Fabric Spreading T

Date Table No. Buyer Style Cut No.

3/31/2017 3 Weather Proof F-75361 54

3/31/2017 2 Car-Four 1775978 54
3/31/2017 2 Car-Four 1775978 252,253
3/31/2017 2 Car-Four 1775978 55
3/31/2017 3 Car-Four 1775978 50
3/31/2017 1 Car-Four 1775962 302,303
3/31/2017 3 Tom Tailor 6405392 151,152,153
3/31/2017 2 Car-Four 1775978 153
3/31/2017 4 Car-Four 1775978 351
3/31/2017 2 Weather Proof F-75361 53
3/31/2017 3 Max Fashion B7WFB129 1
3/31/2017 4 Car-Four 1775978 352
3/31/2017 1 Car-Four 1775978 104,105
3/31/2017 1 Car-Four 1775978 106
3/31/2017 2 Car-Four 1775978 353
3/31/2017 1 Car-Four 1760891 100,110,021,003
3/31/2017 3 Max Fashion Fashion 2
3/31/2017 2 OVS Jack Broken 1,2
3/31/2017 4 Car-Four 1760890 1001
3/31/2017 1 Car-Four 1760886 100,110,021,003
3/31/2017 4 Car-Four 1760890 10,021,003
3/31/2017 2 OVS Jack Broken 3
3/31/2017 3 Car-Four 1760890 105,110,521,053

Total/Average
Fabric Spreading Time Calculation With Using Strip
Total No. of Total no. of pcs Total time comsume in In Seconds per
Pcs in single ply plys in cut minutes Employee
4 55 220 20 5.4545454545
6 116 696 100 8.6206896552
2 106 212 35 9.9056603774
2 80 160 65 24.375
2 35 70 25 21.4285714286
3 53 159 50 18.8679245283
4 132 528 65 7.3863636364
3 148 444 45 6.0810810811
6 126 756 95 7.5396825397
4 86 344 75 13.0813953488
6 145 870 140 9.6551724138
6 126 756 110 8.7301587302
4 126 664 130 11.7469879518
2 92 184 35 11.4130434783
6 126 756 55 4.3650793651
9 183 1647 65 2.3679417122
6 144 864 65 4.5138888889
7 146 1022 75 4.4031311155
7 180 1260 125 5.9523809524
5 152 760 75 5.9210526316
2 119 238 35 8.8235294118
7 146 1022 75 4.4031311155
9 303 2727 135 2.9702970297

5 127 711 74 9
rip
Per piece time/3 In Seconds Per Target Target P/Day/
SAM Target P/H
Employee in Minutes 3 Employee P/Day/Employee Table
0.10 16.36 0.31 191 1530 4591
0.17 25.86 0.50 121 968 2905
0.19 29.72 0.57 105 843 2528
0.47 73.13 1.40 43 342 1027
0.41 64.29 1.23 49 390 1169
0.36 56.60 1.08 55 442 1327
0.14 22.16 0.42 141 1130 3391
0.12 18.24 0.35 172 1373 4118
0.14 22.62 0.43 138 1107 3322
0.25 39.24 0.75 80 638 1914
0.19 28.97 0.56 108 865 2594
0.17 26.19 0.50 120 956 2869
0.23 35.24 0.68 89 711 2132
0.22 34.24 0.66 91 731 2194
0.08 13.10 0.25 239 1912 5737
0.05 7.10 0.14 441 3525 10576
0.09 13.54 0.26 231 1849 5548
0.08 13.21 0.25 237 1896 5688
0.11 17.86 0.34 175 1402 4207
0.11 17.76 0.34 176 1410 4230
0.17 26.47 0.51 118 946 2838
0.08 13.21 0.25 237 1896 5688
0.06 8.91 0.17 351 2810 8431

0.17 27 0.52 161 1290 3871

Target P/Day/ 4
Tables
18365
11620
10113
4110
4675
5309
13562
16473
13286
7658
10375
11474
8528
8777
22949
42304
22192
22751
16829
16918
11353
22751
33725

15483
 Fabric Spreading Tim
Date Table No. Buyer Style Cut No. Pcs in single ply

3/30/2017 3 Car-Four 1775978 202 2

3/30/2017 3 OVS NCP-W84 1,2 8
3/30/2017 2 Car-Four 301 6
3/30/2017 3 Car-Four 1775978 201 6
3/30/2017 1 Car-Four 1775978 57,251 6
3/30/2017 3 Car-Four 1775978 151 6
3/30/2017 2 Car-Four 1775978 103 6
3/30/2017 1 Car-Four 1775962 153,101 2
3/30/2017 3 Weather Proof F 75361 203 4
3/30/2017 2 Car-Four 1278207 4 4
3/30/2017 1 Car-Four 1275978 1 6
3/30/2017 3 Tom Tailor 6405392 52 6
3/30/2017 1 Safeera 76378-B2 158 2
3/30/2017 4 Car-Four 1778207 5 4
3/30/2017 3 Tom Tailor 6405392 1
3/30/2017 3 Tom Tailor 6405392 4
3/30/2017 3 Weather Proof F 75361 201 4

Total/Average 5
Fabric Spreading Time Calculation With Using Strip
Total No. of Total no. of pcs Total time comsume in In Seconds Per Per piece time/3
plys in cut minutes Employee Employee in Minutes
53 106 25 14 0.27
67 536 35 4 0.08
105 630 90 9 0.16
105 630 80 8 0.15
151 906 125 8 0.16
147 882 75 5 0.10
168 1008 85 5 0.10
137 274 70 15 0.29
134 536 85 10 0.18
157 628 115 11 0.21
154 924 80 5 0.10
116 696 70 6 0.12
90 180 55 18 0.35
157 628 100 10 0.18
34 34 15 26 0.51
36 144 40 17 0.32
134 536 65 7 0.14

114 546 71 10 0.20

In Seconds Per Target Target P/Day/ Target P/Day/ 4
SAM Target P/H
3 Employee P/Day/Employee Table Tables
42.45 0.81 74 590 1770 7079
11.75 0.23 266 2131 6392 25568
25.71 0.49 122 974 2922 11687
22.86 0.44 137 1096 3287 13148
24.83 0.48 126 1008 3025 12101
15.31 0.29 205 1636 4909 19634
15.18 0.29 206 1650 4950 19799
45.99 0.88 68 545 1634 6535
28.54 0.55 110 877 2632 10528
32.96 0.63 95 760 2279 9117
15.58 0.30 201 1607 4821 19283
18.10 0.35 173 1383 4150 16600
55.00 1.05 57 455 1366 5464
28.66 0.55 109 874 2621 10485
79.41 1.52 39 315 946 3784
50.00 0.96 63 501 1503 6010
21.83 0.42 143 1147 3442 13767

31.42 0.60 100 797 2391 9564

 Fabric Spreading Tim
Date Table No. Buyer Style Cut No. Pcs in single ply

3/29/2017 4 Car-Four 1775978 101 6

3/29/2017 2 Car-Four 1775962 151 6
3/29/2017 1 Car-Four 1778207 3 4
3/29/2017 3 Car-Four 1775962 4 6
3/29/2017 4 Car-Four 1778207 2 4
3/29/2017 3 Tom Tailor 6405392 3 6
3/29/2017 2 Car-Four 1775962 101 6
3/29/2017 2 Car-Four 1775962 6 2
3/29/2017 2 Car-Four 1775962 5 4
3/29/2017 1 Safeera 76378-B2 156 5
3/29/2017 1 O.V.S Cargo Ventage 51 6
3/29/2017 3 Car-Four 1775978 51 6
3/29/2017 2 Car-Four 1775978 52 6
3/29/2017 3 O.V.S Chino Ventage 5 6
3/29/2017 2 Car-Four 1775962 301 6
3/29/2017 3 O.V.S Cargo Ventage 52 6
3/29/2017 4 Car-Four 1775978 102 6
3/29/2017 2 Car-Four 1775962 201 6
3/29/2017 3 Tom Tailor 6405392 3 6

Total/Average
Fabric Spreading Time Calculation With Using Strip
Total No. of Total no. of pcs Total time comsume in In Seconds Per Per piece time/3
plys in cut minutes Employee Employee in Minutes
171 1026 105 6.1403508772 0.12
168 1008 105 6.25 0.12
162 648 120 11.1111111111 0.21
63 378 60 9.5238095238 0.18
173 692 110 9.5375722543 0.18
116 696 85 7.3275862069 0.14
147 882 110 7.4829931973 0.14
50
416 80 11.5384615385 0.22
79
234 1170 127 6.5128205128 0.12
145 870 90 6.2068965517 0.12
130 780 75 5.7692307692 0.11
132 792 85 6.4393939394 0.12
154 924 80 5.1948051948 0.10
105 630 80 7.619047619 0.15
144 864 55 3.8194444444 0.07
168 1008 90 5.3571428571 0.10
105 630 65 6.1904761905 0.12
131 786 135 10.3053435115 0.20

14200 0.14
In Seconds Per Target Target P/Day/ Target P/Day/ 4
SAM Target P/H
Employee P/Day/Employee Table Tables
18.42 0.3531 170 1360 4079 16314
18.75 0.3594 167 1336 4007 16028
33.33 0.6389 94 751 2254 9016
28.57 0.5476 110 877 2630 10518
28.61 0.5484 109 875 2626 10503
21.98 0.4213 142 1139 3418 13671
22.45 0.4303 139 1116 3347 13387
34.62 0.6635
90 723 2170 8682
0.00 0.0000
19.54 0.3745 160 1282 3845 15381
18.62 0.3569 168 1345 4035 16139
17.31 0.3317 181 1447 4341 17363
19.32 0.3703 162 1296 3889 15556
15.58 0.2987 201 1607 4821 19283
22.86 0.4381 137 1096 3287 13148
11.46 0.2196 273 2186 6557 26227
16.07 0.3080 195 1558 4675 18699
18.57 0.3560 169 1348 4045 16182
30.92 0.5926 101 810 2430 9721

20.89 0.40 150 1199 3596 14383

Target At 80%
Efficiency
13051
12822
7213
8415
8402
10937
10710
6945
0
12305
12911
13891
12445
15427
10518
20982
14959
12946
7776

11192
 Fabric Spreading Tim
Date Table No. Buyer Style Cut No. Pcs in single ply

3/28/2017 1 O.V.S Chino Vintage Twill AW17 2 7

3/28/2017 2 Safeera 76378 B.2 153 6
3/28/2017 3 O.V.S Chino Vintage Twill AW17 1+2 7
3/28/2017 3 O.V.S Chino Vintage Twill AW17 4 7
3/28/2017 Car-Four 1775996 3 3
3/28/2017 Car-Four 1779562 54 6
3/28/2017 Car-Four 1775962 55 4
3/28/2017 O.V.S UN-Satin 55 7
3/28/2017 Car-Four 1778207 1 4

Total/Average 6

This target capacity/day is on the basis of maximum utilization of fabric range without cu
 Fabric Spreading Time Calculation With Using Strip
Total No. of Total no. of pcs Total time comsume in In Seconds Per SAM
plys in cut minutes Employee
114 798 95 7.1428571429 0.14
131 786 105 8.0152671756 0.15
125 875 125 8.5714285714 0.16
103 721 120 9.9861303745 0.19
128 384 75 11.71875 0.22
120 720 85 7.0833333333 0.14
175 700 110 9.4285714286 0.18
150 1050 95 5.4285714286 0.10
162 648 95 8.7962962963 0.17

134 742 101 8 0.16

utilization of fabric range without cut pieces just for comparision with strip and without strip.
In Seconds Per Target Target P/Day/ 4
SAM Target P/H
3 Employee P/Day/Employee Target P/Day/ Table Tables 100%
21.43 0.4286 140 1120 3360 13440
24.05 0.4809 125 998 2994 11977
25.71 0.5143 117 933 2800 11200
29.96 0.5992 100 801 2403 9613
35.16 0.7031 85 683 2048 8192
21.25 0.4250 141 1129 3388 13553
28.29 0.5657 106 848 2545 10182
16.29 0.3257 184 1474 4421 17684
26.39 0.5278 114 909 2728 10914

25.39 0.51 124 988 2965 11862

 Target At 80%

10752
9581.7142857143
8960
7690.6666666667
6553.6
10842.352941177
8145.4545454546
14147.368421053
8730.9473684211

9489
 Fabric Spreading Time Calculation Without Using Strip
Total No. of Total no. of pcs Total time In Seconds Per 3
Date Style Pcs in single ply plys in cut comsume Employee
22/2/2017 Aldi-3 10 150 1500 90 11
28/2/2017 Aldi-3 8 150 1200 50 8
28/2/2017 Aldi-3 10 184 1840 85 8
28/2/2017 76323-B4 6 134 804 55 12
28/2/2017 Aldi-1 8 150 1200 90 14
6/3/2017 2295/041 3 153 459 55 22
6/3/2017 2295/042 3 150 450 55 22
6/3/2017 2295/041 3 150 450 55 22
9/3/2017 1776121 4 168 672 50 13
10/3/2017 1776121 4 170 680 80 21
10/3/2017 71319-B6 7 118 826 65 14
13/3/2017 CARFOUR 5 164 820 75 16
13/3/2017 CVTG-BDF 5 162 810 92 20
14/3/2017 CARFOUR 6 153 918 66 13
15/3/2017 Zara 10 131 1310 70 10
16/3/2017 TomTailor 6 116 696 85 22

Average 6 150 915 70 15.51

target capacity/day is on the basis of maximum utilization of fabric range without cut pieces just for comparision with strip and without str
ing Strip
SAM

0.21
0.14
0.16
0.24
0.26
0.41
0.42
0.42
0.26
0.41
0.27
0.32
0.39
0.25
0.18
0.42

0.30
 Manual Working
ASCT 15.51
Per Piece SAM 0.30
Avg. No. of pcs in single ply 6.00
Per day Target Per Table (8 hours) 100% 4844
Per day Target Per Table (8 hours) 80% 3875
Working Hour 8
Workers Used Per Table 3
Per day Target 4 Tables (8 hours) 100% 19376
80% Target 15501
Workers Use Per 4 Tables 12
Cost Per Piece 0.7
Daily Cost 10851
Monthly Cost 271263.981
Yearly Cost 3255167.77
 Automatic Working
ASCT 4.5
Per Piece SAM 0.09
Avg. No. of pcs in single ply 6.00
Per day Target Per Table (8 hours)100 % 5565
Per day Target Per Table (8 hours) 80% 4452
Working Hour 8
Workers Used Per Table 1
Per day Target 4 Tables (8 hours) 100% 22261
80% Target 17809
Workers Use Per 4 Tables 4
Cost Per Piece 0.18
Daily Cost 3200
Monthly Cost 80000
Yearly Cost 960000
 RETURN ON INVE
MANUAL PER PCS COST PER PCS
MACHINES COMPANY ARTICLE REF. PER PC ON
COST AUTOMATION SAVING

AUTO SPREADING Serkon Makina MT1 MINI MASTER 0.70 0.18 0.52
AUTO SPREADING Serkon Makina MT1 MINI MASTER 0.70 0.18 0.52
AUTO SPREADING YIN SPREADER SM-1 0.70 0.18 0.52
AUTO SPREADING YIN SPREADER SM-1 0.70 0.18 0.52
AUTO SPREADING BULLMER W 1800 0.70 0.18 0.52
AUTO SPREADING BULLMER W 1800 0.70 0.18 0.52
AUTO SPREADING GERBER XLS 125 0.70 0.18 0.52
AUTO SPREADING GERBER XLS 125 0.70 0.18 0.52
AUTO SPREADING OROX P4ADDJ-180 0.70 0.18 0.52
AUTO SPREADING OROX P4ADDJ-180 0.70 0.18 0.52
RETURN ON INVESTMENT COMPARISON OF DIFFERENT AUTOMATIC MACH
REQUIRED TABLE
TARGET MONTHLY PER DAY MACHINES TOTAL SPREADER LENGTH
ROUND UP
SHIFT ACCORDING ALLOCATED TARGET MONTHLY MACHINE REQUIRED
AS PER MACHINES
TO SHIFT TARGET SAVING COST
TARGET IN METER
SINGLE 4452.00 500000.00 20000.00 4.49 4.00 460,000.00 19,000.00 22.00
DOUBLE 8904.00 500000.00 20000.00 2.25 2.00 460,000.00 19,000.00 22.00
SINGLE 4452.00 500000.00 20000.00 4.49 4.00 460,000.00 25,000.00 22.00
DOUBLE 8904.00 500000.00 20000.00 2.25 2.00 460,000.00 25,000.00 22.00
SINGLE 4452.00 500000.00 20000.00 4.49 4.00 460,000.00 19,400.00 22.00
DOUBLE 8904.00 500000.00 20000.00 2.25 2.00 460,000.00 19,400.00 22.00
SINGLE 4452.00 500000.00 20000.00 4.49 4.00 460,000.00 32,000.00 22.00
DOUBLE 8904.00 500000.00 20000.00 2.25 2.00 460,000.00 32,000.00 22.00
SINGLE 4452.00 500000.00 20000.00 4.49 4.00 460,000.00 37,700.00 22.00
DOUBLE 8904.00 500000.00 20000.00 2.25 2.00 460,000.00 37,700.00 22.00
OMATIC MACHINES
PER MACHINE PER MACHINE
TOTAL COST COST OF COST WITH OVERALL COST OF REQUIRED ROI IN
COST WITH
OF SINGLE REQUIRED SINGLE PER
TABLE IN SINGLE TABLE MACHINES AND TABLES PKR MONTH
TABLE TABLES ($ & ) PKR
7,700.00 30,800.00 26,700.00 3,048,686 12,194,744 3.77%
7,700.00 15,400.00 26,700.00 3,048,686 6,097,372 7.54%
9,350.00 37,400.00 34,350.00 3,599,880 14,399,520 3.19%
9,350.00 18,700.00 34,350.00 3,599,880 7,199,760 6.39%
7,810 31,240.00 27,210.00 2,851,608 11,406,432 4.03%
7,810 15,620.00 27,210.00 2,851,608 5,703,216 8.07%
19,250 77,000.00 51,250.00 5,371,000 21,484,000 2.14%
19,250 38,500.00 51,250.00 5,371,000 10,742,000 4.28%
12,467 49,866.96 50,166.74 5,728,189 22,912,755 2.01%
12,467 24,933.48 50,166.74 5,728,189 11,456,378 4.02%
PAY BACK TIME
IN YEAR

2.21
1.10
2.61
1.30
2.07
1.03
3.89
1.95
4.15
2.08
 RETURN ON INVESTMENT COMPARISON OF DIFFERENT AUTOMATIC MACHINES
MACHINES COMPANY ARTICLE REF. FABRIC ROLL MACHINE SPEED SPREADING FABRIC EMERGENCY STOP MACHINE POWER PAYMENT DELIVERY TIME FREIGHT AND INSTALATION GUARNTEE TAXES AND LEVIES
WIDTH DIAMETER HEIGHT WEIGHT SAFETY DEVICE WEIGHT CONSUMPTION INSURANCES AND TRAINING

AUTOMATIC Operator side 100% Advance OR LC 1 month after INCLUDED BUT ALL BANKING CHARGES
FABRIC SERKON MAKINA MT1- MASTER 160 cm 65 cm 100 m/min. 250 mm, 9.84" 200 Kg safety device 500 KG 220 V AT SIGHT order EXCLUDED EXCLUDED 1 YEAR OUTSIDE TURKEY ARE TO BE IN CUSTOMER
SPREADER conformation ACCOUNT

AUTOMATIC YIN Spreader Model 100% Advance OR LC 1 month after

FABRIC ITTEHAD 180.00 50 cm 90 m/min. 100 Kg 350 Kg 220 V order NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED
SM-1, AT SIGHT
SPREADER NOT SPECIFIED NOT SPECIFIED conformation

160 cm to 30% T/T ADVANCE 2 month after

BULLMER 50 cm 120 m/min. 180 mm 120 Kg 230 to 400 v AND 70% BEFORE order NOT SPECIFIED EXCLUDED 1 YEAR NOT SPECIFIED
200 cm SHIPMENT conformation

AUTOMATIC THROUGH 2 month after

FABRIC GERBER XLS125 160 to 240 65 CM 100 M/MIN. 200 MM Operator side CONFIRMED AND order EXCLUDED NOT SPECIFIED NOT SPECIFIED NOT SPECIFIED
SPREADER cm safety device IRREVOCABLE LC conformation

3 to 4 month
OROX Has been asked through mail still waiting.. LC AT SIGHT after order INCLUDED EXCLUDED 2 YEARS NOT SPECIFIED
conformation
 Calculation of cost saving through fabric
Marker Length 10 meter
Cutable Width 63 inches
Single Ply Length in manual spreading 10.03 meter
Single Ply Length in automatic spreading 10.01 meter
Saving of fabric per ply in meter 0.02 meter
Saving of fabric per ply in cm 2 cm
Avg. No. of pcs in single ply 6 pcs
Per piece fabric saving in cm 0.333333 cm
Per piece fabric saving in mm 3.333333 mm
Daily Target in Pieces 20000
Daily total fabric saving in mm 66666.67 mm
Daily total fabric saving in meters 66.66667 meter
Monthly total fabric saving in meters 1666.667 meter
Yearly total fabric saving in meters 20000 meter
Per meter fabric cost 120 Rupees
Monthly saving in rupees 200000 Rupees
Yearly Saving 2400000 Rupees