation implementation of additional
SL.N CP/PPE
Admin.contr
Elimination
Sub/ Engg
o. /TP/EP
control
PPE
ol
MNT
NS / S
Bracket & bush assy

Contact sharp edge

2 Take out the part from trolley R Cut injury A 2 2 3 12 NS Trained person
area
3 To fit the assy jig R Finger locking in jig Injury A 2 1 3 6 NS Trained person
4 Press the push buttons R Short Circuits Electric shock A 2 1 2 4 NS Machine / Body properly earthed
Process will complete at the end Contact sharp edge

5 R Cut injury A 2 2 3 12 NS Trained person
of process area
6 Bolt tighteing R noise Ear damage A 1 3 3 9 NS Using ear plug

Control)
other requirements Measure
Additional
SL.N CP/PPE
Elimination
Activity R/NR Aspect / Hazard Impact / Risk Classifica control
o. /TP/EP LTC &
Description Overall tion of measures PC Rating
Sub/ Engg control

N/A/E L / O SEV POC PC P/MM/ SEV POC Reporatble
Admin.control
of L /O Rating Risk /AC /Risk Records
MNT
NS / S ( Incident
PPE
No & Date)
EMXI TGS ASSY Description Existing control
3 Fit the work piece on the jig R Fall from Height Injury A 2 1 3 6 NS Trained person
4 Riveting the part R Finger locking in jig Injury A 2 1 3 6 NS Trained person
5 Bolt tighting R noise Ear damage A 1 3 3 9 NS Using ear plug
7 R Fall from Height Injury A 2 1 3 6 NS

Process will complete at the end Trained person
of process
Contact sharp edge
8 R Cut injury A 2 2 3 12 NS
area

Control)

Ehs - Hazard Identification and Risk Assessment (Hira) : SL.N o

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Ehs - Hazard Identification and Risk Assessment (Hira) : SL.N o

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EHS - HAZARD IDENTIFICATION AND RISK ASSESSMENT (HIRA)

Plant Location: SL Lumax- plant 1 Doc.No: EHS/HIRA/PRO/CHA 01

To change the jig based on

4 R Fall from Height Injury A 2 1 3 6 NS Trained person

Fit the work piece on the jig

6 oil leakage R Slip / Trip Injury A 2 1 2 4 NS OCP - HK

6 R Fall from Height Injury A 2 1 3 6 NS Trained person

Unloading the job from the

Criteria For Significance :

Riveting machine operation

3 Riveting machine operation R Noise Ear damage A 1 3 3 9 NS

4 R Fall from Height Injury A 2 1 3 6 NS Trained person

Fit the work piece on the jig

5 R Finger locking in jig Injury A 4 1 4 16 NS Trained person

6 oil leakage R Slip / Trip Injury A 2 1 2 4 NS OCP - HK

Criteria For Significance :

4 To assy the grip with part R slip Fatel/injury A 2 1 3 6 NS Trained person

Criteria For Significance :

Bracket & bush assy

Contact sharp edge

Process will complete at the end Contact sharp edge

6 Bolt tighteing R noise Ear damage A 1 3 3 9 NS Using ear plug

Criteria For Significance :

Sub/ Engg control

EMXI TGS ASSY Description Existing control

4 Riveting the part R Finger locking in jig Injury A 2 1 3 6 NS Trained person

5 Bolt tighting R noise Ear damage A 1 3 3 9 NS Using ear plug

6 oil leakage R Slip / Trip Injury A 2 1 2 2 NS OCP - HK

7 R Fall from Height Injury A 2 1 3 6 NS

Criteria For Significance :

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