1S 2830 : 2012 onda are ars Ger Ferd Sq Gee & few ara erat FoI Ste, facie, aA wa wa — fafa (cher Fre) Indian Standard CARBON STEEL CAST BILLET INGOTS, BILLETS, BLOOMS AND SLABS FOR RE-ROLLING INTO. STEEL. FOR GENERAL STRUCTURAT. PURPOSES — SPECIFICATION (Third Revision ) ICS 77,080.20; 77.140.99 © BIS 2012 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELI 110002 April 2012 Price Group 3‘Wrought Steel Products Sectional Cor FOREWORD ‘This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by the Wrought Steel Products Sectional Committee had been approved by the Metallurgical Engineering Division Council ‘his standard wat first published in 1964 and revised in 1975 and 1992. While reviewing the standard in the light ‘of merger of IS 1977 : 1996 "Low tensile structural steels’ and IS 8500 : 1991 “Structural steel — Mieroalloyed (medium and high strength qualities) frst revision) of IS 2062 : 2006 “Hot rolled low, ‘medium and high tensile structural steel’ the se it to bring the grades of IS 1786 : 2008 ‘igh strength deformed steel bars and wites for conerete reinforcement (fourth revision) in this standard In this revision, the following changes have been made: 8) Amendment Nos. 1, 2 and 3 orporated 'b) Scope has been modified. ©) Round shape billets have been incorporated in 3.2. 4d) Number of grades have been increased to ten, 9) Table I has been modified 1) Note 2 of Table 1 has been aligned with corresponding Note of IS 2062. 12) CHMn2S grade has boen added to cover steel grades given in 1S 1786, 1h) Clause 6.1.1 has been modified. we been i ‘The producers of structural ste! have a systematic method of choosing the steel base composition and the proper size of east billet ingot and continuously cast billet to satisfy the physical requirements in the finished product. The basis of doing such a selection of ase composition and sizes of cast billet ingots; billet, blooms slabs (including continuously cast) are the carbon — manganese balance, the percentage of reduction, the finishing ‘temperature range and finished section thickness, ‘No tensile properties forthe billets, blooms and slabs have been specified in tis standard as the tensile properties ina rolled material a but also on the rolling conditions, particularly pera in the hot bed It has, therefore, been felt not appropriate to lay down any guarantee for physical properties on supplies of semis made for rolling materials satisfying certain physical requirements, This standard i based on the manufacturing and uae practices followed in the country in this Field, the finishing t For all the fests specified in this standard (chemical/physicalfothers), the method as specified in relevant ISO. Standard may also be followed as an alternate method” The composition of the Com ittee A. ‘sponsible forthe for ation of this standard is given in For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, ‘observed or calculated expressing the result ofa test or analysis, shall be rounded off in accordance with IS 2: 1960, ‘Rules for rounding off numerical values (revised). The number of significant places retained inthe rounded off value should be the same as that of the specified value inthis standaed15 2830 : 2012 Indian Standard CARBON STEEL CAST BILLET INGOTS, BILLETS, BLOOMS AND SLABS FOR RE-ROLLING INTO STEEL FOR GENERAL STRUCTURAL PURPOSES — SPECIFICATION ( Third Revision ) 1 SCOPE 11 This standard covers the requirements of carbon steel east billet ingots, billets, blooms, slabs and for into mediuin and high tensile structural steet ineluding steel for concrete reinforcement, The requirements ofthis standard shall also be applicable to billets, blooms and slabs produced by continuously cast process. 1.2 Carbon stcel cast billet ingots, billets, bloom and slabs (ineluding continuously cast) may also be supplied in copper-bearing qua ENCES ‘The following standards contain provisions which ‘through reference in this text, constitute provisions of this standard. At the time of publication, the editions indicated were valid. All standards are subject to revision and parties to agres based on this standard are encouraged to investigate the possibility ‘of applying the most recent editions of the standards indicated below: IS No. Tile 228 (All parts) Methods of chemical steels 1956 (All parts) Glossary of terms relating to iron and ste 8910:2010 General technical delivery requirements for steel and steel produets (first revision) Method for macroeteh test of ‘wrought steel produets Macrographie examination by sulphur print (Baumann method) 11371 1985 12037 : 1987 3 TERMINOLOGY For the purpose of this standard, the d in IS 1956 and the following shall apply. 3 Cast Billet Ingots — For the purpose of this standard, cast billet ingot shall be defined as ingot, generally of cross-section not more than 200 mm= ‘hich can be rolled direetly i thant products Cast billet ingot is also sometimes known as “pencil ingot 3.2 Billet — A semi-finished product obtained by Torging, rolling or continuously casi wt exceeding 1 ‘ith rounded comers or round (not exceeding 125 mm in diameter) and are intended for further processing into suitable finished product by forging or re-rolling, 3.3 Bloom — A semi-finished forged, rolled or ‘continuously east product, The cross-section Is square ‘or neal rectangular (excluding slab) and the exoss- section is generally more than 125 mn x 125 mn (or cross-sectional area). cequival 3.4 Slab — A semi-finished rolled, forged or continuously cast product intended for re-rolling or “The cross-section is rectangular, The th exceed one-third of the width, 1PPLY OF MATERIAL General requirements relating to the supply of steel shall conform t IS 8910. 5 MANUFACTURE 5.1 Steel shall be manufactured by any process of steel ‘making except the Bessemer process, It may be followed by secondary refining. 5.2 Steel shall be supplied semi-killed oF killed ‘Rimming steel may also be supplied subject toa special ‘agreement between the purchaser and the supplier 6 CHEMICAL COMPOSITION 6.1 The ladle analysis ofthe steel, when eartied out by the method specified in the relevant parts of IS 228 or any other established instrumental/chemical method,18 2830: 2012 shall be as given in Table 1. In case of dispute the Doce given in relevant parts of IS 22R shall be referee method, ‘Table 1 Chemical Composition (Clause 6.1) SINo Designation Carbon Manganese o 2 ° o cis 120.18 030.040 cis 030060 CIsMMe 042038 0.60.1.00 CleMMn 05-02 60.100 COMMn 017-023 060.1.00 cististe o12018 100-180 ‘C20HMa 7-023 1.00-1.80 1 Th etn covalent (CE) sl be sbet ote maa ‘ra ecrmteon of CE gen tel Ma, @reMoe¥) based on wise, ie salt 2 When the stel is killed by aluminium alone, the total ‘lumiaur content shallot be les haa 002 percent, When the tect felled by silicon alone he silicon content shall tot be lest than O10 percent When th see silicon ‘mina Hild, the silicon conten shall not be es than 1903 percent and etal amino content sll not be les than OOF percent ‘3 When micro-alloying cements ike Nb V and Ti ae used (02 percent, 44 While placing order the see should be designated by ‘Designatlon (se Table 1), flowed by grade (ee LL). For example C15 A (steel designation C15 and grade A) or {CoO HM sto designation C20 Maal Grade), When Stel srequied in copper beating qual, shal be desiasated ‘ith sais Ca for example C15 ACa oe C20 TM BOs formbilty. And sal be ensured by the manufacture By ocasiond eck sly. 1 Details of elements other than thse specified may be supe i aprcd a he ime of engi. {Ste may be ordered with esti apr and phoephorus Foe grade C25 HM, sup and phoopborus shal be 0.060, fot ekceed Q1T poeoa. Osher eegumeat shall be a pet the relent Finished proc standard 10 In onder to get the desced properties, the chemical composition may be matvslly agreed «0 betwcen the ‘manufacturer and the purchaser within the stipulation of 6.1.1 All types of steel in Table 1 (except C25 HMn) ‘may be supplied in three grades, namely A, B and C having following sulphur, phosphorus content (on ladle analysis Grade Sulphur Phosphorous Max Max w @ @ A 0.050 0.050) B 0.045 0.045 c 0.040 0.040, 6.2 When steel is required in copper bearing quality, ‘copper content shall be between 0.20 and 0.35 percent 6.3 Cheek Analysis Check analysis shall be carried out on the finished product from the standard position. Permissible ‘variations in the ease of check analysis from the limits of ladle analysis specified in Table I and 6.11 shall be as given in Table 2 ‘Table 2 Permissible Variation Over the Ladle Analysts for Cheek Analysts ‘SI Constueat Variation Over the Spied Maxim Ne for Under the Minato Limits, Pere Mar o i) atom om iy Manganese 003, a) Sule Bins is) Phosphoros 008 9 Copper 00 1 Variation shall not be applicable both over and under the secitied limi in several determinations in Rest 2 Check analysis shall not apy trimming quality 7 SAMPLING AL Teast one ladle analysis shall be taken per east. 8SELECTION OF Tt ANALYSIS. ‘SAMPLE FOR CHECK 8.1 In the case of cast billet ingots, if required, the samples for product analysis shall be prepared by orging/rolling dovin to 30 mm round section. 8.1.1 Drilling shall be taken from the sample (see 8.1) representing two-thirds, one-half and one-third of height from bottom of the ingot separately 8.2 In case of billets, blooms and slabs (including continuously cast) the sample for check analysis shall be taken from the location as shown in Fig. 9 FREEDOM FROM DEBE 8 9.1 ‘Tho billets, blooms and slabs (includingFro, 1 Locarios ror Taxine Date ror Chic. Ayatysis ously cast) shall be well and cleanly rolled to sions epecified.‘The finished billets, blac and slabs shall be fre from all harmful defects, such ascracks, surface flaws: aminations and rough, jagged ‘and imperfect edges. 9.2.Cast billet ingots shall either be supplied fre from harmful defects, such as, segregation, piping, erack inclusions and blow-holes by appropriate top and bottom discurd and dressing or supplied with suitable surface dressing only, without top and bottom discard, if mutually agreed to between the purchaser and the ‘manufacturer TESTS soed to between the purchaser siacturer, the following tests may be earried ‘out from the samples prepared under 8.1 4) Macro-examination (see IS 11371); and 1b). Sulphur print tests (see IS 12087). 102 Bend In the case of slabs and conti bend shall not exceed 8 jously cast slabs the yn of slab length subject mum of 40 mm. Inthe ease of billets, blooms ‘and continuously cast billets and blooms the bend shall ‘ot exeeed $ mm 103 Camber In the case of slabs and continuously east slabs the shall wot exceed 8 maim of slab length subject toamaximum of 40 mm. Inthe ease of billets, blooms and continuously cast billets and blooms the camber shall not exceed 3 mm/m, 11 DIMENSIONS AMAThe sizes of east BIlECNGOLS shill Be Suber) 15 2830 : 2012 ‘mutual agreement between the purchaser and the mannfactinee 11.1.1 The sizes of cast billet ingots other than those specified may be supplied by agreement between the purchaser and the manufacturer 11.2 The billets, blooms and slabs (including continuously cast) shall be reasonably square 11.2.1 The preferred size for with across fat of billets, ‘looms and slabs (including continuously east) shall bbe $0, 63, 75, 80, 85, 90, 100, 110, 125, 150, 165, 200, 250 and 320 mm, 11.2.2 With otherthan those specified in Table 3, may be supplied as per agreement between the purchaser and the manufacture. 11.3 Length of billets, blooms and slabs (ineludin continuously cat shall be supplied in lengths between 3 nat 13 at specified by the puretiser 12 TOLERANCES 12.1 Incase of east billet ingots, a tolerance of +S mm. shall be permitted on the specified width across fat. In case of billets, blooms and slabs (including continuously cas), the following tolerances shall apply. 12.3 8 tolerance of 4.150 mm shall he permitted an the specified length of east illet ingots, billets, blooms and slabs (including continuously east). 13 MARKING terial shall be 131 Unless agreed otherwise, the ‘marked as given in 13.2 and 13.3, 13.2 Fach cast billet ingot, billets, blooms and slabs ‘including continuously east) shall be legibly stamped ‘or painted with the east number; and the name or trade: ‘mark of the manufacturer 13.3 The ends of cas billet ingots, billets blooms and slabs (including continuously east) shall be suitably painted as per agreement between the purchaser and the manufscturer, For designations C 15,C 18and C20 the colour coding shall be as given in Table 4 134 BIS Certification Marking ‘The material may also he marked withthe Standard Mau. 134.1 The use of the Standard Mark is governed by the provisions of the Bureau of Indian Standards Act, 1986 and the Rules and Regulations made thereunder. The details of conditions under which the licence for the use of the Standard Mark may be granted to anfncturers or prodcers may he ohtained fom the ‘Bureau of Indian Standards18 2830: 2012 ‘Table 3 Tolerances on Width, (Clause 1.) SNe] Product Width Across Fat “Thickness “Thickness on Wilh Thickness wl o @ o 9 | mis 2) Up and including 75 by Over 75 i | Blooms 1) Upto and incaling 150 +40 30 i | She 30 1) Over 150 0 60 2) Up and including 300 70 00 14 ORDERING INFORMATION b)_Sizcof cast billet ingot, billet, bloom and slab Wiile placing an onder forthe ens hilt ingots Gacluding coninnousy cast): billets, blooms and slabs (including continuonsly east) ©) Size and dimensions of end product: covered by this standard, the purchaser should specify, @) Fad clearly the following ©) Tests and est report required and Ae 1) Spocial requirements if any Table 4 Colour Coding (Clause 133) SNe Cole Grate eee eee w 2 o o © © yen Cy a » c re Ones 4 2 c mM Cit MMe Coy Avihentdt ——Bvihimedkt Cth ome at S eisante Gn ASitoerdt — Bwihenedt— Cohnedat 3 CNN Onnae cecit—‘Bhene ee Cabo dt iy tette cen Avintwess — Bwiniwodos— Crihiwedet By ca0ihte One Autoeas Bemimebs _ Critimodat15 2830 : 2012 ANNEX A. (Foreword) COMMITTEE COMPOSITION Wrought Steel Products Sectional Committee, MTD 4 Organisation “a Stel Lid, Jamshedpur All Ins Indation Furnace Asoiation, New Dsthi Bharat Heavy Bleteals Ld, Ranipur Cental Boies Board, Now Delhi (Comal Pubic Works Deparment, New Delhi DOS & D, Bhilai Nagar scons Knowledge Management Conte, Faidabad sar Stele La Haris Insite of Stel Deveopmeat and Growth, Kolkata Finda South West Ld, Vasind M,N, Dastur & Co Lid, Kolka/Delhi Minisry of Defence (DGOFB), Kolkats Minisey of Defence (DGQAY,fehapur Mimusey of Kauvays {KDSU) Lacknow Ministry of Stet (Government of i), New Delhi ower Grid Corporation of India Ld, Gurgaon Rashes spat Nigam Lid (VSP), Vishadhapateame SAIL, Bhat Stst Plant, Bil SAIL, Bokaro Stst Plant, Bokaro SAIL, Cemral Marksing Organization, Kollata SAIL, Reseach & Development Cente for roa Ste, Ranchi SAIL, Rowen Stst Plant, Rourkela Steot Resoling Mil Associaton of Indi, Mand Gobindgath Tata Motors Limited, Pune “aa Blue Scope Steel Lid Pane {TCE Consing Engineers, Jamshedpur Represetavts) De D. Bisson (Charman) Sims honaee Carsaonry Alemate 1) Dr AN. Bitacar erate 1) Sia Le N. Gost Si J.P Msn ‘Sit B. Chou Alera) Sia TS. G, Naunon Sims SK Jan erate) ‘Gon Bonen (NDR) ‘Scremsmons Exonenn (NDR) Drsscro (QA) Sia Avo Nan De A. K Das ‘Sim R.K. Batascnnauaan (Atermae) Sia Jaa Ken Stn Sia M. K, Matsa Sia Pana Baartacnsn ‘Sia 8. Buren ema) Sia PS, Basan ‘Shas Tas (Alera) Siw Pet Chassatoay ‘su LP Vane erat) ‘Sim V.D. Maus (Alemate) Siow A. CR. Das ‘Si B.D. Gros era) Sia K. NM, Rao ‘Sia MLK. Seu (erate) Sia PK. Se ‘Sins Pe Srowvas Aten) SiS. Braracanen ‘Sia PK Daves (Aerated Renesexeave Sia PC. J ‘as B.S. Pare (Atemate) Du BK. Jun Sav Ari, Saxe (Alternate) Siw C. Mernswasey ‘Sia 8. Murnane (Alterate) Sia BM. Brass ‘SH. Kia CAlerate) Sims Us B Pari emote) De M.D. Masvast Sia P. Gros, Seiemist 1 and Head (MTD) Representing Ditto Genet (Eefci), Member Soeretars ‘Si Dez Ja MID) BsLicensed To: THERMAL POWERTECH CORPORATION INDIA LTD Email: tpcil@tpcil.comBureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters inthe country. Copyright BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of noecssary details, such as symbols and sizes, type or grade designations Enquiries relating to copyright be addressed to the Director (Publications), BIS. Review of Indian Standards (sare issued to standards as the need arises on the basis of comments. 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