Professional Documents
Culture Documents
Chapter 4 Operators: Group
Chapter 4 Operators: Group
3 Page 1 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Contents
CHAPTER 4 OPERATORS
1 HISTORICAL OVERVIEW OPERATORS ......................................................................... 3
2 Old operators .................................................................................................................... 4
2.1 Overview of delivered Cardo operators ............................................................................. 4
2.1.1 Ovitor operators (Delivered from: Start 1974) ................................................................ 4
2.1.2 Operator CDM-1 (Delivered from: 1974 1980) ............................................................... 4
2.1.3 Operator CDM2 (Delivered from 1978 1980) ............................................................... 4
2.1.4 Operator CDM-5 (Control system in the mechanical unit, 1982 1994) ........................... 6
2.1.5 Operator CDM-5 (HD) (control system in the mechanical unit, 1982 - 1994) .................... 7
2.2 Circuit Diagram CDM 5 K 2605 ......................................................................................... 8
2.2.1 CDM-5 Dead mans grip.................................................................................................... 9
2.3 Control unit CDM-5.......................................................................................................... 10
2.4 Mechanical Unit CDM5 (Separate control system, 1984 present) ................................ 10
2.4.1 Mechanical Unit CDM 5 adjustment of sliding clutch and limit switches........................ 11
3 mECHANICAL UNIT CDM-6 ....................................................................................... 14
3.1 Mechanical Unit CDM6 (HD)(Separate control system, 1984 present) ........................ 14
3.2 Installation of fixing bars CDM 6 (HD) ............................................................................. 15
3.2.1 CDM6 (HD) adjustment of limit switches and sliding clutch............................................. 16
4 Control system CDM-5/CDM-6 (metal boxes) ................................................................ 17
4.1 CDM 5/6 - Control unit CDM6-07 K2-12253.................................................................... 18
4.2 CDM 6 -07 Connection diagram -113-K2-12247 ............................................................. 19
4.3 CDM6 Main diagram - 111 K2 - 5640.............................................................................. 20
5 Automatic system ECS 600 ............................................................................................ 21
5.1 Additional system ECS 600 (Added to control system CDM5/6 or to CDM5 with control
system in mech.unit, 1984-1988)............................................................................................... 21
5.1.1 Functional description ECS 600 ...................................................................................... 22
5.1.2 Interface unit (Obsolete).................................................................................................. 22
5.1.3 Power unit (Obsolete)...................................................................................................... 22
5.2 Automatic door operating system ECS 600..................................................................... 23
5.3 CDM5 - ECS 600 - wiring diagram .................................................................................. 24
5.4 CDM6 - ECS 600 - Wiring diagram ................................................................................. 25
5.5 Photocell ECS 600 .......................................................................................................... 26
6 Control system ECS 601................................................................................................. 27
6.1 Control system ECS 601 (for CDM5 and CDM6, 1988-1993) ......................................... 27
6.2 Functional description ECS 601/602 .............................................................................. 28
6.2.1 Contactor unit.................................................................................................................. 28
6.2.2 Impulse unit..................................................................................................................... 28
6.2.3 Safety supervision unit (Pinch guard monitoring) ............................................................ 28
7 Thermospeed (1988 - 1998) ........................................................................................... 50
7.1 Thermospeed (1988 - 1998)............................................................................................ 50
7.2 Automatic ECS 601 ......................................................................................................... 51
7.3 ECS 601 Thermospeed 111-K3 - 31207 ........................................................................ 54
7.4 Photocell kits K 35724..................................................................................................... 55
8 Control system ECS 602................................................................................................. 56
May 2006 rev. 3 Page 2 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
CDM3 (Brown)
CDM5 (Green)
CDM1 (beige)
CDM2 (Blue)
CDM10HSD
CDM9 / FD
CDM20
CDM4
CDM6
CDM7
CDM8
Ovitor
1955
1960
1965
1970
1975
1980
1985
1990
1995
2000
2005
May 2006 rev. 3 Page 4 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
2 OLD OPERATORS
2.1 Overview of delivered Cardo
operators
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
No safety supervision.
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
24V
May 2006 rev. 3
M
4 + 2
SA 3,15 A
B - 3 x 100
3 1
3 x 0,22 uF
K2 K1
A1
2 4 6 14 44 22 32 54 A1 2 4 6 14 44 22 32 54
32 31 31 32 PNE G
K1 1 3 5 13 43 21 31 53
K2 1 3 5 13 43 21 31 53
1 A2
28 30 27 A2
Service Manual Industrial Doors
BROWN
11 10 12
STOP
13 6 3 14 2 4 6
a
2 10 12
13 MB 1 - 1,6 A
2 CDM 4/5
14
b
4 15 MB
a b
Circuit Diagram CDM 5 K 2605
7 ..
3 1 3 5
Group
S 2 5
R S T
4 3 x 380 V
K2
3 x 415 V
43 44 0,22 uF 100
G1 D1
5 6 K2
c nc
K1
22 21 A1 A2 K1
no
53 54
D2 0,22 uF 100
no K1
c nc
7 8 .. 22 21 A1 A2
K2
G2
PNE K2
11 5 53 54
Page 8 of 95
CHAPTER 4 OPERATORS
May 2006 rev. 3 Page 9 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
PE N 1 L1 L2 L3
1 3 5
T
F1
1AT
ON
110 11
T1
11
1
24V
S4
1 3 5 1 3 5
K1 K2
2 4 6 2 4 6
S1 S2
u1 v1 w1 N
1
PE U1 V1 W1 N
PE U1 V1 W1 N PE U1 V1 W1
13
32 S4 S3
M M K1
~ ~ 31
= = K1
TR1 14
22 22
K2 K1
21 21
2 A1 A1
TR1 K1 K2
14 A2 A2
May 2006 rev. 3 Page 10 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
RPM control:
Symptom:
Or:
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Min 5 Max 30
Min 5 Max 30
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
U 1
1
U1
V 2 2
MOTOR M V1
3
2 W 3 W1
N
N N
N 1
MOTOR
UNIT Y1
3 1
2
1
5 S4 1
LIMIT 2 2
SWITCH
2
6 .. 3 3
3
UNIT
7 S1
4
5
4
5
4 X01
4 1 S2 6 5
6
9 S3 7 6
7
7
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
380
1
2
3
4
5
6
7
8
9
10
11
12
13
15
F2 X1 F1
T1
1 2 3 4 5 6 7 8 9
K20
X2
0 24
K12271
K21 K22
S21
21 22
1 2 3 4 5 6
K19 K18
5 6 K6868 H1
X3 K1
3 4 K6869
K8119
K11 1 2
21 22
5 6
1 2 3 4 5 6 7 8 9
K13 K17 K2
3 4
X4 1 2 S12
1/1 UP
K10 K16 K2517
U V W
6 4 2 1/2
K6915
K14
K5784
K12
1 2 3 4 5 6
0,63 - 1 A
K15 S5
X5 3 N 2 1 STOP
Q1
K5775 K6979
X6 X9
S1
1 2 3 4 5 6 1 2 3 4 5 6
3 N 2 1
5 3 1 K6978
X7 X9 W1 V1 U1 S15
X10 L1 L2 L3 DOWN
1 2 3 4 5 6 1 2 3 4 5 6 7
K5756
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
X4 4 X9 8
c d e h f
g
PE N 1 2 3 i
>1 & X1 1 X9 5
= X1 8 X1 15
53
X10 22
PE N 1 2 3 K2 22
X4 7
a >1 >1 21 K2 54 K2
PE N U1 V1 W1 ~ = =
= X4 6 21
b
U1 V1 W1 N PE U1 V1 W1 2 a a a a a
X1 2
S18 X2 3 X1 4 X2 4
Y1 a L+ b b b
b b X4 5
4 Y1
b 14 K10 14 K11 14 K12 K14 K15 K16 K17 K18 14 K13 A1 A1
M1 K1 UP K2 DOWN
M1 X4 9 X8 7 X2 2 X2 8
13 13 13 DRAWING 112-K2-5783 13 X9 4 A2 A2
X1:15
3 X 380V (3 X 415) 3 X 220V 5 5 5 5
10 no no 10 no
9 9 9 9 1 2 1 2
11 13 11 12 12 2 3
1 13 1 1
10 nc nc 10 nc
3 4 3 4
2 3
8 8 8 10 no 13 no 12 8
8 7 12 8 12 12
8 5 6 5 6
4 4 4 10 nc 13 nc 12 4 2 3
13 14 13 14
43 44 43 44
7
31 32 31 32
7 7
21 22 21 22
13 11
12 53 54
12 53 54
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
1 7 13 18 23 28 33
K-12100 K-12106 K-12109 K-12112 K-12114 K-12116
(K-12103) (K-12113) (K-12115)
t1
2-20
1,6A 16-160
t2
Aut 1-9
Man 4-36
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64
1 3 5 7 9 11 13 15 17 19 21 23 25 28 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63
Door Operator
-CDM5 114-K4-2546
-CDM6 114-K4-5792
May 2006 rev. 3 Page 24 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
CDM 5 - ECS600
Wiring diagram
9 10 12A 10 3 8
11 * 12 * 12B 8 4 9
LB LB
5 6 6 4 5 10
6 7 7 5 6 11
3 4 2 3 7 12
4 5 ** 3 2 ** 8 13
7 8 8 6 9 14
8 9 9 7 10 15
*) Wire from pneumatic switch (LB) connected to screw 9 (10 in CDM 5 / SL)
to be connected to wire 4 from ECS 600 under flying top joint.
**) Remove loop if any and connect wires 7 and 8 in series with existing
stop devices.
May 2006 rev. 3 Page 25 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
2
RKKR 18G 0,75
HO3VV-U
x2/1 1 1
x2/2 2 2
x2/3 3 3
x2/4 4 4
x2/5 5 5
x2/6 6 6
x2/7 7 7
x4/5 8 8
x4/6 9 9
x5/1 10 10
x5/2 11 11
x5/3 12 12
x5/4 13 13
x5/5 14 14
x5/6 15 15
16
17
PE
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
27
29
31
26
28
30
Yellow
Yellow
Shield
Shield
Black
Black
Red
Red
S M S M
T R T R
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
SYSTEM DESIGN
5 Circuit board
1 Bottom part
13 Motor protection switch
2 Collar
15 Terminal connections
3 Top lid
16 Button control set
4 Lower lid
Additional automations
Grundstyrning
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Crawford Door
Strmstad Sweden
X0 X1 X2 X3 X4 X5 X6 X7
X16
X15
X17 X09 X10 X11
X08
X14
X13 X12
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Opening door
Closing door
Man
Manual function ie. automatic board Aut
disconnected, the door is operated with the Man
aid of basic control.
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Closing Timer
Control signal to thyristor, green warning signal Warning signal
(steady light)
When time t2 is running the LED is flashing
with 10w intensity The flash frequency depends
on the setting of the f2 trimming screw.
Automatic closing t1
2-20
The board contains times circuits which control how long
the door is to be open before t is automatically closed. 16-160
This interval is divided into two time intervals t1 and t2.
Setting of t1 t2
t1= the time the door is fully open with the green lamp on. 1-9
The time range. (2-20 or 16-160 sec.) is selected with the 4-36
switch and the time is adjusted: with the trimming screw.
Setting of t2
t2= the time the door is fully open but warns for closing
with a flashing red signal. The time range (1-9 or 2-36 sec.)
is selected with the switch and the time is adjusted with the
trimming screw.
The total time when the door is open is t1 + t2. The times
t1 and t2 can be changed with switch S4/3 on the circuit
board, see next page.
May 2006 rev. 3 Page 33 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Optional automation
On the circuit board there are two blocks with DIP
switches, S3 and S4 plus a bar block L1.
Note !!!!
The bar block shall sit in lower position on L1 for
ECS 601.
The top position is used for ECS 600.
* D1
* D3
* D2 ON ON
S3 S4
L1
S1
R13
S2
R14
S3/2 of No
red light for closed door.
on
Constant red light
for closed door.
S3/3 of No green
light.
on Constant
green light for fully open door.
May 2006 rev. 3 Page 34 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Example:
The time t1 + t2 is timed from the first of "fully open
door" or "passage of safety photo cell / magnetic
loop". The time t1 + t2 is timed from "fully open
door".
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Optional automation
Example:
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Optional automation
SEMI-CONDUCTOR RELAY (THYRISTOR)
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Optional automation
PHOTO CELL AMPLIFIER
Photoelectric
Amplifier 1(2) Ch
+ - + -
Ch1
Ch2
Y2
S1
on
1 2 3
on
1 2 3
S2
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Optional automation
CONNECTION
Note !!!!
The shield must be connected to earth in view of
risk for inductive interference from high tension
cables.
Connect via ribbon cable to the
terminals X13-X16 which belong to
the circuit board position where the
insert board is to be put.
May 2006 rev. 3 Page 41 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Optional automation
MAGNETIC LOOP DETECTOR
Magnetic loop
Vehicle detector
Ch1
ON OFF
Ch2
2 F
1
ON OFF
10 SW1 0
1
.
.
ON OFF .
1 2 .
1 .
SW3 7
SW2 J1
May 2006 rev. 3 Page 42 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Note!!!!
If one of the channels is not
used, all switches for this
channel shall be set in the off
position.
Jumpers
The output signal status is selected by putting
jumpers over the pair of pins which are closest to
the contact unit J1. The pairs of pins 0-3 are used
for the loop system in channel 1 and 4-7 for channel
2.
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Optional automation
SETTING OF FREQUENCY
When two loop systems are close to each other
there is always a risk for "overlapping" between
them. This can be avoided by using different
frequencies in the loop systems. The frequency can
be set to 4 different values. The DIP switches SW1
is used for channel 1 and SW2 for channel 2.
SENSITIVITY
ATTENDANCE
If an object which is detected by the magnetic loop
detector remains for a certain time, the attendance
time, the detector will readjust automatically. The
object will no longer be detected. The attendance
time can be set on the switch block SW3/ 7-8 for
channel 1 and SW3/3-4 for channel 2.
May 2006 rev. 3 Page 44 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Note !!!!
If one channel is not used all corresponding
switches must be set in off position.
May 2006 rev. 3 Page 45 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Optional automation
The magnetic loops are connected to ECS 601 via
a connection block mounted on the relay rail. The
connection block is connected by a ribbon cable to
one of the terminals X13-X16, which connects
internally to the circuit board position where the
insert board is to be put.
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Optional automation
INTERLOCKING
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Installation
1
2
Q
3 5
380V AC 3
MAINS
MAX 10 A N
N
U 1
1
U1
V 2 2
MOTOR
M
V1
3
W 3 W1
N
N
N
MOTOR UNIT
8
1 2
UP 9
2 3
10
3 4
STOP 11
4 5
12
5 6
DOWN 13
6
X08
1
14
1 2
BUTTON UNIT
UP 15
2 3 16
3 4
STOP 17
4 5
18
5 6
DOWN 19
6 BLACK
20
BROWN
BLACK 21
PNEUMATIC SWITCH p 1
22
2
BROWN 23
1 1 24
2 25
EXTRA SAFETY 2
1 26
2 27
1
SINGLE BUTTON
FUNCTION 2
1
OPENING FUNCTION
2
PUSH BUTTONS IN COVER
UP
X11:1
X11:2
STOP
X11:3
X11:4
X11:5
DOWN
X11:6
DEAD MANS
X10:1
GRIP DOWN
X10:2
Main current
May 2006 rev. 3
L1
L2
L3
N
PE
380V 50/60 Hz
1 3 5
220V 50/60 Hz
0,12 kW 0,37 kW 0,73 kW
380 V 0,63 A 1,1 A 0,73 kW
Service Manual Industrial Doors
2 4 6 12 oc 6 oc 24 oc 8 oc 16 oc 14 oc 18 oc
K2 22 K1 21
F1 F2
21 22 T1 1A 315mA
T T
380V 20V
220V 24V
Group
5 3 1 6 4 2 0V
K2 K1
6 4 2 5 3 1
K1 A3 A1
rc1 K2 rc2
A1
32 oc
N u1 v1 w1 u1 v1 w1
Y1 Y1
M M
3*380V
(3*415V) (3*220V)
Page 49 of 95
CHAPTER 4 OPERATORS
May 2006 rev. 3 Page 50 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Receiving
eye
Photocell support
Receiving eye
May 2006 rev. 3 Page 52 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
May 2006 rev. 3 Page 53 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
High speed
area
1 and 2
Rough adjustment
The opening and closing time should be min. 6 sec. Adjust DOWN speed +-
for a 4 meters high door, min. 5 sec. for 3.5 meters plastic rivet (dont touch)
and 4.5 sec. for a 3 meters high door. plastic rivet (dont touch)
Note! The value refers to the average speed 0.7
m/s.
May 2006 rev. 3 Page 54 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
5 MOTOR UNIT 34 RAIL 37 PUSH BUTTONS 33 BACK PLANE 31 FREQUENCY 29 IMPULSE UNIT 38 SAFETY
CONVERTER SUPERVISION UNIT
15V
220 AC 32ac 0V
-
X11.4 18ac + 315 15V
PE 220V
X11.3 AT
24V
X8.17 1AT 0V
4-6 A
STOP
L1 1 2 L1 X8.16
11 20V
X8.11 14ac 14ac
3 4 N +
N X8.18 16ac 17ac
-
X8.1 1ac
2ac
X8.7
(7) 2 X8.3
H3 Hugr H3
X9.4 Hugr
n> (3)
27 X8.9
X8.8
X8.4
6 3
PHOTO ELECTRIC
X9.2
7 24VDC 4
AMPLIFIER
X17.1
K-31012
X8.6
8
X8.29
9
X8.21
May 2006 rev. 3 Page 55 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Cable color
OLD NEW
White (+) White (+)
Green (-) Blue (-)
Cable color
OLD NEW
White (+) White (+)
Green and Brown (shield) Blue and shield.
May 2006 rev. 3 Page 56 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Components
5 Circuit plan board
6 Cover plate
7 Contactor unit
8 Impulse unit
9 Pinch guard monitoring
10 Motor protection switch
11 Terminal connections
12 Operating button unit
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Circuit plan
This board includes all contacts and line tracks
required to connect the insert board and other
components included in the basic control together.
X07
X08
May 2006 rev. 3 Page 60 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
03-11-28/KHm Gr4005-6.CDR
May 2006 rev. 3 Page 61 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
400V
J1.2
S4
1 1 1 K1 5 3 1 2 4 6
K2 230V
2 2 Up Down
2 6 4 2 1 3 5
3 3 0V
B1 3
S1
4 RKKR 7X0,75 4
4 112
5 H05VV-K7X0.75 5
S2 5
6 6 54 62 74 84
S3
7 7
6
7 53 61 73 83
K1
1 1
8
2 2
9
3 3
4 4
10
11
X1 X3
5 5 U2 V2 W2 U1 V1 W1
12 Y1 Y2 N
6 6
13
Coiled cable 14
U2 V2 W2 U1 V1 W1
K012977 15
1 16
2
17 Y
1 1
18
2 2
19 400V
HIGH LOW
1
2
20V AC
1 1
1
2
2
2
3
X4
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1
W1
U1
V1
N
10
11
12
13
14
15
16
17
18
19
Q S1
1
2
3
4
5
6
7
8
9
A1
11
12
14
21
22
24
A2
1 3 5 X1 1
1
2
3
1
2
3
4
5
6
7
2
1
2
3
Brown
Black
20VAC
External
powersupply
K012977
IED 12 / CT 10
SPT 3 / C 10B
Brown
Black
1
1
2
1
2
3
4
5
6
7
Max 10A
380V AC
M S
R T
Fotocelloptik
Photocell optics
Matning
Mains
Pneumatic
switch
Open
Stop
Motor unit
May 2006 rev. 3 Page 64 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
X6
May 2006 rev. 3 Page 65 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
S2 6
S1:1 ON
S1:2 S1:3 S1:4 S1:5 T1 T2 CLOSING
800mAT 800mAT
6
5 W N V N U
11 12 13 14 15 16 17 18
4
3
OFF OFF OFF OFF 2 s 3 s 5 s
X1 1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 X2
2
S1 1
.7
0.63
D22
OFF ON ON OFF 12 s 8 s 20 s
OFF ON OFF ON 8 s 32 s 40 s
OFF OFF ON ON 48 s 12 s 60 s
OFF ON ON ON 48 s 32 s 80 s
S1:6 ON The time is counted after "passage of photocell"
S1:
1 on Automatic closing
off NO automatic closing
2 on Aut. closing time: X2 when safety
acknowledge failed (e.g. photocells).
:2 after acknowledge
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
12 DIAGRAM CDM 9
6
Brown
23
5
5
*)
Blue 15 16
M 24
230VAC / 10A
14
9
8 1
1
Basic Wiring Diagram
7 2
2
6 3
X5 3 2 1
3
1 5 4 X6 X4
4
4 2 1
5
(The installers documentation)
5
3 6 29 PCB
6
2
7 ControlBox
/
7
1 13 Kontrollenhet
1
8
Diode 930A
2 X1
9
3
51 41 31 21 11 01
4 SW1 On = SW2 On =
installationmode force adj. mode
12 40
12
18 installationslge kraftinst.l ge
23
8 X2 X3
9
1 2 3 4 5 6 7 8 9 5 4 3 2 1
1 1
2 2
X8
3 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 1 2 1 2 1 2 1 2 1 2 1 2
4 4
2
1
2
18
Coiled cable
P
4 23
15 39 10 41 42 43 44
May 2006 rev. 3 Page 68 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
10
25
17 18 19 20 7
21 Antennkabel
FR-warning lights 49
IED 12
Red
Black
receiver FR-varningsljus
8 One-button function
SPT 3
Yellow
24V
1-knappsfunktion
WarninglightsRED 50
Shield AC S2
1
Varningsljus RTT
26
1 2 3 4 5 6 7 8 9 10 11 J6
Photocell kit SINGLE
S1
PCB C-Board/ 31
yellow
J4
Shield
1 2
Black
Red
1 2 3 4 5 6 7 24
Blue X11 X12
1 2
n
Bl SC-relay N N N L1 1 2 3 4
0V 45
17 HR-rel
Red N 1 1
L1 LV
Rd
PCB 24V
19
1 2 3 5 HR-Relay Yellow
receiver 930A F10
27 10 Gul 17
Red
N N N L1
25 Photocell kit DOUBLE 8 Up - stop - down function
T2AH 230V
Upp - stopp - nerfunktion Rd
X11
Fotocellsats DUBBEL 17 18 19 20 7 27
Open function 0V
IED 12
Red ppnafunktion
Black 18
1 SPT 3
Yellow 24V
21 Antennkabel
2 1 Black *)
Shield
1
AC Svart 5
nc 230VAC
1 2 3 4 5 6 7 8 9 10 11 12 400V 1 2
S1 2 1 Max 10A
Red 46
IED 12 < 10A
Black
2
Red
Red
H1
Black
Yellow
Yellow
Shield
Yellow
SPT 3
Shield
t1 S1 5
*) H2
28
t2 230VAC
Max 10A
S2 < 10A 51
30
J6
Warninglights
X9 C-Board/ Varningsljus GRNT
22 32 31
Kort
Brown
23
5
5
*) 21
J1 J4 Interlocking, relay kit
Blue 1 2 3 5 1 2 3 4 5 7 8 9 Frregling, relsats 1 2
M 24
230VAC / 10A X11 X12
H1
LSO LSC Int.lock N N N L1 1 2 3 4
9
1 2 3 4 5 6 7 8 N 1 1
8
H2
7 1 1 2 3 5 1 2 3 4 5 7 8 9
1
6 2
2 X3 X2 X6 X15 X13
1 5 3
3 PCB 31 SC-Relay Traffic lights 48
29
4
3
4
5
4 ControlBox
A / Kontrollenhet A Trafikljus 31
5 24VAC 300 mA
2 6
7
6 X1 12 40
1
1 1
7
8 Diode
13 SW1 Diode
13 SW2 X11 X12
2 2
9 X14 X11 X12
47
3
4
10 1 2 N N N L1 1 2 3 4 N N N L1 1 2 3 4 5
*)
5
11 On = installationmode On = force adj.mode 230VAC
18 12 installationslge kraftinst.Lge N 3 1 1 2 2 1 Max 10A 1 2
23 13
8 < 10A
14 X4 X5 35 35
9 H1
15 X8 1 2 1 2 3
1 2 1 2
1 1
34
24V AC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
33
2 2 3 4 H2
Slinga
3 3
5 6 43 8 7 9
1 2 1 2 1 2 1 2 1 2 1 2 1 2
4 4 14 15 16 8 7
2
1 6 5
*) 5
*)
2
230VAC 230VAC
Max 10A Max 16A 2 1 3 2 1 3
3
< 10A RED
< 10A
RD
4 H1 H1
36 38
GREEN
37 GRN
H2 H2
Inside Outside
18 Inne Ute
Coiled cable
P
4 23
Basic Wiring Diagram
15 39 10 41 42 43 44
with ADDITIONALS
May 2006 rev. 3 Page 69 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
D1 D2 D3 D4
D5 D6 D7
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
13 RADIO EQUIPMENT
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
The 433 MHz equipment is not available as Spare Parts any more.
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Switch
The transmitter must be taken apart to access the
system switch (A) and code switches (B) so that
these can be set. The switches are located as shown in
the diagram.
Battery replacement
K045625, Battery 3V
K047196, Battery for minitransmitter. (SP) (No picture
available)
May 2006 rev. 3 Page 75 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Frequency : 433MHz
Operating voltage : 12/24DC
Dimensions : 86 x 30 x 58 mm
Enclosure : IP 23, for internal
installation.
Green LED
indicates signal
reception
12/24 VDC
Red LED Yellow LED
12/24 VDC
indicates indicates supply
C programming voltage
NO status
NC
C
NO
May 2006 rev. 3 Page 76 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
The standard code has now been stored Red LED flashes
The private code has now been stored Red LED double
flashes
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
433-DP
Duopole aerial
K045646,
Tconn.for radio 433 MHz Plus
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Program as follows:
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Program as follows:
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Set the transmitters system switch (A) in the 1 433-01 433-03 433-06
position. (off)
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Setting the code on the receiver to operate with the old 433-
93 transmitter
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Battery replacement
The transmitter must be taken apart to access the battery.
Note that on transmitters with button batteries the plus character
should (+) face the plus character marked on the battery holder.
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
WR Receiver 869
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
WR Receiver 869
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Position 0 1 2 3 4 5 6 7 8 9 101112131415
Sensitivity 0,5,15,05,02 0,5,15 ,05 ,02 0,5,15 ,05 ,02 0,5,15 ,05 ,02
Presence 5 min 120 min 5 min 120 min
Frequency High Low
SWITCH SETTINGS
INSTRUCTIONS
1) Select required switch position Fault Flash Rate
High sens. = ,02 Open Circuit Loop 1 Hz
Low sens. = 0,5 Short Circuit Loop or faulty oscillator 2 Hz
2) On application of
power detector will LED FAULT INDICATION
retune in < 2 sec
3) Observe detection Presence
of vehicles on LED
Loop
Pulse
Safety
Earth
Supply
1 11
Loop
Blue
Green
Presencerelay
Brown
Yellow
5 6 7
Grey 4
Yellow/Green
8
Pulserelay
Orange 9
3
Black 10
Line 2 11
Red 1
White
May 2006 rev. 3 Page 92 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Disengage
n> S1 S2 S3
X1:
1 2 3 4 5 6 7
24 VAC
n.c. n.o. c
S1 S2
X4:1 X4:2
S3
4 1
1 1/2
reduced door opening CDM 5
reduzierter Torffnung CDM 5
3 2
1/2 deur opening CDM 5
May 2006 rev. 3 Page 93 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
X1
X4:2
X4:1
X4:3
(25a)
(26)
(24)
(25)
1
2
3
4
5
6
7
4
6
4
1
1
2
3
7
N W V U N
3
2
(25b)
O I
K-33282 ABS
Voor gemonteerd
3
2
1
25
a
25
a
3
2 25
1
4
1 NC
25
24
3 NO
25
b
2
24
25
b
26
26
1
PS1
ECS 430P
X1
X4:3
X4:2
X4:1
(25a)
(24)
(26)
(25)
1
2
3
4
5
6
7
4
6
1
4
1
1
2
3
3
2
(46)
(44)
(25b)
Additionalsystem
ECS 400 CDM-6 (P)
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
Dip Switch S2:2 (in the LID of the ECS 930A) is used
to set the position for reduced opening.
Turn the DIP Switch S2:2 switch ON and directly OFF to store the position in
memory.
Change-over switch in the lid for fully open and reduced position.
(SP)K043575
K-43501.2
X3
15
X4
1
4
STOP
PHOTOCELL
14
reduced
2
SW2
D6 ON
13
door opening
2
DOWN UP
1
12
1
X5 open outside
2
11
X2
3
10
open inside
8
RECEIVER
9
C.PROC
X6
8
interlocking
6
7
5
extra safety
4
D5 D4 D3 SW1
5
3
4
ON
one button
2
3
1
X1 open function
1
X8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
May 2006 rev. 3 Page 95 of 95
Group
Service Manual Industrial Doors CHAPTER 4 OPERATORS
S1:2 unused.
S1:3 ON gives flashing red light between the limit positions. (Only at Warning lights, not at Traffic lights).
S1:4 ON gives red light at fully closed door. (Both at Warning and Traffic lights)
One always gets green light at fully open door if it is connected, no adjustments.
S1:6 ON disengages "Open outside" command at Traffic lights for 10 seconds in order to avoid unwanted
activation from, for instance, outer magnetic loop on the way out.
S1:7 ON gives direction sensing Traffic lights (controls opposing traffic by red and green light).
S1:7 OFF gives Warning lights.
S1:8 ON gives FR-function. (All commands except safety are delayed 2,5 seconds while warning lights are
flashing). At automatic closing t2 is replaced by the 2,5 seconds. At Traffic lights one gets a steady light during
t2.
S2:1 ON gives DK-function (The Door (Operator) goes always over into dead man's grip down if the safety edge
has been activated.)
S2:2 is used to set the position for reduced opening. (Put the Door in the wanted position; turn the switch ON-
OFF. Change-over switch in the lid for fully open and reduced position).
S2:3 ON gives automatic closing after passing of the safety photocell and fully open door. (Can be combined
with S2:5 ON). Works also from reduced open door, safety photocell is then demanded. NOTE! If the Door
during automatic closing for some reason is reversed a new acknowledgement signal to the automatic closing
function is demanded in order for the Door to close automatically. The same thing goes if the stop function has
been activated. Example: If passing of the safety photocell has reversed the Door, one has to pass the safety
photocell one more time in order to close automatically.
S2:3 OFF gives automatic closing from fully open door (Not working from reduced open door, not allowed).
S2:4 ON doubles the adjusted time on t1 if no acknowledgement has been given, and cuts it by half if
acknowledgement is given (Both the safety photocell and additional safety are able to give acknowledgement).
S2:5 ON gives automatic closing after additional safety, connected to X8:5-6, has been activated (can be
combined with S2:3 ON) NOTE! Additional safety is working with a normally open contact.
S2:6 ON gives a memory (open) to an interlocked door. If an interlocked door is given an open command it will
store this and open when it is not interlocked anymore.
S2:7 unused.
S2:8 unused.
Potentiometer t1: Time for automatic closing without flashing signal, 4-80 seconds.
Potentiometer t2: Time for flashing signal before closing, 3-32 seconds.
Total time (always): t1+t2.