PLS Flow Transmitter (FIT-6006) check and investigation report.

Name Plate of FIT-6006

FIT-6006 suspected to have an error reading on the met-balance calculation approximately

10% higher than the actual.

1. We checked the basic setup parameters on the Instrument (field device) and SCADA
(Control Room HMI) and the result is the same setting as follows;

FIT-6006 Eng Unit Lower Range Value Upper Range Value

Field Device M3/h 0 500
SCADA/PLC M3/h 0 500

SCADA Screenshot of the FIT-6006 settings.

Min and Max Flow for the FIT-6006

2. Checked the supply voltage and tightened all wirings OK. Checked potential
equalization connection (grounding) OK.

The Potential equalization was installed as per the

instructed on the manual book.

3. Checked mounting location/method and cross check with the manual book, we found
that the instrument was installed on the highest point of the pipeline which could
introduce entrained air or gas bubble formation in the measuring tube which can result
in an increase in measuring errors (iso metric drawing attached).

FIT-6006 mounting location - on the

highest point of the pipeline
 Inlet and Outlet run of FIT-6006 still - OK One of mitigation to reduce the air pocket
in the system

Mounting location suggested by the manufacturer on the manual book, to minimize the
measuring error.

4. Found that Operation using the totalizer on the SCADA which is trigger by pulse signal
from the field device, which will give a pulse every 1.0 m3 with the pulse width of
500ms. We recommend to carry out a reading on the SCADA and field device every
shift for 3 or 5 days and compare the results.
FIT-6006 PARAMETERS SETTING 23/07/2017
FUNCTION GROUPS FUNCTIONS

SYSTEM UNIT UNIT.VOL.FLOW UNIT VOLUME FORMATE DATE/TIME

3 3
m /h m DD.MM.YY 24H

OPERATION LANGUAGE ACCES CODE DEFINE PRIVATE

ENGLISH **** 10

USER INTERFACE FORMAT CONTRAST LCD TEST DISPLAY

X.XXXX 50% OFF

TOTALIZER SUM OVERFLOW RESET TOTALIZER

3
1496681 0 E7 m NO

CURRENT OUTPUT CURRENT RANGE VALUE 20 Ma TIME CONSTANT

3
4 - 20 mA +500.00 m /h 1.00 S

PULSE/STATUS OUTP. OPERATING MODE PULSE VALUE PULSE WIDTH OUTPUT SIGNAL
3
PULSE 1.0000 m /h 500.00 ms PASSIVE/NEGATIVE
ASSIGN STATUS SWITCH-ON POINT SWITCH-OFF POINT

N/A N/A N/A

COMMUNICATION TAG NAME TAG DESCRIPTION BUS ADDRESS HART WRITE MANUFACTURE ID DEVICE ID

FIT-6006 N/A 0 OFF ENDRESS HAUSER 45 (HEX)

PROCESS PARAMETER LOW FLLOW CUT OFF EPD EPD ADJUSTMENT

3
10.000 m /h OFF OFF

SYSTEM PARAMETER INSTALLATION DIRECTION MEASURING MODE POS.ZERO.RET. SYSTEM DAMP

FORWARD STANDARD OFF 3

SENSOR DATA CALIBRATION DATE K-FACTOR ZERO POINT NOMINAL DIAMETER MEASURING PRIODE EPD ELECTRODE

26.09.2016 19:55 1.3888 +0 DN300/12" 120.00 ms YES

SUPERVISION FAILSAFEMODE ALARM DELAY SYSTEM RESET SELF CHECKING

MINIMUM VALUE 0s NO OFF

SIMULAT.SYSTEM SIM.FAILSAFE ALARM MEASURAND VALUE SIM.MEASURE.

OFF OFF N/A

SENSOR VERSION SERIAL NUMBER SENSOR TYPE

L9169719000 E 42000101

AMPLIFIER VERS SW REV.

V1.04.01
 1 2 3 4 5 6 7 8 9 10 11 12

50V014
FCV
003g-LPS-HD2-315-PN10
300V05

003i-LPS-CS-300-PN10

A 25V01 25V01 A
300V05 300V05
PLS STRAINER
50V01
50-FIL-01

25V01 25V01
300V05

003h-LPS-CS-300-PN10
300V05
PLS STRAINER
003j-LPS-CS-300-PN10 50-FIL-02
50V01

FLUSH
DRAIN TO
SUMP

B B

C C

D D

PLS PUMP 1
50-PMP-06

E E
HE PLS PUMP 2
AP 50-PMP-07
LE
AC
HA
RE
F
A F

G G

AS - BUILT PLS POND

REVIEWER TO COMPLETE NAME SIGN DATE OWNER :
COMPANY ........................................... DRAWN TITLE :
H NAME ........................................... PLS PUMP TO ADSORPTION AREA H
DESIGNED BUMI SUKSESINDO
PIPING LINE
SIGNED ........................................... Copper and Gold

DATE ...........................................
CHECKED ISO DRAWING
TECH APP PT. BUMI SUKSESINDO SCALE DRAWING NUMBER REV.
REV DATE DESCRIPTION DRN DGN CHK PROJ REFERENCES DOCUMENTS DOC NO. PROJ APP A3 003g-LPS-HD2-315-PN10 0
1 2 3 4 5 6 7 8 9 10 11 12