Box CulvertADVANTAGES Factory produced to vigorous standards Ease of handling and installation Site progress less atlectod by adverse weather conditions Feduce construction period Speed of installation Unit can be delivered 7 days ater casting by steam curing process to achieve high early strength DESIGN CONSIDERATIONS AND SPECIFICATIONS 4. Design Leading requirements for Hume Box Culverts in ‘accordance with (BS $400: Part 2: 1978 modified by th, (b) Departmental Standard BD 3/87 - Buried Concrete Box Type Structure issued by Departmental of ‘Transport (UK) - Highway and Traitic, (e) IKR LIAL (Long Term Azle Load) and SV (Special Vehicle) requirements i, Reinforced concrete design in accordance with BS 5400: Part 4: 1984 Concrete characteristic strength at 28 days, feu = SOMPa - 40MPa Concrete cover to reinforcement for - Standard Size Box Culverts =2 5mm ‘Super Size Box Culverts = 0 mm Soll parameters used in the design = coollicent ofthe earth lateral pressure at rest = 0.5 bulk density of the soil = 19 Nin Hume's Standard Size Box Culverts (not exceeding 1800, ‘mm width and 1800 mm height) are designed to cater for backfill superimposed dead load not exceeding 2 m depth (inclusive of pavement) plus 45 units of HB vehicle primary live loads. Hume's Standard Size Box Culverts also comply with proof test load of 1125 RN over an area of 320 mm x 320 mm placed at any position on the Culvert Lid. ‘asling procedure is in accordance to AS 1587 : Part 1 174 Hume's Super Sizo Box Culver are designed to cater for backill superimposed dead lead not exceeding 4 m depth (inclusive of pavement) plus 45 units of HB vehicle primary live loads. Hydrostatic pressures are eliminated by the provision of 50 mm diameter weepholes placed along the centreline of the invert wall. TYPES AND SIZES Hume Box Culverts are available in both Standard Sizes Wor nominal widths between 600 mm and 1800 mm) and Super Sizes (or nominal widths between 2100 mm and 3600 mm) in lengths of | metre as shown in Tables 1, 2 and 3 Hume Box Culverts are avaliable both with and without ‘xy weather folw (DWE) sections. Proollaad etna for Sanda Sie Box Culver For other design considerations ar specifications not shown hore, please contact our Technical DepartmentHANDLING Lifting holes (weapholes) are provided at 8 invert wall and provided at both the bor cul JOINTING Hume Box Culve plain butt joint. wre supplied with ment mortar is normally used to fill the gap between bor culvertsLAYING Hume Box Culverts should be laid on prepared bedding (preferable compacted sand bedding). However, tn bad ground, it may be necessary to excavate deoper cr provide plled foundation and place a layer of hardcore before placing the sand bedding. Basking around culvert untts should be done after the lid of the culvert has been installed and it should be carried out in ever layers on both sides simultaneously. LAYING OF BOX CULVERTS. =| | — op tome to om tobe fie by coment mortar 100mm - 150mm tik compacted sand or granular materia bedng Haxdoore (option) Pies option) ites are required, RC capning Slap shoul be proved) STACKING [Allinverts should preferably be stacked uniformly en level ground. Lids should be supported with timber bearers at the both ends and not at the centre. ‘Shocking lox Cues Lid wi Tiber Brorerin Line Stacking of oxCulves avr,STANDARD SIZE BOX CULVERTS PABLE 1 «= for b = 809,900, 1500 and 1800, t= $0forb = 1200 NOMNALEE DIMENSIONS [WEIGHT tonnes) FE A a os | 02 eo | 430 | mo | so | 7 | wo | i os | oz co _| mo | oo | m | wo | vs os _| om se oa] 038 ro | ooo | aio | ex | oo | two | i oa | oa ‘STANDARD SIZE BOX CULVERT m0 _| 0 | 0 | oo | io | us on | oso (WITHOUT DRY WEATHER FLOW 60 | 1080 | sso | a0 [ta] 10 | mas [os | oan sao | ioe | cao | an | tao | io | 225 | 03 | om 0) ro | ios} eo | ao | ao | ion | ms | ox | ose so | iow | oo | ao | io | ico | zs | 033 | ose woof tae] eas |es | iso] 110 | 225 | os | om ro | ism | os | os | iso | uo | 2 | os | oso woo | wo | rv | oes | os | iso | uo | 2 | os | 07 toso | ra | as | os | iso | uo | 25 os am | vo | is | 25 | iso | uo | 25. oso 70 | 1700 eso | to) 175 12500 0 so | 10 | 100 | im | i | 12s | 300 9 1os0 uso | im | vs | us | 30 a8 4800 J iz | imo | imo | 10 | is | 1s | x0 1s vaso | moo 450 | io | 7s | 1s | 30 Ls 1s0_| moo | seco | joo | is | zs | soo ua | 4" emo | ane0-) ois | ais [ims | ms | 00 Lie voso | ano J ates | is | 7s | 12s | 500 la tte! rao | ao J ass | us | 7s | 12s | x0 1a woo | 1350 | ano | 46s | nis | ms | us | 20 a9 vso0 | ano J aes | 11s | 7s | ts | 300 Las reso | ano J aes | nis | is | 12s | 200 iy | tet yoo | oo Laos Ls | is | zs | soo it (Gross secon view SONS [WEIGHT formed Ba [2 | a Jowerr| 70 | 0 te | 7 | om | os m0 | sm tae | 7 | 025 | ox z0_| 70 tp |_70_| 025 | om ‘10 [810 tas |e | ost | 050 aa et ete emtioe| cat st ‘STANDARD SIZE BOX CULVERT ai0_| 910 ig |__| oat | oe ere ere ee eer i060 | 610 a a 150 | 780 too | wm | ose | os 1060 | 910 too | mo | ogo | ose 1og0_| 1080 too |__| oss | a7 10 | 9 tio] zs | 048 | 097 1390 | 1070 no | ms | o4 | 105 10 | za no | 25 | os | iat oso | 1280 | 1370 no } 2s | os | 119 00 | 290 | sao uo | 25 | ows | 135, 750 | 1700 | 1075 vas] m2] 066 | 135 00 | m0 | as as | ms | os | 12 reso | 00 | ars was | ms | os | 150 1800] iano | 700 | 150s as | zs | os | 158 sso | 1700 | 1675 tas | az | oss | iss | Hf n 1so0_| 1700 | ines 125, oss | i oo [2080 as [2s | or | im rex 5" CHAMFER reso | 2000 ws | ms | on | 19 4 \ rao | 2000 as | ms | or | 200 2 rss0 | 2090 ws | ms | or | 209 7 oo | am ws | ms | or | 20 . a ves0 | amo | ism was | ms | on | 225 ‘ioe action ew 100 | 590 | ais0 ws _|_ws | oz | om {eri corn, rT abe 1)RT SUPER SIZE BOX CULVERTS svvenszsox cut nats wo oa wean Pow aS ar a fous ese es (es eee seen fem (iileee| mooi | aco | om | mo | om | os [im | we | 20 TH | Police oven | 2m a | | on |e | is [am [oe | | oe ats | a [an [oe | an | a | os | ow | | ae | om ana Pap arp ep oe] a | || | | soran:| oe [ae || am |= | am | om | a aus | a | uo | ue | oe |e | im | ae | a6 sn | on | io | ie | oe | | | oe | wo aoa] aap | aa we a cause | oo | wm |e | a | s | i | ae | an awa | 20 am | oe | se | = |i | ae | a amin | oo |r | w | om | = | is | am | a8 anise | oo | so | | | a | us | oe | on ; Saat pap ae ey ae | oe coer aus | s | | ae | me | = | 22 | ae | 20 a aman | am | a0 | an | ae | os | oz | ao | a7 suns ea oe | el | 2 cont wt WEAN SLOW aise | so | zo | at | se | s | an | ae | os smasn | so | an | oo | oo | as | os | oe Ls | | saat pap ee} ee] | oe | saan | a0 | um | ar | ae | a | a0 | ae | on san | so | am | a | am | = | to | am | on sous | so | wo | | om | = | ae | am | ann | an | mo | an | me | a | 0 | ae | co sows» | so | so | at | oe | | os | ge | wo saa ary ay ae] oe] ae sowan | a0 [om | w | ov | = | [an | oe | as | oe svn | so | | a | om | a | am [am | or | ae | cx ovo | so | sn | a | an |e | m [an | | ae | sousn | ao | an | oo | Se | | os |e | [os | “piv shat MEMIONRD ae RRA HUME CONCRETE MARKETING SDN. BHD. 411-7) ‘Aton Hon Lora np Maa Jnlan 219, Of Federal Highway 48700 Pataling Jaa, Selangor Darl Ensen “To 09-707e0544 (12 Lines) Fax 03-78755143 Hotine: 0378760082 Homepage: np humeconerete com my E-mal em@him Rongleong cam my